Cutting mechanism of full-automatic steel member welding equipment

Through the mode of laser cutting and cutting knife cutting, combined with the cutting method of rotating the workpiece and fixed cutting points, the problem of slag adhesion during laser cutting and deformation during cutting of cutting knife is solved, efficient and accurate cutting of tubular steel parts is achieved, and the cutting quality is improved.

CN120038556AActive Publication Date: 2025-05-27CHANGSHU LINMAO MASCH EQUIP CO LTD
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Patent Information

Application Number
CN202510436805.9
Authority / Receiving Office
CN · China
Patent Type
Applications(China)
Current Assignee / Owner
Filing Date
2025-04-09
Publication Date
2025-05-27
Estimated Expiration
2045-04-09

AI Technical Summary

Technical Problem

In the prior art, slag is easily generated when laser cutting of tubular steel members, which adheres to the inner wall of the steel member, affecting the welding quality, and the cutting force is large when cutting the cutting knife, resulting in deformation of the steel member's cut, affecting dimensional accuracy and surface quality.

Method used

The laser cutting and cutting knife work together, and the initial stage is used to cut the tubular steel parts using laser cutting technology. When the cutting is close to completion, the cutting knife is switched to the cutting knife for the final cutting, and the rotating cutting method is combined with the rotation of the workpiece and the cutting point is fixed, ensuring the consistency and consistency of the cutting path.

Benefits of technology

It effectively avoids the problem of slag entering the inside of the tubular steel parts during laser cutting, reduces the pollution and impact of slag on the inside of the workpiece, improves the neatness and flatness of the edges after cutting, and significantly improves the cutting quality of the tubular steel parts.

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Abstract

The invention relates to the technical field of steel member cutting, in particular to a cutting mechanism of full-automatic steel member welding equipment, which comprises a base, a vertical rod is fixedly mounted on the surface of the base, and a sliding arm is slidably connected to the surface of the vertical rod; and the cutting system is arranged on the surface of the sliding arm, the cutting system comprises a rotating disc, a cutting knife and a laser cutting gun, the rotating disc is rotationally connected to the surface of the sliding arm, and the cutting knife and the laser cutting gun are installed at the two ends of the circumferential face of the rotating disc correspondingly. According to the method, laser cutting and cutting knife cutting are matched, a circular part is firstly cut off through laser, when cutting is about to be completed but cutting is not conducted, cutting is conducted around the circumference of the tubular steel part through the cutting knife, and the problem that slag easily enters the tubular steel part during traditional single laser cutting is effectively solved; and the triangular chuck used for driving the tubular workpiece to rotate can press the plate-shaped workpiece and drive the plate-shaped workpiece to move for cutting at the same time, and functionality is improved.
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Description

Technical Field

[0001] The present invention relates to the technical field of steel component cutting, and in particular to a cutting mechanism of a fully automatic steel component welding device. Background Art

[0002] In the modern steel component manufacturing industry, welding is a key process for constructing complete steel components. As an important preparatory process before welding, the quality and efficiency of cutting have a decisive impact on the quality and production cycle of the final product. With the development of the demand for steel components in industries such as construction, bridges, and machinery manufacturing towards high precision, large scale, and diversification, fully automatic steel component welding devices have emerged to meet the requirements of efficient and stable production.

[0003] In the prior art, there are various cutting methods for steel components, and laser cutting and cutter cutting are relatively common. With its high-energy-density beam, laser cutting can achieve relatively fine and rapid cutting operations. However, when cutting tubular steel components, the high temperature generated during laser cutting will cause some steel to melt. Under the action of gravity and air flow, these molten substances are extremely likely to adhere to the inner wall of the tubular steel component to form slag. These slags are not only difficult to clean, but also affect the butt joint accuracy of the pipe during subsequent welding, reduce the weld quality, and may even cause defects such as pores and inclusions at the welding site, seriously affecting the cutting effect and the welding quality of the entire steel component.

[0004] During the cutting process of the cutter, due to direct contact and friction with the surface of the steel component, a large cutting force will be generated. This not only easily exacerbates the wear of the cutter, shortens the service life of the tool, increases production costs, but also causes large deformation at the cut surface of the cut steel component. Especially for some thin-walled or high-precision steel components, this deformation may exceed the allowable range, affecting the dimensional accuracy and surface quality of the steel component. Summary of the Invention

[0005] The purpose of the present invention is to provide a cutting mechanism of a fully automatic steel component welding device, which solves the problems in the prior art that when using laser cutting for tubular steel components, slag is easily generated on their inner walls, reducing the welding quality, and using a cutter cannot improve the cutting accuracy.

[0006] In order to achieve the above purpose, the present invention adopts the following technical solutions:

[0007] Cutting mechanism of a fully automatic steel component welding device, including a base, on the surface of which a vertical rod is fixedly installed, and a sliding arm is slidably connected to the surface of the vertical rod; a cutting system, the cutting system is arranged on the surface of the sliding arm, and the cutting system includes a turntable, a cutting knife and a laser cutting gun, the turntable is rotatably connected to the surface of the sliding arm, and the cutting knife and the laser cutting gun are respectively installed at both ends of the circumferential surface of the turntable; a mounting seat, the mounting seat is arranged on the surface of the base, and a mounting component is arranged on the surface of the mounting seat, the mounting component includes two mounting plates, both of the two mounting plates are slidably connected to the surface of the mounting seat, and a second driving mechanism for driving the two mounting plates to move relatively is arranged on the surface of the mounting seat, triangular chucks are arranged on one side of the two mounting plates close to each other, and a transmission member for driving the triangular chuck to rotate is arranged on the surface of the mounting plate; an auxiliary component, the auxiliary component is in two groups and is respectively arranged on the surfaces of the two mounting plates for cooperating with the two triangular chucks to fix and move the plate-shaped steel component.

[0008] Preferably, the cutting system further includes a fourth motor and a mounting shaft. One end of the sliding arm is of an "I" shape structure and is provided with a mounting groove on the surface. The mounting shaft rotatably penetrates through the mounting groove, the turntable is rotatably connected to the surface of the mounting shaft, grinding discs are fixedly installed on both sides of the mounting shaft where the turntable is located, the fourth motor is fixedly installed on the side wall of the sliding arm, the output shaft port of the fourth motor is fixedly connected to the mounting shaft, and a first driving mechanism for restricting the rotation of the turntable is arranged on the surface of the sliding arm.

[0009] Preferably, the first driving mechanism includes a first motor and a transmission shaft. The first motor is fixedly installed on the surface of the sliding arm, the transmission shaft is rotatably connected to the surface of the sliding arm, the output shaft port of the first motor is fixedly connected to one end of the transmission shaft, a worm is fixedly installed on the surface of the transmission shaft, a worm gear is fixedly sleeved on the surface of the turntable, and the worm and the worm gear are meshed.

[0010] Preferably, movable plates are slidably connected to the bottoms of both ends of the "I" shape structure of the sliding arm. Accommodating grooves are formed on one side of the two movable plates close to each other, grooves are arranged at the bottoms of the accommodating grooves, and felts are pasted on the inner walls of the accommodating grooves.

[0011] Preferably, the transmission member includes a second motor, two gears and a transmission rod. The two gears are both fixedly installed on the surface of the transmission rod. Tooth rings are rotatably connected to one side of the two mounting plates close to each other. The triangular chuck is fixedly connected to the tooth ring, and the two gears are respectively meshed with the two tooth rings.

[0012] Preferably, the transmission rod includes two rotating sleeves and a sliding rod. The two rotating sleeves respectively penetrate through the two gears fixedly. Both of the two gears are rotatably connected to the mounting plate through the rotating sleeves. One end of the sliding rod is fixedly connected to the rotating sleeve, and the other end thereof slidably penetrates through the other rotating sleeve.

[0013] Preferably, the second driving mechanism includes a third motor and a lead screw. Two sliding grooves are formed on the surface of the mounting base. The two mounting plates are respectively slidably connected to the interiors of the two sliding grooves. The lead screw is rotatably connected to the interior of the sliding groove, and two opposite threads are arranged on the lead screw with its midpoint as the demarcation line. The two mounting plates are respectively threadedly connected to the two ends of the lead screw. The third motor is fixedly installed at the end of the mounting base, and the output shaft port of the third motor is fixedly connected to the lead screw.

[0014] Preferably, a vertical groove is formed on the side wall of the vertical rod. The sliding arm is slidably connected to the interior of the vertical groove. A first electric telescopic rod is fixedly installed at the top of the vertical rod, and the output shaft port of the first electric telescopic rod is fixedly connected to the sliding arm. A horizontal groove is formed on the surface of the base. A fixing block is fixedly installed at the bottom of the mounting base. The mounting base is slidably connected to the horizontal groove through the fixing block, and a second electric telescopic rod is fixedly installed on the inner wall of the horizontal groove. The output shaft port of the second electric telescopic rod is fixedly connected to the fixing block.

[0015] Preferably, the auxiliary assembly includes a screw rod, a steel plate and a roller. A rectangular groove is formed on the surface of the mounting plate near the mounting base. The steel plate is slidably connected to the rectangular groove. The rollers are evenly rotatably connected to the surface of the steel plate. The screw rod is rotatably inserted into the interior of the rectangular groove from the top of the mounting plate and is threadedly connected to the steel plate.

[0016] Preferably, the steel plate is in an "L" shape, and one side wall of the steel plate contacts the toothed ring. An anti-slip rubber sleeve is fixedly installed on the circumferential surface of the triangular chuck.

[0017] The present invention has at least the following beneficial effects:

[0018] 1. Adopt an advanced mode of collaborative operation of laser cutting and cutter cutting. In the initial stage, use laser cutting technology, keep the laser cutting position constant, and drive the tubular steel workpiece to rotate at a constant speed. During this process, the laser acts precisely on the surface of the tubular steel workpiece, gradually cutting off a circular part. When the cutting process is approaching the end, at the critical node where it is about to be completed but not fully cut off, quickly switch to cutter cutting. The cutter also performs circular cutting around the tubular steel workpiece. This unique process combination can effectively avoid the problem that slag is easily introduced into the interior of the tubular workpiece during traditional single laser cutting. Because when the laser cutting is nearly completed, the cutter intervenes in a timely manner, preventing excessive slag generated by the continuous action of the laser from entering the pipe wall and affecting subsequent welding operations, significantly reducing the risk of slag contaminating the interior of the workpiece and affecting subsequent processing.

[0019] 2. Adopt a rotational cutting method where the workpiece rotates and the cutting point is fixed. Compared with the traditional one-time cutting method, it can significantly improve the flatness and neatness of the cutting surface. During the rotation process, the cutting point always acts on the workpiece in a stable state, ensuring the consistency and coherence of the cutting path, effectively reducing cutting deviations caused by the movement of the cutting point or the instability of the workpiece, making the cut edge more neat and smooth, greatly improving the cutting quality of the tubular steel workpiece, and providing a better foundation for subsequent processing procedures.

[0020] 3. For plate-shaped workpieces, the processing method is also ingenious. Place the plate-shaped workpiece directly on the support plate evenly provided with rollers. The bottom of the plate-shaped workpiece is in good contact with the rollers, and the top is in contact with the triangular chuck with a high-friction rubber ring on its circumferential surface. When the triangular chuck rotates, relying on the friction of the anti-slip rubber sleeve, it can smoothly drive the plate-shaped workpiece to move, so as to perfectly cooperate with the cutting device for cutting. This design not only makes ingenious use of the driving function of the triangular chuck but also reduces the resistance of the plate-shaped workpiece during movement by means of the rollers, ensuring a smooth and stable cutting process. At the same time, this fixing and driving method expands the application range of the cutting process. Whether it is a tubular workpiece or a plate-shaped workpiece, it can achieve efficient and precise cutting in the mode of collaborative operation of laser cutting and cutter cutting, and laser cutting and cutter cutting can be used arbitrarily.

[0021] 4. The triangular chuck and the auxiliary components cooperate with each other to enable the plate-shaped workpiece to move in one direction, and at the same time, the entire mounting seat can move in another direction perpendicular to it, providing diversity and convenience for the cutting of the plate-shaped workpiece.

[0022] 5. After the tubular workpiece is cut, the two sections of the workpiece can be moved away from each other, causing the entire sliding arm to move downward until the two grinding discs are located between the two sections of the workpiece. Then, the two sections of the workpiece are moved closer again, so that the two cutting surfaces come into contact with the two grinding discs, facilitating the grinding operation. During the grinding process, the grinding discs are driven by the fourth motor, and at the same time, the workpiece rotates on the triangular chuck by means of transmission parts, so that the entire port can be evenly ground, improving the grinding effect. BRIEF DESCRIPTION OF THE DRAWINGS

[0023] In order to more clearly illustrate the technical solutions of the embodiments of the present invention, the drawings required for the description of the embodiments will be briefly introduced below. Obviously, the drawings in the following description are some embodiments of the present invention. For those of ordinary skill in the art, other drawings can be obtained based on these drawings without creative efforts.

[0024] Figure 1 Structural schematic diagram of the present invention;

[0025] Figure 2 Of the present invention Figure 1 Side view;

[0026] Figure 3 Structural schematic diagram of the sliding arm of the present invention;

[0027] Figure 4 Structural schematic diagram of the first driving mechanism of the present invention;

[0028] Figure 5 Structural schematic diagram of the turntable of the present invention;

[0029] Figure 6 Cross-sectional view of the turntable of the present invention;

[0030] Figure 7 Cross-sectional view of the mounting seat of the present invention;

[0031] Figure 8 Structural schematic diagram of the mounting assembly of the present invention;

[0032] Figure 9 Structural schematic diagram of the steel plate of the present invention;

[0033] Figure 10 Structural schematic diagram of the sliding rod of the present invention.

[0034] In the figure: 1, base; 2, vertical rod; 3, first electric telescopic rod; 4, sliding arm; 5, mounting seat; 6, second electric telescopic rod; 7, first driving mechanism; 71, transmission shaft; 72, worm; 73, first motor; 74, worm gear; 8, mounting assembly; 81, triangular chuck; 82, toothed ring; 83, mounting plate; 9, transmission member; 91, sliding rod; 92, rotating sleeve; 93, second motor; 94, gear; 10, auxiliary assembly; 101, screw rod; 102, steel plate; 103, roller; 104, anti-slip rubber sleeve; 11, second driving mechanism; 111, lead screw; 112, third motor; 12, cutting system; 121, turntable; 122, fourth motor; 123, grinding disc; 124, laser cutting gun; 125, cutting knife; 126, mounting shaft; 127, movable plate; 128, felt. Detailed implementation mode

[0035] To make the objectives, technical solutions and advantages of the embodiments of the present invention clearer, the technical solutions in the embodiments of the present invention will be clearly and completely described below with reference to the accompanying drawings in the embodiments of the present invention. Obviously, the described embodiments are some, but not all, of the embodiments of the present invention. Usually, the components of the embodiments of the present invention described and illustrated in the accompanying drawings here can be arranged and designed in various different configurations.

[0036] Therefore, the following detailed description of the embodiments of the present invention provided in the accompanying drawings is not intended to limit the scope of the claimed present invention, but merely represents selected embodiments of the present invention. All other embodiments obtained by those of ordinary skill in the art based on the embodiments of the present invention without creative efforts fall within the scope of protection of the present invention.

[0037] It should be noted that: similar reference numerals and letters denote similar items in the following drawings. Therefore, once an item is defined in one drawing, it does not need to be further defined and explained in subsequent drawings. In addition, the terms "first", "second", etc. are only used for descriptive distinction and cannot be understood as indicating or implying relative importance.

[0038] The electrical components appearing in this article are all electrically connected to an external main controller and 220V mains power, and the main controller can be a conventional known device such as a computer for control.

[0039] In the description of the embodiments of the present invention, it should be noted that the orientation or positional relationship indicated by the terms "inside", "outside", "above", etc. is based on the orientation or positional relationship shown in the accompanying drawings, or the orientation or positional relationship in which the product of the present invention is usually placed during use. It is only for the convenience of describing the present invention and simplifying the description, and does not indicate or imply that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation, and therefore cannot be understood as a limitation of the present invention.

[0040] Referring to Figures 1-10 , a cutting mechanism of a fully automatic steel component welding device, comprising a base 1, a vertical rod 2 fixedly installed on the surface of the base 1, a sliding arm 4 slidably connected to the surface of the vertical rod 2. The vertical rod 2 is fixedly installed on the surface of the base 1, forming a stable structural connection with the base 1. The sliding of the sliding arm 4 on the surface of the vertical rod 2 is realized by a specific sliding connection structure between the two. The power source is an external first electric telescopic rod 3, which is installed at the top of the vertical rod 2. When the first electric telescopic rod 3 is started to extend or contract, the output end pushes or pulls the sliding arm 4, so that it moves axially up and down along the vertical groove opened on the side wall of the vertical rod 2; a cutting system 12, the cutting system 12 is arranged on the surface of the sliding arm 4, the cutting system 12 includes a turntable 121, a cutting tool 125 and a laser cutting gun 124. The turntable 121 is rotatably connected to the surface of the sliding arm 4. The cutting tool 125 and the laser cutting gun 124 are respectively installed at both ends of the circumferential surface of the turntable 121. The turntable 121 is rotatably connected to the surface of the sliding arm 4. When cutting a tubular steel component, first drive the turntable 121 to switch the laser cutting gun 124 to the working position. The laser cutting gun 124 emits a laser beam with a high energy density, and the tubular steel component can rotate automatically, cutting along the circumference of the tubular steel component, so that the surface material of the steel component is instantly melted or vaporized. When the tubular steel component is about to be completely cut open and only a small part is left connected, drive the turntable 121 again to switch the cutting tool 125 to the working position. The cutting tool 125 performs the final cutting on the part that has been laser cut but not completely separated by rotating at high speed; a mounting seat 5, the mounting seat 5 is arranged on the surface of the base 1, and a mounting component 8 is arranged on the surface of the mounting seat 5. The mounting component 8 includes two mounting plates 83. Both of the two mounting plates 83 are slidably connected to the surface of the mounting seat 5. A second driving mechanism 11 for driving the two mounting plates 83 to move relatively is arranged on the surface of the mounting seat 5. The second driving mechanism 11 can drive the two mounting plates 83 to move relatively, so that the cut steel components can move away from each other by a certain distance, and then the cutting ends of the two steel components can be in contact with the grinding disc 123 for grinding operation. Triangular chucks 81 are arranged on one side of the two mounting plates 83 close to each other. The purpose of fixing the tubular steel component can be achieved through the triangular chucks 81. A transmission member 9 for driving the triangular chuck 81 to rotate is arranged on the surface of the mounting plate 83. The purpose of slowly rotating the fixed tubular steel component is realized by using the transmission member 9, so as to facilitate the uniform cutting of the position to be cut of the steel component at the bottom of the cutting system 12; an auxiliary component 10, the auxiliary component 10 is in two groups and is respectively arranged on the surfaces of the two mounting plates 83 for cooperating with the two triangular chucks 81 to fix and move the plate-shaped steel component. The use of the auxiliary mechanism can enable the device to fix and cut the plate-shaped steel component, improving the functionality.

[0041] Furthermore, the cutting system 12 further includes a fourth motor 122 and a mounting shaft 126. One end of the sliding arm 4 is of an "I" - shaped structure, and an installation groove is formed on its surface. The mounting shaft 126 rotatably penetrates through the installation groove. The turntable 121 is rotatably connected to the surface of the mounting shaft 126. Grinding discs 123 are fixedly installed on both sides of the turntable 121 on the surface of the mounting shaft 126. The fourth motor 122 is fixedly installed on the side wall of the sliding arm 4, and the output shaft port of the fourth motor 122 is fixedly connected to the mounting shaft 126. A first driving mechanism 7 for restricting the rotation of the turntable 121 is arranged on the surface of the sliding arm 4. When it is necessary to perform a grinding operation on the tubular steel member after cutting, first, the two steel members are moved away from each other, the entire sliding arm 4 is lowered, so that the grinding discs 123 are located between the two end steel members. Then, the two steel members are moved closer to contact the two grinding discs 123. The fourth motor 122 is started, and the output shaft of the fourth motor 122 rotates to drive the mounting shaft 126 to rotate in the installation groove. When the mounting shaft 126 rotates, the grinding discs 123 mounted on its surface also rotate accordingly, and the grinding discs 123 can grind the cutting part. The first driving mechanism 7 is used to precisely control the rotation of the turntable 121. When it is necessary to switch the cutting mode, the power source in the first driving mechanism 7 is started, and the power is transmitted to the turntable 121, so that the turntable 121 rotates around the axis of the mounting shaft 126, and the cutting knife 125 and the laser cutting gun 124 are switched to the required working positions.

[0042] Furthermore, the first driving mechanism 7 includes a first motor 73 and a transmission shaft 71. The first motor 73 is fixedly installed on the surface of the sliding arm 4, the transmission shaft 71 is rotatably connected to the surface of the sliding arm 4, the output shaft port of the first motor 73 is fixedly connected to one end of the transmission shaft 71, a worm 72 is fixedly installed on the surface of the transmission shaft 71, a worm gear 74 is fixedly sleeved on the surface of the turntable 121, and the worm 72 meshes with the worm gear 74. The first driving mechanism 7 is used to precisely control the rotation of the turntable 121. When it is necessary to switch the cutting mode, the first motor 73 is started. The first motor 73 is fixed on the surface of the sliding arm 4, and its output shaft drives the transmission shaft 71 fixedly connected thereto to rotate. Since the transmission shaft 71 is rotatably connected to the surface of the sliding arm 4, it can rotate smoothly. The worm 72 fixedly installed on the surface of the transmission shaft 71 rotates accordingly. Also, because the worm 72 meshes with the worm gear 74 fixedly sleeved on the surface of the turntable 121, the worm gear 74 will rotate with the rotation of the worm 72, and then drive the turntable 121 to rotate around the axis, realizing the position switching of the cutting knife 125 and the laser cutting gun 124. At the same time, the transmission mode between the worm gear 74 and the worm 72 has a self - locking effect, so it can be stably maintained at a fixed angle after rotation.

[0043] Furthermore, movable plates 127 are slidably connected to the bottoms of both ends of the "I"-shaped structure of the sliding arm 4. Receiving grooves are formed on the sides of the two movable plates 127 facing each other, and grooves are provided at the bottoms of the receiving grooves. Felt 128 is pasted on the inner walls of the receiving grooves. When the cutting knife 125 cuts the workpiece, debris will bounce out along with the cutting knife 125. The movable plates 127 can be used to block the debris. The relatively soft felt 128 can prevent the debris from rebounding after splashing onto it, so that the debris will fall into the grooves. The movable plates 127 can be inserted into the sliding arm 4. Therefore, even if the sliding arm 4 slides downward, it will not be affected by the movable plates 127.

[0044] Furthermore, the transmission member 9 includes a second motor 93, two gears 94 and a transmission rod. The two gears 94 are fixedly installed on the surface of the transmission rod. Ring gears 82 are rotatably connected to the sides of the two mounting plates 83 facing each other. The triangular chuck 81 is fixedly connected to the ring gear 82. The two gears 94 are respectively engaged with the two ring gears 82. Starting the second motor 93 can make the transmission rod rotate. The transmission rod drives the two gears 94 to rotate. The two gears 94 drive the two ring gears 82 to rotate. The two ring gears 82 drive the two triangular chucks 81 to rotate synchronously, so as to rotate the tubular steel member, which is convenient for keeping the cutting system 12 stationary and automatically rotating the steel member for cutting. This cutting method can perform circumferential cutting on the cutting workpiece, with high cutting neatness and conforming to the way of mutual cooperation of the two cutting methods in this application.

[0045] Furthermore, the transmission rod includes two rotating sleeves 92 and a sliding rod 91. The two rotating sleeves 92 respectively penetrate through the two gears 94 fixedly. The two gears 94 are respectively rotatably connected to the mounting plates 83 through the rotating sleeves 92. One end of the sliding rod 91 is fixedly connected to the rotating sleeve 92 and the other end slidably penetrates through the other rotating sleeve 92. The distance between the two mounting plates 83 needs to be adjusted during use. Therefore, the sliding rod 91 in the transmission rod can slide in the transmission sleeve, which can not only achieve power transmission but also adjust the distance between the two.

[0046] Furthermore, the second driving mechanism 11 includes a third motor 112 and a lead screw 111. Two sliding grooves are formed on the surface of the mounting base 5. Two mounting plates 83 are respectively slidably connected inside the two sliding grooves. The lead screw 111 is rotatably connected inside the sliding groove and the lead screw 111 is provided with two sections of opposite threads with its midpoint as the demarcation line. The two mounting plates 83 are respectively threadedly connected to both ends of the lead screw 111. The third motor 112 is fixedly installed at the end of the mounting base 5. The output shaft port of the third motor 112 is fixedly connected to the lead screw 111. By driving the lead screw 111 to rotate through the third motor 112, the two mounting plates 83 are driven to slide relatively. And the triangular chuck 81 is arranged on the mounting plate 83. Therefore, the distance between the two can be adjusted. Furthermore, when grinding the cut steel member, it is convenient to first move the two away from each other to leave a space for the two grinding discs 123 to be in the middle, and then move closer to make the cutting end contact the grinding disc 123. At the same time, the movement between the two can also adapt to the use of the auxiliary component 10 for plate-shaped steel members of different sizes.

[0047] Furthermore, a vertical groove is formed on the side wall of the vertical rod 2. The sliding arm 4 is slidably connected inside the vertical groove. The top of the vertical rod 2 is fixedly installed with a first electric telescopic rod 3. The output end port of the first electric telescopic rod 3 is fixedly connected to the sliding arm 4. The first electric telescopic rod 3 is used to drive the sliding arm 4 to move in the vertical direction, so that the cutting system 12 is located at a suitable position for normal operation. A horizontal groove is formed on the surface of the base 1. A fixed block is fixedly installed at the bottom of the mounting base 5. The mounting base 5 is slidably connected to the horizontal groove through the fixed block and a second electric telescopic rod 6 is fixedly installed on the inner wall of the horizontal groove. The output end port of the second electric telescopic rod 6 is fixedly connected to the fixed block. The steel member is fixed on the mounting base 5. The mounting base 5 can be adjusted in position by using the second electric telescopic rod 6, which further facilitates the actual operation. The second electric telescopic rod 6 is mainly applied to the cutting of plate-shaped steel members. During use, the plate-shaped steel member is fixed by the cooperation of the mounting component 8 and the auxiliary component 10, so that the cutting line of the plate-shaped steel member is flush with the telescopic direction of the second electric telescopic rod 6 and is located at the bottom of the cutting system 12. Then, the entire mounting base 5 is slid to cooperate with the laser cutting gun 124 in the cutting system 12 to achieve cutting.

[0048] Furthermore, the auxiliary component 10 includes a screw rod 101, a steel plate 102 and a roller 103. A rectangular groove is formed in the surface of the mounting plate 83 near the mounting seat 5. The steel plate 102 is slidably connected to the rectangular groove. The rollers 103 are evenly rotatably connected to the surface of the steel plate 102. The screw rod 101 is rotatably inserted into the interior of the rectangular groove from the top of the mounting plate 83 and is threadedly connected to the steel plate 102. The auxiliary component 10 is mounted on the surface of the mounting plate 83, and its working principle is based on the coordinated operation of the screw rod 101, the steel plate 102 and the roller 103. When it is necessary to fixedly cut the steel plate 102, first place the plate-shaped steel member on the steel plate 102 so that its bottom contacts the roller 103, and adjust the height of the steel plate 102 by rotating the screw rod 101. Since the screw rod 101 is rotatably inserted into the rectangular groove from the top of the mounting plate 83 and is threadedly connected to the steel plate 102, according to the principle of screw drive, when the screw rod 101 rotates, the steel plate 102 will slide up and down in the rectangular groove in the vertical direction until the top of the plate-shaped steel member contacts the circumferential surface of the triangular chuck 81. At this time, the plate-shaped steel member is clamped on the auxiliary components 10 at both ends. By rotating the triangular chuck 81, the plate-shaped steel member can be moved under the action of friction, and then it is cut by the cutting system 12. The roller 103 can make the plate-shaped steel member slide more easily.

[0049] Furthermore, the steel plate 102 is of an "L" shape, and one side wall of the steel plate 102 contacts the toothed ring 82, so that the plate-shaped steel member can be restricted from moving left and right and can only move under the drive of the triangular chuck 81. An anti-slip rubber sleeve 104 is fixedly installed on the circumferential surface of the triangular chuck 81, so that the sliding efficiency of the plate-shaped steel member is higher and cutting is more convenient.

[0050] In summary, an advanced mode of collaborative operation of laser cutting and cutting tool 125 cutting is adopted. In the initial stage, laser cutting technology is used to keep the laser cutting position constant and drive the tubular steel workpiece to rotate at a uniform speed. During this process, the laser acts precisely on the surface of the tubular steel workpiece, gradually cutting off a circular part. When the cutting process is approaching the end, at the critical node where it is about to be completed but not fully cut off, it is quickly switched to cutting with cutting tool 125. The cutting tool 125 also performs circumferential cutting around the tubular steel workpiece. This unique process combination can effectively avoid the problem that slag is easily introduced into the interior of the tubular workpiece during traditional single laser cutting. Because when the laser cutting is nearly completed, the cutting tool 125 intervenes in a timely manner, avoiding excessive slag generated by the continuous action of the laser, and greatly reducing the risk of slag contaminating the interior of the workpiece and affecting subsequent processing. At the same time, the rotary cutting method with the workpiece rotating and the cutting point fixed can significantly improve the flatness and neatness of the cutting surface compared with the traditional direct one-time cutting method of the workpiece. During the rotation process, the cutting point always acts on the workpiece in a stable state, ensuring the consistency and coherence of the cutting path, effectively reducing cutting deviations caused by the movement of the cutting point or the instability of the workpiece, making the cut edge neater and smoother, and greatly improving the cutting quality of the tubular steel workpiece, providing a better basis for subsequent processing operations.

[0051] In the cutting system 12, grinding discs 123 are arranged on both sides of the surface of the mounting shaft 126 located on both sides of the turntable 121 and are driven by the fourth motor 122. After the cutting is completed, by adjusting the position of the mounting plate 83, the two steel components are moved away from each other, the sliding arm 4 moves downward, so that the grinding discs 123 are located between the two steel components, and then the steel components are moved closer to the grinding discs 123. The fourth motor 122 is started to drive the grinding discs 123 to rotate, realizing the grinding of the cutting part, reducing the subsequent manual grinding process, and improving the production efficiency.

[0052] For plate-shaped workpieces, the processing method is also ingenious. The plate-shaped workpiece is directly placed on the support plate evenly provided with rollers 103. The bottom of the plate-shaped workpiece is in good contact with the rollers 103, and the top is in contact with the triangular chuck 81 with a high-friction anti-slip rubber sleeve 104 on the circumferential surface. When the triangular chuck 81 rotates, relying on the friction of the anti-slip rubber sleeve 104, it can smoothly drive the plate-shaped workpiece to move, so as to perfectly cooperate with the cutting device for cutting. This design not only makes ingenious use of the driving function of the triangular chuck 81, but also reduces the resistance when the plate-shaped workpiece moves by means of the rollers 103, ensuring a smooth and stable cutting process. At the same time, this fixing and driving method expands the applicable range of the cutting process. Whether it is a tubular workpiece or a plate-shaped workpiece, it can achieve efficient and precise cutting in the mode of collaborative operation of laser cutting and cutting tool 125 cutting, and laser cutting and cutting tool 125 cutting can be used arbitrarily. At the same time, the plate-shaped workpiece can also be moved by only driving the mounting seat 5 to drive the plate-shaped workpiece to move for cutting, improving the practicability.

[0053] The foregoing has shown and described the basic principles, main features and advantages of the present invention. Those skilled in the art should understand that the present invention is not limited by the above embodiments, and what is described in the above embodiments and the specification is only the principle of the present invention. Without departing from the spirit and scope of the present invention, the present invention will have various changes and improvements, and these changes and improvements fall within the scope of the present invention claimed. The scope of protection required by the present invention is defined by the appended claims and their equivalents.

Claims

1. A cutting mechanism of a fully automatic steel component welding device, comprising a base (1) and a sliding arm (4), characterized in that: Also includes: A cutting system (12), the cutting system (12) being arranged on the surface of the sliding arm (4), the cutting system (12) comprising a turntable (121), a cutting knife (125) and a laser cutting gun (124), the turntable (121) being rotatably connected to the surface of the sliding arm (4), the cutting knife (125) and the laser cutting gun (124) being respectively mounted at two ends of the circumferential surface of the turntable (121); A mounting seat (5), the mounting seat (5) being arranged on the surface of the base (1), a mounting assembly (8) being arranged on the surface of the mounting seat (5), the mounting assembly (8) comprising two mounting plates (83), a second driving mechanism (11) being arranged on the surface of the mounting seat (5) for driving the two mounting plates (83) to move relative to each other, a triangular chuck (81) being arranged on the side where the two mounting plates (83) are close to each other, and a transmission member (9) for driving the triangular chuck (81) to rotate being arranged on the surface of the mounting plate (83); The auxiliary components (10) are divided into two groups and are respectively arranged on the surfaces of two mounting plates (83) for cooperating with two triangular chucks (81) to fix and move the plate-shaped steel component.

2. The cutting mechanism of the fully automatic steel component welding equipment according to claim 1 is characterized in that: The cutting system (12) further comprises a mounting shaft (126), the turntable (121) and the mounting shaft (126) being rotatably connected, two grinding discs (123) being fixedly mounted on the surface of the mounting shaft (126), a fourth motor (122) for driving the mounting shaft (126) to rotate being fixedly mounted on the side wall of the sliding arm (4), and a first driving mechanism (7) for limiting the rotation of the turntable (121) being arranged on the surface of the sliding arm (4).

3. The cutting mechanism of the fully automatic steel component welding equipment according to claim 2 is characterized in that: The first driving mechanism (7) comprises a first motor (73) and a transmission shaft (71); the first motor (73) and the sliding arm (4) are fixedly connected; the transmission shaft (71) and the sliding arm (4) are rotatably connected; an output shaft port of the first motor (73) and one end of the transmission shaft (71) are fixedly connected; a worm (72) is fixedly mounted on the surface of the transmission shaft (71); a worm wheel (74) is provided on the surface fixing sleeve of the rotating disk (121); and the worm (72) and the worm wheel (74) are meshed.

4. The cutting mechanism of the fully automatic steel component welding equipment according to claim 3 is characterized in that: The bottom of the sliding arm (4) is provided with two movable plates (127) for preventing the splashing of cutting debris.

5. The cutting mechanism of the fully automatic steel component welding equipment according to claim 1 is characterized in that: The transmission member (9) comprises a second motor (93), two gears (94) and a transmission rod, the two gears (94) are fixedly connected to the transmission rod, the two mounting plates (83) are rotatably connected to a gear ring (82) on one side close to each other, the triangular chuck (81) is fixedly connected to the gear ring (82), and the two gears (94) are respectively meshed with the two gear rings (82).

6. The cutting mechanism of the fully automatic steel component welding equipment according to claim 5 is characterized in that: The transmission rod comprises two rotating sleeves (92) and a sliding rod (91); the two rotating sleeves (92) are respectively fixedly passed through two gears (94); the two gears (94) are both rotatably connected through the rotating sleeves (92) and the mounting plate (83); one end of the sliding rod (91) is fixedly connected to the rotating sleeve (92) and the other end thereof is slidably passed through the other rotating sleeve (92).

7. The cutting mechanism of the fully automatic steel component welding equipment according to claim 1 is characterized in that: The second driving mechanism (11) comprises a screw rod (111), the screw rod (111) is rotatably connected to the inside of the mounting seat (5), and the screw rod (111) is provided with two sections of opposite threads with its midpoint as a dividing line, the two mounting plates (83) are respectively threadedly connected to the two ends of the screw rod (111), and a third motor (112) for driving the screw rod (111) to rotate is fixedly mounted at the end of the mounting seat (5).

8. The cutting mechanism of the fully automatic steel component welding equipment according to claim 1 is characterized in that: A first electric telescopic rod (3) for driving the sliding arm (4) to move is fixedly installed on the top of the vertical rod (2), and a second electric telescopic rod (6) for driving the mounting seat (5) to move is fixedly installed inside the mounting seat (5).

9. The cutting mechanism of the fully automatic steel component welding equipment according to claim 1 is characterized in that: The auxiliary component (10) comprises a steel plate (102) and a roller (103), wherein the roller (103) is connected to the surface of the steel plate (102) in a uniformly rotating manner, and a screw rod (101) for driving the steel plate (102) to move in a vertical direction is arranged on the surface of the mounting plate (83).

10. The cutting mechanism of the fully automatic steel component welding equipment according to claim 9, characterized in that: An anti-slip rubber sleeve (104) is fixedly mounted on the circumferential surface of the triangular chuck (81).

Citation Information

Patent Citations

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