Power connector
By designing the stacked power terminals and elastic contact structures in the power connector, the problem of arcing caused by the power connector during docking is solved, and the effect of protecting the contacts from damage is achieved, ensuring the normal operation of the connector.
Patent Information
- Application Number
- CN202510402711.X
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2025-04-01
- Publication Date
- 2025-05-27
AI Technical Summary
When the power connector is connected to the equipment, it is easy to generate arcs, causing damage to the contacts and affecting the normal operation of the connector.
A power connector is designed, which is provided with two stacked power terminals, one of each pair of power terminals is used to first electrically contact the insert, and the other contact only comes into contact after the first contact is electrically contacted with the insert, and when necessary, the first contact is lifted to avoid arcing.
By sacrificing some contacts to protect other contacts, ensuring that the power connector does not generate arc during docking, extending the service life of the contacts and ensuring the normal operation of the connector.
Smart Images

Figure CN120049225A_ABST
Abstract
Description
Technical Field
[0001] The present invention relates to the technical field of connectors, and particularly to a power connector. Background Art
[0002] When a power connector is docked with a device, an electric arc will be generated. The high heat generated by the electric arc will damage the contacts, thereby affecting the normal operation of the power connector.
[0003] In order to reduce the generation of electric arcs, detection terminals are provided in some power connectors to ensure that the power supply is connected after the plug is inserted into the socket. However, how to ensure the normal operation of the power connector in a compact space has become a technical research direction in the industry.
[0004] Based on this, the inventors of the present application have developed a power connector that does not have detection terminals but can still operate normally. Summary of the Invention
[0005] One object of the present invention is to provide a power connector, which is provided with two power terminals stacked together, and a first contact and a second contact are respectively provided. By sacrificing the first contact, the second contact is protected from being damaged by the electric arc, thereby ensuring that the second contact can transmit power normally and ensuring the normal operation of the power connector.
[0006] Another object of the present invention is to provide a power connector, which is provided with two pairs of power terminals stacked together. For each pair of power terminals, one contact is sacrificed to protect the other contact from being damaged by the electric arc, thereby ensuring that the other contact can transmit power normally and ensuring the normal operation of the power connector.
[0007] Other objects and advantages of the present invention can be further understood from the technical features disclosed in the present invention.
[0008] To achieve the above object, the present invention adopts the following technical solutions: A power connector includes: an insulating housing, a first power terminal, and a second power terminal. The insulating housing has a docking section and an installation section. A slot is provided in the docking section for an insert to be inserted. The first power terminal has a first fixing plate located in the installation section and at least one first elastic arm located in the docking section; the first elastic arm forms a first contact point; the first contact point enters the slot; and the second power terminal is stacked on the side of the first power terminal facing the slot and is jointly installed in the insulating housing with the first power terminal; the second power terminal has a second fixing plate stacked on the first fixing plate and at least one second elastic arm stacked on the first elastic arm; the second elastic arm forms a second contact point; the second contact point enters the slot; wherein the first contact point and the second contact point are arranged adjacent to each other along the depth direction of the slot, the first contact point is used to first make electrical contact with the insert, and the second contact point is used to make electrical contact with the insert after the first contact point makes electrical contact with the insert and lift the first contact point away from the insert.
[0009] In one embodiment, along the height direction of the slot, the first contact point and the second contact point are at the same height.
[0010] In one embodiment, along the height direction of the slot, the second contact point is lower than the first contact point.
[0011] In one embodiment, both the first elastic arm and the second elastic arm are inclined towards the slot.
[0012] In one embodiment, the first elastic arm has a first fixed end and a first free end. The first elastic arm is sequentially provided with a first inclined section, a first bending section, and a first protruding structure from the first fixed end to the first free end; wherein the first protruding structure protrudes towards the slot, and the side of the first protruding structure facing the slot forms the first contact point; the second elastic arm has a second fixed end and a second free end. The second elastic arm is sequentially provided with a second inclined section, a second bending section, and a second protruding structure from the second fixed end to the second free end; wherein the second protruding structure protrudes towards the slot, and the side of the second protruding structure facing the slot forms the second contact point; wherein, the first inclined section and the second inclined section are stacked; wherein, the first bending angle of the first bending section is greater than the second bending angle of the second bending section; and wherein, the second contact point is located on the side of the first inclined section facing the slot.
[0013] In one embodiment, the first power terminal has a first connection section for connecting the first fixing plate and the first elastic arm, and the first power terminal is Z-shaped; the second power terminal has a second connection section for connecting the second fixing plate and the second elastic arm, and the second power terminal is Z-shaped; wherein, the second connection section is laminated on the first connection section.
[0014] In one embodiment, the power connector further includes a first reinforcing piece which is laminated and fixed on a side of the first power terminal facing away from the second power terminal; the first reinforcing piece covers a part of the first elastic arm, the first connection section, and a part of the first fixing plate.
[0015] In one embodiment, the first power terminal has a plurality of the first elastic arms arranged in a row along the length direction of the slot; and the second power terminal has a plurality of the second elastic arms arranged in a row along the length direction of the slot.
[0016] To achieve the above object, the present invention adopts the following technical solution: A power connector, comprising: an insulating housing, a first power terminal, a second power terminal, a third power terminal, and a fourth power terminal. The insulating housing has a docking section and a mounting section. A slot is provided in the docking section for an insert to be inserted. The slot has opposite first and second sides corresponding to the first and second conductive surfaces of the insert respectively. The first power terminal has a first fixing plate located in the mounting section and at least one first elastic arm located in the docking section. The first elastic arm forms a first contact point. The first contact point enters the slot from the first side. The second power terminal is stacked on the side of the first power terminal facing the slot and is jointly installed in the insulating housing with the first power terminal. The second power terminal has a second fixing plate stacked on the first fixing plate and at least one second elastic arm stacked on the first elastic arm. The second elastic arm forms a second contact point. The second contact point enters the slot from the first side. The third power terminal is independent of the first power terminal and the second power terminal. The third power terminal has a third fixing plate located in the mounting section and at least one third elastic arm located in the docking section. The third elastic arm forms a third contact point. The third contact point enters the slot from the second side. The fourth power terminal is independent of the first power terminal and the second power terminal, is stacked on the side of the third power terminal facing the slot, and is jointly installed in the insulating housing with the third power terminal. The fourth power terminal has a fourth fixing plate stacked on the third fixing plate and at least one fourth elastic arm stacked on the third elastic arm. The fourth elastic arm forms a fourth contact point. The fourth contact point enters the slot from the second side. Wherein, the first contact point and the second contact point are arranged adjacent to each other along the depth direction of the slot. The first contact point is used to first make electrical contact with the first conductive surface of the insert, and the second contact point is used to make electrical contact with the first conductive surface of the insert after the first contact point makes electrical contact with the insert and lift the first contact point away from the insert. Wherein, the third contact point and the fourth contact point are arranged adjacent to each other along the depth direction of the slot. The third contact point is used to first make electrical contact with the second conductive surface of the insert, and the fourth contact point is used to make electrical contact with the second conductive surface of the insert after the third contact point makes electrical contact with the insert and lift the third contact point away from the insert.
[0017] In one embodiment, the first power terminal and the third power terminal have the same structure and are symmetrically arranged in the insulating housing; and the second power terminal and the fourth power terminal have the same structure and are symmetrically arranged in the insulating housing.
[0018] In one embodiment, the first power terminal further has a first connection section located between the first fixing plate and the first elastic arm; the second power terminal further has a second connection section laminated on the first connection section and located between the second fixing plate and the second elastic arm; the third power terminal further has a third connection section located between the third fixing plate and the third elastic arm; and the fourth power terminal further has a fourth connection section laminated on the third connection section and located between the fourth fixing plate and the fourth elastic arm.
[0019] In one embodiment, the first fixing plate, the second fixing plate, the third fixing plate and the fourth fixing plate are parallel to each other; a plate spacing is formed between the second fixing plate and the fourth fixing plate; a connection spacing is formed between the second connection section and the fourth connection section; wherein, the plate spacing is smaller than the connection spacing.
[0020] In one embodiment, the second elastic arm has a second fixed end and a second free end; the second contact is close to the second free end. The fourth elastic arm has a fourth fixed end and a fourth free end; the fourth contact is close to the fourth free end. A first spacing is formed between the second fixed end and the fourth fixed end; a second spacing is formed between the second contact and the fourth contact. Wherein, the second spacing is smaller than the first spacing; wherein, the first spacing is larger than the plate spacing.
[0021] In one embodiment, the first fixing plate is fixedly connected to at least one first power cable through a first welding plate; the first welding plate is fixed to the side of the first fixing plate facing away from the second fixing plate; the third fixing plate is fixedly connected to at least one second power cable through a second welding plate; the second welding plate is fixed to the side of the third fixing plate facing away from the fourth fixing plate.
[0022] In one embodiment, the power connector further includes a first reinforcing piece which is laminated and fixed on the side of the first power terminal facing away from the second power terminal; the first reinforcing piece covers a part of the first elastic arm, the first connection section, and a part of the first fixing plate. The power connector further includes a second reinforcing piece which is laminated and fixed on the side of the third power terminal facing away from the fourth power terminal; the second reinforcing piece covers a part of the third elastic arm, the third connection section, and a part of the third fixing plate.
[0023] Compared with the prior art, in the present invention, by laminating the first power terminal and the second power terminal together, the two power terminals can jointly transmit power. The first contact and the second contact are respectively arranged on the first power terminal and the second power terminal and are arranged adjacent to each other along the depth direction of the slot. The first contact can first make electrical contact with the insert, so no arc phenomenon will occur when the second contact makes electrical contact with the insert. At the same time, since the first contact can be successfully lifted by the second contact when the second contact makes electrical contact with the insert, the damaged first contact will not affect power transmission. In addition, although the first contact is lifted, since the first power terminal and the second power terminal are laminated together, the first power terminal can still jointly transmit power with the second power terminal. Similarly, for the third power terminal and the fourth power terminal arranged in a laminated manner, the fourth contact is protected from arc damage by sacrificing the third contact, so as to ensure that the fourth contact can normally transmit power and ensure that the power connector can work normally. Brief Description of the Drawings
[0024] Figure 1 It is a schematic three-dimensional structure diagram of a power connector according to an embodiment of the present invention.
[0025] Figure 2 It is an exploded schematic diagram of a power connector according to an embodiment of the present invention.
[0026] Figure 3 It is a schematic cross-sectional structure diagram of a power connector according to an embodiment of the present invention.
[0027] Figure 4 It is a schematic cross-sectional structure diagram of a power connector according to an embodiment of the present invention, mainly showing the state where a first contact makes electrical contact with an insert.
[0028] Figure 5 It is a schematic cross-sectional structure diagram of a power connector according to an embodiment of the present invention, mainly showing the state where a second contact makes electrical contact with the insert and lifts the first contact.
[0029] Figure 6 It is a schematic structure diagram of each power terminal according to an embodiment of the present invention.
[0030] Figure 7 It is a schematic diagram of the positional relationship of each power terminal according to an embodiment of the present invention.
[0031] Figure 8 It is a schematic diagram of the positional relationship between each power terminal and a power cable according to an embodiment of the present invention.
[0032] The reference numerals in the above drawings are explained as follows:
[0033] Power connector 1 Insulating housing 10
[0034] Docking section 1 Mounting section 12
[0035] Slot 13 First side 130
[0036] Second side 131 First power terminal 20
[0037] First fixing plate 21 First elastic arm 22
[0038] First contact 220 First fixed end 221
[0039] First free end 222 First inclined section 223
[0040] First bending section 224 First bending angle 2240
[0041] First raised structure 225 First connecting section 23
[0042] Second power terminal 30 Second fixing plate 31
[0043] Second elastic arm 32 Second contact 320
[0044] Second fixed end 321 Second free end 322
[0045] Second inclined section 323 Second bending section 324
[0046] Second bending angle 3240 Second raised structure 325
[0047] Second connecting section 33 Third power terminal 40
[0048] Third fixing plate 41 Third elastic arm 42
[0049] Third contact 420 Third connecting section 43
[0050] Fourth power terminal 50 Fourth fixing plate 51
[0051] Fourth elastic arm 52 Fourth contact 520
[0052] Fourth fixed end 521 Fourth free end 522
[0053] Fourth connecting section 53 First welding plate 60
[0054] First power cable 61 Second welding plate 62
[0055] Second power cable 63 First reinforcing piece 70
[0056] Second reinforcing piece 71 Insert 9
[0057] First conductive surface 91 Second conductive surface 92
[0058] Depth direction A1 Length direction A2
[0059] Height direction A3 Plate spacing D1
[0060] Connection spacing D2 First spacing D3
[0061] Second spacing D4 Detailed implementation manners
[0062] The following description of the embodiments refers to the accompanying drawings, which illustrate specific embodiments in which the present invention can be implemented. The directional terms mentioned in the present invention, such as "upper", "lower", "front", "rear", "left", "right", "top", "bottom", etc., are only with reference to the directions in the accompanying drawings. Therefore, the directional terms used are for explaining and understanding the present invention, rather than for limiting the present invention.
[0063] Please refer to Figures 1 to 3 As shown, the power connector 1 of the present invention at least includes an insulating housing 10, a first power terminal 20 and a second power terminal 30. The insulating housing 10 has a docking section 11 and an installation section 12. A slot 13 is provided in the docking section 11 for an insert 9 (see Figure 4 ) to be inserted. The first power terminal 20 is installed in the insulating housing 10. The first power terminal 20 has a first fixing plate 21 located in the installation section 12 and at least one first elastic arm 22 located in the docking section 11. The first elastic arm 22 forms a first contact 220. The first contact 220 enters the slot 13. The second power terminal 30 is stacked on one side of the first power terminal 20 facing the slot 13 and is jointly installed in the insulating housing 10 with the first power terminal 20. The second power terminal 30 has a second fixing plate 31 stacked on the first fixing plate 21 and at least one second elastic arm 32 stacked on the first elastic arm 22. The second elastic arm 32 forms a second contact 320. The second contact 320 enters the slot 13. Among them, the first contact 220 and the second contact 320 are arranged adjacent to each other along the depth direction A1 of the slot 13.
[0064] Please refer to Figure 4 and Figure 5As shown, the first contact 220 is used to first make electrical contact with the insert 9, and the second contact 320 is used to make electrical contact with the insert 9 after the first contact 220 makes electrical contact with the insert 9 and to lift the first contact 220 away from the insert 9.
[0065] In the power connector 1 of the present invention, by laminating the first power terminal 20 and the second power terminal 30 together, the two power terminals can jointly transmit power. The first contact 220 and the second contact 320 are respectively arranged on the first power terminal 20 and the second power terminal 30 and are adjacent to each other along the depth direction A1 of the slot 13. Therefore, the first contact 220 can make electrical contact with the insert 9 first. At this time, an arc may be generated and damage the first contact 220. However, as the insert 9 continues to be inserted, the second contact 320 makes smooth electrical contact with the insert 9. At this time, since the first contact 220 has already made electrical contact with the insert 9, no arc phenomenon will occur when the second contact 320 makes electrical contact with the insert 9. At the same time, since the first contact 220 has been successfully lifted by the second contact 320, the damaged first contact 220 will not affect power transmission. In addition, although the first contact 220 is lifted, since the first power terminal 20 and the second power terminal 30 are laminated together, the first power terminal 20 can still jointly transmit power with the second power terminal 30.
[0066] It can be seen from this that the power connector 1 of the present invention protects the second contact 320 from arc damage by sacrificing the first contact 220, thereby ensuring that the second contact 320 can make normal contact with the insert 9 and ensuring that the power connector 1 can work properly.
[0067] Please refer to Figure 2 As shown, the first power terminal 20 has a plurality of first elastic arms 22 arranged in a row along the length direction A2 of the slot 13; and the second power terminal 30 has a plurality of second elastic arms 32 arranged in a row along the length direction A2 of the slot 13. Among them, both the first elastic arm 22 and the second elastic arm 32 are inclined towards the slot 13. Specifically, both the first elastic arm 22 and the second elastic arm 32 are inclined and extend into the slot 13, as Figure 3 shown.
[0068] Furthermore, as Figure 6As shown, the first elastic arm 22 has a first fixed end 221 and a first free end 222. From the first fixed end 221 to the first free end 222 of the first elastic arm 22, there are sequentially arranged a first inclined section 223, a first bending section 224, and a first protruding structure 225. Wherein the first protruding structure 225 protrudes towards the slot 13 (see Figure 3 ), and a first contact 220 is formed on the side of the first protruding structure 225 facing the slot 13.
[0069] Similarly, the second elastic arm 32 has a second fixed end 321 and a second free end 322. As Figure 6 shown, from the second fixed end 321 to the second free end 322 of the second elastic arm 32, there are sequentially arranged a second inclined section 323, a second bending section 324, and a second protruding structure 325. Wherein the second protruding structure 325 protrudes towards the slot 13 (see Figure 3 ), and a second contact 320 is formed on the side of the second protruding structure 325 facing the slot 13.
[0070] In the present invention, by laminating the first elastic arm 22 and the second elastic arm 32, and at the same time arranging the first contact 220 and the second contact 320 adjacent to each other along the depth direction A1 of the slot 13, it can be ensured that the second contact 320 successfully lifts the first contact 220 when electrically contacting the insert 9.
[0071] It should be noted that in this embodiment, the adjacent arrangement of the first contact 220 and the second contact 320 along the depth direction A1 of the slot 13 means that the straight line connecting the first contact 220 and the second contact 320 is parallel to the depth direction A1 of the slot 13. That is, along the depth direction A1 of the slot 13, the first contact 220 and the second contact 320 are arranged front and back.
[0072] Furthermore, the first contact 220 and the second contact 320 have the same height along the height direction A3 of the slot 13 (see Figure 3 ). When the second contact 320 makes electrical contact with the insert 9, the first contact 220 is successfully lifted through the displacement of the second contact 320.
[0073] Of course, in other embodiments, along the height direction A3 of the slot 13, the second contact 320 may be slightly lower than the first contact 220, that is, the second contact 320 may extend deeper into the slot 13 than the first contact 220. When the second contact 320 is in electrical contact with the insert 9, the second contact 320 will generate more displacement, thus successfully lifting the first contact 220.
[0074] As Figure 7 shown, the first inclined section 223 and the second inclined section 323 are stacked. The first bending angle 2240 of the first bending section 224 is greater than the second bending angle 3240 of the second bending section 324, and the second contact 320 is located on the side of the first inclined section 223 facing the slot 13. Thus, the first contact 220 and the second contact 320 can be arranged front and back, and the heights of the first contact 220 and the second contact 320 are the same along the height direction A3 of the slot 13.
[0075] In one embodiment, the power connector 1 can be mounted to a server rack (not shown), and the insert 9 can be a busbar. As Figure 4 shown, the insert 9 has a first conductive surface 91 and a second conductive surface 92 arranged opposite to each other, and when it is inserted into the power connector 1, it can supply power to the server rack.
[0076] More specifically, as Figure 2 、 Figure 4 shown, the slot 13 has opposite first side 130 and second side 131, corresponding to the first conductive surface 91 and the second conductive surface 92 of the insert 9 respectively. The first contact 220 and the second contact 320 enter the slot 13 from the first side 130 and are in electrical contact with the first conductive surface 91 of the insert 9 successively.
[0077] Please refer to Figures 2 to 5As shown, in one embodiment, the power connector 1 further includes a third power terminal 40 and a fourth power terminal 50. The third power terminal 40 and the fourth power terminal 50 are stacked, and are independent of the first power terminal 20 and the second power terminal 30 which are stacked. The third power terminal 40 has a third fixing plate 41 located at the mounting section 12 and at least one third elastic arm 42 located at the docking section 11; the third elastic arm 42 forms a third contact 420; the third contact 420 enters the slot 13 from the second side 131. The fourth power terminal 50 is stacked on the side of the third power terminal 40 facing the slot 13 and is jointly installed in the insulating housing 10 with the third power terminal 40; the fourth power terminal 50 has a fourth fixing plate 51 stacked on the third fixing plate 41 and at least one fourth elastic arm 52 stacked on the third elastic arm 42; the fourth elastic arm 52 forms a fourth contact 520; the fourth contact 520 enters the slot 13 from the second side 131. Wherein, the third contact 420 and the fourth contact 520 are arranged adjacent to each other along the depth direction A1 of the slot 13; the third contact 420 is used to first make electrical contact with the second conductive surface 92 of the insert 9, and the fourth contact 520 is used to make electrical contact with the second conductive surface 92 of the insert 9 after the third contact 420 makes electrical contact with the insert 9 and lift the third contact 420 off the insert 9.
[0078] It can be seen from this that the power connector 1 of the present invention protects the fourth contact 520 from arc damage by sacrificing the third contact 420, so as to ensure that the fourth contact 520 can make normal contact with the insert 9 and ensure that the power connector 1 can work properly.
[0079] More specifically, the first power terminal 20 and the third power terminal 40 have the same structure and are symmetrically arranged in the insulating housing 10; and the second power terminal 30 and the fourth power terminal 50 have the same structure and are symmetrically arranged in the insulating housing 10. For example: in this embodiment, along the height direction A3 of the slot 13, the heights of the third contact 420 and the fourth contact 520 are the same. In other embodiments, the heights of the third contact 420 and the fourth contact 520 may be slightly different. For example, the fourth contact 520 may extend deeper into the slot 13 than the third contact 420.
[0080] Please refer to Figure 6 and Figure 7As shown, the first power terminal 20 has a first connection section 23, which is located between the first fixing plate 21 and the first elastic arm 22 and is used to connect the first fixing plate 21 and the first elastic arm 22. The first power terminal 20 is generally Z-shaped. The second power terminal 30 has a second connection section 33 stacked on the first connection section 23 and is used to connect the second fixing plate 31 and the second elastic arm 32. The second power terminal 30 is generally Z-shaped. Among them, the second connection section 33 is stacked on the first connection section 23.
[0081] Similarly, the third power terminal 40 has a third connection section 43, which is located between the third fixing plate 41 and the third elastic arm 42. The third power terminal 40 is generally Z-shaped. The fourth power terminal 50 has a fourth connection section 53 stacked on the third connection section 43 and is located between the fourth fixing plate 51 and the fourth elastic arm 52. The fourth power terminal 50 is generally Z-shaped. Among them, the fourth connection section 53 is stacked on the third connection section 43.
[0082] Please refer to Figure 7 As shown, the first fixing plate 21, the second fixing plate 31, the third fixing plate 41, and the fourth fixing plate 51 are parallel to each other; a plate spacing D1 is formed between the second fixing plate 31 and the fourth fixing plate 51; a connection spacing D2 is formed between the second connection section 33 and the fourth connection section 53; among them, the plate spacing D1 is smaller than the connection spacing D2, so as to reserve installation space for the power cable. The connection spacing D2 mainly refers to the spacing between the middle positions of the second connection section 33 and the fourth connection section 53.
[0083] Please refer to Figure 6 As shown, the second elastic arm 32 has a second fixed end 321 and a second free end 322, and the second contact 320 is near the second free end 322; the fourth elastic arm 52 has a fourth fixed end 521 and a fourth free end 522, and the fourth contact 520 is near the fourth free end 522; a first spacing D3 is formed between the second fixed end 321 and the fourth fixed end 521 (see Figure 7 ); a second spacing D4 is formed between the second contact 320 and the fourth contact 520 (see Figure 7 ); among them, the second spacing D4 is smaller than the first spacing D3; among them, the first spacing D3 is larger than the plate spacing D1.
[0084] Please refer to Figure 8As shown, the first fixing plate 21 is fixedly connected to at least one first power cable 61 through a first welding plate 60; the first welding plate 60 is fixed to the side of the first fixing plate 21 facing away from the second fixing plate 31. The third fixing plate 41 is fixedly connected to at least one second power cable 63 through a second welding plate 62; the second welding plate 62 is fixed to the side of the third fixing plate 41 facing away from the fourth fixing plate 51.
[0085] Please refer to Figure 6 and Figure 7 As shown, the power connector 1 further includes a first reinforcing piece 70, which is laminated and fixed to the side of the first power terminal 20 facing away from the second power terminal 30; the first reinforcing piece 70 covers a part of the first elastic arm 22, the first connecting section 23, and a part of the first fixing plate 21. By means of screwing, the first reinforcing piece 70, the first power terminal 20, and the second power terminal 30 are fixedly connected together and installed in the insulating housing 10 together, and the first reinforcing piece 70 is used to enhance the structural strength of the first power terminal 20 and the second power terminal 30.
[0086] Similarly, the power connector 1 further includes a second reinforcing piece 71, which is laminated and fixed to the side of the third power terminal 40 facing away from the fourth power terminal 50; the second reinforcing piece 71 covers a part of the third elastic arm 42, the third connecting section 43, and a part of the third fixing plate 41. By means of screwing, the second reinforcing piece 71, the third power terminal 40, and the fourth power terminal 50 are fixedly connected together and installed in the insulating housing 10 together, and the second reinforcing piece 71 is used to enhance the structural strength of the third power terminal 40 and the fourth power terminal 50.
[0087] In summary, in the power connector 1 of the present invention, the first contact 220 and the third contact 420 are used to protect the second contact 320 and the fourth contact 520 respectively. Therefore, when the second contact 320 and the fourth contact 520 are in electrical contact with the first conductive surface 91 and the second conductive surface 92 of the insert 9, no electric arc will be generated, and thus they will not be damaged. The present invention also uses the second contact 320 and the fourth contact 520 to lift the first contact 220 and the third contact 420 away from the insert 9 respectively, preventing the damaged first contact 220 and third contact 420 from affecting power transmission. At the same time, although both the first contact 220 and the third contact 420 are lifted, since the first power terminal 20 and the second power terminal 30 are stacked together, and the third power terminal 40 and the fourth power terminal 50 are stacked together, the first power terminal 20 can still transmit power jointly with the second power terminal 30, and the third power terminal 40 can still transmit power jointly with the fourth power terminal 50.
Claims
1. A power connector, comprising: An insulating housing, a first power terminal and a second power terminal, the insulating housing having a docking section and a mounting section, a slot being provided in the docking section for inserting an insert; characterized in that: The first power terminal has a first fixing plate located at the mounting section and at least one first elastic arm located at the docking section; the first elastic arm forms a first contact point; the first contact point enters the slot; and The second power terminal is stacked on a side of the first power terminal facing the slot and is installed in the insulating housing together with the first power terminal; the second power terminal has a second fixing plate stacked on the first fixing plate and at least one second elastic arm stacked on the first elastic arm; the second elastic arm forms a second contact; the second contact enters the slot; The first contact and the second contact are adjacently arranged along the depth direction of the slot, the first contact is used to first make electrical contact with the insert, and the second contact is used to make electrical contact with the insert after the first contact makes electrical contact with the insert and to lift the first contact away from the insert.
2. The power connector according to claim 1, wherein: In a height direction along the slot, the first contact and the second contact have the same height.
3. The power connector according to claim 1, wherein: In a height direction along the slot, the second contact is lower than the first contact.
4. The power connector according to claim 1, wherein: The first elastic arm and the second elastic arm are both inclined toward the slot.
5. The power connector according to claim 4, characterized in that: The first elastic arm has a first fixed end and a first free end, and the first elastic arm is provided with a first inclined section, a first bent section and a first protruding structure in sequence from the first fixed end to the first free end; wherein the first protruding structure protrudes toward the slot, and a side of the first protruding structure facing the slot forms the first contact point; The second elastic arm has a second fixed end and a second free end, and the second elastic arm is provided with a second inclined section, a second bent section and a second protruding structure in sequence from the second fixed end to the second free end; wherein the second protruding structure protrudes toward the slot, and a side of the second protruding structure facing the slot forms the second contact point; Wherein, the first inclined section and the second inclined section are stacked; Wherein, a first bending angle of the first bending section is greater than a second bending angle of the second bending section; and Wherein, the second contact is located on a side of the first inclined section facing the slot.
6. The power connector according to claim 5, wherein: The first power terminal has a first connecting section for connecting the first fixing plate and the first elastic arm, and the first power terminal is Z-shaped; The second power terminal has a second connecting section for connecting the second fixing plate and the second elastic arm, and the second power terminal is Z-shaped; Wherein, the second connecting section is stacked on the first connecting section.
7. The power connector according to claim 6, wherein: The power connector also includes a first reinforcement sheet, which is stacked and fixed on the side of the first power terminal facing away from the second power terminal; the first reinforcement sheet covers a portion of the first elastic arm, the first connecting section, and a portion of the first fixing plate.
8. The power connector according to claim 1, wherein: The first power terminal has a plurality of first elastic arms arranged in a row along the length direction of the slot; and The second power terminal has a plurality of second elastic arms arranged in a row along a length direction of the slot.
9. A power connector, comprising: An insulating housing, a first power terminal, a second power terminal, a third power terminal and a fourth power terminal, wherein the insulating housing has a docking section and a mounting section, and a slot is provided in the docking section for inserting an insert; the slot has a first side and a second side opposite to each other, corresponding to a first conductive surface and a second conductive surface of the insert respectively; characterized in that: The first power terminal has a first fixing plate located at the mounting section and at least one first elastic arm located at the docking section; the first elastic arm forms a first contact point; the first contact point enters the slot from the first side; The second power terminal is stacked on a side of the first power terminal facing the slot and is installed in the insulating housing together with the first power terminal; the second power terminal has a second fixing plate stacked on the first fixing plate and at least one second elastic arm stacked on the first elastic arm; the second elastic arm forms a second contact; the second contact enters the slot from the first side; The third power terminal is independent of the first power terminal and the second power terminal, and has a third fixing plate located in the mounting section and at least one third elastic arm located in the docking section; the third elastic arm forms a third contact; the third contact enters the slot from the second side; and The fourth power terminal is independent of the first power terminal and the second power terminal, and is stacked on the side of the third power terminal facing the slot, and is installed in the insulating housing together with the third power terminal; the fourth power terminal has a fourth fixing plate stacked on the third fixing plate and at least one fourth elastic arm stacked on the third elastic arm; the fourth elastic arm forms a fourth contact; the fourth contact enters the slot from the second side; The first contact and the second contact are arranged adjacent to each other along the depth direction of the slot; the first contact is used to first electrically contact the first conductive surface of the insert, and the second contact is used to electrically contact the first conductive surface of the insert after the first contact is electrically contacted with the insert, and lift the first contact away from the insert; and Among them, the third contact and the fourth contact are arranged adjacent to each other along the depth direction of the slot; the third contact is used to first electrically contact the second conductive surface of the insert, and the fourth contact is used to electrically contact the second conductive surface of the insert only after the third contact electrically contacts the insert, and to lift the third contact away from the insert.
10. The power connector according to claim 9, wherein: The first power terminal and the third power terminal have the same structure and are symmetrically arranged in the insulating housing; and The second power terminal and the fourth power terminal have the same structure and are symmetrically arranged in the insulating housing.
11. The power connector according to claim 9, wherein: The first power terminal also has a first connecting section located between the first fixing plate and the first elastic arm; The second power terminal further comprises a second connecting section stacked on the first connecting section and located between the second fixing plate and the second elastic arm; The third power terminal further has a third connecting section located between the third fixing plate and the third elastic arm; and The fourth power terminal further has a fourth connecting section stacked on the third connecting section and located between the fourth fixing plate and the fourth elastic arm.
12. The power connector according to claim 11, wherein: The first fixing plate, the second fixing plate, the third fixing plate and the fourth fixing plate are parallel to each other; forming a plate gap between the second fixing plate and the fourth fixing plate; forming a connection distance between the second connection section and the fourth connection section; Wherein, the plate spacing is smaller than the connection spacing.
13. The power connector according to claim 12, wherein: The second elastic arm has a second fixed end and a second free end; the second contact point is close to the second free end; The fourth elastic arm has a fourth fixed end and a fourth free end; the fourth contact point is close to the fourth free end; forming a first distance between the second fixing end and the fourth fixing end; forming a second distance between the second contact and the fourth contact; Wherein, the second spacing is smaller than the first spacing; Wherein, the first spacing is greater than the board spacing.
14. The power connector according to claim 9, wherein: The first fixing plate is fixedly connected to at least one first power cable via a first welding plate; The first welding plate is fixed to a side of the first fixing plate facing away from the second fixing plate; The third fixing plate is fixedly connected to at least one second power cable via a second welding plate; The second welding plate is fixed to a side of the third fixing plate facing away from the fourth fixing plate.
15. The power connector according to claim 11, wherein: The power connector further includes a first reinforcing sheet, which is stacked and fixed on a side of the first power terminal facing away from the second power terminal; the first reinforcing sheet covers a portion of the first elastic arm, the first connecting section, and a portion of the first fixing plate; and The power connector also includes a second reinforcement sheet, which is stacked and fixed on the side of the third power terminal facing away from the fourth power terminal; the second reinforcement sheet covers a portion of the third elastic arm, the third connecting section, and a portion of the third fixing plate.
Citation Information
Cited By
Female connector, connector assembly and vehicle
CN121332215A