Packaging device for inductor production

By designing the packaging device for inductor production, including the dispensing head and protective ring, the problem of residual glue dripping in the dot tube is solved, achieving the convenience of cleaning and the effective utilization of glue.

CN120038080AInactive Publication Date: 2025-05-27FUZHOU RUICI TECH CO LTD
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Patent Information

Application Number
CN202510231925.5
Authority / Receiving Office
CN · China
Patent Type
Applications(China)
Current Assignee / Owner
Filing Date
2025-02-28
Publication Date
2025-05-27
Estimated Expiration
Not applicable · inactive patent

AI Technical Summary

Technical Problem

When packaging the inductor, the existing glue dispensing method can easily cause the remaining glue in the dosing tube to drip on the workbench, which is troublesome and requires separate cleaning.

Method used

A packaging device for inductor production is designed, including a dispensing head and a protective ring. The dispensing head consists of an adhesive storage cavity, a metering cavity and a pressure regulating cavity. The protective ring can be lifted and moved, covering the bottom port of the dot hose to prevent remaining glue from dripping. At the same time, a rubber scraping structure and a miscellaneous removal structure are set up to clean the glue liquid on the dot hose and pallet.

Benefits of technology

It effectively prevents the residual glue in the rubber dispensing pipe from dripping on the countertop, simplifies the cleaning process, ensures the smoothness of the rubber dispensing port, reduces the blockage problem caused by the rubber curing, and reduces the waste of glue through the suction pipe structure.

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Abstract

The packaging device for inductor production comprises a dispensing head, the dispensing head comprises a glue storage cavity, a metering cavity and a pressure adjusting cavity which are sequentially communicated, a dispensing pipe is connected to the lower portion of the metering cavity, the dispensing pipe is movably sleeved with a protection ring concentric with the dispensing pipe, a first vertical telescopic part is installed on the outer edge of the protection ring, and a second vertical telescopic part is installed on the outer edge of the first vertical telescopic part. The bottom end opening of the protection ring is covered with a supporting plate, one corner of the outer side of the supporting plate is rotationally connected with one corner of the outer side of the protection ring through a rotating shaft, and the rotating shaft is further connected with a first motor. The protective ring is arranged outside the dispensing pipe, so that when the dispensing pipe is in a standby state, the lower port of the dispensing pipe is covered with the protective ring, the dispensing pipe and a workbench are isolated through the supporting plate, residual glue in the dispensing pipe can be effectively prevented from dripping on a table top, meanwhile, the supporting plate can be rotationally opened relative to the protective ring, and the protective ring can conveniently and vertically ascend and descend along the dispensing pipe; and the protective ring can be stored at the upper part when the dispensing pipe works.
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Description

Technical Field

[0001] The present invention relates to the technical field of inductor production, and in particular to a packaging device for inductor production. Background Art

[0002] When an inductor is packaged, glue is mainly applied to the wafer through a dispensing mechanism. Currently, a dispensing tube is often used for dispensing operations, and the inductor is dispensed in a production line form to achieve sealing.

[0003] However, the existing dispensing method has certain drawbacks. Since the dispensing tube discharges the insulating glue in the tube through air pressure, some residual glue will remain in the dispensing tube during the process of discharging the glue. And the dispensing port of the dispensing tube is in an open state, which will cause the residual insulating glue in the dispensing tube to drip onto the workbench. Later, the glue on the workbench needs to be cleaned separately, and the operation is rather troublesome.

[0004] Therefore, we propose a packaging device for inductor production to solve the above problems. Summary of the Invention

[0005] The purpose of the present invention is to provide a packaging device for inductor production to solve the problems raised in the above background art.

[0006] To achieve the above purpose, the present invention provides the following technical solutions:

[0007] A packaging device for inductor production includes a dispensing head. The dispensing head includes a glue storage cavity, a metering cavity, and a pressure regulating cavity that are connected in sequence. An air pump for regulating the air pressure in the pressure regulating cavity is connected to the pressure regulating cavity. A piston rod is slidably installed in the pressure regulating cavity. The rod of the piston rod extends into the metering cavity and is in sliding contact with the inner wall of the metering cavity. A dispensing tube is connected to the bottom of the metering cavity, and check valves are installed in the channels between the dispensing tube and the metering cavity and between the metering cavity and the glue storage cavity to control the glue to flow only from the glue storage cavity to the metering cavity and then to the dispensing tube;

[0008] A protective ring concentric with the dispensing tube is movably sleeved outside the dispensing tube. A vertical telescopic member I is installed at the outer edge of the protective ring to control the vertical lifting movement of the protective ring along the dispensing tube. A tray is covered outside the bottom port of the protective ring, and one corner of the outer side of the tray is rotatably connected to one corner of the outer side of the protective ring through a rotating shaft, and a motor I is also connected to the rotating shaft.

[0009] In a further embodiment, a telescopic sleeve is connected between the protective ring and the bottom of the metering cavity. The telescopic sleeve is sleeved outside the dispensing tube, and the telescopic sleeve adopts a tower-shaped structure that is narrower at the top and wider at the bottom.

[0010] In a further embodiment, a vertical scraper is installed inside the telescopic sleeve through a second telescopic member, and the telescopic direction of the second telescopic member is parallel to the radial direction of the dispensing tube. A toothed ring is fixed under the second telescopic member, and the toothed ring is rotatably connected to the upper surface of the protective ring concentrically. A gear meshing with the toothed ring is also rotatably installed on the upper surface of the protective ring, and a second motor is connected to the gear.

[0011] In a further embodiment, an air duct is also provided inside the outer shell of the metering chamber. One end of the air duct penetrates the bottom surface of the metering chamber and is connected to the inside of the telescopic sleeve, and the other end of the air duct penetrates the side surface of the metering chamber and is connected to an air pipe.

[0012] In a further embodiment, a cleaning cover is installed outside the telescopic sleeve through a bracket. The bottom surface of the cleaning cover is flush with the upper surface of the support plate. After the support plate under the protective ring is rotated 180°, it covers the lower part of the cleaning cover. A horizontal scraper is rotatably installed inside the cleaning cover, and a third motor is installed on the cleaning cover.

[0013] In a further embodiment, the cleaning cover is connected to the inside of the air pipe through a flexible hose.

[0014] In a further embodiment, an annular curing lamp is installed on the outer edge of the lower port of the protective ring.

[0015] In a further embodiment, an annular heating pipe is installed on the inner wall of the inner ring of the protective ring.

[0016] Compared with the prior art, the beneficial effects of the present invention are as follows:

[0017] By providing a protective ring outside the dispensing tube, the present invention can cover the lower port of the dispensing tube when the dispensing tube is on standby, isolate the dispensing tube from the workbench by using the support plate, effectively prevent the residual glue in the dispensing tube from dripping on the tabletop, and at the same time, the support plate can be rotated and opened relative to the protective ring, facilitating the vertical lifting of the protective ring along the dispensing tube. The protective ring can be stored above when the dispensing tube is working, without affecting the normal dispensing operation of the dispensing tube.

[0018] The present invention is also equipped with a glue scraping structure composed of a second telescopic member, a vertical scraper, a toothed ring, a gear and a second motor in the protective ring, which can clean the residual glue around the dispensing port of the dispensing tube, thus ensuring the smoothness of the glue flowing out of the dispensing port and reducing the blockage problem caused by the curing of the residual glue.

[0019] The present invention is provided with a foreign matter removing structure composed of a cleaning cover, a horizontal scraper and a third motor, which can clean and scrape the colloid on the surface of the support plate when the support plate is not in the closed state, thus ensuring the cleanliness of the support plate.

[0020] The present invention also provides a suction pipeline structure composed of an air duct, an air pipe and a hose, which can suck and remove the residual glue cleaned out from the protective ring and the cleaning cover.

[0021] The present invention also provides a curing lamp and a heating pipe. When the dispensing head is on standby, the curing lamp can cure and irradiate the glue at the dispensing port of the dispensing pipe to prevent it from dripping. When the dispensing head resumes work, during the lifting and moving process of the protective ring, the heating pipe can heat the whole dispensing pipe to accelerate the melting of the glue, which is convenient for re - engaging in the dispensing operation process, effectively reducing the waste of the glue. BRIEF DESCRIPTION OF THE DRAWINGS

[0022] Figure 1 is a schematic rear - view structure diagram of the present invention;

[0023] Figure 2 is a schematic front - view structure diagram of the present invention;

[0024] Figure 3 is a schematic front - view cross - section structure diagram of the present invention;

[0025] Figure 4 is a schematic bottom - view structure diagram of the present invention when the protective ring and the support plate are closed;

[0026] Figure 5 is the present invention Figure 4 is a schematic structure diagram after removing the support plate;

[0027] Figure 6 is a schematic bottom - view structure diagram of the protective ring and the cleaning cover of the present invention.

[0028] In the figure: 1, glue storage cavity; 2, metering cavity; 3, pressure regulating cavity; 4, air pump; 5, piston rod; 6, dispensing pipe; 7, check valve; 8, first telescopic member; 9, protective ring; 10, support plate; 11, first motor; 12, telescopic sleeve; 13, curing lamp; 14, heating pipe; 15, second telescopic member; 16, vertical scraper; 17, toothed ring; 18, gear; 19, second motor; 20, air duct; 21, air pipe; 22, cleaning cover; 23, horizontal scraper; 24, third motor; 25, hose. DETAILED DESCRIPTION OF THE EMBODIMENTS

[0029] In the description of the present invention, it should be understood that the orientation or positional relationship indicated by the terms "center", "longitudinal", "transverse", "upper", "lower", "front", "rear", "left", "right", "vertical", "horizontal", "top", "bottom", "inner", "outer", etc. is based on the orientation or positional relationship shown in the drawings. It is only for the convenience of describing the present invention and simplifying the description, rather than indicating or implying that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation, and thus should not be construed as a limitation to the present invention. In the description of the present invention, unless otherwise specified, the meaning of "a plurality of" is two or more than two.

[0030] In the description of the present invention, it should be noted that unless otherwise clearly specified and defined, the terms "installed", "connected", and "coupled" should be understood in a broad sense. For example, it can be a fixed connection, a detachable connection, or an integral connection; it can be a mechanical connection or an electrical connection; it can be directly connected or indirectly connected through an intermediate medium, and it can be the communication inside two elements. For those of ordinary skill in the art, the specific meanings of the above terms in the present invention can be understood through specific circumstances.

[0031] Next, the technical solutions in the embodiments of the present invention will be clearly and completely described in conjunction with the accompanying drawings in the embodiments of the present invention. Obviously, the described embodiments are only a part of the embodiments of the present invention, rather than all the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by those of ordinary skill in the art without creative efforts shall fall within the protection scope of the present invention.

[0032] Please refer to Figures 1-6 , a packaging device for inductor production, including a dispensing head. The dispensing head includes a glue storage cavity 1, a metering cavity 2, and a pressure regulating cavity 3 that are connected in sequence. Among them, the glue storage cavity 1 is connected to the metering cavity 2 horizontally upward, and the pressure regulating cavity 3 is connected to the metering cavity 2 vertically upward. An air pump 4 for adjusting the air pressure in the pressure regulating cavity 3 is connected to the pressure regulating cavity 3. A piston rod 5 is slidably installed in the pressure regulating cavity 3. The rod of the piston rod 5 extends into the metering cavity 2 and slides closely against the inner wall of the metering cavity 2. A dispensing tube 6 is connected to the lower part of the metering cavity 2. One-way valves 7 are installed in the channels between the dispensing tube 6 and the metering cavity 2 and between the metering cavity 2 and the glue storage cavity 1. The one-way valves 7 are used to control that the glue can only flow from the glue storage cavity 1 to the metering cavity 2 and then to the dispensing tube 6. When the air pressure inside the pressure regulating cavity 3 decreases, the piston rod 5 retracts upward. At this time, the glue in the glue storage cavity 1 can be pumped into the metering cavity 2. Since the channel between the metering cavity 2 and the glue storage cavity 1 is in a U-shaped structure, under the action of gravity, the glue in the glue storage cavity 1 will not flow into the metering cavity 2. When the piston rod 5 is pressed down, the glue in the metering cavity 2 can be completely extruded.

[0033] In order to protect the dispensing head from dripping glue during standby, a protective ring 9 concentric with the dispensing tube 6 is sleeved outside the dispensing tube 6. A first vertical telescopic member 8 is installed on the outer edge of the protective ring 9. The telescopic member 8 can be a cylinder or an electric push rod, which is used to drive the protective ring 9 to move up and down. When the protective ring 9 rises, it approaches the metering chamber 2 so as not to interfere with the use of the dispensing tube 6. After the protective ring 9 lowers its height, a support plate 10 covers the outer bottom port of the protective ring 9, thus separating the workbench from the dispensing tube 6. One outer corner of the support plate 10 is rotatably connected to one outer corner of the protective ring 9 through a rotating shaft. A first motor 11 is also connected to this rotating shaft, and the main body of the first motor 11 is fixedly connected to the protective ring 9, so as to drive the support plate 10 to rotate horizontally through the first motor 11, so as to cover the bottom port of the protective ring 9 or open the bottom port of the protective ring 9.

[0034] In order to further improve the protection effect, a telescopic sleeve 12 is connected between the protective ring 9 and the bottom of the metering chamber 2. The telescopic sleeve 12 is sleeved outside the dispensing tube 6, and the telescopic sleeve 12 adopts a tower-shaped structure that is narrower at the top and wider at the bottom, so as to completely enclose and protect the dispensing tube 6 during standby. Since the telescopic sleeve 12 adopts a tower-shaped structure, after the protective ring 9 rises, it can drive the telescopic sleeve 12 to retract and fold.

[0035] In order to reduce the dripping of glue, a ring-shaped curing lamp 13 is installed on the outer edge of the lower port of the protective ring 9, so as to irradiate the dispensing port with the ring-shaped curing lamp 13 turned on during standby, so that the glue at its port is cured, thereby preventing the glue from continuing to drip. Further, a ring-shaped heating tube 14 is installed on the inner wall of the inner ring of the protective ring 9, so as to heat the dispensing port with the ring-shaped heating tube 14 turned on when the dispensing head continues to work, accelerating the melting of its glue. At the same time, during the lifting and moving process of the protective ring 9, the heating tube 14 can heat the entire body of the dispensing tube 6, thereby accelerating the melting of the glue and facilitating the resumption of the dispensing operation process, effectively reducing the waste of glue.

[0036] Considering that after the glue overflows from the dispensing port and solidifies around the dispensing tube 6, affecting the subsequent glue application effect, a vertical scraper 16 is installed inside the telescopic sleeve 12 through a second telescopic member 15, and the telescopic direction of the second telescopic member 15 is parallel to the radial direction of the dispensing tube 6, so as to drive the vertical scraper 16 to closely adhere to the periphery of the dispensing tube 6. A toothed ring 17 is fixed under the second telescopic member 15, and the toothed ring 17 is rotatably connected to the upper surface of the protective ring 9 concentrically. A gear 18 meshing with the toothed ring 17 is also rotatably installed on the upper surface of the protective ring 9, and a second motor 19 is connected to the gear 18. The main body of the second motor 19 is fixedly installed on the protective ring 9. The second motor 19 drives the gear 18 to rotate, and the gear 18 drives the toothed ring 17 to rotate, which can drive the second telescopic member 15 and the vertical scraper 16 to rotate circumferentially, so as to rotate and scrape the solidified glue on the dispensing tube 6.

[0037] In order to facilitate the cleaning of the scraped glue chips, an air duct 20 is further provided inside the housing of the metering chamber 2. One end of the air duct 20 penetrates the bottom surface of the metering chamber 2 and is connected to the inside of the telescopic sleeve 12. The other end of the air duct 20 penetrates the side surface of the metering chamber 2 and is connected with an air duct 21. The air duct 21 is externally connected to a suction device, so that the glue chips in the protective ring 9 and the telescopic sleeve 12 can be sucked away.

[0038] Considering that glue liquid may drip onto the pallet 10 and protrude from the pallet 10 after curing, which will affect the horizontal opening and closing of the pallet 10. To ensure the normal use of the pallet 10, a cleaning cover 22 is installed on the outside of the telescopic sleeve 12 through a bracket. The bottom surface of the cleaning cover 22 is flush with the upper surface of the pallet 10. When the pallet 10 under the protective ring 9 rotates 180°, it just covers the lower part of the cleaning cover 22. A horizontal scraper 23 is rotatably installed in the cleaning cover 22. The horizontal scraper 23 is closely attached to the upper surface of the pallet 10. A motor three 24 is installed on the cleaning cover 22. The output shaft of the motor three 24 is connected to the horizontal scraper 23, so as to drive the horizontal scraper 23 to rotate on the surface of the pallet 10 to scrape off the cured glue liquid, thus ensuring the flatness of the surface of the pallet 10. At the same time, the cleaning cover 22 is connected to the inside of the air duct 21 through a hose 25, so that the air duct 21 can suck out the scraped glue chips through the hose 25.

[0039] For those skilled in the art, it is obvious that the present invention is not limited to the details of the above exemplary embodiments, and can be implemented in other specific forms without departing from the spirit or basic characteristics of the present invention. Therefore, in any aspect, the embodiments should be regarded as exemplary and non-limiting. The scope of the present invention is defined by the appended claims rather than the above description. Therefore, all changes falling within the meaning and scope of the equivalent elements of the claims are intended to be included in the present invention. Any reference signs in the claims should not be regarded as limiting the claimed rights.

[0040] In addition, it should be understood that although this specification is described according to embodiments, not every embodiment only contains an independent technical solution. This narrative way of the specification is only for clarity. Those skilled in the art should regard the specification as a whole, and the technical solutions in each embodiment can also be appropriately combined to form other embodiments that can be understood by those skilled in the art.

Claims

1. A packaging device for inductor production, comprising a dispensing head, characterized in that: The dispensing head comprises a glue storage chamber (1), a metering chamber (2) and a pressure regulating chamber (3) which are connected in sequence. The pressure regulating chamber (3) is connected to an air pump (4) for regulating the air pressure in the pressure regulating chamber (3), and a piston rod (5) is slidably installed in the pressure regulating chamber (3). The rod of the piston rod (5) extends into the metering chamber (2) and slides tightly against the inner wall of the metering chamber (2). A dispensing tube (6) is connected below the metering chamber (2), and a one-way valve (7) is installed in the channel between the dispensing tube (6) and the metering chamber (2) and in the channel between the metering chamber (2) and the glue storage chamber (1) to control the glue liquid to flow only from the glue storage chamber (1) to the metering chamber (2) and then to the dispensing tube (6); The outer movable sleeve of the dispensing tube (6) is provided with a protective ring (9) which is coaxial with the protective ring. The outer edge of the protective ring (9) is installed with a vertical telescopic member (8) to control the vertical lifting and lowering movement of the protective ring (9) along the dispensing tube (6). The bottom end of the protective ring (9) is covered with a support plate (10), and an outer corner of the support plate (10) is rotatably connected to an outer corner of the protective ring (9) via a rotating shaft, and a motor (11) is also connected to the rotating shaft.

2. The packaging device for inductor production according to claim 1, characterized in that: A telescopic sleeve (12) is connected between the protective ring (9) and the bottom of the metering chamber (2). The telescopic sleeve (12) is sleeved outside the dispensing tube (6), and the telescopic sleeve (12) adopts a tower-shaped structure that is narrow at the top and wide at the bottom.

3. The packaging device for inductor production according to claim 2, characterized in that: A vertical scraper (16) is installed in the telescopic sleeve (12) through a second telescopic member (15), and the telescopic direction of the second telescopic member (15) is parallel to the radial direction of the dispensing tube (6). A toothed ring (17) is fixed under the second telescopic member (15), and the toothed ring (17) is rotatably connected to the upper surface of the protective ring (9) in a coaxial manner. A gear (18) meshing with the toothed ring (17) is also rotatably installed on the upper surface of the protective ring (9), and a motor (19) is connected to the gear (18).

4. The packaging device for inductor production according to claim 3, characterized in that: An air duct (20) is also provided in the outer shell of the metering chamber (2), one end of the air duct (20) passes through the bottom surface of the metering chamber (2) and is connected to the interior of the telescopic sleeve (12), and the other end of the air duct (20) passes through the side surface of the metering chamber (2) and is connected to an air pipe (21).

5. The packaging device for inductor production according to claim 4, characterized in that: A cleaning cover (22) is also installed on the outer side of the telescopic sleeve (12) through a bracket. The bottom surface of the cleaning cover (22) is flush with the upper surface of the support plate (10). The support plate (10) under the protective ring (9) is rotated to 180 degrees and covers the bottom of the cleaning cover (22). A horizontal scraper (23) is rotatably installed in the cleaning cover (22), and a motor three (24) is installed on the cleaning cover (22).

6. The packaging device for inductor production according to claim 5, characterized in that: The cleaning cover (22) is connected to the interior of the air duct (21) via a hose (25).

7. The packaging device for inductor production according to claim 1, characterized in that: An annular curing lamp (13) is installed on the outer edge of the lower port of the protective ring (9).

8. The packaging device for inductor production according to claim 1, characterized in that: An annular heating tube (14) is installed on the inner wall of the inner ring of the protective ring (9).

Citation Information

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