Small wire forming machine

Abstract

The invention relates to the field of wire rod processing, and particularly discloses a small wire rod forming machine which comprises a rack, and a straightening mechanism, a wire feeding mechanism and a bending mechanism which are sequentially arranged on the rack in the wire rod forming direction, the bending mechanism comprises a second driver arranged on the rack and a bending device arranged on the second driver; the bending device comprises a bearing seat connected with the second driver, a second driving module arranged on the bearing seat, a bending outer button connected with the second driving module and a bending inner die arranged on the bearing seat; the bending outer twist is provided with a first bending piece and a second bending piece which are used for rotating and bending a wire rod, the bending inner die is provided with a bending part matched with the bending pieces, and a first bending arc part and a second bending arc part which have different radians and are used for abutting against the bent external wire rod are formed on the two sides of the bending part. The bending piece is driven by the second driving module to rotate and bend the wire, and the wire bent by the bending piece abuts against the bending arc part of the bending part to be further bent and formed.

Description

Technical Field

[0001] The present invention relates to the technical field of wire processing, and in particular discloses a small wire forming machine. Background Art

[0002] Today, with the continuous development of the manufacturing industry, wire forming machines play a crucial role in many fields. With the increasing diversification and refinement of the demand for various parts and products in industrial production, the requirements for the quality, efficiency, and precision of wire forming are also getting higher and higher. With the advancement of the industrialization process, some semi-automatic wire forming equipment has emerged, but these equipment have limited functions and low automation levels. They can often only complete wire forming tasks of a single type or specification, lacking flexibility and versatility. In some complex wire forming requirements, such as those requiring high-precision bending angles, specific shapes and sizes, traditional equipment often struggles to cope, resulting in products that cannot meet the design requirements, increasing the scrap rate and production costs.

[0003] Facing the intensifying market competition and the higher expectations of consumers for product quality, the existing wire forming technologies and equipment are already difficult to meet the rapid development needs of the industry. There is an urgent need for a wire forming machine with higher production efficiency, higher precision control, better finished product quality, and better applicability and versatility in dealing with different wires. Summary of the Invention

[0004] In order to overcome the deficiencies in the prior art, the purpose of the present invention is to provide a small wire forming machine with higher production efficiency, higher precision control, better finished product quality, and better applicability and versatility in dealing with different wires.

[0005] To achieve the above object, a small wire forming machine of the present invention includes a frame, a straightening mechanism arranged on the frame in sequence along the wire forming direction for straightening the wire, a wire feeding mechanism for feeding the straightened wire, and a bending mechanism for bending the wire fed by the wire feeding mechanism. The wire feeding mechanism includes a rotating shaft rotatably arranged on the frame, a wire feeding box arranged on the rotating shaft, and a first driver for driving the wire feeding box to rotate. The straightening mechanism includes a mounting bracket arranged on the rotating shaft, a first straightening component and a second straightening component arranged on the mounting bracket. The bending mechanism includes a second driver arranged on the frame, a bender arranged on the second driver, and the second driver drives the bender to move. The bender includes a bearing seat connected to the second driver, a second driving module arranged on the bearing seat, a bending outer torsion connected to the second driving module, and a bending inner die arranged on the bearing seat. The bending inner die is assembled inside the bending outer torsion.

[0006] The bending external torsion has a first bending member and a second bending member for rotating the bent wire. The bending inner die has a bending portion that cooperates with the bending members. On both sides of the bending portion, a first bending arc portion and a second bending arc portion with different radian are formed for abutting against the external wire after bending. The bending members rotate to bend the wire under the drive of the second drive module, and the wire after being bent by the bending members abuts against the bending arc portion of the bending portion and is further bent and formed.

[0007] The cooperation between the bending external torsion and the bending inner die, the cooperative bending of the first bending member and the second bending member, and the bending arc portions with different radian can enable the wire to be more precisely formed during the bending process, meeting diverse bending requirements. Through the coordinated work of the straightening mechanism, wire feeding mechanism, and bending mechanism, automatic straightening, conveying, and precise bending of the wire can be achieved, reducing the error of manual operation and improving production efficiency and product quality.

[0008] Furthermore, the second drive module has a second drive motor connected to the mounting seat. The output shaft of the second drive motor is connected with a driving gear, and the driving gear is connected with a driven gear. The driving gear and the driven gear are rotatably connected to the mounting seat. The output shaft of the drive motor penetrates through the mounting seat and is connected with the driving gear, and the driven gear is connected with the bending external torsion;

[0009] The bending external torsion has an external torsion shaft connected to the driven gear. The end of the external torsion shaft far from the driven gear is connected with an external torsion member. The first bending member and the second bending member are arranged on the external torsion member. The bending members are formed into a roller structure. The roller diameter of the first bending member is larger than that of the second bending roller; the bending inner die has an inner die shaft arranged on the bearing seat. The end of the inner die shaft far from the mounting seat protrudes out of the inner die shaft to form two bending portions for abutting against the wire after being bent by the bending members. A wire placement groove for accommodating the wire is formed between the two bending portions; the radian of the first bending arc portion is larger than that of the second bending arc portion.

[0010] The connection between the external torsion shaft of the bending external torsion and the driven gear, and the bending members with different roller diameters arranged on the external torsion member can flexibly adjust the bending force and angle according to different bending requirements, adapting to diverse wire bending shapes. The bending members in the roller structure can bend the wire more smoothly, reducing resistance and jamming, and improving the bending efficiency. The two bending portions and the wire placement groove arranged on the inner die shaft of the bending inner die can effectively limit and guide the bending path of the wire, ensuring the stability and accuracy of the wire during the bending process, and further improving the quality of the bent and formed product. The different radian designs of the first bending arc portion and the second bending arc portion enable the bending mechanism to meet the requirements of different bending degrees and shapes, enhancing the adaptability of the equipment to various wire bending processes.

[0011] Further, the second driver includes a first power module disposed on the frame, a second power module disposed on the first power module, and a third power module disposed on the second power module; the first power module includes a first carrier plate disposed on the frame, a second carrier plate reciprocatingly disposed on the first carrier plate, and a first power component for driving the second carrier plate. The structures of the first power module, the second power module, and the third power module are all the same.

[0012] Through three sequentially arranged power modules, precise reciprocating motion control can be achieved in multiple directions, meeting the complex position and attitude adjustment requirements during the wire bending process, thereby improving the bending accuracy and precision. Each power module can move independently, and the motion parameters in each direction can be flexibly adjusted according to different wire bending process requirements, enhancing the versatility and adaptability of the equipment.

[0013] Further, the first driver includes a first drive motor disposed on the frame, a third gear connected to the output shaft of the first drive motor, and a fourth gear connected to the third gear. The fourth gear is connected to the rotating shaft; the wire feeding box includes a carrier box body, a wire feeding module, a transmission module, and a first drive module disposed on the carrier box body. The first drive module drives the wire feeding module to feed wire through the transmission module; a wire guiding tube is provided on the rotating shaft, a guiding member is provided on the carrier box body, a guiding hole is provided on the guiding member, and the wire guiding tube and the guiding hole cooperate to feed the wire of the straightening mechanism into the wire feeder.

[0014] The wire guiding tube on the rotating shaft cooperates with the guiding hole of the guiding member on the carrier box body, effectively guiding the wire into the wire feeder, avoiding wire deviation or chaos during the conveying process, and ensuring the stability and accuracy of wire feeding. Precise wire feeding and good guiding help improve the quality of wire forming and reduce product defects caused by wire feeding problems. The cooperative design of the guiding member and the wire guiding tube can adapt to different specifications and types of wires, improving the equipment's processing ability for various wires.

[0015] Further, the wire feeding module includes a first wire feeding wheel and a second wire feeding wheel. The first drive module drives the first wire feeding wheel and the second wire feeding wheel to rotate and press against the wire to feed the wire. There is a wire feeding gap between the first wire feeding wheel and the second wire feeding wheel. A regulator for adjusting the wire feeding gap is provided on the carrier box body, and the regulator is connected to the wire feeding wheel; the transmission module has a first transmission component and a second transmission component. The first transmission component has a first wire feeding shaft connected to the first wire feeding wheel, and a first gear coaxially rotating with the first wire feeding wheel is provided on the first wire feeding shaft; the number of the first wire feeding wheels, the number of the first wire feeding shafts, and the number of the first gears are all set to be multiple, and there is a one-to-one correspondence between the multiple first wire feeding wheels, the multiple first wire feeding shafts, and the multiple first gears. The second transmission component has the same structure as the first transmission component.

[0016] A speed change shaft is provided between multiple first wire feeding shafts or multiple second wire feeding shafts, and a speed change gear connected to the first gear or the second gear is provided on the speed change shaft; the first driving module includes a fourth driving motor arranged on the bearing box body, a driving gear is provided on the fourth driving motor shaft, the transmission module has an adjusting shaft, an adjusting gear is provided on the adjusting shaft, the driving gear and the adjusting gear are connected, and the adjusting gear is connected to the first gear or the second gear; the fourth driving motor adjusts the rotation directions and speeds of the first wire feeding wheel and the second wire feeding wheel through the transmission of the adjusting gear, the speed regulating gear, the first gear and the second gear.

[0017] The fourth driving motor adjusts the rotation directions and speeds of the first wire feeding wheel and the second wire feeding wheel through the transmission of a series of gears, can accurately adjust the wire feeding speed according to production requirements, and improves production efficiency and product quality. The adjustable wire feeding gap and the variable-speed wire feeding wheel speed enable the wire feeding module to process wires of various different specifications and materials, increasing the versatility and application range of the equipment.

[0018] Furthermore, it further includes a wire inlet mechanism arranged on the frame for conveying wires to the straightening mechanism. The wire inlet mechanism has a bearing arm swingably connected to the frame, and a support plate is provided on the bearing arm; a third driving motor is provided at the bottom of the support plate, the output shaft of the third driving motor penetrates through the support plate and is connected with a wire winding disc. A strip-shaped hole is formed on the wire winding disc, a rectangular pipe is connected to the bottom of the wire winding disc, a strip-shaped groove is formed in the rectangular pipe, a fixing block detachably connected to the wire winding disc is arranged in the strip-shaped groove, a vertical frame is provided on the fixing block, and the bottom of the vertical frame abuts against the strip-shaped groove; the vertical frame, the fixing block, the rectangular pipe, the strip-shaped groove and the strip-shaped hole correspond to each other one by one and the number is set to four, and the four vertical frames are arranged around the rotation axis of the wire winding disc.

[0019] A speed regulating box for adjusting the wire inlet speed is provided on one side of the support plate away from the bearing arm. A guide rod is connected to the side of the support plate. A wire guiding hole for passing the wire and an adjusting block for adjusting the position of the wire guiding hole are provided on the guide rod. An induction box for sensing the wire inlet speed is provided on the guide rod close to the speed regulating box. The number of the guide rods, the wire guiding holes and the adjusting blocks is set to three, and the three guide rods are arranged around the rotation axis of the wire winding disc; the speed regulating box is electrically connected to the induction box and the third driving motor; a compression spring is provided on the upper part of the output shaft of the third driving motor, the compression spring is sleeved on the motor output shaft, and a shaft end pull cover is provided on the upper part of the compression spring.

[0020] The swing connection between the bearing arm and the frame and the setting of the wire winding disc provide a stable wire supply source for the straightening mechanism, reducing interruptions and unstable factors during the wire inlet process. The cooperation of the strip-shaped hole, the rectangular pipe, the fixing block and the vertical frame on the wire winding disc enables the wire to be firmly wound on the wire winding disc, and at the same time, the detachable connection design facilitates the replacement and adjustment of the wire. It can adapt to the wire inlet requirements of different specifications and materials, and can meet diverse production requirements by adjusting relevant components.

[0021] Furthermore, the straightening mechanism includes a mounting bracket connected to the rotating shaft, a first straightening assembly and a second straightening assembly provided on the mounting bracket; the first straightening assembly has a first substrate connected to the mounting bracket, a first straightening block provided on the first substrate, a first straightening wheel provided on the first straightening block, a first straightening plate provided on the mounting bracket for abutting against the first substrate and the first straightening block, and a first adjusting member provided on the mounting bracket for adjusting the position of the first straightening wheel. The first straightening wheels, the first straightening blocks and the first adjusting members are in one-to-one correspondence and the number of each is set to be multiple. The first adjusting member adjusts the tension of the wire by adjusting the position of the first straightening block; the first straightening wheel is formed with a first straightening groove for accommodating the wire, and the rotation directions of two adjacent first straightening wheels are opposite; the second straightening assembly has the same structure as the first straightening assembly, the second straightening assembly has a second straightening wheel, and the rotation direction of the first straightening wheel and the rotation direction of the second straightening wheel are perpendicularly arranged.

[0022] Through multiple first straightening wheels and adjustable first straightening blocks, an accurate and adjustable tension can be applied to the wire, realizing efficient and accurate straightening, effectively removing the bending and twisting of the wire, and improving the straightness of the wire. Through multiple first straightening wheels and adjustable first straightening blocks, an accurate and adjustable tension can be applied to the wire, realizing efficient and accurate straightening, effectively removing the bending and twisting of the wire, and improving the straightness of the wire. The rotation directions of the first straightening wheel and the second straightening wheel cross, enabling the wire to be straightened from different angles, further improving the quality and effect of straightening, and ensuring that the straightness of the wire in multiple directions can be effectively improved.

[0023] Furthermore, it further includes a cutter device connected to the bending mechanism for cutting the bent and formed wire. The cutter device has a free tool holder detachably connected to the second driver. A cutter and a tool groove cooperating with the cutter are provided on the free tool holder, and the cutter and the tool groove are detachably connected.

[0024] The detachable connection of the free tool holder, the cutter and the tool groove facilitates the replacement and maintenance when the cutter is worn or damaged, reducing the equipment maintenance cost and downtime. The detachable components enable the replacement of suitable cutters and tool grooves according to different wire specifications and cutting requirements, improving the adaptability of the equipment. Well-matched cutters and tool grooves can provide neat and smooth cut surfaces, helping to improve the overall quality of the product. Timely cutting of the formed wire makes the production process smoother and reduces the complexity of subsequent processing.

[0025] Furthermore, it further includes a material receiving box for receiving the bent and formed wire after cutting. The material receiving box is connected to the frame, and the extending direction of the connection between the material receiving box and the frame is cross-set with the horizontal direction.

[0026] The wire receiving box can effectively receive the wires after cutting, bending and forming, enabling the wires to be stored in an orderly manner and avoiding the chaotic accumulation of wires. The bent wire products received by the wire receiving box can be fed into the conveyor belt or other positions for storing materials along the inclined direction, facilitating the workers to process the bent wire products.

[0027] Furthermore, a small wire forming machine further includes a control electric box arranged on the frame, and the control electric box is electrically connected to the wire inlet mechanism, the wire feeding mechanism and the bending mechanism.

[0028] It can accurately set and adjust the operating parameters of each mechanism, ensure the coordinated operation of each mechanism, and achieve high-quality wire forming. It realizes the automatic operation of the equipment, reduces manual intervention, lowers the labor intensity and improves the production efficiency. It can quickly change the control parameters according to different production requirements, enabling the equipment to flexibly adapt to diverse production tasks.

[0029] The beneficial effects of the present invention: In terms of production efficiency, through the coordinated operation among various mechanisms, such as the precise wire feeding mechanism, the efficient bending mechanism and the fast cutting tool device, an automated wire processing process is realized, greatly reducing the production time and manual intervention, and significantly improving the production efficiency. In terms of processing accuracy, from the speed regulation of wire inlet, the precise straightening of the straightening mechanism, to the multi-dimensional precise bending of the bending mechanism, and then to the accurate cutting of the cutting tool device, the elaborate design and precise control of each link ensure the high precision of wire forming, reduce errors and the defective rate, and improve the product quality. The equipment has strong versatility and adaptability. The adjustable wire feeding gap, the variable speed of the wire feeding wheel, the detachable and replaceable cutting tool and tool groove and other designs enable it to process various wires with different specifications and materials, meeting diverse production requirements. A proposed micro wire forming machine has higher production efficiency, higher precision control, better finished product quality, and better applicability and versatility for processing different wires. Description of the Drawings

[0030] Figure 1 It is a schematic structural diagram of a small wire forming machine of the present invention;

[0031] Figure 2 It is a schematic structural diagram of the bending mechanism of the present invention;

[0032] Figure 3 It is a first schematic structural diagram of the bender of the present invention;

[0033] Figure 4 It is a second schematic structural diagram of the bender of the present invention;

[0034] Figure 5 It is a first partial schematic structural diagram of the bender of the present invention;

[0035] Figure 6It is a second partial structural schematic diagram of the bender of the present invention;

[0036] Figure 7 It is a structural schematic diagram of the wire feeding mechanism of the present invention;

[0037] Figure 8 It is a first partial structural schematic diagram of the wire feeding mechanism of the present invention;

[0038] Figure 9 It is a second partial structural schematic diagram of the wire feeding mechanism of the present invention;

[0039] Figure 10 It is a third partial structural schematic diagram of the wire feeding mechanism of the present invention;

[0040] Figure 11 It is a fourth partial structural schematic diagram of the wire feeding mechanism of the present invention;

[0041] Figure 12 It is a first structural schematic diagram of the wire inlet mechanism of the present invention;

[0042] Figure 13 It is a second structural schematic diagram of the wire inlet mechanism of the present invention;

[0043] Figure 14 It is a partial structural schematic diagram of the wire inlet mechanism of the present invention;

[0044] Figure 15 It is a first structural schematic diagram of the straightening mechanism of the present invention;

[0045] Figure 16 It is a second structural schematic diagram of the straightening mechanism of the present invention;

[0046] Figure 17 It is a partial structural schematic diagram of the straightening mechanism of the present invention;

[0047] Figure 18 It is a structural schematic diagram of the cutting tool device of the present invention.

[0048] Reference numerals include:

[0049] 1, frame; 2, bending mechanism;

[0050] 21, second driver; 211, first power module; 2111, first power component; 2112, first carrier plate; 2113, second carrier plate; 212, second power module; 213, third power module;

[0051] 22. Bender; 221. Second drive module; 2211. Second drive motor; 2212. Driving gear; 2213. Driven gear; 222. Bearing seat; 223. Outer bending torsion; 2231. Outer torsion shaft; 2232. Outer torsion part; 2233. First bending part; 2234. Second bending part; 224. Inner bending die; 2241. Inner die shaft; 2242. Bending part; 2243. Wire placement groove; 2244. First bending arc part; 2245. Second bending arc part;

[0052] 3. Wire feeding mechanism; 31. Rotating shaft; 311. Wire guiding tube; 32. First driver; 321. First drive motor; 322. Third gear; 323. Fourth gear;

[0053] 33. Wire feeding box; 331. Bearing box body; 3311. Guide part; 3312. Guide hole; 332. Wire feeding module; 3321. First wire feeding wheel; 3322. Second wire feeding wheel; 3323. Regulator; 333. Transmission module; 3331. First transmission component; 33311. First wire feeding shaft; 33312. First gear; 3332. Second transmission component; 3333. Transmission shaft; 3334. Transmission gear; 3334. Adjusting shaft; 3335. Adjusting gear; 334. First drive module; 3341. Fourth drive motor; 3342. Driving gear;

[0054] 4. Straightening mechanism; 41. Mounting frame; 42. First straightening component; 421. First base plate; 422. First straightening block; 423. First straightening wheel; 4231. First straightening groove; 424. First straightening plate; 425. First straightening part; 43. Second straightening component; 431. Second straightening wheel;

[0055] 5. Inlet wire mechanism; 51. Bearing arm; 52. Support plate; 53. Third drive motor; 531. Compression spring; 532. Shaft end pull cover; 54. Wire winding disc; 541. Strip hole; 542. Rectangular pipe; 543. Strip groove; 544. Fixed block; 545. Upright frame; 55. Speed regulating box; 56. Guide rod; 561. Wire guiding hole; 562. Adjusting block; 57. Induction box;

[0056] 6. Cutting tool device; 61. Free tool holder; 611. Tool groove; 62. Cutting tool;

[0057] 7. Receiving box;

[0058] 8. Control electric box. Detailed implementation manners

[0059] For the convenience of those skilled in the art to understand, the present invention will be further described below in conjunction with embodiments and the accompanying drawings. The content mentioned in the embodiments does not limit the present invention.

[0060] Please refer to Figures 1 to 18 As shown in the figure, a small wire forming machine of the present invention includes a frame 1, a straightening mechanism 4 arranged on the frame 1 in sequence along the wire forming direction for straightening the wire, a wire feeding mechanism 3 for feeding the straightened wire, and a bending mechanism 2 for bending the wire fed by the wire feeding mechanism 3. The wire feeding mechanism 3 includes a rotating shaft 31 rotatably arranged on the frame 1, a wire feeding box 33 arranged on the rotating shaft 31, and a first driver 32 for driving the wire feeding box 33 to rotate. The straightening mechanism 4 includes a mounting bracket 41 arranged on the rotating shaft 31, a first straightening component 42 and a second straightening component 43 arranged on the mounting bracket 41. The bending mechanism 2 includes a second driver 21 arranged on the frame 1 and a bender 22 arranged on the second driver 21. The second driver 21 drives the bender 22 to move. The bender 22 includes a bearing seat 222 connected to the second driver 21, a second driving module 221 arranged on the bearing seat 222, a bending outer torsion 223 connected to the second driving module 221, and a bending inner die 224 arranged on the bearing seat 222. The bending inner die 224 is assembled inside the bending outer torsion 223.

[0061] The bending outer torsion 223 has a first bending piece 2233 and a second bending piece 2234 for rotating and bending the wire. The bending inner die 224 has a bending part 2242 that cooperates with the bending piece. Both sides of the bending part 2242 form a first bending arc part 2244 and a second bending arc part 2245 with different radian for abutting against the external wire after bending. The bending piece rotates and bends the wire under the drive of the second driving module 221, and the wire after being bent by the bending piece abuts against the bending arc part of the bending part 2242 and is further bent and formed.

[0062] During actual use, the straightening mechanism 4 straightens the bent wire. The straightened wire enters the wire feeding mechanism 3. The wire feeding mechanism 3 transports the straightened wire to a position where it cooperates with the bending mechanism 2. In fact, it transports the adjusted wire to the bending part 2242 of the bending inner die 224. The bending outer torsion 223 controls the movement of the bending outer torsion 223 under the drive of the second driver 21. The second driving module 221 drives the bending outer torsion 223 to rotate. The first bending piece 2233 and the second bending piece 2234 on the bending outer torsion 223 rotate and abut against the wire to be bent. The wire after being bent by the bending piece abuts against the protruding part and the bending arc part of the bending inner die 224 and is further bent and formed.

[0063] Specifically, the second driving module 221 has a second driving motor 2211 connected to the mounting seat. The output shaft of the second driving motor 2211 is connected with a driving gear 2212. The driving gear 2212 is connected with a driven gear 2213. The driving gear 2212 and the driven gear 2213 are rotatably connected to the mounting seat. The output shaft of the driving motor penetrates through the mounting seat and is connected with the driving gear 2212. The driven gear 2213 is connected with the bending outer torsion 223;

[0064] The bending outer torsion 223 has an outer torsion shaft 2231 connected to the driven gear 2213. The end of the outer torsion shaft 2231 away from the driven gear 2213 is connected with an outer torsion member 2232. The first bending member 2233 and the second bending member 2234 are arranged on the outer torsion member 2232. The bending members are formed into a roller structure. The roller diameter of the first bending member 2233 is larger than that of the second bending roller. The bending inner die 224 has an inner die shaft 2241 arranged on the bearing seat 222. The end of the inner die shaft 2241 away from the mounting seat protrudes out of the inner die shaft 2241 to form two bending parts 2242 for abutting against the wire after bending by the bending member. A wire placement groove 2243 for accommodating the wire is formed between the two bending parts 2242. The radian of the first bending arc part 2244 is larger than that of the second bending arc part 2245.

[0065] During actual use, through the transmission connection of the second drive motor 2211, the driving gear 2212 and the driven gear 2213, stable and efficient power is provided for the bending outer torsion 223, ensuring the continuity and accuracy of the bending operation. The first bending member 2233 and the second bending member 2234 with different roller diameters, and the first bending arc part 2244 and the second bending arc part 2245 with different radian values can achieve diversified bending shapes and angles, meeting different production requirements. The two bending parts 2242 and the wire placement groove 2243 on the inner die shaft 2241 can provide accurate bending positions and guidance for the wire, improving the bending precision and consistency.

[0066] Specifically, the second driver 21 includes a first power module 211 arranged on the frame 1, a second power module 212 arranged on the first power module 211, and a third power module 213 arranged on the second power module 212. The first power module 211 includes a first bearing plate 2112 arranged on the frame 1, a second bearing plate 2113 reciprocatingly arranged on the first bearing plate 2112, and a first power component 2111 for driving the second bearing plate 2113. The structures of the first power module 211, the second power module 212, and the third power module 213 are all the same.

[0067] During actual use, through three power modules arranged in sequence, precise reciprocating motion control can be achieved in multiple directions, meeting the complex position and attitude adjustment requirements during the wire bending process, thereby improving the bending precision and accuracy. Each power module can move independently, and the motion parameters in each direction can be flexibly adjusted according to different wire bending process requirements, enhancing the versatility and adaptability of the equipment.

[0068] Specifically, the first driver 32 includes a first driving motor 321 disposed on the frame 1, a third gear 322 connected to the output shaft of the first driving motor 321, and a fourth gear 323 connected to the third gear 322. The fourth gear 323 is connected to the rotating shaft 31. The wire feeding box 33 includes a bearing box body 331, a wire feeding module 332, a transmission module 333, and a first driving module 334 disposed on the bearing box body 331. The first driving module 334 drives the wire feeding module 332 to feed wire through the transmission module 333. A wire guiding tube 311 is provided on the rotating shaft 31, a guiding member 3311 is provided on the bearing box body 331, a guiding hole 3312 is provided on the guiding member 3311, and the wire guiding tube 311 and the guiding hole 3312 cooperate to feed the wire of the straightening mechanism 4 into the wire feeder.

[0069] During actual use, the wire guiding tube 311 on the rotating shaft 31 cooperates with the guiding hole 3312 of the guiding member 3311 on the bearing box body 331 to effectively guide the wire into the wire feeder, avoiding wire deviation or chaos during the conveying process, and ensuring the stability and accuracy of wire feeding. Precise wire feeding and good guiding help improve the quality of wire forming and reduce product defects caused by wire feeding problems. The cooperative design of the guiding member 3311 and the wire guiding tube 311 can adapt to different specifications and types of wires, improving the equipment's processing ability for various wires.

[0070] Specifically, the wire feeding module 332 includes a first wire feeding wheel 3321 and a second wire feeding wheel 3322. The first driving module 334 drives the first wire feeding wheel 3321 and the second wire feeding wheel 3322 to rotate and press against the wire for feeding. There is a wire feeding gap between the first wire feeding wheel 3321 and the second wire feeding wheel 3322. A regulator 3323 for adjusting the wire feeding gap is provided on the bearing box body 331, and the regulator 3323 is connected to the wire feeding wheel. The transmission module 333 has a first transmission component 3331 and a second transmission component 3332. The first transmission component 3331 has a first wire feeding shaft 33311 connected to the first wire feeding wheel 3321, and a first gear 33312 that rotates coaxially with the first wire feeding wheel 3321 is provided on the first wire feeding shaft 33311. The number of the first wire feeding wheels 3321, the number of the first wire feeding shafts 33311, and the number of the first gears 33312 are all set to be multiple. The multiple first wire feeding wheels 3321, the multiple first wire feeding shafts 33311, and the multiple first gears 33312 correspond to each other one by one, and the second transmission component 3332 has the same structure as the first transmission component 3331.

[0071] A variable speed shaft 3333 is provided between multiple first wire feeding shafts 33311 or multiple second wire feeding shafts. A variable speed gear 3334 connected to the first gear 33312 or the second gear is provided on the variable speed shaft 3333. The first driving module 334 includes a fourth driving motor 3341 provided on the bearing box body 331. A driving gear 3342 is provided on the shaft of the fourth driving motor 3341. The transmission module 333 has an adjusting shaft 3334. An adjusting gear 3335 is provided on the adjusting shaft 3334. The driving gear 3342 and the adjusting gear 3335 are connected. The adjusting gear 3335 is connected to the first gear 33312 or the second gear. The fourth driving motor 3341 adjusts the rotation directions and speeds of the first wire feeding wheel 3321 and the second wire feeding wheel 3322 through the transmission of the adjusting gear 3335, the speed regulating gear, the first gear 33312 and the second gear.

[0072] During actual use, the fourth driving motor 3341 adjusts the rotation directions and speeds of the first wire feeding wheel 3321 and the second wire feeding wheel 3322 through the transmission of a series of gears, can accurately adjust the wire feeding speed according to production requirements, and improve production efficiency and product quality. The adjustable wire feeding gap and the variable speed of the wire feeding wheel enable the wire feeding module 332 to process wires of various different specifications and materials, increasing the versatility and application range of the equipment.

[0073] Specifically, it further includes a wire inlet mechanism 5 provided on the frame 1 for conveying wires to the straightening mechanism 4. The wire inlet mechanism 5 has a bearing arm 51 swingably connected to the frame 1. A support plate 52 is provided on the bearing arm 51. A third driving motor 53 is provided at the bottom of the support plate 52. The output shaft of the third driving motor 53 penetrates through the support plate 52 and is connected to a wire winding disc 54. A strip-shaped hole 541 is formed on the wire winding disc 54. A rectangular pipe 542 is connected to the bottom of the wire winding disc 54. A strip-shaped groove 543 is formed in the rectangular pipe 542. A fixing block 544 detachably connected to the wire winding disc 54 is provided in the strip-shaped groove 543. An upright frame 545 is provided on the fixing block 544. The bottom of the upright frame 545 abuts against the strip-shaped groove 543. The upright frame 545, the fixing block 544, the rectangular pipe 542, the strip-shaped groove 543 and the strip-shaped hole 541 correspond to each other one by one and the number is set to four. The four upright frames 545 are arranged around the rotation axis of the wire winding disc 54.

[0074] On the side of the support plate 52 away from the carrying arm 51, there is a speed regulating box 55 for adjusting the wire inlet speed. The side of the support plate 52 is connected with a guide rod 56. On the guide rod 56, there are a wire guiding hole 561 for passing the wire and an adjusting block 562 for adjusting the position of the wire guiding hole 561. On the guide rod 56 near the speed regulating box 55, there is an induction box 57 for sensing the wire inlet speed. The number of the guide rod 56, the wire guiding hole 561 and the adjusting block 562 is set to three, and the three guide rods 56 are arranged around the rotation axis of the wire winding disc 54; the speed regulating box 55 is electrically connected with the induction box 57 and the third driving motor 53; on the upper part of the output shaft of the third driving motor 53, there is a compression spring 531, the compression spring 531 is sleeved on the motor output shaft, and on the upper part of the compression spring 531, there is a shaft end cover 532.

[0075] During actual use, the swing connection between the carrying arm 51 and the frame 1 and the arrangement of the wire winding disc 54 provide a stable wire supply source for the straightening mechanism 4, reducing the interruption and instability factors during the wire inlet process. The cooperation of the strip holes 541, the rectangular pipes 542, the fixing blocks 544 and the upright frames 545 on the wire winding disc 54 enables the wire to be firmly wound on the wire winding disc 54, and at the same time, the detachable connection design facilitates the replacement and adjustment of the wire. It can adapt to the wire inlet requirements of different specifications and materials, and by adjusting the relevant components, it can meet the diverse production requirements.

[0076] Specifically, the straightening mechanism 4 includes a mounting frame 41 connected to the rotating shaft 31, a first straightening component 42 and a second straightening component 43 arranged on the mounting frame 41; the first straightening component 42 has a first substrate 421 connected to the mounting frame 41. On the first substrate 421, there is a first straightening block 422. On the first straightening block 422, there is a first straightening wheel 423. On the mounting frame 41, there is a first straightening plate 424 for abutting against the first substrate 421 and the first straightening block 422. On the mounting frame 41, there is a first adjusting member for adjusting the position of the first straightening wheel 423. The first straightening wheel 423, the first straightening block 422 and the first adjusting member correspond one by one and the number is set to be multiple. The first adjusting member adjusts the tension of the first straightening wheel 423 on the wire by adjusting the position of the first straightening block 422; the first straightening wheel 423 is formed with a first straightening groove 4231 for accommodating the wire, and the rotation directions of two adjacent first straightening wheels 423 are opposite; the second straightening component 43 has the same structure as the first straightening component 42, and the second straightening component 43 has a second straightening wheel 431. The rotation direction of the first straightening wheel 423 and the rotation direction of the second straightening wheel 431 are perpendicular to each other.

[0077] In actual use, through a plurality of first straightening wheels 423 and adjustable first straightening blocks 422, an accurate and adjustable tension force can be applied to the wire, enabling efficient and accurate straightening, effectively removing the bending and twisting of the wire, and improving the straightness of the wire. Through a plurality of first straightening wheels 423 and adjustable first straightening blocks 422, an accurate and adjustable tension force can be applied to the wire, enabling efficient and accurate straightening, effectively removing the bending and twisting of the wire, and improving the straightness of the wire. The rotation directions of the first straightening wheel 423 and the second straightening wheel 431 cross, which can straighten the wire from different angles, further improving the quality and effect of straightening, and ensuring that the straightness of the wire in multiple directions can be effectively improved.

[0078] Specifically, it further includes a cutting tool device 6 connected to the bending mechanism 2 for cutting the bent and formed wire. The cutting tool device 6 has a free tool holder 61 detachably connected to the second driver 21. A cutting tool 62 and a tool groove 611 cooperating with the cutting tool 62 are provided on the free tool holder 61, and the cutting tool 62 and the tool groove 611 are detachably connected.

[0079] In actual use, the detachable connection of the free tool holder 61, the cutting tool 62, and the tool groove 611 facilitates the replacement and repair when the cutting tool 62 is worn or damaged, reducing the equipment maintenance cost and downtime. The detachable components enable the replacement of suitable cutting tools 62 and tool grooves 611 according to different wire specifications and cutting requirements, improving the adaptability of the equipment. The well-matched cutting tool 62 and tool groove 611 can provide neat and smooth cut edges, contributing to improving the overall quality of the product. Timely cutting of the formed wire makes the production process smoother and reduces the complexity of subsequent processing.

[0080] Specifically, it further includes a wire collecting box 7 for collecting the bent and formed wire after cutting. The wire collecting box 7 is connected to the frame 1, and the extending direction of the connection between the wire collecting box 7 and the frame 1 is cross-set with the horizontal direction.

[0081] In actual use, the wire collecting box 7 can effectively collect the bent and formed wire after cutting, enabling the wire to be stored in an orderly manner and avoiding the chaotic accumulation of the wire. The bent wire products collected by the wire collecting box 7 can be sent into the conveyor belt or other material storage positions along the inclined direction, facilitating the processing of the bent wire products by workers.

[0082] Specifically, a small wire forming machine further includes a control electric box 8 provided on the frame 1. The control electric box 8 is electrically connected to the wire inlet mechanism 5, the wire feeding mechanism 3, and the bending mechanism 2.

[0083] During actual use, it is possible to precisely set and adjust the operating parameters of each mechanism to ensure that each mechanism works in coordination to achieve high-quality wire forming. It realizes the automated operation of the equipment, reduces manual intervention, lowers the labor intensity, and improves the production efficiency. It can quickly change the control parameters according to different production requirements, enabling the equipment to flexibly adapt to diverse production tasks.

[0084] The above content is only a preferred embodiment of the present invention. For those of ordinary skill in the art, based on the idea of the present invention, there will be changes in the specific implementation manners and application scopes. The content of this specification should not be construed as a limitation to the present invention.

Claims

1. A small wire forming machine, comprising a frame (1), characterized in that: The invention also comprises a straightening mechanism (4) for straightening the wire, a wire feeding mechanism (3) for conveying the straightened wire and a bending mechanism (2) for bending the wire conveyed by the wire feeding mechanism (3), which are sequentially arranged on the frame (1) along the wire forming direction; the wire feeding mechanism (3) comprises a rotating shaft (31) rotatably arranged with the frame (1), a wire feeding box (33) arranged on the rotating shaft (31) and a first driver (32) for driving the wire feeding box (33) to rotate; the straightening mechanism (4) comprises a mounting frame (41) arranged on the rotating shaft (31), a first straightening assembly (42) arranged on the mounting frame (41) and a second straightening assembly (42) The bending mechanism (2) comprises a second driver (21) arranged on the frame (1), and a bender (22) arranged on the second driver (21), wherein the second driver (21) drives the bender (22) to move; the bender (22) comprises a bearing seat (222) connected to the second driver (21), a second driving module (221) arranged on the bearing seat (222), a bending external torsion (223) connected to the second driving module (221), and a bending internal module (224) arranged on the bearing seat (222), wherein the bending internal module (224) is assembled in the bending external torsion (223); The bending outer twist (223) has a first bending part (2233) and a second bending part (2234) for rotating the bending wire, and the bending inner mold (224) has a bending portion (2242) that cooperates with the bending part. The two sides of the bending portion (2242) form a first bending arc portion (2244) and a second bending arc portion (2245) with different curvatures for contacting the external wire after bending. The bending part rotates the bending wire under the drive of the second driving module (221), and the wire bent by the bending part contacts the bending arc portion of the bending portion (2242) to be further bent into shape.

2. A small wire forming machine according to claim 1, characterized in that: The second driving module (221) has a second driving motor (2211) connected to the mounting seat, the bending external torsion (223) has an external torsion shaft (2231) connected to the output shaft of the second driving motor (2211), the first bending member (2233) and the second bending member (2234) are arranged on the end of the external torsion shaft (2231) away from the second driving motor (2211), the bending member is formed into a roller-shaped structure, and the roller diameter of the first bending member (2233) is larger than that of the second bending member (2234); two bending parts (2242) for contacting the wire material after being bent by the bending member are arranged on one side of the bending inner mold (224) away from the mounting seat, and a wire accommodating groove (2243) for accommodating the wire material is formed between the two bending parts (2242); the curvature of the first bending arc part (2244) is larger than that of the second bending arc part (2245).

3. A small wire forming machine according to claim 1, characterized in that: The second driver (21) comprises a first power module (211) arranged on the frame (1), a second power module (212) arranged on the first power module (211), and a third power module (213) arranged on the second power module (212); the first power module (211) comprises a first bearing plate (2112) arranged on the frame (1), a second bearing plate (2113) reciprocatingly arranged on the first bearing plate (2112), and a first power assembly (2111) driving the second bearing plate (2113); the first power module (211), the second power module (212), and the third power module (213) are all of the same structure.

4. A small wire forming machine according to claim 1, characterized in that: The first driver (32) comprises a first drive motor (321) arranged on the frame (1), and the output shaft of the first drive motor (321) is connected to the rotating shaft (31); the wire feeding box (33) comprises a bearing box body (331), a wire feeding module (332) arranged on the bearing box body (331), a transmission module (333) and a first drive module (334), and the first drive module (334) drives the wire feeding module (332) to feed wires through the transmission module (333); a wire tube (311) is arranged on the rotating shaft (31), a guide member (3311) is arranged on the bearing box body (331), and a guide hole (3312) is arranged on the guide member (3311), and the wire tube (311) and the guide hole (3312) cooperate to feed the wire of the straightening mechanism (4) into the wire feeding mechanism (3).

5. A small wire forming machine according to claim 4, characterized in that: The wire feeding module (332) comprises a first wire feeding wheel (3321) and a second wire feeding wheel (3322); the first driving module (334) drives the first wire feeding wheel (3321) and the second wire feeding wheel (3322) to rotate and contact the wire material to feed the wire; there is a gap between the first wire feeding wheel (3321) and the second wire feeding wheel (3322) for feeding the wire; an adjuster (3323) for adjusting the wire feeding gap is provided on the carrying box (331); the adjuster (3323) is connected to the wire feeding wheel; the transmission module (333) comprises a first transmission component connected to the first wire feeding wheel (3321); (3331) and a second transmission assembly (3332) connected to the second wire feeding wheel (3322); the first driving module (334) has a fourth driving motor (3341) arranged on the bearing box (331), the output shaft of the fourth driving motor (3341) is connected to the first transmission assembly (3331) and the second transmission assembly (3332), and the fourth driving motor (3341) adjusts the rotation direction and speed of the first wire feeding wheel (3321) and the second wire feeding wheel (3322) through the first transmission assembly (3331) and the second transmission assembly (3332).

6. A small wire forming machine according to claim 1, characterized in that: The machine also comprises a wire feeding mechanism (5) arranged on the frame (1) for conveying wires to the straightening mechanism (4), the wire feeding mechanism (5) comprising a bearing arm (51) swingably connected to the frame (1), the bearing arm (51) being provided with a support plate (52); a third driving motor (53) being provided at the bottom of the support plate (52), the output shaft of the third driving motor (53) passing through the support plate (52) being connected with a wire winding drum (54), the wire winding drum (54) being provided with a fixing block (544) detachably connected to the wire winding drum (54), the fixing block (544) being provided with a stand (545) for placing the wires, the number of the stand (545) and the number of the fixing blocks (544) being both set to be multiple, and the multiple stand (545) being arranged around the rotation axis of the wire winding drum (54); A speed regulating box (55) for regulating the wire feeding speed is provided on a side of the support plate (52) away from the bearing arm (51); a guide rod (56) is connected to the side of the support plate (52); a wire hole (561) for passing the wire and an adjustment block (562) for adjusting the position of the wire hole (561) are provided on the guide rod (56); a sensing box (57) for sensing the wire feeding speed is provided on the guide rod (56) on the side close to the speed regulating box (55); the number of the guide rods (56), the wire hole (561) and the adjustment block (562) is multiple; the multiple guide rods (56) are arranged around the rotation axis of the winding drum (54); the speed regulating box (55), the sensing box (57) and the third driving motor (53) are electrically connected.

7. A small wire forming machine according to claim 1, characterized in that: The straightening mechanism (4) comprises a mounting frame (41) connected to the rotating shaft (31), a first straightening assembly (42) and a second straightening assembly (43) arranged on the mounting frame (41); the first straightening assembly (42) comprises a first straightening wheel (423) connected to the mounting frame (41); a first adjusting member for adjusting the position of the first straightening wheel (423) is arranged on the mounting frame (41); the number of the first straightening wheels (423) and the number of the first adjusting members are both set to be multiple; the first straightening wheel (423) is formed with a first straightening groove (4231) for accommodating a wire; the rotation directions of two adjacent first straightening wheels (423) are opposite; the second straightening assembly (43) has the same structure as the first straightening assembly (42); the second straightening assembly (43) comprises a second straightening wheel (431); the rotation axis of the first straightening wheel (423) and the rotation axis of the second straightening wheel (431) are arranged crosswise.

8. A small wire forming machine according to claim 1, characterized in that: The invention also comprises a cutting device (6) connected to the bending mechanism (2) and used for cutting the bent wire material. The cutting device (6) comprises a free knife seat (61) detachably connected to the second driver (21). The free knife seat (61) is provided with a cutting knife (62) and a knife groove (611) matched with the cutting knife (62). The cutting knife (62) and the knife groove (611) are detachably connected.

9. A small wire forming machine according to claim 1, characterized in that: It also includes a material receiving box (7) for receiving the wire material after cutting, bending and forming. The material receiving box (7) is connected to the frame (1), and the extending direction of the connection between the material receiving box (7) and the frame (1) is arranged to cross the horizontal direction.

10. A small wire forming machine according to claim 5, characterized in that: A small wire forming machine further comprises a control electric box (8) arranged on a frame (1); the control electric box (8) is electrically connected to a wire feeding mechanism (5), a wire feeding mechanism (3) and a bending mechanism (2).

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