Welding abutting and positioning device

By designing a welded tight positioning device including a lifting structure and a precision positioning system, the problems of inaccurate positioning accuracy and poor general performance of existing devices are solved, and the functions of accurately positioning of alloy pipes of different diameters and adapting to operators of different heights are realized, which significantly improves the practical performance of the device.

CN120038493APending Publication Date: 2025-05-27JUNDA PRESTON (SHANDONG) ENG GRP CO LTD
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Patent Information

Application Number
CN202411274071.0
Authority / Receiving Office
CN · China
Patent Type
Applications(China)
Current Assignee / Owner
Filing Date
2024-09-12
Publication Date
2025-05-27

AI Technical Summary

Technical Problem

The positioning accuracy of the existing welding and tightening positioning device for processing alloy pipelines is inaccurate, easy to deviate, and has poor general performance. It is impossible to accurately locate alloy pipelines of different diameters and sizes, and cannot adapt to operators of different heights.

Method used

A welding and tight positioning device including an operating workbench, a support frame, a lifting structure, an electric telescopic rod, an electric sliding table and a positioning structure is designed. The positioning structure realizes precise positioning and fixing of the alloy pipe through the motor drive rod and screw system. The lifting structure is adapted to operators of different heights through cylinders and support columns.

Benefits of technology

The positioning accuracy and general performance of the welding and tight positioning device are improved, and the alloy pipes of different diameters and sizes can be more accurately positioned, and adapted to operators of different heights, which significantly improves the practical performance and convenience of use of the device.

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Abstract

The invention relates to the technical field of alloy pipeline machining, and discloses a welding abutting positioning device which comprises an operation table and a supporting frame, a lifting structure is arranged between the operation table and the supporting frame, and two electric telescopic rods are fixedly installed at the top of the operation table. According to the abutting and positioning device for welding, a driving rod is driven to rotate through an arranged motor, then two driving bases, a mounting plate and a part fixed to the mounting plate are driven to move, a corresponding screw rod can be driven to rotate by rotating and screwing a handle, and a screw sleeve on the outer surface of the screw rod is driven to move upwards or downwards while the screw rod rotates, so that the welding effect is improved. According to the device, the connecting arm is driven to move along with the movement of the threaded sleeve, and then the two corresponding upper clamping blocks are driven to move upwards or downwards, so that alloy pipelines of different sizes can be better fixed, and the universality of the device is greatly improved.
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Description

Technical Field

[0001] The present invention relates to the technical field of alloy pipe processing, and specifically relates to a welding tightening and positioning device. Background Art

[0002] Alloy pipes are a type of seamless steel pipes. Alloy pipes are divided into seamless pipes for structural use and high-pressure heat-resistant alloy pipes. The main differences lie in their production standards and industries. Annealing and tempering are carried out on alloy pipes to change their mechanical properties to meet the required processing conditions. Their performance is more variable and has a higher utilization value than ordinary seamless steel pipes. In the chemical composition of alloy pipes, Cr is relatively abundant, with properties of high temperature resistance, low temperature resistance, and corrosion resistance. During the processing of alloy pipes, a welding tightening and positioning device is required.

[0003] However, the current welding tightening and positioning device for alloy pipe processing has inaccurate positioning accuracy and is prone to deviation, which is not conducive to the processing and welding of alloy pipes. Moreover, the current positioning device has poor general performance and cannot accurately position alloy pipes of different diameter sizes. Due to the different heights of the staff operating the positioning device, the positioning device cannot be adjusted in height, thereby greatly reducing its practical performance and making it inconvenient to use. Therefore, a welding tightening and positioning device is proposed to solve the above problems. Summary of the Invention

[0004] (1) Technical Problems to be Solved

[0005] In view of the deficiencies of the prior art, the present invention provides a welding tightening and positioning device, which has the advantages of strong generality, etc., and solves the problems that the current welding tightening and positioning device for alloy pipe processing has inaccurate positioning accuracy, is prone to deviation, is not conducive to the processing and welding of alloy pipes, and the current positioning device has poor general performance and cannot accurately position alloy pipes of different diameter sizes. Due to the different heights of the staff operating the positioning device, the positioning device cannot be adjusted in height, thereby greatly reducing its practical performance and making it inconvenient to use.

[0006] (2) Technical Solutions

[0007] To achieve the above object of strong versatility, the present invention provides the following technical solution: A welding clamping and positioning device, including an operating table and a support frame. There is a lifting structure between the operating table and the support frame. Two electric telescopic rods are fixedly installed on the top of the operating table. An electric sliding table is fixedly installed between the two electric telescopic rods. A welding head is movably installed at the bottom of the electric sliding table. A positioning structure is arranged on the top of the operating table. The positioning structure includes a motor, a driving rod, a driving seat, a mounting plate, a fixing block, a first mounting seat, a second mounting seat, an adjusting component, an upper clamping block and a lower clamping block. A motor is fixedly installed on the left side of the left electric telescopic rod. A driving rod is fixedly installed at the output shaft of the motor. Two driving seats are movably installed on the outer surface of the driving rod. A mounting plate is fixedly installed on the top of the driving seat. Fixing blocks are fixedly installed on the adjacent sides of the two mounting plates. First mounting seats are fixedly installed on the adjacent sides of the two fixing blocks. Second mounting seats are fixedly installed on the adjacent sides of the two fixing blocks. An adjusting component is arranged between the first mounting seat and the second mounting seat. Upper clamping blocks are fixedly installed on the adjacent sides of the two adjusting components. Lower clamping blocks are fixedly installed on the adjacent sides of the two second mounting seats.

[0008] Preferably, the number of the support frames is four. A rectangular outer shell is fixedly installed on the top of the operating table. The right end of the driving rod penetrates through the rectangular outer shell and extends into the interior of the rectangular outer shell. First bearings are arranged on the left and right side walls of the rectangular outer shell. The driving rod is movably connected to the two first bearings.

[0009] Preferably, symmetric external threads are arranged on the outer surface of the driving rod. Internal threads are arranged on the inner walls of the two driving seats. The driving rod and the driving seats are movably connected through the internal threads and the external threads. The two driving seats are symmetrically arranged left and right.

[0010] Preferably, sliding blocks are fixedly installed at the bottoms of the two driving seats. Two sliding grooves are formed on the top of the operating table. The sliding blocks are slidably connected to the sliding grooves.

[0011] Preferably, two first sliding holes are formed at the bottom of the rectangular outer shell. The sliding blocks extend to the outside of the rectangular outer shell through the first sliding holes. Two second sliding holes are formed at the top of the rectangular outer shell. The mounting plate extends to the outside of the rectangular outer shell through the second sliding holes.

[0012] Preferably, the adjusting component includes a screw rod, a screw sleeve and a connecting arm. A screw rod is movably installed between the first mounting seat and the second mounting seat. A screw sleeve is movably installed on the outer surface of the screw rod. Connecting arms are fixedly installed on the adjacent sides of the two screw sleeves.

[0013] Preferably, the upper clamping block is located above the lower clamping block, and the first mounting seat is located above the second mounting seat.

[0014] Preferably, second bearings are arranged inside both of the two second mounting seats, the bottom of the screw rod is movably connected with the second bearings, and both the upper clamping block and the lower clamping block are arc-shaped blocks.

[0015] Preferably, guide grooves are formed on one side of each of the two adjacent fixing blocks, guide rods are fixedly installed on the opposite sides of the two screw sleeves respectively, and the guide grooves are slidably connected with the guide rods. Turning handles are fixedly installed on the tops of both of the two screw rods, and a third bearing is arranged at the connection between the screw rod and the first mounting seat, and the screw rod is movably connected with the third bearing.

[0016] Preferably, the lifting structure comprises a cylinder and a support column. The cylinder is fixedly installed on the inner bottom wall of the support frame, a support column is fixedly installed at the piston rod of the top of the cylinder, a through hole is formed in the top of the support frame, and the through hole is adapted to the size of the support column. The support column is fixedly connected with the operating table.

[0017] (III) Beneficial effects

[0018] Compared with the prior art, the present invention provides a welding tightening and positioning device, which has the following beneficial effects:

[0019] 1. For this welding tightening and positioning device, by arranging a positioning structure and a motor, the motor can be used to drive the driving rod to rotate under the cooperation of two first bearings. While the driving rod rotates, since the driving rod is movably connected with two driving seats and the external threads on the outer wall of the driving rod are symmetrically arranged left and right, two driving seats can be driven to move relatively or in opposite directions, so that the corresponding two mounting plates move relatively or in opposite directions at the same time, and then the components fixed on the mounting plates can be driven to displace. By arranging the first mounting seat and the second mounting seat, the adjusting assembly can be supported. By rotating the turning handle, the corresponding screw rod can be driven to rotate under the cooperation of the second bearing. While the screw rod rotates, the screw sleeve on its outer surface is driven to move upward or downward, and then the connecting arm moves along with the movement of the screw sleeve, and then two corresponding upper clamping blocks are driven to move upward or downward, so that alloy pipes of different sizes can be fixed better, the positioning is more accurate, and while it is convenient to fix alloy pipes of different sizes, the general performance of the device is greatly enhanced.

[0020] 2. The welding and clamping positioning device can drive the piston rod to move through the piston movement by starting the cylinder through the lifting structure, and then drive the support column to move up or down in cooperation with the through hole, so as to drive the operator table to adjust the height position, which can adapt to operators of different heights to work, and the scope of application is improved to a certain extent. By setting the electric telescopic rod and the electric sliding table, welding work can be carried out on alloy pipes of different sizes and different positions of alloy pipes. BRIEF DESCRIPTION OF THE DRAWINGS

[0021] Figure 1 is a schematic structural diagram of the present invention;

[0022] Figure 2 is a schematic diagram of the lifting structure of the present invention;

[0023] Figure 3 is a schematic diagram of the positioning structure of the present invention;

[0024] Figure 4 is the present invention Figure 3 is an enlarged view of the structure at A in the present invention.

[0025] In the figure: 1 operator table, 2 support frame, 3 lifting structure, 301 cylinder, 302 support column, 4 electric telescopic rod, 5 electric sliding table, 6 welding head, 7 positioning structure, 701 motor, 702 driving rod, 703 driving seat, 704 mounting plate, 705 fixing block, 706 first mounting seat, 707 second mounting seat, 708 adjusting component, 7081 screw rod, 7082 screw sleeve, 7083 connecting arm, 709 upper clamping block, 710 lower clamping block, 8 rectangular housing. DETAILED DESCRIPTION OF THE EMBODIMENTS

[0026] Next, the technical solutions in the embodiments of the present invention will be clearly and completely described in conjunction with the accompanying drawings in the embodiments of the present invention. Obviously, the described embodiments are only a part of the embodiments of the present invention, rather than all the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by those of ordinary skill in the art without creative efforts shall fall within the protection scope of the present invention.

[0027] Please refer to Figure 1 、 Figure 2 、 Figure 3 and Figure 4, A welding clamping and positioning device, comprising an operator's table 1 and a support frame 2. There is a lifting structure 3 arranged between the operator's table 1 and the support frame 2. On the top of the operator's table 1, two electric telescopic rods 4 are fixedly installed. Between the two electric telescopic rods 4, an electric slide table 5 is fixedly installed. At the bottom of the electric slide table 5, a welding head 6 is movably installed. On the top of the operator's table 1, a positioning structure 7 is arranged. The positioning structure 7 includes a motor 701, a driving rod 702, a driving seat 703, a mounting plate 704, a fixing block 705, a first mounting seat 706, a second mounting seat 707, an adjusting component 708, an upper clamping block 709 and a lower clamping block 710. On the left side of the left electric telescopic rod 4, a motor 701 is fixedly installed. At the output shaft of the motor 701, a driving rod 702 is fixedly installed. On the outer surface of the driving rod 702, two driving seats 703 are movably installed. On the top of the driving seat 703, a mounting plate 704 is fixedly installed. On one adjacent side of the two mounting plates 704, fixing blocks 705 are fixedly installed. On one adjacent side of the two fixing blocks 705, first mounting seats 706 are fixedly installed. On one adjacent side of the two fixing blocks 705, second mounting seats 707 are fixedly installed. Between the first mounting seat 706 and the second mounting seat 707, an adjusting component 708 is arranged. On one adjacent side of the two adjusting components 708, upper clamping blocks 709 are fixedly installed. On one adjacent side of the two second mounting seats 707, lower clamping blocks 710 are fixedly installed.

[0028] By setting the positioning structure 7, the set motor 701 can be used to drive the driving rod 702 to rotate under the cooperation of two first bearings. While the driving rod 702 is rotating, since the driving rod 702 is movably connected to the two driving seats 703 and the external threads on the outer wall of the driving rod 702 are symmetrically arranged left and right, the two driving seats 703 can be driven to move in opposite or relative directions, so that the corresponding two mounting plates 704 move in opposite or relative directions at the same time, and then the components fixed on the mounting plates 704 can be driven to displace. By setting the first mounting seat 706 and the second mounting seat 707, the adjusting component 708 can be supported. By rotating the handle, the corresponding screw rod 7081 can be driven to rotate under the cooperation of the second bearing. While the screw rod 7081 is rotating, the nut sleeve 7082 on its outer surface is driven to move upward or downward, and then the connecting arm 7083 moves with the movement of the nut sleeve 7082, and then the two corresponding upper clamping blocks 709 are driven to move upward or downward, so that alloy pipes of different sizes can be fixed better.

[0029] In summary, for the welding clamping and positioning device, by setting the positioning structure 7 and the motor 701, the driving rod 702 can be driven to rotate under the cooperation of two first bearings. While the driving rod 702 rotates, since the driving rod 702 is movably connected to two driving seats 703 and the external threads on the outer wall of the driving rod 702 are symmetrically arranged on the left and right, the two driving seats 703 can be driven to move relatively or in opposite directions, so that the corresponding two mounting plates 704 move relatively or in opposite directions at the same time, and then the components fixed on the mounting plates 704 can be driven to displace. By setting the first mounting seat 706 and the second mounting seat 707, the adjusting assembly 708 is supported. By rotating the handle, the corresponding screw rod 7081 can be driven to rotate under the cooperation of the second bearing. While the screw rod 7081 rotates, the nut sleeve 7082 on its outer surface is driven to move upward or downward, and then the connecting arm 7083 moves with the movement of the nut sleeve 7082, and then the two corresponding upper clamping blocks 709 are driven to move upward or downward, so that alloy pipes of different sizes can be better fixed, the positioning is more accurate, and while it is convenient to fix alloy pipes of different sizes, the general performance of the device is greatly enhanced.

[0030] Moreover, by setting the lifting structure 3 and starting the air cylinder 301 to drive the piston rod to perform piston motion, the support column 302 can be driven to move upward or downward under the cooperation of the through hole, so as to drive the operating table 1 to adjust the height position, which can adapt to operators of different heights to work, and the applicable range is improved to a certain extent. By setting the electric telescopic rod 4 and the electric slide table 5, welding work can be carried out on alloy pipes of different sizes and different positions of the alloy pipes.

[0031] It should be noted that in this article, relational terms such as first and second are only used to distinguish one entity or operation from another entity or operation, and do not necessarily require or imply any actual relationship or order between these entities or operations. Moreover, the term "comprising", "including" or any other variant thereof is intended to cover non-exclusive inclusion, so that a process, method, article or device including a series of elements not only includes those elements, but also includes other elements not expressly listed, or also includes elements inherent to such process, method, article or device. Without further limitation, an element defined by the statement "including a..." does not exclude the existence of another identical element in the process, method, article or device including the said element.

[0032] Although embodiments of the present invention have been shown and described, it will be understood by those of ordinary skill in the art that various changes, modifications, substitutions and variations can be made to these embodiments without departing from the principles and spirit of the present invention, and the scope of the present invention is defined by the appended claims and their equivalents.

Claims

1. A welding tight positioning device, comprising an operating table (1) and a support frame (2), characterized in that: A lifting structure (3) is provided between the operating platform (1) and the support frame (2); two electric telescopic rods (4) are fixedly installed on the top of the operating platform (1); an electric slide (5) is fixedly installed between the two electric telescopic rods (4); a welding head (6) is movably installed at the bottom of the electric slide (5); and a positioning structure (7) is provided on the top of the operating platform (1); The positioning structure (7) comprises a motor (701), a driving rod (702), a driving seat (703), a mounting plate (704), a fixing block (705), a first mounting seat (706), a second mounting seat (707), an adjusting assembly (708), an upper clamping block (709) and a lower clamping block (710); the motor (701) is fixedly mounted on the left side of the electric telescopic rod (4) on the left side; the driving rod (702) is fixedly mounted on the output shaft of the motor (701); two driving seats (703) are movably mounted on the outer surface of the driving rod (702); and the top of the driving seat (703) is fixedly mounted with a A mounting plate (704), a fixing block (705) is fixedly installed on one side adjacent to the two mounting plates (704), a first mounting seat (706) is fixedly installed on one side adjacent to the two fixing blocks (705), a second mounting seat (707) is fixedly installed on one side adjacent to the two fixing blocks (705), an adjustment component (708) is arranged between the first mounting seat (706) and the second mounting seat (707), an upper clamping block (709) is fixedly installed on one side adjacent to the two adjustment components (708), and a lower clamping block (710) is fixedly installed on one side adjacent to the two second mounting seats (707).

2. A welding tight positioning device according to claim 1, characterized in that: The number of the support frames (2) is four, a rectangular shell (8) is fixedly installed on the top of the operating table (1), the right end of the driving rod (702) passes through the rectangular shell (8) and extends to the inside of the rectangular shell (8), the left and right side walls of the rectangular shell (8) are both provided with first bearings, and the driving rod (702) is movably connected to the two first bearings.

3. A welding tight positioning device according to claim 1, characterized in that: The outer surface of the driving rod (702) is provided with a left-right symmetrical external thread, and the inner walls of the two driving seats (703) are provided with an internal thread. The driving rod (702) and the driving seat (703) are movably connected via the internal thread and the external thread, and the two driving seats (703) are provided with a left-right symmetrical arrangement.

4. A welding tight positioning device according to claim 1, characterized in that: The bottoms of the two driving seats (703) are fixedly mounted with sliding blocks, the top of the operating table (1) is provided with two sliding grooves, and the sliding blocks are slidably connected to the sliding grooves.

5. A welding tight positioning device according to claim 2, characterized in that: The bottom of the rectangular shell (8) is provided with two first sliding holes, and the sliding block extends to the outside of the rectangular shell (8) through the first sliding holes. The top of the rectangular shell (8) is provided with two second sliding holes, and the mounting plate (704) extends to the outside of the rectangular shell (8) through the second sliding holes.

6. A welding tight positioning device according to claim 1, characterized in that: The adjustment component (708) comprises a screw (7081), a screw sleeve (7082) and a connecting arm (7083); the screw (7081) is movably mounted between the first mounting seat (706) and the second mounting seat (707); the screw sleeve (7082) is movably mounted on the outer surface of the screw (7081); and the connecting arm (7083) is fixedly mounted on one side adjacent to the two screw sleeves (7082).

7. A welding abutment positioning device according to claim 1, characterized in that: The upper clamping block (709) is located above the lower clamping block (710), and the first mounting seat (706) is located above the second mounting seat (707).

8. A welding tight positioning device according to claim 6, characterized in that: The second mounting seats (707) are each provided with a second bearing inside, the bottom of the screw rod (7081) is movably connected to the second bearing, and the upper clamping block (709) and the lower clamping block (710) are both arc-shaped blocks.

9. A welding tight positioning device according to claim 6, characterized in that: A guide groove is provided on one adjacent side of the two fixing blocks (705); a guide rod is fixedly installed on one opposite side of the two screw sleeves (7082), and the guide groove is slidably connected to the guide rod; a twisting handle is fixedly installed on the top of the two screw rods (7081); a third bearing is provided at the connection between the screw rod (7081) and the first mounting seat (706), and the screw rod (7081) is movably connected to the third bearing.

10. A welding tight positioning device according to claim 6, characterized in that: The lifting structure (3) comprises a cylinder (301) and a support column (302); the cylinder (301) is fixedly mounted on the inner bottom wall of the support frame (2); the support column (302) is fixedly mounted on the piston rod at the top of the cylinder (301); a through hole is provided at the top of the support frame (2), and the through hole is adapted to the size of the support column (302); the support column (302) is fixedly connected to the operating table (1).