Automobile ornament spraying device for quickly treating paint mist
By designing a automotive trim spraying device for rapid treatment of paint mist, the problem of single positioning method of existing devices and poor paint mist treatment is solved, and more efficient spraying and wider spraying range is achieved.
Patent Information
- Application Number
- CN202510336023.8
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2025-03-21
- Publication Date
- 2025-05-27
- Estimated Expiration
- Not applicable · inactive patent
AI Technical Summary
During the actual use of existing automotive trim spraying devices, the positioning method of automotive trim is single, and the treatment effect of paint mist is poor, which cannot meet the existing needs.
A spraying device for the rapid treatment of paint mist is designed, including a device bracket, two movable racks and a spray plate. The spraying angle and position of the spray plate are adjusted through the first electric cylinder, and atomized spraying is performed using a spray splash-proof baffle and a shunt hole, and heat-drying and drying is performed through a constant temperature fan.
It improves the spraying efficiency of automotive trims and the atomization effect of paint mist, adapts to automotive trims of different sizes, meets different types of spraying work, and achieves a wider spraying range through rotating support pads.
Smart Images

Figure CN120038071A_ABST
Abstract
Description
Technical Field
[0001] The present invention relates to the technical field of automotive trim processing, and particularly to a spraying device for automotive trim for rapid treatment of paint mist. Background Art
[0002] Automotive trims play a role in decorating and beautifying automobiles, and the quality of their decorative effects directly affects the internal and external images of automobiles. According to the actual situation of the automobile, and in line with the principles of beauty, coordination, practicality and safety, trims should be selected targeted to ensure the decorative effect. Spraying devices are required in the production and processing of automotive trims.
[0003] A Chinese patent with the publication number CN112221818B discloses a spraying device and process for automotive exterior trims. The spraying device includes a spraying chamber, a spraying gun, a spraying seat, a reversing ball, a fixed seat, a reversing assembly and a water curtain anti-overflow assembly; this patent can improve the spraying efficiency of automotive exterior trims.
[0004] In the actual use process of the spraying device of the above patent, the positioning method for automotive trims is single, and the treatment effect on paint mist is not good; therefore, it cannot meet the existing requirements, and for this reason, we propose a spraying device for automotive trims for rapid treatment of paint mist. Summary of the Invention
[0005] The purpose of the present invention is to provide a spraying device for automotive trims for rapid treatment of paint mist, which solves the problems that in the actual use process of the spraying device mentioned in the above background art, the positioning method for automotive trims is single, and the treatment effect on paint mist is not good.
[0006] To achieve the above purpose, the present invention provides the following technical solution: A spraying device for automotive trims for rapid treatment of paint mist, including a device support, two movable frames and a spray plate. The two movable frames are respectively installed on both sides of the device support, and two groups of connecting frames are also installed at the front and rear ends of the device support;
[0007] The spray plate is arranged at the lower end of the movable frame, and a first electric cylinder for adjusting the spraying angle and distance is connected between the spray plate and the movable frame. A number of spray anti-splash baffles for preventing paint splashing are installed inside the spray plate. A number of diversion holes are arranged inside the spray anti-splash baffle. The spray plate performs large-area spraying work. During the spraying operation, the spray anti-splash baffle diverts the paint and atomizes it through a number of diversion holes.
[0008] Preferably, a positioning seat is installed at the upper end of the device support. The positioning seat is welded to a positioning frame. A hinge is installed between the positioning frame and the movable frame. The positioning frame is movably connected to the movable frame through the hinge. Both ends of the first electric cylinder are movably connected to the movable frame and the device support respectively. By driving the first electric cylinder, the angle of the movable frame is adjusted. After adjusting the movable frame, the spraying angle and position of the spray plate can be adjusted. According to different environments, the spraying distance is adjusted, so as to improve the atomization effect of the paint mist.
[0009] Preferably, hydraulic rods are installed in the middle of the two sets of connecting frames. Both ends of the hydraulic rods extend into the interior of the connecting frames and are slidably connected to the connecting frames. And hydraulic oil is provided inside the connecting frames. During the spraying operation, the hydraulic rods support the connecting frames to keep the positions of the connecting frames stable.
[0010] Preferably, a constant temperature fan is installed outside the connecting frame. An electromagnetic heating wire and an electric fan are provided inside the constant temperature fan. The position of the air outlet of the constant temperature fan corresponds to the position of the paint outlet of the spray plate.
[0011] Preferably, a support pad is installed below the device support. Connecting sleeve plates are installed on both sides below the support pad. Telescopic plates are installed between the connecting frame and the device support and the connecting sleeve plates. A number of positioning holes are provided inside the telescopic plates. Locking bolts are installed outside the telescopic plates and the device support. The locking bolts are used to fix the connecting frame to the device support and the connecting sleeve plates. By adjusting the position of the telescopic plates inside the device support and the connecting sleeve plates, the position of the constant temperature fan is adjusted to adapt to automotive trim parts of different sizes, so as to meet different types of spraying operations.
[0012] Preferably, a pneumatic pump is installed outside the movable frame. A switch is installed below the pneumatic pump. The switch is used to connect the solenoid valve inside the spray plate. A liquid inlet pipe is provided at the upper end of the pneumatic pump. The liquid inlet pipe is used to connect to a booster pump to introduce paint into the interior of the spray plate and communicate with the solenoid valve. The pneumatic pump introduces gas into the spray plate. Affected by the air pressure, the paint is squeezed in front of the solenoid valve. After the solenoid valve is opened, the paint is sprayed out of the shunt holes along with the high-pressure air for atomized spraying operation.
[0013] Preferably, a second electric cylinder is installed at the lower end of the positioning seat. A pressure plate is provided at the lower end of the second electric cylinder. A damping gasket is installed between the pressure plate and the second electric cylinder. And balls are provided at the bottom of the pressure plate. The balls are rotatably connected to the pressure plate through ball sleeves. When the spraying device is in use, the automotive trim part to be sprayed is placed above the support pad. By extending the second electric cylinder to drive the pressure plate to press down the automotive trim part, the position of the automotive trim part is limited and fixed. When the automotive trim part moves, the vibration is reduced through the damping gasket.
[0014] Preferably, a fixed sleeve is installed at the lower end of the support pad, a support base is installed below the fixed sleeve, a reduction motor is installed above the support base, a transmission shaft is installed at the upper end of the reduction motor through a coupling, the transmission shaft passes through the fixed sleeve and is fixedly connected to the support pad, the transmission shaft and the fixed sleeve are rotationally connected through a bearing, and a silica gel soft cushion layer for anti-slip is arranged on the upper end surface of the support pad. The support pad is driven to rotate by the reduction motor, and in cooperation with the rolling balls at the bottom of the pressure plate, the automotive trim on the surface of the support pad rotates.
[0015] Compared with the prior art, the beneficial effects of the present invention are as follows:
[0016] 1. When the spraying device of the present invention is in use, the automotive trim to be sprayed is placed above the support pad. The second electric cylinder is extended to drive the pressure plate to press down on the automotive trim to limit and fix the position of the automotive trim. When the automotive trim moves, the damping gasket reduces vibration, and the position of the constant temperature blower is adjusted by adjusting the position of the telescopic plate inside the device bracket and the connecting sleeve plate to adapt to automotive trims of different sizes, so as to meet different types of spraying work.
[0017] 2. In the spraying work of the spraying device of the present invention, the angle of the movable frame is adjusted by driving the first electric cylinder. After adjusting the movable frame, the switch can be turned on to inflate through the air pressure pump, and the paint is introduced into the spray plate through the liquid inlet pipe. The spray plate performs large-area spraying work. During the spraying operation, the spray splash-proof baffle diverts the paint, atomizes it through multiple diversion holes, and performs heating and drying treatment through the constant temperature blower to improve the processing efficiency. The support pad is driven to rotate by the reduction motor, and in cooperation with the rolling balls at the bottom of the pressure plate, the automotive trim on the surface of the support pad rotates. While rotating, spraying work is carried out by two spray plates, and the spraying range is wider. Description of the Drawings
[0018] Figure 1 It is an axonometric view of the front view of the present invention;
[0019] Figure 2 For the present invention Figure 1 Partial enlarged view of area A in the figure;
[0020] Figure 3 It is an axonometric view of the bottom view of the present invention;
[0021] Figure 4 For the present invention Figure 3 Partial enlarged view of area B in the figure;
[0022] Figure 5 It is an axonometric view of the top view of the present invention;
[0023] Figure 6 For the present inventionFigure 5 Partial enlarged view of area C.
[0024] In the figure: 1. Device support; 101. Positioning seat; 102. Positioning frame; 103. Connecting frame; 104. Hydraulic rod; 105. Constant temperature fan; 106. Locking bolt; 2. Movable frame; 201. Air pressure pump; 202. Switch; 203. Liquid inlet pipe; 204. First electric cylinder; 3. Second electric cylinder; 301. Pressing plate; 302. Damping gasket; 4. Spray plate; 401. Spray splash-proof baffle; 402. Shunt hole; 5. Support pad; 501. Fixed sleeve; 502. Connecting sleeve plate; 503. Telescopic plate; 504. Silicone soft cushion layer; 505. Positioning hole; 6. Support base; 601. Reduction motor; 602. Transmission shaft. Specific implementation mode
[0025] Next, the technical solutions in the embodiments of the present invention will be clearly and completely described in conjunction with the accompanying drawings in the embodiments of the present invention. Obviously, the described embodiments are only a part of the embodiments of the present invention, rather than all the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by those of ordinary skill in the art without creative efforts shall fall within the protection scope of the present invention.
[0026] Embodiment 1:
[0027] In order to solve the problem of the single positioning method for automotive trim parts in the actual use process of existing spraying devices, please refer to Figure 1 - Figure 2 , the following technical solutions are provided in this embodiment:
[0028] An automotive trim part spraying device for rapid treatment of paint mist includes a device support 1, two movable frames 2 and a spray plate 4. The two movable frames 2 are respectively installed on both sides of the device support 1, and two groups of connecting frames 103 are also installed at the front and rear ends of the device support 1;
[0029] A second electric cylinder 3 is installed at the lower end of the positioning seat 101. A pressing plate 301 is arranged at the lower end of the second electric cylinder 3. A damping gasket 302 is installed between the pressing plate 301 and the second electric cylinder 3. And a rolling ball is arranged at the bottom of the pressing plate 301, and the rolling ball is rotatably connected to the pressing plate 301 through a ball sleeve. When the spraying device is in use, the automotive trim part to be sprayed is placed above the support pad 5, and the position of the automotive trim part is limited and fixed by extending the second electric cylinder 3 to drive the pressing plate 301 to press down on the automotive trim part. When the automotive trim part moves, the vibration is reduced through the damping gasket 302.
[0030] A support pad 5 is installed below the device support 1. Connecting sleeve plates 502 are installed on both sides below the support pad 5. Telescopic plates 503 are installed between the connecting frame 103, the device support 1, and the connecting sleeve plates 502. A number of positioning holes 505 are provided inside the telescopic plates 503. Locking bolts 106 are installed outside the telescopic plates 503 and the device support 1. The locking bolts 106 are used to fix the connecting frame 103 to the device support 1 and the connecting sleeve plates 502. By adjusting the position of the telescopic plates 503 inside the device support 1 and the connecting sleeve plates 502, the position of the constant temperature blower 105 is adjusted to adapt to automotive trim parts of different sizes, so as to meet different types of spraying operations.
[0031] Specifically, when the spraying device is in use, the automotive trim part to be sprayed is placed above the support pad 5. The second electric cylinder 3 is extended to drive the pressing plate 301 to press down on the automotive trim part to limit and fix the position of the automotive trim part. When the automotive trim part moves, vibration is reduced by the damping gasket 302, and by adjusting the position of the telescopic plate 503 inside the device support 1 and the connecting sleeve plates 502, the position of the constant temperature blower 105 is adjusted to adapt to automotive trim parts of different sizes, so as to meet different types of spraying operations.
[0032] Embodiment 2:
[0033] To solve the problems that in the actual use process of the existing spraying device, the positioning method for automotive trim parts is single and the treatment effect on paint mist is not good, please refer to Figure 3 - Figure 6 This embodiment provides the following technical solutions:
[0034] An automotive trim part spraying device for rapid treatment of paint mist, including a device support 1, two movable frames 2, and a spray plate 4. The two movable frames 2 are respectively installed on both sides of the device support 1, and two groups of connecting frames 103 are also installed at the front and rear ends of the device support 1;
[0035] The spray plate 4 is arranged at the lower end of the movable frame 2, and a first electric cylinder 204 for adjusting the spraying angle and distance is connected between the spray plate 4 and the movable frame 2. A number of spray splash-proof baffles 401 for preventing paint splashing are installed inside the spray plate 4. A number of diversion holes 402 are provided inside the spray splash-proof baffles 401. The spray plate 4 performs large-area spraying operations. During the spraying operation, the spray splash-proof baffles 401 divert the paint and atomize it through a number of diversion holes 402.
[0036] At the upper end of the device support 1, a positioning seat 101 is installed. The positioning seat 101 is welded to a positioning frame 102. A hinge is installed between the positioning frame 102 and the movable frame 2. The positioning frame 102 is movably connected to the movable frame 2 through the hinge. Both ends of the first electric cylinder 204 are movably connected to the movable frame 2 and the device support 1 respectively. By driving the first electric cylinder 204, the angle of the movable frame 2 is adjusted. After adjusting the movable frame 2, the spraying angle and position of the spray plate 4 can be adjusted. According to different environments, the spraying distance is adjusted, so as to improve the atomization effect of the paint mist.
[0037] Hydraulic rods 104 are installed in the middle of two groups of connecting frames 103. Both ends of the hydraulic rods 104 extend into the interior of the connecting frames 103 and are slidably connected to the connecting frames 103. And hydraulic oil is provided inside the connecting frames 103. During the spraying operation, the hydraulic rods 104 support the connecting frames 103 to keep the positions of the connecting frames 103 stable.
[0038] A constant-temperature blower 105 is installed outside the connecting frame 103. An electromagnetic heating wire and an electric fan are provided inside the constant-temperature blower 105. The position of the air outlet of the constant-temperature blower 105 corresponds to the position of the paint outlet of the spray plate 4. The heating and drying treatment work is carried out through the constant-temperature blower 105 to improve the treatment efficiency.
[0039] An air pressure pump 201 is installed outside the movable frame 2. A switch 202 is installed below the air pressure pump 201. The switch 202 is used to connect the solenoid valve inside the spray plate 4. An inlet pipe 203 is provided at the upper end of the air pressure pump 201. The inlet pipe 203 is used to connect the booster pump to introduce paint into the interior of the spray plate 4 and communicate with the solenoid valve. The air pressure pump 201 introduces gas into the spray plate 4. Affected by the air pressure, the paint is squeezed in front of the solenoid valve. After the solenoid valve is opened, the paint is sprayed out of the diversion holes 402 along with the high-pressure air for atomized spraying work.
[0040] A fixed sleeve 501 is installed at the lower end of the support pad 5. A support base 6 is installed below the fixed sleeve 501. A reduction motor 601 is installed above the support base 6. A transmission shaft 602 is installed at the upper end of the reduction motor 601 through a coupling. The transmission shaft 602 passes through the fixed sleeve 501 and is fixedly connected to the support pad 5. The transmission shaft 602 and the fixed sleeve 501 are rotationally connected through bearings. A silica gel soft cushion layer 504 for anti-slip is provided on the upper end surface of the support pad 5. And the support pad 5 is driven to rotate by the reduction motor 601, cooperating with the rolling balls at the bottom of the pressure plate 301, so that the automotive trim on the surface of the support pad 5 rotates.
[0041] Specifically, during the spraying operation, the spraying device adjusts the angle of the movable frame 2 by driving the first electric cylinder 204. After adjusting the movable frame 2, the switch 202 can be turned on to inflate through the air pressure pump 201, and the paint is introduced into the interior of the spray plate 4 through the liquid inlet pipe 203. The spray plate 4 conducts large-area spraying work. During the spraying operation, the spray splash-proof baffle 401 diverts the paint, atomizes it through multiple diversion holes 402, and conducts heating and drying treatment through the constant temperature fan 105 to improve the processing efficiency. Moreover, the reduction motor 601 drives the support pad 5 to rotate, cooperating with the rolling balls at the bottom of the pressure plate 301, so that the automotive trim on the surface of the support pad 5 rotates. While rotating, spraying work is carried out through the two spray plates 4, and the spraying range is wider.
[0042] Working principle: When spraying automotive trim, the automotive trim to be sprayed is placed above the support pad 5. The second electric cylinder 3 is extended to press down the pressure plate 301 to limit and fix the position of the automotive trim. The angle of the movable frame 2 is adjusted by driving the first electric cylinder 204. After adjusting the movable frame 2, the switch 202 can be turned on to inflate through the air pressure pump 201. The air pressure pump 201 introduces the gas into the spray plate 4. Affected by the air pressure, the paint is squeezed in front of the solenoid valve. After the solenoid valve is opened, the paint sprays out through the diversion holes 402 along with the high-pressure air for atomized spraying work. During the spraying operation, the spray splash-proof baffle 401 diverts the paint, atomizes it through multiple diversion holes 402, and conducts heating and drying treatment through the constant temperature fan 105 to improve the processing efficiency. Moreover, the reduction motor 601 drives the support pad 5 to rotate, cooperating with the rolling balls at the bottom of the pressure plate 301, so that the automotive trim on the surface of the support pad 5 rotates. While rotating, spraying work is carried out through the two spray plates 4, and the spraying range is wider. When the automotive trim moves, the damping gasket 302 reduces vibration, and the position of the constant temperature fan 105 is adjusted by adjusting the position of the telescopic plate 503 inside the device bracket 1 and the connecting sleeve plate 502 to adapt to automotive trims of different sizes, thus meeting different types of spraying work.
[0043] It should be noted that in this article, relational terms such as first and second are only used to distinguish one entity or operation from another entity or operation, and do not necessarily require or imply any actual relationship or order between these entities or operations. Moreover, the term "including", "comprising" or any other variant thereof is intended to cover non-exclusive inclusion, so that a process, method, article or device including a series of elements not only includes those elements, but also includes other elements not expressly listed, or further includes elements inherent to such process, method, article or device.
[0044] Although embodiments of the present invention have been shown and described, it will be understood by those of ordinary skill in the art that various changes, modifications, substitutions and variations can be made to these embodiments without departing from the principles and spirit of the present invention.
Claims
1. A spraying device for automobile trims for rapid treatment of paint mist, comprising a device support (1), two movable frames (2) and a spray plate (4), characterized in that: The two movable frames (2) are respectively installed on both sides of the device bracket (1), and two groups of connecting frames (103) are also installed at the front and rear ends of the device bracket (1). The spray plate (4) is arranged at the lower end of the movable frame (2), and a first electric cylinder (204) for adjusting the spray angle and distance is connected between the spray plate (4) and the movable frame (2), and a plurality of spray anti-splash shields (401) for preventing paint from splashing are installed inside the spray plate (4), and a plurality of diversion holes (402) are arranged inside the spray anti-splash shield (401).
2. The automotive trim spraying device for rapid treatment of paint mist according to claim 1 is characterized in that: A positioning seat (101) is installed at the upper end of the device bracket (1), and a positioning frame (102) is welded to the positioning seat (101). A hinge is installed between the positioning frame (102) and the movable frame (2), and the positioning frame (102) is movably connected to the movable frame (2) via the hinge. The two ends of the first electric cylinder (204) are movably connected to the movable frame (2) and the device bracket (1), respectively.
3. The automotive trim spraying device for rapid treatment of paint mist according to claim 1 is characterized in that: A hydraulic rod (104) is installed in the middle of the two groups of connecting frames (103), and two ends of the hydraulic rod (104) respectively extend into the interior of the connecting frame (103) to be slidably connected to the connecting frame (103), and hydraulic oil is provided inside the connecting frame (103).
4. The automotive trim spraying device for rapid treatment of paint mist according to claim 1, characterized in that: A constant temperature fan (105) is installed outside the connecting frame (103), and an electromagnetic heating wire and an electric fan are arranged inside the constant temperature fan (105). The air outlet position of the constant temperature fan (105) corresponds to the paint outlet position of the spray plate (4).
5. The automotive trim spraying device for rapid treatment of paint mist according to claim 1, characterized in that: A support pad (5) is installed below the device bracket (1), and connecting sleeves (502) are installed on both sides below the support pad (5). A telescopic plate (503) is installed between the connecting frame (103), the device bracket (1) and the connecting sleeve (502), and a plurality of positioning holes (505) are arranged inside the telescopic plate (503). Locking bolts (106) are installed outside the telescopic plate (503) and the device bracket (1), and the locking bolts (106) are used to fix the connecting frame (103), the device bracket (1) and the connecting sleeve (502).
6. The automotive trim spraying device for rapid paint mist treatment according to claim 1, characterized in that: An air pressure pump (201) is installed outside the movable frame (2), a switch (202) is installed below the air pressure pump (201), and the switch (202) is used to connect to the electromagnetic valve inside the spray plate (4). The upper end of the air pressure pump (201) is provided with a liquid inlet pipe (203), and the liquid inlet pipe (203) is used to connect to the booster pump to introduce paint into the interior of the spray plate (4) and communicate with the electromagnetic valve.
7. The automotive trim spraying device for rapid treatment of paint mist according to claim 2, characterized in that: A second electric cylinder (3) is installed at the lower end of the positioning seat (101), a pressure plate (301) is arranged at the lower end of the second electric cylinder (3), a damping gasket (302) is installed between the pressure plate (301) and the second electric cylinder (3), and a rolling ball is arranged at the bottom of the pressure plate (301), and the rolling ball is rotatably connected to the pressure plate (301) through a ball sleeve.
8. The automotive trim spraying device for rapid paint mist treatment according to claim 5, characterized in that: A fixing sleeve (501) is installed at the lower end of the support pad (5), a supporting base (6) is installed below the fixing sleeve (501), a reduction motor (601) is installed above the supporting base (6), a transmission shaft (602) is installed at the upper end of the reduction motor (601) via a coupling, the transmission shaft (602) passes through the fixing sleeve (501) and is fixedly connected to the support pad (5), the transmission shaft (602) and the fixing sleeve (501) are rotatably connected via a bearing, and a silicone soft cushion layer (504) for anti-slip is provided on the upper end surface of the support pad (5).
Citation Information
Patent Citations
Automotive exterior parts painting equipment and process
CN112221818B