Machining device for bending aluminum profile

By designing a comprehensive processing device for bending aluminum profiles, the problems of inability to cut after bending and waste chips are scattered, automatic feeding and cutting are realized, processing accuracy and environmental protection are improved, and cost and time waste are reduced.

CN120038567AActive Publication Date: 2025-05-27DONGGUAN XINRUI HARDWARE TECHNOLOGY CO LTD
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Patent Information

Application Number
CN202510515026.8
Authority / Receiving Office
CN · China
Patent Type
Applications(China)
Current Assignee / Owner
Filing Date
2025-04-23
Publication Date
2025-05-27
Estimated Expiration
2045-04-23

AI Technical Summary

Technical Problem

Existing aluminum profiles cannot be cut after bending, the process is complicated, time is wasteful, waste chips generated by processing are scattered, affecting the environment and processing accuracy, and heat generated during bending affects the forming of the material.

Method used

A processing device including a clamping mechanism, a cutting mechanism, a protection device, a cooling mechanism and a filtration storage mechanism are designed. The clamping mechanism drives the screw to rotate through the stepper motor, and the cylinder clamps the material to achieve automatic feeding. The cutting mechanism enables cutting through the gears and cutting sheets that move horizontally and upwardly. The protective device prevents debris from splashing through the protective shell and the scraping mechanism. The cooling mechanism cools the components through the spray mechanism, and the filter storage mechanism realizes the reuse of the coolant through the filter plate and the electromagnet.

Benefits of technology

Automatic feeding and automatic cutting of aluminum profiles is realized, which reduces process complexity and time waste, improves processing accuracy and environmental protection effect, reduces waste generation and treatment costs, and improves equipment efficiency and utilization through cooling and filtration.

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Abstract

The invention relates to the field of aluminum profiles, in particular to an aluminum profile bending machining device which comprises a rack, a clamping mechanism is fixedly connected to the top of the rack and comprises a first stepping motor, a first belt wheel is fixedly connected to the outer surface of the first stepping motor, a first lead screw is fixedly connected to the outer surface of the first belt wheel, and a second lead screw is fixedly connected to the outer surface of the first belt wheel. The outer surface of the first lead screw is rotationally connected with a first bearing seat and a first moving block, the end, away from the first bearing seat, of the first lead screw is rotationally connected with a second bearing seat, the outer surface of the first moving block is fixedly connected with a supporting plate, and a sliding rail is arranged at the bottom of the supporting plate. The bottom of the supporting plate makes contact with the top of the sliding rail, the top of the supporting plate is fixedly connected with a bottom plate, a first air cylinder on the supporting plate clamps materials, machining stability is guaranteed, the moving block moves to drive the materials to move, the materials can be automatically fed, manual feeding is not needed, and time is saved.
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Description

Technical Field

[0001] The present invention relates to the field of aluminum profiles, and particularly to a processing device for bending aluminum profiles. Background Art

[0002] Aluminum profiles are aluminum rods that are melted and extruded to obtain aluminum materials with different cross-sectional shapes. An important feature of Chinese aluminum processed materials is the development towards high performance, high precision, energy conservation, and environmental protection. During the sales process of the produced aluminum profiles, various processing treatments such as bending need to be carried out according to customer requirements to make the aluminum profiles meet the sales needs.

[0003] Currently, after bending, it cannot be cut and is all carried out separately, which increases the process and wastes a lot of time. The waste chips generated during processing usually scatter on the machine and the ground, damaging the environment and affecting the processing accuracy. Heat is generated during bending, which affects the forming effect of the material. Summary of the Invention

[0004] In view of the deficiencies of the prior art, the technical solution adopted by the present invention to solve its technical problems is: A processing device for bending aluminum profiles according to the present invention. It includes a frame, a clamping mechanism is fixedly connected to the top of the frame, a cutting mechanism is fixedly connected to the top of the clamping mechanism, a protection device is fixedly connected to the outer surface of the cutting mechanism, a cooling mechanism is fixedly connected to the outer surface of the protection device, a fixed filtration and storage mechanism is fixedly connected to the outer surface of the cooling mechanism, and a bending mechanism is fixedly connected to one end of the frame away from the clamping mechanism; The clamping mechanism includes a first stepping motor, a first belt pulley is fixedly connected to the outer surface of the first stepping motor, a first lead screw is fixedly connected to the outer surface of the first belt pulley, a first bearing seat is rotatably connected to the outer surface of the first lead screw, a first moving block is rotatably connected to the outer surface of the first lead screw, the first lead screw is rotatably connected to a second bearing seat at the end away from the first bearing seat, a support plate is fixedly connected to the outer surface of the first moving block, a slide rail is provided at the bottom of the support plate, and the bottom of the support plate is in contact with the top of the slide rail. A bottom plate is fixedly connected to the top of the support plate, a first cylinder is fixedly connected to the outer surface of the bottom plate, a clamping plate is fixedly connected to the outer surface of the first cylinder, a belt is provided on the inner wall of the belt pulley, and the inner wall of the belt pulley is in contact with the outer surface of the belt. When the stepping motor is turned on, it drives the first lead screw to rotate, the first moving block moves, driving the support plate to move. The first cylinder on the support plate clamps the material to ensure the stability of processing. The moving block moves, driving the material to move, enabling the material to feed itself without manual feeding, saving time. Preferably, for the processing device for bending aluminum profiles, the cutting mechanism includes a load-bearing block. A first cage is fixedly connected to the outer surface of the load-bearing block. A second stepping motor is fixedly connected to the outer surface of the cage. A second lead screw is fixedly connected to the outer surface of the second stepping motor. A second support rod is fixedly connected to the inner wall of the cage. A second moving block is rotatably connected to the outer surface of the second lead screw. A second cage is fixedly connected to the outer surface of the second moving block. A third stepping motor is fixedly connected to the outer surface of the second cage. A third lead screw is fixedly connected to the outer surface of the third stepping motor. A third moving block is rotatably connected to the outer surface of the third lead screw. A large motor is fixedly connected to the outer surface of the third moving block. A first gear is fixedly connected to the outer surface of the large motor. A second gear is meshed with the outer surface of the first gear. A first rotating shaft is fixedly connected to the inner wall of the second gear. A cutting blade is fixedly connected to the outer surface of the first rotating shaft. When the large motor is turned on, the gears are engaged to drive the cutting blade to rotate. By rotating the second lead screw, horizontal movement can be achieved. By rotating the third lead screw, vertical movement can be achieved.

[0005] Preferably, for the processing device for bending aluminum profiles, the protection device includes a protective housing. A knob is rotatably connected to the outer surface of the protective housing. A swing rod is fixedly connected to the outer surface of the knob. A protective plate is fixedly connected to the outer surface of the swing rod. A small scraping block is fixedly connected to the outer surface of the protective housing. A scraping mechanism is fixedly connected to the outer surface of the swing rod. The cutting blade is protected by the protective housing to ensure that it is not disturbed during work and affect the operation of the cutting blade. By adjusting the angle of the swing rod, the protective plate can effectively block the splashing of debris and sparks.

[0006] Preferably, for the processing device for bending aluminum profiles, the scraping mechanism includes a groove plate. A first slider is arranged on the outer surface of the groove plate and is in contact with the outer surface of the groove plate. A first connecting rod is arranged on the outer surface of the first slider and is in contact with the inner wall of the first slider. A first scraping rod is fixedly connected to the outer surface of the first connecting rod. A second scraping rod is fixedly connected to the outer surface of the first scraping rod. A long sliding groove is formed on the outer surface of the first connecting rod. A round rod is arranged on the inner wall of the long sliding groove and is in contact with the outer surface of the round rod. A turntable is fixedly connected to the outer surface of the round rod. A third rotating shaft is fixedly connected to the inner wall of the turntable. By rotating the turntable, the round rod moves in the long sliding groove, driving the first connecting rod to swing. The first slider and the groove plate cooperate to limit the movement track of the first connecting rod. The first scraping rod and the second scraping rod clean the protective housing.

[0007] Preferably, for the processing device for bending aluminum profiles, the cooling mechanism includes a coolant tank. A water pump is fixedly connected to the outer surface of the coolant tank. A water pipe is fixedly connected to the outer surface of the water pump. A spraying mechanism is fixedly connected to the outer surface of the water pipe. The water pump pumps the coolant from the cooling tank into the water pipe and sprays it through the spraying mechanism to cool the working components, improving work efficiency.

[0008] Preferably, for the processing device for bending aluminum profiles, the spraying mechanism includes a nozzle. A pressing block is fixedly connected to the outer surface of the nozzle. A water inlet groove is formed in the outer surface of the pressing block. A first spring is fixedly connected to the outer surface of the pressing block. A water storage block is fixedly connected to the outer surface of the first spring. A water storage groove is formed in the outer surface of the water storage block. The coolant enters the water storage groove. When the pressing block is pressed down, the water inlet groove and the water storage groove are communicated, and the coolant enters and sprays out from the nozzle. When the pressing block is not pressed, under the action of the first spring, the pressing block resets and the nozzle stops discharging water.

[0009] Preferably, for the processing device for bending aluminum profiles, the filtering and storage mechanism includes a filter plate. An iron block is fixedly connected to the top of the filter plate. A fixing plate is arranged on the outer surface of the filter plate, and the outer surface of the filter plate is in contact with the outer surface of the fixing plate. A second cylinder is fixedly connected to the outer surface of the fixing plate. An electromagnet is fixedly connected to the outer surface of the second cylinder. A fourth rotating shaft is fixedly connected to the inner wall of the electromagnet. A connecting block is rotatably connected to the outer surface of the fourth rotating shaft. A first linear module is rotatably connected to the inner wall of the fixing plate. A sorting box is arranged at the bottom of the filter plate, and the bottom of the filter plate is in contact with the top of the sorting box. A debris groove is formed in the outer surface of the sorting box. A water tank is arranged on the outer surface of the sorting box, and the outer surface of the sorting box is in contact with the outer surface of the water tank. A first fixing block is fixedly connected to the inner wall of the water tank. A second spring is fixedly connected to the inner wall of the first fixing block. An inclined plate is fixedly connected to the outer surface of the second spring. A fifth rotating shaft is fixedly connected to the inner wall of the inclined plate. One end of the electromagnet away from the connecting block is fixedly connected to a unidirectional guiding mechanism. The coolant with debris and impurities will pass through the filter plate, and the coolant will flow into the coolant tank through the filter plate. The waste chips generated during production will remain on the filter plate. The first linear module will drive the electromagnet to approach the iron block to adsorb the filter plate, open the second cylinder to incline the filter plate, and pour the waste chips into the debris groove, ensuring the reuse of the coolant, separating and collecting the iron chips, improving the utilization rate, and saving costs.

[0010] Preferably, for the processing device for bending aluminum profiles, the one-way guiding mechanism includes a first short connecting rod. A sixth rotating shaft is rotatably connected to the inner wall of the first short connecting rod. A first long connecting rod is rotatably connected to the outer surface of the sixth rotating shaft. A seventh rotating shaft is rotatably connected to the inner wall of the first long connecting rod. A second short connecting rod is rotatably connected to the outer surface of the seventh rotating shaft. A third spring is fixedly connected to the outer surface of the second short connecting rod. When the first short rod is subjected to a force, the third spring is compressed, and the first short rod and the first long connecting rod tend to be in a straight line. When the second short connecting rod is subjected to a force, the first short connecting rod will be blocked by the obstacle behind and cannot move, and can only be used unidirectionally.

[0011] The beneficial effects of the present invention are as follows: 1. By setting the clamping mechanism in the present invention, when the stepping motor is turned on, the first lead screw rotates, the first moving block moves, driving the support plate to move. The cylinder on the support plate clamps the material, ensuring the stability of processing. The moving block moves, driving the material to move, enabling the material to feed itself without manual feeding, saving time.

[0012] 2. By setting the protection device in the present invention, the protective shell protects the cutting disc, avoiding accidental contact with the cutting disc and protecting the cutting disc during operation from being damaged by touching foreign objects. The guard plate can adjust the angle through the swing rod, and the swing rod is fixed by rotating the knob to block the splashing debris and sparks, protecting the operator and preventing environmental pollution.

[0013] 3. By setting the scraping mechanism in the present invention, the turntable rotates, driving the round rod to slide in the long chute, driving the first connecting rod to swing, so that the first scraping rod and the second scraping rod scrape the debris on the inner wall of the protective shell, avoiding the accumulation of debris, affecting the normal operation of the cutting disc, avoiding difficult cleaning after long-term accumulation, and reducing the damage of the residue to the protective shell.

[0014] 4. By setting the spraying mechanism in the present invention, the coolant enters the water storage tank. When the pressing block is pressed down, the water inlet tank and the water storage tank are connected, and the coolant enters and sprays out from the nozzle. When the pressing block is not pressed, under the action of the first spring, the pressing block resets and the nozzle stops discharging water.

[0015] 5. By setting the filtering and storage mechanism in the present invention, the coolant with debris and sundries will pass through the filter plate, and the coolant will flow through the filter plate into the coolant tank. The waste chips generated during production will remain on the filter plate. The first linear module will drive the electromagnet to approach the iron block, adsorb the filter plate, open the second cylinder, tilt the filter plate, and pour the waste chips into the debris tank, ensuring the reuse of the coolant, separating and collecting the iron chips, improving the utilization rate, and saving costs. Description of the Drawings

[0016] Figure 1 is the front view of the whole of the present invention; Figure 2It is a schematic structural diagram of the clamping mechanism of the present invention; Figure 3 It is a schematic structural diagram of the cutting mechanism of the present invention; Figure 4 It is a schematic structural diagram of the protection device of the present invention; Figure 5 It is a schematic structural diagram of the scraping mechanism of the present invention; Figure 6 It is a schematic structural diagram of the cooling mechanism of the present invention; Figure 7 It is a schematic structural diagram of the spraying mechanism of the present invention; Figure 8 It is a schematic structural diagram of the filtering and storage mechanism of the present invention; Figure 9 It is a schematic structural diagram of the one-way guiding mechanism of the present invention; In the figure: 1, frame; 2, clamping mechanism; 3, cutting mechanism; 4, protection device; 5, cooling mechanism; 6, filtering and storage mechanism; 7, bending mechanism; 21, first stepping motor; 22, first bearing seat; 23, first lead screw; 24, second bearing seat; 25, first moving block; 26, support plate; 27, slide rail; 28, bottom plate; 29, first cylinder; 210, clamping plate; 211, pulley; 212, belt; 31, load-bearing block; 32, first cage; 33, second stepping motor; 34, second lead screw; 35, second support rod; 36, second moving block; 37, second cage; 38, third stepping motor; 39, third lead screw; 310, third moving block; 311, large motor; 312, first gear; 313, second gear; 314, first rotating shaft; 315, cutting blade; 41, protection shell; 42, knob; 43, swing rod; 44, guard plate; 45, scraping mechanism; 46, small scraping block; 451, groove plate; 452, first slider; 453, first connecting rod; 454, first scraping rod; 455, second scraping rod; 456, long chute; 457, round rod; 458, turntable; 459, third rotating shaft; 51, coolant tank; 52, water pump; 53, water pipe; 54, spraying mechanism; 541, nozzle; 542, pressing block; 543, water inlet groove; 544, first spring; 546, water storage block; 547, water storage groove; 61, filter plate; 62, iron block; 63, fixing plate; 64, second cylinder; 65, electromagnet; 66, fourth rotating shaft; 67, connecting block; 68, first linear module; 69, sorting box; 610, debris groove; 611, water tank; 612, first fixing block; 613, second spring; 614, inclined plate; 615, fifth rotating shaft; 616, one-way guiding mechanism; 6131, first short connecting rod; 6132, sixth rotating shaft; 6133, first long connecting rod; 6134, seventh rotating shaft; 6135, second short connecting rod; 6136, third spring. Detailed implementation manners

[0017] The present invention will be further described in detail below in conjunction with the accompanying drawings and specific embodiments. The embodiments of the present invention are given for the purpose of illustration and description, and are not exhaustive or limit the present invention to the disclosed form. Many modifications and variations will be obvious to those of ordinary skill in the art. The embodiments are selected and described to better illustrate the principles and practical applications of the present invention, and enable those of ordinary skill in the art to understand the present invention and thus design various embodiments with various modifications suitable for specific purposes.

[0018] Embodiment, use Figures 1-9 A processing device for bending aluminum profiles according to an embodiment of the present invention will be described as follows.

[0019] As Figures 1-9 shown, a processing device for bending aluminum profiles according to the present invention includes a frame 1. A clamping mechanism 2 is fixedly connected to the top of the frame 1. A cutting mechanism 3 is fixedly connected to the top of the clamping mechanism 2. A protection device 4 is fixedly connected to the outer surface of the cutting mechanism 3. A cooling mechanism 5 is fixedly connected to the outer surface of the protection device 4. A fixed filtration storage mechanism 6 is fixedly connected to the outer surface of the cooling mechanism 5. A bending mechanism 7 is fixedly connected to one end of the frame 1 away from the clamping mechanism 2; The clamping mechanism 2 includes a first stepping motor 21. A first pulley 211 is fixedly connected to the outer surface of the first stepping motor 21. A first lead screw 23 is fixedly connected to the outer surface of the first pulley 211. A first bearing block 22 is rotatably connected to the outer surface of the first lead screw 23. A first moving block 25 is rotatably connected to the outer surface of the first lead screw 23. One end of the first lead screw 23 away from the first bearing block 22 is rotatably connected to a second bearing block 24. A support plate 26 is fixedly connected to the outer surface of the first moving block 25. A slide rail 27 is provided at the bottom of the support plate 26, and the bottom of the support plate 26 is in contact with the top of the slide rail 27. A bottom plate 28 is fixedly connected to the top of the support plate 26. A first cylinder 29 is fixedly connected to the outer surface of the bottom plate 28. A clamping plate 210 is fixedly connected to the outer surface of the first cylinder 29. A belt 212 is provided on the inner wall of the pulley 211, and the inner wall of the pulley 211 is in contact with the outer surface of the belt 212. When the first stepping motor 21 is turned on, it drives the first lead screw 23 to rotate. The first lead screw 23 rotates inside the first bearing block 22 and the second bearing block 24, drives the first moving block 25 to move, drives the support plate 26 to move. The first cylinder 29 on the support plate 26 clamps the material to ensure the stability of processing. The first movement of the moving block drives the material to move, enabling the material to feed itself without manual feeding. When the first cylinder 29 is released, the first moving block 25 returns to the starting point, forming reciprocating feeding and saving time.

[0020] The cutting mechanism 3 includes a load-bearing block 31. The outer surface of the load-bearing block 31 is fixedly connected with a first cage 32. The outer surface of the cage is fixedly connected with a second stepping motor 33. The outer surface of the second stepping motor 33 is fixedly connected with a second lead screw 34. The inner wall of the cage is fixedly connected with a second support rod 35. The outer surface of the second lead screw 34 is rotationally connected with a second moving block 36. The outer surface of the second moving block 36 is fixedly connected with a second cage 37. The outer surface of the second cage 37 is fixedly connected with a third stepping motor 38. The outer surface of the third stepping motor 38 is fixedly connected with a third lead screw 39. The outer surface of the third lead screw 39 is rotationally connected with a third moving block 310. The outer surface of the third moving block 310 is fixedly connected with a large motor 311. The outer surface of the large motor 311 is fixedly connected with a first gear 312. The outer surface of the first gear 312 is meshed with a second gear 313. The inner wall of the second gear 313 is fixedly connected with a first rotating shaft 314. The outer surface of the first rotating shaft 314 is fixedly connected with a cutting blade 315. Turn on the large motor 311 to engage the gears and drive the cutting blade 315 to rotate. The cutting mechanism 3 is fixed on the support plate 26. The support plate 26 moves to the cutting position. By rotating the second lead screw 34 and the third lead screw 39, the position is adjusted to cut the cutting position, achieving integration. After bending, the product is directly cut, saving processing time and improving production efficiency.

[0021] The protection device 4 includes a protective shell 41. The outer surface of the protective shell 41 is rotationally connected with a knob 42. The outer surface of the knob 42 is fixedly connected with a swing rod 43. The outer surface of the swing rod 43 is fixedly connected with a guard plate 44. The outer surface of the protective shell 41 is fixedly connected with a small scraping block 46. The outer surface of the swing rod 43 is fixedly connected with a scraping mechanism 45. The cutting blade 315 is protected by the protective shell 41 to ensure that it is not interfered during work and affect the operation of the cutting blade 315. By adjusting the angle of the swing rod 43, the guard plate 44 can effectively block the splashing of debris and sparks, protecting the safety of the operator and avoiding pollution of the working environment.

[0022] The scraping mechanism 45 includes a trough plate 451. A first slider 452 is arranged on the outer surface of the trough plate 451, and the outer surface of the trough plate 451 is in contact with the outer surface of the first slider 452. A first connecting rod 453 is arranged on the outer surface of the first slider 452, and the outer surface of the first slider 452 is in contact with the inner wall of the first connecting rod 453. A first scraping rod 454 is fixedly connected to the outer surface of the first connecting rod 453. A second scraping rod 455 is fixedly connected to the outer surface of the first scraping rod 454. A long sliding groove 456 is formed on the outer surface of the first connecting rod 453. A round rod 457 is arranged on the inner wall of the long sliding groove 456, and the inner wall of the long sliding groove 456 is in contact with the outer surface of the round rod 457. A turntable 458 is fixedly connected to the outer surface of the round rod 457. A third rotating shaft 459 is fixedly connected to the inner wall of the turntable 458. By rotating the turntable 458, the round rod 457 moves in the long sliding groove 456, driving the first connecting rod 453 to swing. The first slider 452 and the trough plate 451 cooperate to limit the movement track of the first connecting rod 453. The first scraping rod 454 and the second scraping rod 455 clean the protective shell 41. While adjusting the guard plate 44, the protective shell 41 is cleaned. There is no need to spend time on cleaning because the guard plate 44 will be adjusted before and after use, realizing cleaning before cutting and after cutting, and improving the service life of the cutting blade 315 and the protective shell 41.

[0023] The cooling mechanism 5 includes a coolant tank 51. A water pump 52 is fixedly connected to the outer surface of the coolant tank 51. A water pipe 53 is fixedly connected to the outer surface of the water pump 52. A spraying mechanism 54 is fixedly connected to the outer surface of the water pipe 53. The water pump 52 pumps the coolant from the cooling tank into the water pipe 53 and sprays it through the spraying mechanism 54 to cool the working parts, improving the working efficiency. Through the setting of the cooling mechanism 5, the generation of sparks and smoke and dust during production is effectively reduced, the splashing of filings is avoided, the working efficiency is improved, and the heat generated during bending is solved.

[0024] The spraying mechanism 54 includes a nozzle 541. A pressing block 542 is fixedly connected to the outer surface of the nozzle 541. A water inlet groove 543 is formed on the outer surface of the pressing block 542. A first spring 544 is fixedly connected to the outer surface of the pressing block 542. A water storage block 546 is fixedly connected to the outer surface of the first spring 544. A water storage groove 547 is formed on the outer surface of the water storage block 546. The coolant enters the water storage groove 547. When the pressing block 542 is pressed down, the water inlet groove 543 is communicated with the water storage groove 547, and the coolant enters and sprays out from the nozzle 541. When the pressing block 542 is not pressed and under the action of the first spring 544, the pressing block 542 resets and the nozzle 541 stops discharging water. It discharges water during work and stops when not working, effectively avoiding the waste of coolant and using the coolant more efficiently.

[0025] The filtering and storage mechanism 6 includes a filter plate 61. A iron block 62 is fixedly connected to the top of the filter plate 61. A fixing plate 63 is arranged on the outer surface of the filter plate 61, and the outer surface of the filter plate 61 is in contact with the outer surface of the fixing plate 63. A second cylinder 64 is fixedly connected to the outer surface of the fixing plate 63. An electromagnet 65 is fixedly connected to the outer surface of the second cylinder 64. A fourth rotating shaft 66 is fixedly connected to the inner wall of the electromagnet 65. A connecting block 67 is rotatably connected to the outer surface of the fourth rotating shaft 66. A first linear module 68 is rotatably connected to the inner wall of the fixing plate 63. A sorting box 69 is arranged at the bottom of the filter plate 61, and the bottom of the filter plate 61 is in contact with the top of the sorting box 69. A debris groove 610 is formed on the outer surface of the sorting box 69. A water tank 611 is arranged on the outer surface of the sorting box 69, and the outer surface of the sorting box 69 is in contact with the outer surface of the water tank 611. A first fixing block 612 is fixedly connected to the inner wall of the water tank 611. A second spring 613 is fixedly connected to the inner wall of the first fixing block 612. An inclined plate 614 is fixedly connected to the outer surface of the second spring 613. A fifth rotating shaft 615 is fixedly connected to the inner wall of the inclined plate 614. One end of the electromagnet 65 away from the connecting block 67 is fixedly connected to a one-way guiding mechanism 616. The coolant with debris will pass through the filter plate 61, and the coolant will flow through the filter plate 61 into the coolant tank 51. The waste chips generated during production will remain on the filter plate 61. The first linear module 68 will drive the electromagnet 65 to approach the iron block 62 to adsorb the filter plate 61. The second cylinder 64 is opened to tilt the filter plate 61 and pour the waste chips into the debris groove 610. The electromagnet 65 is moved to the water tank 611, and the inclined plate 614 is pressed. A brush will be installed on the inclined plate 614 to brush the debris on the electromagnet 65. During the process of the electromagnet 65 resetting to the filter plate 61, the inclined plate 614 is blocked by the first fixing plate 63, and the coolant on the electromagnet 65 is scraped off, ensuring the recycling of the coolant, separating and collecting the iron chips, improving the utilization rate, saving costs, being able to reuse the coolant, saving costs, and the electromagnet 65 can self-clean to ensure the stability of the next work.

[0026] The one-way guiding mechanism 616 includes a first short connecting rod 6131. A sixth rotating shaft 6132 is rotatably connected to the inner wall of the first short connecting rod 6131. A first long connecting rod 6133 is rotatably connected to the outer surface of the sixth rotating shaft 6132. A seventh rotating shaft 6134 is rotatably connected to the inner wall of the first long connecting rod 6133. A second short connecting rod 6135 is rotatably connected to the outer surface of the seventh rotating shaft 6134. A third spring 6136 is fixedly connected to the outer surface of the second short connecting rod 6135. When the first short rod is subjected to force, the third spring 6136 is compressed, and the first short rod and the first long connecting rod 6133 tend to be in a straight line. When the second short connecting rod 6135 is subjected to force, the first short connecting rod 6131 will be blocked by the obstacle behind and cannot move, and can only be used unidirectionally, effectively ensuring the cleaning ability of the inclined plate 614 to clean the electromagnet 65 and achieving two different cleaning effects.

[0027] The specific working process is as follows: During operation, when the bending mechanism 7 is working, the stepping motor is turned on to drive the first lead screw 23 to rotate. The first moving block 25 moves, and the support plate 26 moves forward. The first cylinder 29 clamps the material and drives the material for automatic feeding. After the bending mechanism 7 finishes working, the support plate 26 drives the cutting device to move to the position where cutting is required. By moving the second lead screw 34 and the third lead screw 39, the cutting position of the cutting blade 315 is adjusted to adapt to different component sizes. The protective shell 41 protects the cutting blade 315. By adjusting the angle of the guard plate 44, debris and sparks are blocked. When adjusting the angle of the guard plate 44, the guard plate 44 is connected to the third rotating shaft 459, driving the turntable 458 to rotate. The first connecting rod 453 swings, and the first scraping rod 454 and the second scraping rod 455 clean the inner wall of the protective shell 41. During cutting, the coolant is pumped into the water storage tank 547 by the water pump 52. When the cutting moves downward, the pressing block 542 is pressed down, and the water inlet tank 543 is connected to the water storage tank 547. The coolant is sprayed out through the nozzle 541. After cutting is completed, the cutting blade 315 rises, and the spring resets the pressing block 542, and the nozzle 541 stops discharging water. The coolant mixed with debris is filtered by the filter plate 61, and the filtered coolant flows into the coolant tank 51. The first linear module 68 is turned on, and the electromagnet 65 is moved above the iron block 62 to suck the filter plate 61. The second cylinder 64 is turned on to tilt the filter plate 61, and the debris on the filter plate 61 is poured into the debris groove 610. After pouring, the filter plate 61 is placed back on the sorting box 69, and the electromagnet 65 is retracted. During the movement to the water tank 611, the inclined plate 614 is pressed, and a brush is installed on the inclined plate 614. The brush brushes the debris on the electromagnet 65. During the reset of the electromagnet 65 to the filter plate 61, the inclined plate 614 is blocked by the first fixing plate 63, and the coolant on the electromagnet 65 is scraped off and flows into the water tank 611.

[0028] Obviously, the described embodiments are only a part of the embodiments of the present invention, rather than all embodiments. Based on the embodiments of the present invention, all other embodiments obtained by those of ordinary skill in the art and related fields without creative efforts shall fall within the protection scope of the present invention. The structures, devices, and operation methods not specifically described and explained in the present invention, unless otherwise specified and limited, are implemented according to the conventional means in the art.

Claims

1. A processing device for bending aluminum profiles, comprising a frame (1), characterized in that: The top of the frame (1) is fixedly connected to a clamping mechanism (2), the top of the clamping mechanism (2) is fixedly connected to a cutting mechanism (3), the outer surface of the cutting mechanism (3) is fixedly connected to a protective device (4), the outer surface of the protective device (4) is fixedly connected to a cooling mechanism (5), the outer surface of the cooling mechanism (5) is fixedly connected to a fixed filtering and storing mechanism (6), and the end of the frame (1) away from the clamping mechanism (2) is fixedly connected to a bending mechanism (7); The clamping mechanism (2) comprises a first stepper motor (21), the outer surface of the first stepper motor (21) is fixedly connected to a first pulley (211), the outer surface of the first pulley (211) is fixedly connected to a first screw rod (23), the outer surface of the first screw rod (23) is rotatably connected to a first bearing seat (22), the outer surface of the first screw rod (23) is rotatably connected to a first moving block (25), one end of the first screw rod (23) away from the first bearing seat (22) is rotatably connected to a second bearing seat (24), and the outer surface of the first moving block (25) is rotatably connected to a first bearing seat (24). A support plate (26) is fixedly connected to the surface, a slide rail (27) is provided at the bottom of the support plate (26), and the bottom of the support plate (26) is in contact with the top of the slide rail (27), a bottom plate (28) is fixedly connected to the top of the support plate (26), a first cylinder (29) is fixedly connected to the outer surface of the bottom plate (28), a clamping plate (210) is fixedly connected to the outer surface of the first cylinder (29), and a belt (212) is provided on the inner wall of the pulley (211), and the inner wall of the pulley (211) is in contact with the outer surface of the belt (212).

2. The processing device for bending aluminum profiles according to claim 1, characterized in that: The cutting mechanism (3) comprises a load-bearing block (31), the outer surface of the load-bearing block (31) is fixedly connected to a first retaining frame (32), the outer surface of the first retaining frame (32) is fixedly connected to a second stepping motor (33), the outer surface of the second stepping motor (33) is fixedly connected to a second screw rod (34), the inner wall of the first retaining frame (32) is fixedly connected to a second supporting rod (35), the outer surface of the second screw rod (34) is rotatably connected to a second moving block (36), the outer surface of the second moving block (36) is fixedly connected to a second retaining frame (37), and the outer surface of the second retaining frame (37) is fixedly connected to a second supporting rod (35). Three stepper motors (38), the outer surface of the third stepper motor (38) is fixedly connected to a third screw rod (39), the outer surface of the third screw rod (39) is rotatably connected to a third moving block (310), the outer surface of the third moving block (310) is fixedly connected to a large motor (311), the outer surface of the large motor (311) is fixedly connected to a first gear (312), the outer surface of the first gear (312) is meshingly connected to a second gear (313), the inner wall of the second gear (313) is fixedly connected to a first rotating shaft (314), and the outer surface of the first rotating shaft (314) is fixedly connected to a cutting blade (315).

3. The processing device for bending aluminum profiles according to claim 1, characterized in that: The protective device (4) comprises a protective shell (41), the outer surface of the protective shell (41) is rotatably connected to a knob (42), the outer surface of the knob (42) is fixedly connected to a swing rod (43), the outer surface of the swing rod (43) is fixedly connected to a guard plate (44), the outer surface of the protective shell (41) is fixedly connected to a small scraper block (46), and the outer surface of the swing rod (43) is fixedly connected to a scraper mechanism (45).

4. The processing device for bending aluminum profiles according to claim 3 is characterized in that: The scraper mechanism (45) comprises a groove plate (451), the outer surface of the groove plate (451) is provided with a first slider (452), and the outer surface of the groove plate (451) contacts the outer surface of the first slider (452), the outer surface of the first slider (452) is provided with a first connecting rod (453), and the outer surface of the first slider (452) contacts the inner wall of the first connecting rod (453), and the outer surface of the first connecting rod (453) is fixedly connected to the first scraper rod (453). 4), the outer surface of the first scraper rod (454) is fixedly connected to the second scraper rod (455), the outer surface of the first connecting rod (453) is provided with a long slide groove (456), the inner wall of the long slide groove (456) is provided with a round rod (457), and the inner wall of the long slide groove (456) is in contact with the outer surface of the round rod (457), the outer surface of the round rod (457) is fixedly connected to a rotating disk (458), and the inner wall of the rotating disk (458) is fixedly connected to a third rotating shaft (459).

5. The processing device for bending aluminum profiles according to claim 1, characterized in that: The cooling mechanism (5) comprises a cooling liquid tank (51), the outer surface of the cooling liquid tank (51) being fixedly connected to a water pump (52), the outer surface of the water pump (52) being fixedly connected to a water pipe (53), and the outer surface of the water pipe (53) being fixedly connected to a spray mechanism (54).

6. The processing device for bending aluminum profiles according to claim 5, characterized in that: The spray mechanism (54) comprises a spray head (541), the outer surface of the spray head (541) is fixedly connected to a pressing block (542), the outer surface of the pressing block (542) is provided with a water inlet groove (543), the outer surface of the pressing block (542) is fixedly connected to a first spring (544), the outer surface of the first spring (544) is fixedly connected to a water storage block (546), and the outer surface of the water storage block (546) is provided with a water storage groove (547).

7. The processing device for bending aluminum profiles according to claim 1, characterized in that: The filtering storage mechanism (6) comprises a filter plate (61), the top of the filter plate (61) is fixedly connected to an iron block (62), the outer surface of the filter plate (61) is provided with a fixing plate (63), and the outer surface of the filter plate (61) is in contact with the outer surface of the fixing plate (63), the outer surface of the fixing plate (63) is fixedly connected to a second cylinder (64), the outer surface of the second cylinder (64) is fixedly connected to an electromagnet (65), the inner wall of the electromagnet (65) is fixedly connected to a fourth rotating shaft (66), the outer surface of the fourth rotating shaft (66) is rotatably connected to a connecting block (67), the inner wall of the fixing plate (63) is rotatably connected to a first linear module (68), the bottom of the filter plate (61) is provided with a sorting box (69), and the filter plate The bottom of the connecting block (61) is in contact with the top of the sorting box (69); a debris groove (610) is provided on the outer surface of the sorting box (69); a water tank (611) is provided on the outer surface of the sorting box (69); the outer surface of the sorting box (69) is in contact with the outer surface of the water tank (611); a first fixing block (612) is fixedly connected to the inner wall of the water tank (611); a second spring (613) is fixedly connected to the inner wall of the first fixing block (612); an inclined plate (614) is fixedly connected to the outer surface of the second spring (613); a fifth rotating shaft (615) is fixedly connected to the inner wall of the inclined plate (614); and a one-way guide mechanism (616) is fixedly connected to one end of the electromagnet (65) away from the connecting block (67).

8. The processing device for bending aluminum profiles according to claim 7, characterized in that: The one-way guide mechanism (616) comprises a first short link (6131), the inner wall of the first short link (6131) is rotatably connected to a sixth rotating shaft (6132), the outer surface of the sixth rotating shaft (6132) is rotatably connected to a first long link (6133), the inner wall of the first long link (6133) is rotatably connected to a seventh rotating shaft (6134), the outer surface of the seventh rotating shaft (6134) is rotatably connected to a second short link (6135), and the outer surface of the second short link (6135) is fixedly connected to a third spring (6136).

9. The processing device for bending aluminum profiles according to claim 7, characterized in that: The outer surface of the fifth rotating shaft (615) is rotatably connected to a water tank (611).

Citation Information

Patent Citations

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