Rolling device for metal product machining

By designing a rolling device including main frame, pressing roller, downpressure, limiting and guiding structure, the existing equipment has solved the problems of low maintenance efficiency, insufficient adjustment flexibility and limited guidance accuracy, and achieved more efficient production and better quality products.

CN120055035AActive Publication Date: 2025-05-30YANGZHONG HENGRUI METAL PROD CO LTD
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Patent Information

Application Number
CN202510532959.8
Authority / Receiving Office
CN · China
Patent Type
Applications(China)
Current Assignee / Owner
Filing Date
2025-04-25
Publication Date
2025-05-30
Estimated Expiration
2045-04-25

AI Technical Summary

Technical Problem

The existing rolling equipment for metal products processing has significant defects in the problems of low maintenance efficiency, insufficient adjustment flexibility and limited guidance accuracy, which affects production efficiency and product quality.

Method used

A rolling device including a main frame structure, a pressing roller structure, a down pressure structure, a limiting structure and a guide structure are designed. The pressure roller structure is installed through the guide groove, the limit structure fixes the pressure roller position, the down pressure structure adjusts the working roller spacing, and the guide structure dynamically matches metal blanks of different widths.

Benefits of technology

It realizes rapid disassembly and assembly and replacement of the press roller structure, improves adjustment flexibility and guidance accuracy, and significantly improves production efficiency and product quality.

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Abstract

The invention belongs to the technical field of metal processing, and particularly relates to a rolling device for metal product processing, which comprises a main frame structure, a compression roller structure is mounted on the inner side of the main frame structure, a pressing structure is arranged at the upper end of the main frame structure, the pressing structure is connected with the upper end of the compression roller structure, and limiting structures are arranged at the two ends of the compression roller structure. A guide structure is arranged on one side of the main frame structure; the problems that an existing metal rolling device is low in overhauling efficiency, insufficient in adjusting flexibility and limited in guiding precision are solved. The compression roller structure is mounted through the guide grooves, and the two ends of the compression roller structure are limited and fixed through the limiting structures, so that when the compression roller structure is damaged and needs to be disassembled, assembled and replaced, the compression roller structure can be pulled out to be replaced only by opening the limiting structures, and disassembly and assembly are more convenient and faster.
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Description

Technical Field

[0001] The present invention belongs to the technical field of metal processing, and particularly relates to a rolling device for metal product processing. Background Art

[0002] The rolling device for metal product processing is a key equipment for rolling metal billets into required shapes, and is widely used in the forming of metal materials such as pipes and plates. The rolling process can be divided into cold rolling and hot rolling. The former is carried out at room temperature, while the latter requires heating the metal billet to improve plasticity. The core component of the traditional rolling device is the roll group, which realizes continuous pressing of the metal billet through the cooperation of the working roll and the backup roll.

[0003] However, the existing rolling devices have the following significant defects: Low maintenance efficiency: The roll group is usually embedded inside the frame. Disassembly and assembly require a large number of related components to be removed, resulting in overly long maintenance time and seriously affecting production efficiency; Insufficient adjustment flexibility: The adjustment of the working roll spacing mostly relies on complex mechanical structures, with slow response speed and difficulty in meeting the rapid switching requirements of billets with different thicknesses; Limited guiding accuracy: The position of the traditional guiding structure is fixed and cannot dynamically match billets with different widths, easily causing rolling deviation or material waste; Therefore, it is necessary to design a rolling device for metal product processing to solve the above problems. Summary of the Invention

[0004] The purpose of the present invention is to provide a rolling device for metal product processing to solve the problems raised in the above background art.

[0005] To achieve the above purpose, the present invention provides the following technical solution: A rolling device for metal product processing, comprising: A main frame structure, which includes a base, a support seat arranged on the base, and a top seat arranged at the upper end of the support seat. A guiding groove is formed inside the support seat; A roll structure, slidably installed in the guiding groove, including a mounting frame, an upper roll frame and a lower roll frame arranged inside the mounting frame. Working rolls and backup rolls are arranged on the inner sides of the upper roll frame and the lower roll frame; A downward pressing structure, arranged on the top seat and connected to the upper roll frame through a connecting frame, for adjusting the working roll spacing; A limiting structure, arranged at both ends of the roll structure, for fixing the position of the roll structure; A guiding structure, arranged on one side of the main frame structure, for guiding the metal billet.

[0006] Preferably, the downward pressing structure includes: A downward pressing motor, fixed at one end of the top seat; The downward pressing screw is installed in the top seat through a bearing and is connected to the output shaft of the downward pressing motor; The downward pressing nut is sleeved on the downward pressing screw; One end of the downward pressing rod is hinged to the downward pressing nut; The downward pressing seat is hinged to the other end of the downward pressing rod and is snap-fitted with the connecting frame.

[0007] Preferably, the limiting structure includes: The limiting rotating frame is rotatably installed on the mounting frame and is provided with a limiting card slot; The fixed seat is fixed on one side of the support seat; The limiting pressing frame is arranged in the fixed seat, and one end of it can be inserted into the limiting card slot.

[0008] Preferably, the limiting structure further includes: The fixed screw is rotatably installed in the fixed seat; The fixed nut is arranged at one end of the limiting pressing frame and is matched with the fixed screw; The fixed worm gear is fixed at one end of the fixed screw; The fixed worm is meshed with the fixed worm gear; The fixed knob is connected to the fixed worm.

[0009] Preferably, the mounting frame is provided with: The upper adjustment groove is used for installing the upper roller frame; The lower adjustment groove is provided with a positioning groove for installing the lower roller frame; Wherein the lower roller frame is provided with a positioning protrusion that cooperates with the positioning groove.

[0010] Preferably, it further includes an auxiliary block arranged in the lower adjustment groove for fixing the position of the lower roller frame.

[0011] Preferably, the guiding structure includes: The guiding motor; The guiding screw is connected to the guiding motor through a transmission worm gear and a transmission worm; The guiding nut is sleeved on the guiding screw; The guiding seat is fixed on the guiding nut and is provided with a guiding roller.

[0012] Preferably, the guiding seat further includes: The guiding support seat, and guiding rollers are installed at both ends of it; The guiding support roller is adjustably installed in the guiding support seat.

[0013] Preferably, the connecting frame is of a T-shaped structure and is snap-fitted with the T-shaped groove in the downward pressing seat.

[0014] Preferably, guiding plates are arranged on the inner side of the support seat for clamping both sides of the upper end of the roller pressing structure.

[0015] Compared with the prior art, the beneficial effects of the present invention are as follows: 1. Through the designed pressing roller structure and limiting structure, during use, the pressing roller structure is installed through the guiding groove, and the two ends of the pressing roller structure are limited and fixed through the limiting structure. Thus, when the pressing roller structure is damaged and needs to be disassembled, assembled, and replaced, only the limiting structure needs to be opened to extract the pressing roller structure for replacement, which is more convenient and faster during disassembly and assembly.

[0016] 2. Through the designed downward pressing structure, during use, it is connected by engaging the connecting frame in the downward pressing seat. During use, according to needs, the downward pressing motor drives the downward pressing screw to rotate, causing the downward pressing screw to drive the downward pressing nut and the downward pressing rod to move, and one end of the downward pressing rod rotates to drive the downward pressing seat to rise and fall, thereby adjusting the position of the upper roller frame, so as to facilitate the pressing of different metal billets.

[0017] 3. Through the designed guiding structure, during use, the guiding motor drives the guiding screw to rotate and drives the guiding roller to adjust its position, so as to facilitate the guiding and limiting of metal billets with different widths, and by adjusting the position of the guiding supporting roller, it is convenient to support and convey different metal billets. BRIEF DESCRIPTION OF THE DRAWINGS

[0018] Figure 1 is a schematic structural diagram of the present invention; Figure 2 is a schematic diagram of the downward pressing structure of the present invention; Figure 3 is a schematic diagram of the pressing roller structure of the present invention; Figure 4 is a schematic diagram of the lower roller frame structure of the present invention; Figure 5 is a schematic diagram of the limiting structure of the present invention; Figure 6 is a schematic diagram of the limiting pressing frame structure of the present invention; Figure 7 is a schematic diagram of the guiding structure of the present invention; In the figure: 1. Main frame structure; 11. Base; 12. Support seat; 13. Top seat; 14. Guide plate; 15. Guide groove; 2. Pressure roller structure; 21. Mounting frame; 22. Connecting frame; 23. Upper roller frame; 24. Lower roller frame; 241. Positioning projection; 25. Upper adjustment groove; 26. Lower adjustment groove; 261. Positioning groove; 262. Auxiliary block; 27. Support roller; 28. Working roller; 3. Lower pressing structure; 31. Lower pressing motor; 32. Lower pressing nut; 33. Lower pressing screw rod; 34. Lower pressing rod; 35. Lower pressing seat; 4. Limiting structure; 41. Limiting rotating frame; 42. Limiting card slot; 43. Limiting pressing frame; 44. Fixing nut; 45. Fixing seat; 46. Fixing screw rod; 47. Fixing worm gear; 48. Fixing worm; 49. Fixing knob; 5. Guiding structure; 51. Guiding motor; 52. Driving worm gear; 53. Driving worm; 54. Guiding screw rod; 55. Guiding nut; 56. Guiding seat; 57. Guiding roller; 58. Guiding support seat; 59. Guiding support roller. Detailed implementation manners

[0019] The following will clearly and completely describe the technical solutions in the embodiments of the present invention with reference to the accompanying drawings in the embodiments of the present invention. Obviously, the described embodiments are only a part of the embodiments of the present invention, rather than all the embodiments. All other embodiments obtained by those of ordinary skill in the art based on the embodiments of the present invention without creative efforts shall fall within the protection scope of the present invention.

[0020] Embodiment 1: Please refer to Figures 1 to 7 , the present invention provides a technical solution: a rolling device for metal product processing, including a main frame structure 1, a pressure roller structure 2 is installed inside the main frame structure 1, a lower pressing structure 3 is arranged at the upper end of the main frame structure 1, the lower pressing structure 3 is connected to the upper end of the pressure roller structure 2, limiting structures 4 are arranged at both ends of the pressure roller structure 2, and a guiding structure 5 is arranged on one side of the main frame structure 1; The main frame structure 1 includes a base 11, a support seat 12 is arranged on the upper side of the base 11, a top seat 13 is arranged at the upper end of the support seat 12, a guide plate 14 is arranged inside the support seat 12, the guide plate 14 clamps both sides of the upper end of the pressure roller structure 2, a guide groove 15 is opened inside the support seat 12, and the pressure roller structure 2 is installed inside the guide groove 15; The pressure roller structure 2 includes a mounting frame 21. The limiting structure 4 is installed on one side of the mounting frame 21. The mounting frame 21 is installed inside the guiding groove 15. Inside the mounting frame 21, an upper roller frame 23 and a lower roller frame 24 are installed. Inside the upper roller frame 23 and the lower roller frame 24, support rollers 27 and working rollers 28 are provided. At the upper end of the upper roller frame 23, a connecting frame 22 is provided, and the connecting frame 22 is connected to the downward pressing structure 3. An adjusting groove 26 is formed inside the mounting frame 21, and a positioning groove 261 is formed inside the adjusting groove 26. The lower roller frame 24 is installed inside the adjusting groove 26. A positioning protrusion 241 is provided on one side of the lower roller frame 24, and the positioning protrusion 241 is engaged inside the positioning groove 261. An auxiliary block 262 is provided inside the adjusting groove 26. The auxiliary block 262 is independently installed inside the adjusting groove 26 and is arranged adjacent to the positioning protrusion 241 of the lower roller frame 24. The auxiliary block 262 is closely attached to one side of the lower roller frame 24. The position is adjusted by sliding the lower roller frame 24 inside the adjusting groove 26, and positioning is performed by engaging the positioning protrusion 241 and the positioning groove 261. Then, the auxiliary block 262 is installed on one side of the lower roller frame 24 for positioning, so as to ensure that the installation of the lower roller frame 24 is more stable. The limiting structure 4 includes a limiting rotating frame 41 rotatably installed on the mounting frame 21 and a fixed seat 45 fixedly installed on one side of the support seat 12. Inside the fixed seat 45, a limiting pressing frame 43 is installed. Limiting clamping grooves 42 are provided at both ends of the limiting rotating frame 41, and one end of the limiting pressing frame 43 is engaged inside the limiting clamping grooves 42. A fixed screw 46 is rotatably installed inside the fixed seat 45. A fixed nut 44 is provided at one end of the limiting pressing frame 43, and the fixed nut 44 is screwed onto the fixed screw 46 through a threaded hole. A fixed worm gear 47 is fixedly installed at one end of the fixed screw 46. A fixed worm 48 is engaged with one side of the fixed worm gear 47. One end of the fixed worm 48 passes through the fixed seat 45 and is fixedly installed with a fixed knob 49. By rotating the fixed knob 49, the fixed screw 46 is driven to rotate. The fixed screw 46 drives the fixed nut 44 and the limiting pressing frame 43 to move, so that one end of the limiting pressing frame 43 is removed from the limiting clamping grooves 42, and then the limiting rotating frame 41 can be rotated to a vertical state.

[0021] As can be seen from the above description, the present invention has the following beneficial effects: When in use, the pressure roller structure 2 is installed through the guiding groove 15, and the two ends of the pressure roller structure 2 are limited and fixed through the limiting structure 4. Thus, when the pressure roller structure 2 is damaged and needs to be disassembled, assembled and replaced, the pressure roller structure 2 can be taken out for replacement only by opening the limiting structure 4, which is more convenient and faster during disassembly and assembly.

[0022] Embodiment 2: Please refer to Figures 1 to 7As shown, based on the first embodiment, the present invention provides a technical solution: The pressing-down structure 3 includes a pressing-down motor 31 fixed at one end of the top seat 13 and a pressing-down screw rod 33 rotatably installed in the top seat 13 through a bearing. The output shaft of the pressing-down motor 31 is fixed to one end of the pressing-down screw rod 33. A pressing-down nut 32 is sleeved outside the pressing-down screw rod 33. One side of the pressing-down nut 32 is rotatably installed with a pressing-down rod 34. One end of the pressing-down rod 34 is rotatably installed with a pressing-down seat 35. The pressing-down seat 35 is clamped on the connecting frame 22. The pressing-down motor 31 drives the pressing-down screw rod 33 to rotate. The pressing-down screw rod 33 drives one end of the pressing-down rod 34 to move. The other end of the pressing-down rod 34 pushes the pressing-down seat 35 to descend, thereby driving the connecting frame 22 and the upper roller frame 23 to descend, and adjusting the distance between the two working rollers 28. The cross-sectional shape of the connecting frame 22 is set to be T-shaped. The connecting frame 22 is inserted into the inner side of the pressing-down seat 35. An upper adjustment groove 25 is opened on the inner side of the mounting frame 21. The upper roller frame 23 is slidably installed in the upper adjustment groove 25. And an opening is provided at the upper end of the mounting frame 21. The connecting frame 22 passes through the opening and is connected to the pressing-down seat 35.

[0023] For the pressing-down structure 3 adopting the above technical solution, during use, it is connected by clamping the connecting frame 22 in the pressing-down seat 35. During use, the pressing-down motor 31 is driven to rotate the pressing-down screw rod 33 as needed, so that the pressing-down screw rod 33 drives the pressing-down nut 32 and the pressing-down rod 34 to move, and one end of the pressing-down rod 34 rotates to drive the pressing-down seat 35 to rise and fall, thereby adjusting the position of the upper roller frame 23, so as to facilitate the pressing of different metal blanks.

[0024] Further, reference can be made to Figure 1 and Figure 7, the guiding structure 5 includes a guiding seat 56 installed on the top seat 13 and the bottom seat 11. A guiding roller 57 is rotatably installed inside the guiding seat 56. The guiding seat 56 is installed on the top seat 13 and the bottom seat 11 through an adjusting mechanism. The adjusting mechanism includes a guiding motor 51 fixed on the bottom seat 11 and the top seat 13, and a guiding screw rod 54 rotatably installed inside the bottom seat 11 and the top seat 13 through bearings. A guiding nut 55 is sleeved outside the guiding screw rod 54. The guiding seat 56 is fixed on the guiding nut 55. One end of the guiding screw rod 54 is fixedly installed with a driving worm gear 52. A driving worm 53 is engaged with one side of the driving worm gear 52. One end of the driving worm 53 is fixedly connected with the output shaft of the guiding motor 51. According to the width of the metal blank, the guiding motor 51 drives the driving worm gear 52 to rotate through the driving worm 53. The driving worm gear 52 drives the guiding screw rod 54 to rotate. The guiding screw rod 54 drives the guiding nut 55 and the guiding seat 56 to move, facilitating the guiding of the metal blank by the guiding roller 57. A guiding support seat 58 is fixedly installed inside the guiding seat 56. The guiding roller 57 is rotatably installed at both ends of the guiding support seat 58. A guiding support roller 59 is rotatably installed inside the guiding support seat 58. According to the position of the metal blank, the height of the guiding support roller 59 is adjusted by sliding the position of the guiding support seat 58, facilitating the guiding support roller 59 to support the metal blank.

[0025] For the guiding structure 5 adopting the above technical solution, during use, the guiding motor 51 drives the guiding screw rod 54 to rotate and drives the guiding roller 57 to adjust its position, thus facilitating the guiding and limiting of metal blanks with different widths. And by adjusting the position of the guiding support roller 59, it is convenient to support and convey different metal blanks.

[0026] Working principle and usage process of the present invention: During use, it is installed at the usage position and connected to the support roller 27 through a driving device. The rotation of the support roller 27 drives the rotation of the working roller 28. When in use, according to the processing requirements of the metal blank, the lowering motor 31 is driven to rotate the lowering screw rod 33. The lowering screw rod 33 drives one end of the lowering rod 34 to move, and the other end of the lowering rod 34 pushes the lowering seat 35 to descend, thereby driving the connecting frame 22 and the upper roller frame 23 to descend, adjusting the distance between the two working rollers 28. Moreover, the position can be adjusted by sliding the lower roller frame 24 in the lower adjustment groove 26, and positioning is achieved through the engagement of the positioning protrusion 241 and the positioning groove 261. Then, the auxiliary block 262 is installed on one side of the lower roller frame 24 for positioning, thereby ensuring more stable installation of the lower roller frame 24. According to the width of the metal blank, the guiding motor 51 drives the transmission worm wheel 52 to rotate. The transmission worm wheel 52 drives the guiding screw rod 54 to rotate. The guiding screw rod 54 drives the guiding nut 55 and the guiding seat 56 to move, facilitating the guiding of the metal blank by the guiding roller 57. Moreover, according to the position of the metal blank, the height of the guiding supporting roller 59 is adjusted by sliding the position of the guiding supporting seat 58, facilitating the guiding supporting roller 59 to support the metal blank. When a failure occurs after long-term use, the fixing knob 49 can be rotated to drive the fixing screw rod 46 to rotate. The fixing screw rod 46 drives the fixing nut 44 and the limiting pressing frame 43 to move, so that one end of the limiting pressing frame 43 is removed from the limiting card slot 42. Then, the limiting rotating frame 41 can be rotated to a vertical state, and the mounting frame 21 can be withdrawn. At the same time, the connecting frame 22 slides out of the lowering seat 35, thereby withdrawing the pressing roller structure 2 from the guiding groove 15. During installation, the new pressing roller structure 2 is inserted into the guiding groove 15, and at the same time, the connecting frame 22 is inserted into the lowering seat 35, which is more convenient and fast during disassembly and assembly.

[0027] It should be noted that in this article, relational terms such as first and second are only used to distinguish one entity or operation from another entity or operation, and do not necessarily require or imply any actual relationship or sequence between these entities or operations. Moreover, the term "comprising", "including" or any other variant thereof is intended to cover non-exclusive inclusion, so that a process, method, article or device including a series of elements not only includes those elements, but also includes other elements not expressly listed, or elements inherent to such process, method, article or device. Without further limitation, an element defined by the statement "including a..." does not exclude the existence of additional identical elements in the process, method, article or device including the said element.

[0028] The above is only used to illustrate the technical solution of the present invention and not to limit it. Other modifications or equivalent replacements made by those of ordinary skill in the art to the technical solution of the present invention, as long as they do not depart from the spirit and scope of the technical solution of the present invention, shall be covered by the scope of the claims of the present invention.

Claims

1. A rolling device for metal product processing, characterized in that: include: A main frame structure (1), comprising a base (11), a support base (12) arranged on the base (11), and a top base (13) arranged on the upper end of the support base (12), wherein a guide groove (15) is provided inside the support base (12); A pressure roller structure (2) is slidably mounted in the guide groove (15), comprising a mounting frame (21), an upper roller frame (23) and a lower roller frame (24) arranged in the mounting frame (21), wherein working rollers (28) and support rollers (27) are arranged inside the upper roller frame (23) and the lower roller frame (24); A downward pressing structure (3) is arranged on the top seat (13), connected to the upper roller frame (23) via a connecting frame (22), and is used to adjust the spacing between the working rollers (28); Limiting structures (4) are arranged at both ends of the pressing roller structure (2) and are used to fix the position of the pressing roller structure (2); The guide structure (5) is arranged on one side of the main frame structure (1) and is used to guide the metal blank.

2. The rolling device according to claim 1, characterized in that: The downward pressing structure (3) comprises: A downward pressure motor (31) is fixed to one end of the top seat (13); A downward pressing screw rod (33) is mounted in the top seat (13) via a bearing and is connected to the output shaft of the downward pressing motor (31); A pressing nut (32) is sleeved on the pressing screw (33); A pressing rod (34), one end of which is hinged to the pressing nut (32); The lower pressing seat (35) is hinged to the other end of the lower pressing rod (34) and is snap-connected to the connecting frame (22).

3. The rolling device according to claim 1, characterized in that: The limiting structure (4) comprises: A limit rotating frame (41) is rotatably mounted on the mounting frame (21) and is provided with a limit slot (42); A fixing seat (45) fixed on one side of the supporting seat (12); The limiting pressing frame (43) is arranged in the fixing seat (45), and one end of the limiting pressing frame can be inserted into the limiting slot (42).

4. The rolling device according to claim 3, characterized in that: The limiting structure (4) also includes: A fixing screw (46) is rotatably mounted in the fixing seat (45); A fixing nut (44) is arranged at one end of the limiting pressure frame (43) and cooperates with the fixing screw (46); A fixed worm wheel (47) is fixed to one end of the fixed screw rod (46); A fixed worm (48) meshing with the fixed worm wheel (47); The fixing knob (49) is connected to the fixing worm screw (48).

5. The rolling device according to claim 1, characterized in that: The mounting frame (21) is provided with: An upper adjustment groove (25) for mounting an upper roller frame (23); The lower adjustment groove (26) is provided with a positioning groove (261) for mounting the lower roller frame (24); The lower roller frame (24) is provided with a positioning protrusion (241) that matches the positioning groove (261).

6. The rolling device according to claim 5, characterized in that It also includes an auxiliary block (262) disposed in the lower adjustment groove (26) and used to fix the position of the lower roller frame (24).

7. The rolling device according to claim 1, characterized in that: The guide structure (5) comprises: Guide motor (51); A guide screw (54) is connected to the guide motor (51) via a transmission worm wheel (52) and a transmission worm (53); A guide nut (55) sleeved on the guide screw (54); The guide seat (56) is fixed on the guide nut (55) and is provided with a guide roller (57).

8. The rolling device according to claim 7, characterized in that The guide seat (56) is further provided with: A guide bracket (58) with guide rollers (57) mounted at both ends thereof; The guide roller (59) is adjustably mounted in the guide bracket (58).

9. The rolling device according to claim 1, characterized in that: The connecting frame (22) is a T-shaped structure and is connected in cooperation with the T-shaped groove in the lower pressing seat (35).

10. The rolling device according to claim 1, characterized in that A guide plate (14) is provided on the inner side of the support seat (12) for clamping two sides of the upper end of the pressure roller structure (2).

Citation Information

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