Coiled material feeding device
By designing a coil loading device, using a motor drive belt and lifting block, combined with auxiliary loading components and feeding components, the automatic loading of the coil is achieved, which solves the problems of high labor intensity and difficulty in meeting the high-speed automated production lines in the prior art, and improves production efficiency and safety.
Patent Information
- Application Number
- CN202510271493.0
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2025-03-08
- Publication Date
- 2025-05-27
AI Technical Summary
The existing rolling method relies on manual operation, which leads to high labor intensity and easy to lead to operational errors, affects the loading accuracy and production safety, and is difficult to meet the needs of high-speed automated production lines.
A feeding device for coil material is designed, including a base plate, a feeding rack, a control rack, a first motor, a belt, a lifting block, a fastening assembly, an auxiliary feeding assembly and a feeding assembly. Through the motor drive belt and lifting block, the auxiliary loading assembly and feeding assembly work together to achieve automatic loading.
The device can automate the loading process of coils, reduce workers' physical energy consumption, improve loading accuracy and production safety, adapt to the needs of high-speed automated production lines, and improve production efficiency.
Smart Images

Figure CN120039615A_ABST
Abstract
Description
Technical Field
[0001] The present invention relates to the technical field of coil production and processing, and specifically to a coil loading device. Background Art
[0002] In modern industrial production, coils, as a widely used raw material, are extensively used in many fields such as packaging, construction, electronics, and automobile manufacturing. In the packaging industry, coils of paper, plastic film, etc. are used to make outer packages of various products; in the construction industry, waterproof coils are key materials for building waterproof projects; in the electronics field, copper foil and other coils are used in the manufacture of circuit boards; during automobile manufacturing, metal coils are used for the processing of body panels.
[0003] With the continuous expansion of industrial production scale and the increasing demand for production efficiency, the coil loading link has become an important factor affecting the smoothness and efficiency of the overall production process. Traditional coil loading methods mostly rely on manual operations. Workers need to manually carry the coils to the designated positions and perform installation and debugging. This method not only consumes a large amount of manpower, but also has a high labor intensity, which easily causes worker fatigue, leading to operation errors, affecting the loading accuracy and production safety. At the same time, the manual loading speed is difficult to meet the rhythm of high-speed automated production lines, severely restricting the improvement of production efficiency. Summary of the Invention
[0004] Aiming at the deficiencies of the prior art, the present invention provides a coil loading device, which solves the problems that in the processing of capacitors, it is necessary to carry the rolled aluminum foil or paper to the feeding equipment of the capacitor production line. Manual handling has a high labor intensity, easily makes workers overwork, and has potential safety hazards, and multiple people are required to cooperate during the handling process.
[0005] To achieve the above objectives, the present invention is realized through the following technical solutions: A coil loading device includes a bottom plate. The upper surface of the bottom plate is fixedly connected with a loading frame. The upper surface of the loading frame is fixedly connected with a control frame. The outer wall of the control frame is fixedly connected with a first motor. The output end of the first motor is fixedly provided with a belt. A guiding groove is formed in the middle of the control frame. The outer wall of the belt is arranged inside the guiding groove. The outer wall of the belt is fixedly provided with a lifting block. A fastening assembly is arranged on the outer wall of the lifting block. The upper surface of the bottom plate is provided with an auxiliary loading assembly. A feeding assembly is arranged inside the auxiliary loading assembly. The feeding assembly is arranged below the fastening assembly. The fastening assembly is used to fasten the material to prevent it from detaching. The feeding assembly is used to convey the material. The auxiliary loading assembly is used for auxiliary loading and the feeding height.
[0006] Preferably, the fastening assembly includes a hydraulic cylinder, the outer wall of the hydraulic cylinder is rotatably arranged on the outer wall of the lifting block, the output end of the hydraulic cylinder is fixedly connected with a pushing block, and the inner wall of the pushing block is rotatably connected with a first rotating shaft.
[0007] Preferably, an activity block is fixedly connected to the outer wall of the first rotating shaft, a second rotating shaft is rotatably connected to the inner wall of the activity block, and a connecting block is fixedly connected to the outer wall of the second rotating shaft.
[0008] Preferably, a third rotating shaft is fixedly connected to the inner wall of the connecting block, the outer wall of the third rotating shaft is rotatably connected to the inner wall of the pressing block, a limiting shaft is fixedly connected to the inner wall of the pressing block, and the outer wall of the limiting shaft is rotatably connected to the inner wall of the lifting block.
[0009] Preferably, the auxiliary feeding assembly includes a second motor, the outer wall of the second motor is fixedly connected to the outer wall of the bottom plate, the output end of the second motor is fixedly connected with a gear, the tooth end of the gear is meshed and connected with a rack plate, and the outer wall of the rack plate is slidably connected to the inner wall of the bottom plate.
[0010] Preferably, a pushing rod is fixedly connected to the outer wall of the rack plate, a guiding wheel is rotatably connected to the outer wall of the pushing rod, and the outer wall of the guiding wheel is rotatably connected to the upper surface of the bottom plate.
[0011] Preferably, a guiding rail is slidably connected to the inner wall of the guiding wheel, the lower surface of the guiding rail is fixedly connected to the upper surface of the bottom plate, a limiting plate is rotatably connected to the outer wall of the pushing rod, and a feeding table is rotatably connected to the inner wall of the limiting plate.
[0012] Preferably, the feeding assembly includes a fixing plate, the upper surface of the fixing plate is fixedly connected to the lower surface of the feeding table, a guiding plate is fixedly connected to the outer wall of the fixing plate, a third motor is arranged on the rear outer wall of the guiding plate, and the output end of the third motor is fixedly connected with a driving plate.
[0013] Preferably, a limiting block is slidably connected to the inner wall of the driving plate, a driving rod is rotatably connected to the outer wall of the limiting block, a first sliding rail is fixedly connected to the outer wall of the driving rod, a connecting bar is slidably connected to the inner wall of the first sliding rail, a second sliding rail is fixedly connected to the outer wall of the connecting bar, a guiding rail is slidably connected to the inner wall of the second sliding rail, and the outer wall of the guiding rail is fixedly connected to the outer wall of the fixing plate.
[0014] Preferably, a stepping plate is fixedly connected to the outer wall of the driving rod, the outer wall of the stepping plate is slidably connected to the inner wall of the feeding table, a clamping plate is slidably connected to the outer wall of the stepping plate, the lower surface of the clamping plate is fixedly connected to the upper surface of the feeding table, a connecting rod is fixedly connected to the outer wall of the stepping plate, two groups of the stepping plates are oppositely arranged on the left and right sides of the inner wall of the feeding table, and the two groups of the stepping plates are fixedly connected by the connecting rod.
[0015] Working principle: By placing the material on the loading table and the pallet, starting the third motor to drive the driving plate and the limit block to move. When the limit block drives the driving rod and the first slide rail to move under the limit of the connecting bar, the connecting bar drives the second slide rail to move under the limit of the guide rail to achieve the limiting effect. During the movement of the driving rod, the driving rod drives the stepping plate, so that the material is driven forward under the movement of the stepping plate, thus achieving the effect of step feeding during use. The second motor below drives the gear to move, and the gear drives the rack plate and the push rod to drive the limit plate and the limit to adjust the height of the loading table under the limit of the guide wheel and the guide rail, which can achieve the effect of adjusting the height of the loading table during use. When the loading table descends during use, it is convenient for loading, thus reducing physical consumption and facilitating loading. After loading is completed during use, starting the second motor drives the loading table to rise, which can adjust the feeding height during use. Combining the stepping plate and the pallet further increases automation during use, thus further reducing physical consumption during use. Moreover, multiple materials can be loaded on the stepping plate and the pallet at one time. Therefore, when the previous processing is completed, the next one can be quickly loaded for production, and it also has the effect of improving the production speed during use; When the material reaches the front side of the pallet, it is sent to the lifting block under the drive of the stepping plate. During use, starting the hydraulic cylinder drives the push block to rise. When the push block rises, it drives the first rotating shaft and the movable block to rise. And the movable block drives the third rotating shaft to drive the pressing block to press down under the limit of the second rotating shaft and the connecting block. During the pressing down process of the pressing block, the pressing block ensures stability under the limit of the limit shaft. The pressing block has the effect of pressing and fixing the material, which can avoid tilting and detachment during the rising process. When the pressing block moves downward and the material rolls onto the pressing block, the pressing block has the effect of assisting loading, which can further improve the loading stability and reduce the excessive physical consumption caused by manual loading; Subsequently, starting the first motor drives the belt to rise inside the guide groove, and at the same time drives the lifting block to rise, which has the effect of assisting loading and automatic loading during use, further reducing the physical consumption of manual loading during use, and at the same time combining the stepping plate and the pallet to improve automation and thus the production speed during use.
[0016] The present invention provides a loading device for coils. It has the following beneficial effects: 1. During the use of the feeding component of the present invention, it can move forward. Thus, when loading materials, multiple materials can be installed, and the next material is automatically conveyed after the previous material is processed. This has the effects of reducing the physical consumption of workers and improving automation to accelerate the production speed during the use process.
[0017] 2. During the use of the auxiliary feeding component of the present invention, the component can descend during feeding, thereby reducing the feeding difficulty and lowering the height. During the use process, employees can feed more conveniently, thus reducing the physical consumption of employees. After feeding, the component can raise the height of the material to adapt to different heights for feeding.
[0018] 3. Through the fastening component of the present invention, during the use process, it can fasten the material when the material is sent into the lifting block, preventing the material from falling off and tilting during the lifting process, thereby improving the safety and stability of the device during use. BRIEF DESCRIPTION OF THE DRAWINGS
[0019] Figure 1 is a perspective view of the present invention; Figure 2 is a partial schematic view of the loading rack of the present invention; Figure 3 is a partial schematic view of the lifting block of the present invention; Figure 4 is a partial schematic view of the limiting plate of the present invention; Figure 5 is a partial schematic view of the loading table of the present invention; Figure 6 is a partial schematic view of the guide plate of the present invention.
[0020] Among them, 1. bottom plate; 2. loading rack; 3. control rack; 4. first motor; 5. belt; 6. guide groove; 7. lifting block; 8. hydraulic cylinder; 9. pushing block; 10. first rotating shaft; 11. movable block; 12. second rotating shaft; 13. connecting block; 14. third rotating shaft; 15. pressing block; 16. limiting shaft; 17. second motor; 18. gear; 19. rack plate; 20. pushing rod; 21. guide wheel; 22. guide rail; 23. limiting plate; 24. loading table; 25. fixing plate; 26. guide plate; 27. driving plate; 28. limiting block; 29. driving rod; 30. first sliding rail; 31. connecting strip; 32. second sliding rail; 33. guide rail; 34. stepping plate; 35. clamping plate; 36. connecting rod. DETAILED DESCRIPTION OF THE INVENTION
[0021] The technical solution of the present invention will be clearly and completely described below in conjunction with the accompanying drawings of the present invention. Obviously, the described embodiments are only a part of the embodiments of the present invention, rather than all of the embodiments. All other embodiments obtained by those of ordinary skill in the art based on the embodiments of the present invention without creative efforts shall fall within the scope of protection of the present invention.
[0022] Please refer to the attached Figure 1 - attached Figure 6 , the embodiment of the present invention provides a feeding device for a coil material, including a bottom plate 1, an upper feeding frame 2 is fixedly connected to the upper surface of the bottom plate 1, a control frame 3 is fixedly connected to the upper surface of the upper feeding frame 2, a first motor 4 is fixedly connected to the outer wall of the control frame 3, a belt 5 is fixedly arranged at the output end of the first motor 4, a guiding groove 6 is opened in the middle of the control frame 3, the outer wall of the belt 5 is arranged inside the guiding groove 6, a lifting block 7 is fixedly arranged on the outer wall of the belt 5, a fastening component is arranged on the outer wall of the lifting block 7, an auxiliary feeding component is arranged on the upper surface of the bottom plate 1, a feeding component is arranged inside the auxiliary feeding component, the feeding component is arranged below the fastening component, the fastening component is used for fastening the material to prevent it from detaching, the feeding component is used for conveying the material, and the auxiliary feeding component is used for assisting feeding and the feeding height.
[0023] Specifically, when the material is sent into the inside of the lifting block 7, the first motor 4 drives the belt 5 to rise inside the guiding groove 6. At the same time, when the lifting block 7 slides inside the guiding groove 6, it plays a role in limiting the lifting block 7. During the use process, the first motor 4 and the belt 5 play a role in assisting feeding for production. And through the fastening component, during the use process, the stability of the lifting block 7 can be further improved after the two sides of the material enter the inside of the lifting block 7. During the use process, through the auxiliary feeding component, the height of the auxiliary feeding component can be reduced during feeding, thereby reducing the feeding difficulty and physical consumption during feeding, and thus improving the feeding speed during the use process. After the feeding is completed, by adjusting the height of the auxiliary feeding component, the material can be adaptively installed on the lifting block 7, thereby improving automation and reducing the feeding time during the use process. And through the feeding component, the fed material can be automatically conveyed, so that when the processing of the previous material is completed, the next material can be conveyed forward. During the use process, manual handling and feeding are not required, further reducing physical consumption and improving the automation effect during the use process.
[0024] Please refer to the attached Figure 2 - attached Figure 3, the fastening assembly includes a hydraulic cylinder 8. The outer wall of the hydraulic cylinder 8 is rotatably arranged on the outer wall of the lifting block 7. The output end of the hydraulic cylinder 8 is fixedly connected with a pushing block 9. The inner wall of the pushing block 9 is rotatably connected with a first rotating shaft 10. A movable block 11 is fixedly connected to the outer wall of the first rotating shaft 10. A second rotating shaft 12 is rotatably connected to the inner wall of the movable block 11. A connecting block 13 is fixedly connected to the outer wall of the second rotating shaft 12. A third rotating shaft 14 is fixedly connected to the inner wall of the connecting block 13. The outer wall of the third rotating shaft 14 is rotatably connected to the inner wall of the pressing block 15. A limiting shaft 16 is fixedly connected to the inner wall of the pressing block 15. The outer wall of the limiting shaft 16 is rotatably connected to the inner wall of the lifting block 7.
[0025] Specifically, when the hydraulic cylinder 8 pushes upward, the pushing block 9 and the first rotating shaft 10 are driven by the hydraulic cylinder 8 to move upward. When the pushing block 9 drives the first rotating shaft 10 and the movable block 11 to move, the movable block 11 drives the connecting block 13 and the pressing block 15 through the second rotating shaft 12. During use, the pressing block 15 presses and fixes the material. During use, the pressing block 15 can ensure its stability under the limitation of the limiting shaft 16, so that the material can be prevented from falling off after feeding during use, and the safety and stability in the production process are further improved during use.
[0026] Please refer to the attached Figure 4 - attached Figure 5 , the auxiliary feeding assembly includes a second motor 17. The outer wall of the second motor 17 is fixedly connected to the outer wall of the bottom plate 1. The output end of the second motor 17 is fixedly connected with a gear 18. The tooth end of the gear 18 is meshed with a rack plate 19. The outer wall of the rack plate 19 is slidably connected to the inner wall of the bottom plate 1. A pushing rod 20 is fixedly connected to the outer wall of the rack plate 19. A guide wheel 21 is rotatably connected to the outer wall of the pushing rod 20. The outer wall of the guide wheel 21 is rotatably connected to the upper surface of the bottom plate 1. A guide rail 22 is slidably connected to the inner wall of the guide wheel 21. The lower surface of the guide rail 22 is fixedly connected to the upper surface of the bottom plate 1. A limiting plate 23 is rotatably connected to the outer wall of the pushing rod 20. A feeding table 24 is rotatably connected to the inner wall of the limiting plate 23.
[0027] Specifically, the second motor 17 drives the gear 18 to rotate. During use, when the gear 18 drives the rack plate 19 to slide inside the bottom plate 1, the bottom plate 1 limits the rack plate 19. During use, the rack plate 19 drives the push rod 20 and the guide wheel 21 to move under the limitation of the guide rail 22, and when the limiting plate 23 is used for limiting, it has the effect of adjusting the height of the loading table 24. During use, it can reduce the loading height during loading, thereby reducing the difficulty of loading, further reducing physical exertion. After loading is completed during use, by raising the height of the loading table 24, it can adjust the height of the material to facilitate loading, further reducing physical exertion during use, and at the same time having the effect of automated production, increasing the production speed and the loading speed during use.
[0028] Please refer to the attached Figure 6 , the feeding assembly includes a fixing plate 25. The upper surface of the fixing plate 25 is fixedly connected to the lower surface of the loading table 24. The outer wall of the fixing plate 25 is fixedly connected with a guide plate 26. A third motor is arranged on the rear outer wall of the guide plate 26, and the output end of the third motor is fixedly connected with a driving plate 27. A limiting block 28 is slidably connected to the inner wall of the driving plate 27. A driving rod 29 is rotatably connected to the outer wall of the limiting block 28. A first slide rail 30 is fixedly connected to the outer wall of the driving rod 29. A connecting bar 31 is slidably connected to the inner wall of the first slide rail 30. A second slide rail 32 is fixedly connected to the outer wall of the connecting bar 31. A guide rail 33 is slidably connected to the inner wall of the second slide rail 32. The outer wall of the guide rail 33 is fixedly connected to the outer wall of the fixing plate 25. A stepping plate 34 is fixedly connected to the outer wall of the driving rod 29. The outer wall of the stepping plate 34 is slidably connected to the inner wall of the loading table 24. A clamping plate 35 is slidably connected to the outer wall of the stepping plate 34. The lower surface of the clamping plate 35 is fixedly connected to the upper surface of the loading table 24. A connecting rod 36 is fixedly connected to the outer wall of the stepping plate 34. Two groups of stepping plates 34 are arranged oppositely on the left and right sides of the inner wall of the loading table 24, and the two groups of stepping plates 34 are fixedly connected by the connecting rod 36.
[0029] Specifically, when the third motor starts, it drives the driving plate 27 and the limiting block 28 to move. The limiting block 28 drives the driving rod 29 to move under the limitation of the first slide rail 30 and the connecting bar 31. When moving left and right, the connecting bar 31 moves under the limitation of the second slide rail 32 and the guide rail 33, so as to ensure the stability of the device. When the driving rod 29 moves, it drives the stepping plate 34 to move inside the clamping plate 35, thus achieving the effect of stepping feeding the stepping plate 34 during use. During use, the materials can be pre-fed into the slots of the clamping plate 35 and the stepping plate 34. During use, during the feeding process, when the previous material is used up, the subsequent materials are conveyed forward, thus reducing the gap between feedings during use, improving the production speed, and reducing the manual handling time and manual physical consumption.
[0030] Although the embodiments of the present invention have been shown and described, for those of ordinary skill in the art, it can be understood that various changes, modifications, substitutions, and variations can be made to these embodiments without departing from the principles and spirit of the present invention. The scope of the present invention is defined by the appended claims and their equivalents.
Claims
1. A coil material feeding device, comprising a bottom plate (1), characterized in that: The upper surface of the base plate (1) is fixedly connected to a loading rack (2), the upper surface of the loading rack (2) is fixedly connected to a control rack (3), the outer wall of the control rack (3) is fixedly connected to a first motor (4), the output end of the first motor (4) is fixedly provided with a belt (5), a guide groove (6) is provided in the middle of the control rack (3), the outer wall of the belt (5) is arranged inside the guide groove (6), a lifting block (7) is fixedly provided on the outer wall of the belt (5), a fastening component is provided on the outer wall of the lifting block (7), an auxiliary loading component is provided on the upper surface of the base plate (1), a feeding component is provided inside the auxiliary loading component, the feeding component is arranged below the fastening component, the fastening component is used to fasten the material to prevent it from falling off, the feeding component is used to transport the material, and the auxiliary loading component is used to assist in loading and feeding height.
2. A coil material feeding device according to claim 1, characterized in that: The fastening assembly comprises a hydraulic cylinder (8), the outer wall of the hydraulic cylinder (8) being rotatably arranged on the outer wall of the lifting block (7), the output end of the hydraulic cylinder (8) being fixedly connected to a pushing block (9), and the inner wall of the pushing block (9) being rotatably connected to a first rotating shaft (10).
3. A coil material feeding device according to claim 2, characterized in that: The outer wall of the first rotating shaft (10) is fixedly connected to a movable block (11), the inner wall of the movable block (11) is rotatably connected to a second rotating shaft (12), and the outer wall of the second rotating shaft (12) is fixedly connected to a connecting block (13).
4. A coil material feeding device according to claim 3, characterized in that: The inner wall of the connecting block (13) is fixedly connected to a third rotating shaft (14), the outer wall of the third rotating shaft (14) is rotatably connected to the inner wall of the lower pressing block (15), the inner wall of the lower pressing block (15) is fixedly connected to a limiting shaft (16), and the outer wall of the limiting shaft (16) is rotatably connected to the inner wall of the lifting block (7).
5. The coil material feeding device according to claim 1, characterized in that: The auxiliary loading assembly comprises a second motor (17), the outer wall of the second motor (17) is fixedly connected to the outer wall of the base plate (1), the output end of the second motor (17) is fixedly connected to a gear (18), the tooth end of the gear (18) is meshingly connected to a rack plate (19), and the outer wall of the rack plate (19) is slidably connected to the inner wall of the base plate (1).
6. A coil material feeding device according to claim 5, characterized in that: The outer wall of the rack plate (19) is fixedly connected to a push rod (20), the outer wall of the push rod (20) is rotatably connected to a guide wheel (21), and the outer wall of the guide wheel (21) is rotatably connected to the upper surface of the bottom plate (1).
7. A coil material feeding device according to claim 6, characterized in that: The inner wall of the guide wheel (21) is slidably connected to a guide rail (22), the lower surface of the guide rail (22) is fixedly connected to the upper surface of the bottom plate (1), the outer wall of the push rod (20) is rotatably connected to a limit plate (23), and the inner wall of the limit plate (23) is rotatably connected to a loading platform (24).
8. A coil material feeding device according to claim 1, characterized in that: The feeding assembly comprises a fixed plate (25), the upper surface of the fixed plate (25) being fixedly connected to the lower surface of the loading platform (24), the outer wall of the fixed plate (25) being fixedly connected to a guide plate (26), the rear outer wall of the guide plate (26) being provided with a third motor, and the output end of the third motor being fixedly connected to a drive plate (27).
9. A coil material feeding device according to claim 8, characterized in that: The inner wall of the driving plate (27) is slidably connected to a limit block (28), the outer wall of the limit block (28) is rotatably connected to a driving rod (29), the outer wall of the driving rod (29) is fixedly connected to a first slide rail (30), the inner wall of the first slide rail (30) is slidably connected to a connecting strip (31), the outer wall of the connecting strip (31) is fixedly connected to a second slide rail (32), the inner wall of the second slide rail (32) is slidably connected to a guide rail (33), and the outer wall of the guide rail (33) is fixedly connected to the outer wall of the fixed plate (25).
10. A coil material feeding device according to claim 9, characterized in that: The outer wall of the driving rod (29) is fixedly connected to a stepping plate (34), the outer wall of the stepping plate (34) is slidably connected to the inner wall of the loading platform (24), the outer wall of the stepping plate (34) is slidably connected to a clamping plate (35), the lower surface of the clamping plate (35) is fixedly connected to the upper surface of the loading platform (24), the outer wall of the stepping plate (34) is fixedly connected to a connecting rod (36), two groups of the stepping plates (34) are arranged opposite to each other on the left and right sides of the inner wall of the loading platform (24), and the two groups of the stepping plates (34) are fixedly connected by the connecting rod (36).