Intelligent machine manufacturing workstation

By designing an intelligent mechanical manufacturing workstation, including intelligent clamping, automatic cutting, multi-functional support and efficient suction mechanism, the problems of insufficient pressing at both ends of steel pipes and low absorption efficiency in existing steel pipe cutting equipment are solved, and the safety of cutting blades and the efficiency of handling harmful gases are achieved.

CN120055360AInactive Publication Date: 2025-05-30南通通远机械有限公司

Patent Information

Application Number
CN202510376919.9
Authority / Receiving Office
CN · China
Patent Type
Applications(China)
Current Assignee / Owner
Filing Date
2025-03-28
Publication Date
2025-05-30
Estimated Expiration
Not applicable · inactive patent

AI Technical Summary

Technical Problem

Existing steel pipe cutting equipment cannot effectively press both ends of the steel pipe during cutting and processing, resulting in easy damage to the cutting blade and low efficiency in the harmful gas absorption structure.

Method used

An intelligent mechanical manufacturing workstation is designed, including an intelligent clamping mechanism, a cutting mechanism, a multifunctional mechanism and an intake mechanism. The intelligent clamping mechanism realizes automatic clamping through electric cylinders and rectangular clamping plates, the cutting mechanism realizes automatic cutting through cross frames and circular pressing rods, the multi-functional mechanism is used to support and collect residues, and the suction mechanism absorbs harmful gases in the cutting area through the suction bend pipe and the motor.

Benefits of technology

It effectively avoids damage to the cutting blade, improves the absorption efficiency of harmful gases, and ensures the safety and efficiency of the cutting process.

✦ Generated by Eureka AI based on patent content.

Smart Images

  • Figure FT_1
    Figure FT_1
  • Figure FT_2
    Figure FT_2
  • Figure FT_3
    Figure FT_3
Patent Text Reader

Abstract

The invention provides an intelligent mechanical manufacturing workstation, and relates to the technical field of machining. The intelligent clamping mechanism is mounted on the supporting mechanism; the cutting mechanism is mounted at the top of the supporting mechanism; the multifunctional mechanism is installed on the top of the supporting mechanism, located below the rectangular steel pipe to be cut, used for supporting the rectangular steel pipe to be cut and further used for collecting residues obtained after cutting; the air suction mechanism is installed on the top of the supporting mechanism, and the right side of the air suction mechanism makes contact with the left side of the multifunctional mechanism. The control panel is installed on the top of the supporting mechanism and used for controlling the intelligent clamping mechanism, the cutting mechanism and the air suction mechanism. After the two ends of the rectangular steel pipe are stressed, the cutting gaps can be gradually opened; the problem that the cut steel pipe is prone to making contact with the cutting blade due to the lack of a pressing structure is solved.
Need to check novelty before this filing date? Find Prior Art

Description

Technical Field

[0001] The present invention belongs to the technical field of machining, and more specifically, particularly relates to an intelligent mechanical manufacturing workstation. Background Art

[0002] Machining refers to the process of changing the external dimensions or properties of a workpiece through mechanical equipment; after the steel pipe is formed, its length is relatively long, and during specific use, it needs to be cut according to requirements; for example, in the patent with the application number: CN201711260740.9, a steel pipe cutting device that is convenient for fixing and clamping is disclosed, including a rectangular mounting base, a rectangular workbench is fixedly connected to the upper surface of the rectangular mounting base, a gantry support frame is fixedly connected to the upper surface of the rectangular workbench and on the left side of the coolant collection tank, an arc-shaped clamping plate is fixedly connected to the upper surface of the support column, a first electric control telescopic push rod that matches the support column and has a telescopic end upward is fixedly connected to the upper surface of the rectangular workbench and below the gantry support frame, a scale line is provided on the side surface of the strip-shaped slide rail, and a moving slider is provided on the strip-shaped slide rail; the structure is simple and the practicability is strong.

[0003] Based on the above, the inventor found that the currently used steel pipe cutting equipment still has the following problems: 1. When cutting and processing, the two ends of the steel pipe cannot be pressed, resulting in the cut steel pipe being easily in contact with the cutting blade, which is likely to cause damage to the cutting blade; when the cutting blade is damaged, the force during the high-speed rotation of the cutting equipment is likely to cause the cutting blade fragments to fly, which is likely to cause harm to the surrounding staff; 2. The harmful gas suction structure is generally arranged behind the cutting blade and cannot suck the harmful gases at different positions in the cutting area, reducing the harmful gas suction effect. Summary of the Invention

[0004] The embodiments of the present disclosure relate to an intelligent mechanical manufacturing workstation, which has a support mechanism, an intelligent clamping mechanism, a cutting mechanism, a multi-functional mechanism, and a suction mechanism; after the two ends of the rectangular steel pipe are stressed, the cutting gap will gradually open; the setting of two rows of suction holes can suck the harmful gases at different positions; it solves the problems that the cutting blade is easily damaged and the harmful gases at different positions in the cutting area cannot be sucked.

[0005] In the first aspect of the present disclosure, an intelligent mechanical manufacturing workstation for cutting rectangular steel pipes is provided, including: a support mechanism, an intelligent clamping mechanism, a cutting mechanism, a multi-functional mechanism, a suction mechanism, and a control panel; the intelligent clamping mechanism is installed on the support mechanism, and the intelligent clamping mechanism is used to clamp the rectangular steel pipe to be cut; the cutting mechanism is installed on the top of the support mechanism; The multifunctional mechanism is installed on the top of the support mechanism, and the multifunctional mechanism is located below the rectangular steel pipe to be cut. The multifunctional mechanism is used to support the rectangular steel pipe to be cut, and the multifunctional mechanism is also used to collect the residues after cutting; The air suction mechanism is installed on the top of the support mechanism, and the right side of the air suction mechanism is in contact with the left side of the multifunctional mechanism; The control panel is installed on the top of the support mechanism, and the control panel is used to control the intelligent clamping mechanism, the cutting mechanism and the air suction mechanism. The support mechanism includes: a support bottom plate and a U-shaped movable seat; Four installation grooves are formed in the top of the support bottom plate; There are two U-shaped movable seats in total, and the two U-shaped movable seats are slidably installed on the support bottom plate, and two arc-shaped limit slot holes are respectively formed in the two U-shaped movable seats.

[0006] In at least some embodiments, the support mechanism further includes: a limit baffle, a spiral spring A and a circular mounting block; There are two limit baffles in total, and the two limit baffles are installed on the left and right sides of the support bottom plate by screws; There are eight spiral springs A in total, and the inner ends of the eight spiral springs A are installed inside the two U-shaped movable seats, and the outer ends of the eight spiral springs A are respectively fixedly connected to the support bottom plate and the two limit baffles; The circular mounting block is fixedly installed on the top of the support bottom plate.

[0007] In at least some embodiments, the support mechanism further includes: a limit retaining ring A, a synchronous gear and a synchronous rack; There are two limit retaining rings A in total, and the two limit retaining rings A are fixedly installed outside the circular mounting block; The synchronous gear is rotatably installed outside the circular mounting block, and the synchronous gear is located between the two limit retaining rings A; There are two synchronous racks in total, and the two synchronous racks are fixedly installed on the inner sides of the two U-shaped movable seats, and the two synchronous racks are meshed with the synchronous gear.

[0008] In at least some embodiments, the intelligent clamping mechanism includes: a circular connecting shaft, a movable clamping seat and a spiral spring B; There are two circular connecting shafts in total, and the two circular connecting shafts are rotatably installed on the two U-shaped movable seats; There are two movable clamping seats in total, and the two movable clamping seats are fixedly installed outside the two circular connecting shafts; There are four rows of spiral springs B in total, and the four rows of spiral springs B are fixedly installed on the tops of the two U-shaped movable seats, and the tops of the four rows of spiral springs B are fixedly connected to the two movable clamping seats.

[0009] In at least some embodiments, the intelligent clamping mechanism further includes: a limit clamping block, an electric cylinder A, and a rectangular clamping plate; there are four limit clamping blocks in total, and the four limit clamping blocks are fixedly installed on the front and rear sides of the two movable clamping seats, and the four limit clamping blocks are inserted into the four arc-shaped limit slot holes; there are four electric cylinders A in total, and the four electric cylinders A are fixedly installed on the front and rear sides of the two movable clamping seats, and the four electric cylinders A are electrically connected to the control panel; there are four rectangular clamping plates in total, and the four rectangular clamping plates are fixedly installed on the output shafts of the four electric cylinders A, and the bottoms of the four rectangular clamping plates are in contact with the two movable clamping seats.

[0010] In at least some embodiments, the cutting mechanism includes: an electric cylinder B, a cross-shaped frame, a cutting machine main body, and a circular pressing rod; there are two electric cylinders B in total, and the two electric cylinders B are fixedly installed on the top of the support bottom plate, and the two electric cylinders B are electrically connected to the control panel; the cross-shaped frame is fixedly installed on the output shafts of the two electric cylinders B; the cutting machine main body is fixedly installed at the bottom of the cross-shaped frame, and the cutting machine main body is electrically connected to the control panel; there are two circular pressing rods in total, and the two circular pressing rods are slidably installed on the cross-shaped frame, and the two circular pressing rods are located above the rectangular steel pipe to be cut.

[0011] In at least some embodiments, the cutting mechanism further includes: a limit retaining ring B, a limit retaining ring C, and a spiral spring C; there are two limit retaining rings B in total, and the two limit retaining rings B are fixedly installed on the outside of the two circular pressing rods, and the bottoms of the two limit retaining rings B are in contact with the cross-shaped frame; there are two limit retaining rings C in total, and the two limit retaining rings C are fixedly installed on the outside of the two circular pressing rods; there are two spiral springs C in total, and the two spiral springs C are installed on the outside of the two circular pressing rods, and the two spiral springs C are located between the cross-shaped frame and the two limit retaining rings C.

[0012] In at least some embodiments, the multi-functional mechanism includes: a circular support rod, a multi-functional housing, and a guiding inclined plate; there are four circular support rods in total, and the bottoms of the four circular support rods are provided with chamfers, and the four circular support rods are inserted into the four installation grooves; the multi-functional housing is fixedly installed on the tops of the four circular support rods; a connection round hole is opened on the left side of the multi-functional housing, and two support protrusions are arranged on the top of the multi-functional housing, and the two support protrusions are in contact with the rectangular steel pipe to be cut; there are two guiding inclined plates in total, and the two guiding inclined plates are fixedly installed inside the multi-functional housing, and a row of air suction holes are respectively opened on the two guiding inclined plates.

[0013] In at least some embodiments, the air suction mechanism includes: a support base, an air suction elbow, and a limit bracket; the support base is fixedly installed on the top of the support bottom plate; the air suction elbow is fixedly installed on the support base, and the right side of the air suction elbow contacts the multi-functional housing, and the air suction elbow is concentrically arranged with the connection round hole; the limit bracket is fixedly installed inside the air suction elbow.

[0014] In at least some embodiments, the air suction mechanism further includes: a motor and an air suction impeller; the motor is fixedly installed on the limit bracket, and the motor is electrically connected to the control panel; the air suction impeller is fixedly installed on the output shaft of the motor.

[0015] Compared with the prior art, the present invention has the following beneficial effects: 1. In the present invention, when the staff extends the output shafts of the four electric cylinders A through the control panel, the output shafts of the four electric cylinders A drive the four rectangular clamping plates to move inward simultaneously, playing an automatic clamping role for the rectangular steel pipe to be cut; when the staff contracts the output shafts of the four electric cylinders A through the control panel, the output shafts of the four electric cylinders A drive the four rectangular clamping plates to move outward simultaneously, facilitating the staff to remove the cut rectangular steel pipe.

[0016] 2. In the present invention, when cutting is required, the staff contracts the output shafts of the two electric cylinders B through the control panel. At this time, the cross-shaped frame drives the cutting machine body to move downward, realizing the automatic cutting of the rectangular steel pipe; when the cutting machine body moves downward, the two circular pressing rods can press both ends of the rectangular steel pipe. After both ends of the rectangular steel pipe are stressed, the cutting gap will gradually open, so that the cut rectangular steel pipe will not contact the blade on the cutting machine body, avoiding damage to the blade on the cutting machine body; In addition, when the two movable clamping seats undergo a slight angular change after the rectangular steel pipe is stressed, the two U-shaped movable seats can move automatically. The setting of the synchronous gear and the two synchronous racks ensures that the moving distances of the two U-shaped movable seats are the same, keeping the cutting gap always in the middle position; In addition, it plays a limiting role in the rotation angle of the two movable clamping seats. When the cutting machine body drives the two circular pressing rods to reset upward, the two movable clamping seats can basically reset to the horizontal state under the action of the four rows of spiral springs B.

[0017] 3. The present invention plays a supporting role for the rectangular steel pipe to be cut. When clamping the rectangular steel pipe to be cut, the staff first places the rectangular steel pipe on the tops of the two movable clamping seats and the two supporting protrusions, and then presses the rectangular steel pipe downward; at this time, the two movable clamping seats can move after being stressed, ensuring that the two movable clamping seats are in the horizontal state before the rectangular steel pipe is clamped; it plays a role in collecting larger residues generated during cutting, and the larger residues after cutting can enter the interior of the multi-functional housing along the two guiding inclined plates. In addition, when the motor is working, the air at the cutting area and the dust generated during cutting can enter the suction elbow through two rows of suction holes and the connecting round holes, playing a guiding role for the harmful gases and dust generated during cutting. The arrangement of the two rows of suction holes can suck harmful gases at different positions, improving the treatment effect of harmful gases. When it is necessary to clean the residue in the multifunctional housing, the staff pulls up the multifunctional housing and then pours out the residue in the multifunctional housing through the connecting round holes. BRIEF DESCRIPTION OF THE DRAWINGS

[0018] In order to more clearly illustrate the technical solutions of the embodiments of the present invention, the accompanying drawings of the embodiments will be briefly introduced below.

[0019] The accompanying drawings in the following description only relate to some embodiments of the present invention and do not limit the present invention.

[0020] In the accompanying drawings: Figure 1 A three-dimensional structural schematic diagram of the present invention is shown.

[0021] Figure 2 A structural schematic diagram of the support mechanism of the present invention is shown.

[0022] Figure 3 The present invention is shown Figure 2 A partial enlarged structural schematic diagram of area A in the present invention.

[0023] Figure 4 A structural schematic diagram of two U-shaped movable seats and an intelligent clamping mechanism of the present invention is shown.

[0024] Figure 5 The present invention is shown Figure 1 A partial enlarged structural schematic diagram of area B in the present invention.

[0025] Figure 6 The present invention is shown Figure 1 A front view perspective structural schematic diagram of the present invention.

[0026] Figure 7 A structural schematic diagram of the cutting mechanism of the present invention is shown.

[0027] Figure 8 The present invention is shown Figure 1 A rear view perspective structural schematic diagram of the present invention.

[0028] Figure 9 A structural schematic diagram of the multifunctional mechanism and the suction mechanism of the present invention is shown.

[0029] Figure 10 The present invention is shown Figure 6 A partial enlarged structural schematic diagram of area C in the present invention.

[0030] List of reference numerals: 1. Support mechanism; 101. Support base plate; 1011. Installation groove; 102. U-shaped movable seat; 1021. Arc-shaped limit slot hole; 103. Limit baffle; 104. Helical spring A; 105. Circular mounting block; 106. Limit retaining ring A; 107. Synchronous gear; 108. Synchronous rack 2. Intelligent clamping mechanism; 201. Circular connecting shaft; 202. Movable clamping seat; 203. Helical spring B; 204. Limit clamping block; 205. Electric cylinder A; 206. Rectangular clamping plate 3. Rectangular steel pipe 4. Cutting mechanism; 401. Electric cylinder B; 402. Cross-shaped frame; 403. Cutting machine main body; 404. Circular pressing rod; 405. Limit retaining ring B; 406. Limit retaining ring C; 407. Helical spring C 5. Multifunctional mechanism; 501. Circular support rod; 502. Multifunctional housing; 5021. Connecting round hole; 5022. Support protrusion; 503. Guide inclined plate; 5031. Suction hole 6. Suction mechanism; 601. Support base; 602. Suction elbow; 603. Limit bracket; 604. Motor; 605. Suction impeller 7. Control panel Detailed implementation manners

[0031] In order to make the objectives, solutions and advantages of the technical solutions of the present invention clearer, the technical solutions of the embodiments of the present invention will be clearly and completely described below with reference to the drawings of the specific embodiments of the present invention. Unless otherwise specified, the terms used herein have the ordinary meanings in the art. The same reference numerals in the drawings represent the same components

[0032] Embodiment: Please refer to Figures 1 to 10 as shown in the figure: The present invention provides an intelligent mechanical manufacturing workstation for cutting a rectangular steel pipe 3; including: a support mechanism 1, an intelligent clamping mechanism 2, a cutting mechanism 4, a multifunctional mechanism 5, a suction mechanism 6 and a control panel 7; the intelligent clamping mechanism 2 is installed on the support mechanism 1, and the intelligent clamping mechanism 2 is used for clamping the rectangular steel pipe 3 to be cut; the cutting mechanism 4 is installed on the top of the support mechanism 1 The multifunctional mechanism 5 is installed on the top of the support mechanism 1, and the multifunctional mechanism 5 is located below the rectangular steel pipe 3 to be cut. The multifunctional mechanism 5 is used for supporting the rectangular steel pipe 3 to be cut, and the multifunctional mechanism 5 is also used for collecting the residues after cutting; the suction mechanism 6 is installed on the top of the support mechanism 1, and the right side of the suction mechanism 6 is in contact with the left side of the multifunctional mechanism 5; the control panel 7 is installed on the top of the support mechanism 1, and the control panel 7 is used for controlling the intelligent clamping mechanism 2, the cutting mechanism 4 and the suction mechanism 6

[0033] In the embodiments of the present disclosure, as Figure 4 and Figure 5 shown, the intelligent clamping mechanism 2 includes: a circular connecting shaft 201, a movable clamping seat 202, and a helical spring B 203; there are two circular connecting shafts 201 in total, and the two circular connecting shafts 201 are rotatably installed on the two U-shaped movable seats 102; there are two movable clamping seats 202 in total, and the two movable clamping seats 202 are fixedly installed on the outside of the two circular connecting shafts 201; there are four rows of helical springs B 203 in total, and the four rows of helical springs B 203 are fixedly installed on the tops of the two U-shaped movable seats 102, and the tops of the four rows of helical springs B 203 are fixedly connected to the two movable clamping seats 202; the intelligent clamping mechanism 2 further includes: limit blocks 204, electric cylinders A 205, and rectangular clamping plates 206; there are four limit blocks 204 in total, and the four limit blocks 204 are fixedly installed on the front and back sides of the two movable clamping seats 202, and the four limit blocks 204 are inserted into the four arc-shaped limit slot holes 1021; there are four electric cylinders A 205 in total, and the four electric cylinders A 205 are fixedly installed on the front and back sides of the two movable clamping seats 202, and the four electric cylinders A 205 are electrically connected to the control panel 7; there are four rectangular clamping plates 206 in total, and the four rectangular clamping plates 206 are fixedly installed on the output shafts of the four electric cylinders A 205, and the bottoms of the four rectangular clamping plates 206 are in contact with the two movable clamping seats 202; Its specific function is: since the four electric cylinders A 205 are fixedly installed on the front and back sides of the two movable clamping seats 202, and the four rectangular clamping plates 206 are fixedly installed on the output shafts of the four electric cylinders A 205, and the bottoms of the four rectangular clamping plates 206 are in contact with the two movable clamping seats 202, when the staff extends the output shafts of the four electric cylinders A 205 through the control panel 7, the output shafts of the four electric cylinders A 205 drive the four rectangular clamping plates 206 to move inward simultaneously, playing an automatic clamping role on the rectangular steel pipe 3 to be cut; when the staff retracts the output shafts of the four electric cylinders A 205 through the control panel 7, the output shafts of the four electric cylinders A 205 drive the four rectangular clamping plates 206 to move outward simultaneously, facilitating the staff to remove the cut rectangular steel pipe 3.

[0034] In the embodiments of the present disclosure, as Figure 2 、 Figure 3 、 Figure 6 and Figure 7As shown in the figure, the support mechanism 1 includes: a support bottom plate 101 and a U-shaped movable seat 102; four installation grooves 1011 are opened at the top of the support bottom plate 101; there are two U-shaped movable seats 102 in total, and the two U-shaped movable seats 102 are slidably installed on the support bottom plate 101, and two arc-shaped limit slot holes 1021 are respectively opened on the two U-shaped movable seats 102; the support mechanism 1 further includes: limit baffles 103, helical springs A 104 and circular mounting blocks 105; there are two limit baffles 103 in total, and the two limit baffles 103 are installed on the left and right sides of the support bottom plate 101 by screws; there are eight helical springs A 104 in total, and the inner ends of the eight helical springs A 104 are installed inside the two U-shaped movable seats 102, and the outer ends of the eight helical springs A 104 are respectively fixedly connected to the support bottom plate 101 and the two limit baffles 103; the circular mounting block 105 is fixedly installed on the top of the support bottom plate 101; the support mechanism 1 further includes: limit retaining rings A 106, synchronous gears 107 and synchronous racks 108; there are two limit retaining rings A 106 in total, and the two limit retaining rings A 106 are fixedly installed outside the circular mounting block 105; the synchronous gear 107 is rotatably installed outside the circular mounting block 105, and the synchronous gear 107 is located between the two limit retaining rings A 106; there are two synchronous racks 108 in total, and the two synchronous racks 108 are fixedly installed on the inner sides of the two U-shaped movable seats 102, and the two synchronous racks 108 are meshed with the synchronous gear 107; The cutting mechanism 4 includes: electric cylinders B 401, a cross-shaped frame 402, a cutting machine main body 403 and circular pressing rods 404; there are two electric cylinders B 401 in total, and the two electric cylinders B 401 are fixedly installed on the top of the support bottom plate 101, and the two electric cylinders B 401 are electrically connected to the control panel 7; the cross-shaped frame 402 is fixedly installed on the output shafts of the two electric cylinders B 401; the cutting machine main body 403 is fixedly installed at the bottom of the cross-shaped frame 402, and the cutting machine main body 403 is electrically connected to the control panel 7; there are two circular pressing rods 404 in total, and the two circular pressing rods 404 are slidably installed on the cross-shaped frame 402, and the two circular pressing rods 404 are located above the rectangular steel pipe 3 to be cut; the cutting mechanism 4 further includes: limit retaining rings B 405, limit retaining rings C 406 and helical springs C 407; there are two limit retaining rings B 405 in total, and the two limit retaining rings B 405 are fixedly installed outside the two circular pressing rods 404, and the bottoms of the two limit retaining rings B 405 are in contact with the cross-shaped frame 402; there are two limit retaining rings C 406 in total, and the two limit retaining rings C 406 are fixedly installed outside the two circular pressing rods 404; there are two helical springs C 407 in total, and the two helical springs C 407 are installed outside the two circular pressing rods 404, and the two helical springs C 407 are located between the cross-shaped frame 402 and the two limit retaining rings C 406; Its specific functions are as follows: Since the cross-shaped frame 402 is fixedly installed on the output shafts of two electric cylinders B401, and the cutting machine main body 403 is fixedly installed at the bottom of the cross-shaped frame 402, when cutting is required, the staff contracts the output shafts of the two electric cylinders B401 through the control panel 7. At this time, the cross-shaped frame 402 drives the cutting machine main body 403 to move downward, realizing the automatic cutting of the rectangular steel pipe 3; Also, since the two circular pressing rods 404 are slidably installed on the cross-shaped frame 402, and the two spiral springs C407 are installed outside the two circular pressing rods 404, and the two spiral springs C407 are located between the cross-shaped frame 402 and the two limit retaining rings C406, when the cutting machine main body 403 moves downward, the two circular pressing rods 404 can press both ends of the rectangular steel pipe 3. After both ends of the rectangular steel pipe 3 are stressed, the cutting gap will gradually open, so that the cut rectangular steel pipe 3 will not contact the blade on the cutting machine main body 403, avoiding damage to the blade on the cutting machine main body 403; Since the two U-shaped movable seats 102 are slidably installed on the support base plate 101, and the inner ends of the eight spiral springs A104 are installed inside the two U-shaped movable seats 102, and the outer ends of the eight spiral springs A104 are respectively fixedly connected to the support base plate 101 and the two limit baffles 103, when the two movable clamping seats 202 undergo a slight angular change after the rectangular steel pipe 3 is stressed, the two U-shaped movable seats 102 can move automatically. Also, since the synchronous gear 107 is rotatably installed outside the circular mounting block 105, and the two synchronous racks 108 are fixedly installed on the inner sides of the two U-shaped movable seats 102, and the two synchronous racks 108 are meshed with the synchronous gear 107, it is ensured that the moving distances of the two U-shaped movable seats 102 are the same, so that the cutting gap is always in the middle position; Since two arc-shaped limit slot holes 1021 are respectively opened on the two U-shaped movable seats 102, and the four limit blocks 204 are inserted into the four arc-shaped limit slot holes 1021, it plays a role in limiting the rotation angle of the two movable clamping seats 202. Also, since the four rows of spiral springs B203 are fixedly installed on the tops of the two U-shaped movable seats 102, and the tops of the four rows of spiral springs B203 are fixedly connected to the two movable clamping seats 202, when the cutting machine main body 403 drives the two circular pressing rods 404 to reset upward, the two movable clamping seats 202 can basically reset to the horizontal state under the action of the four rows of spiral springs B203.

[0035] In the embodiment of the present disclosure, as Figures 8 to 10As shown in the figure, the multi-functional mechanism 5 includes: a circular support rod 501, a multi-functional housing 502, and a guiding inclined plate 503. There are four circular support rods 501 in total. The bottoms of the four circular support rods 501 are provided with chamfers, and the four circular support rods 501 are inserted into four installation grooves 1011. The multi-functional housing 502 is fixedly installed on the tops of the four circular support rods 501. A connecting round hole 5021 is formed on the left side of the multi-functional housing 502, and two support protrusions 5022 are arranged on the top of the multi-functional housing 502, and the two support protrusions 5022 are in contact with the rectangular steel pipe 3 to be cut. There are two guiding inclined plates 503 in total, and the two guiding inclined plates 503 are fixedly installed inside the multi-functional housing 502, and a row of air suction holes 5031 are respectively formed on the two guiding inclined plates 503. The air suction mechanism 6 includes: a support base 601, an air suction elbow 602, and a limit bracket 603. The support base 601 is fixedly installed on the top of the support bottom plate 101. The air suction elbow 602 is fixedly installed on the support base 601, the right side of the air suction elbow 602 is in contact with the multi-functional housing 502, and the air suction elbow 602 is concentrically arranged with the connecting round hole 5021. The limit bracket 603 is fixedly installed inside the air suction elbow 602. The air suction mechanism 6 further includes: a motor 604 and an air suction impeller 605. The motor 604 is fixedly installed on the limit bracket 603, and the motor 604 is electrically connected to the control panel 7. The air suction impeller 605 is fixedly installed on the output shaft of the motor 604. Its specific function is as follows: Since the four circular support rods 501 are inserted into the four installation grooves 1011, the multi-functional housing 502 is fixedly installed on the tops of the four circular support rods 501, and the two support protrusions 5022 are in contact with the rectangular steel pipe 3 to be cut, which plays a supporting role for the rectangular steel pipe 3 to be cut. When clamping the rectangular steel pipe 3 to be cut, the staff first place the rectangular steel pipe 3 on the tops of the two movable clamping seats 202 and the two support protrusions 5022, and then press down the rectangular steel pipe 3. At this time, the two movable clamping seats 202 can move under force to ensure that the two movable clamping seats 202 are in a horizontal state before clamping the rectangular steel pipe 3. Also, since the two guiding inclined plates 503 are fixedly installed inside the multi-functional housing 502 and there is a certain gap between the two guiding inclined plates 503, it plays a role in collecting the larger residues generated during cutting, and the larger residues can enter the inside of the multi-functional housing 502 along the two guiding inclined plates 503 after cutting. Since a row of air suction holes 5031 are respectively formed in the two guiding inclined plates 503, the right side of the air suction elbow 602 is in contact with the multifunctional housing 502, and the air suction elbow 602 is concentrically arranged with the connecting round hole 5021. When the motor 604 works, the air in the cutting area and the dust generated during cutting can enter the air suction elbow 602 through the two rows of air suction holes 5031 and the connecting round hole 5021, playing a guiding role for the harmful gases and dust generated during cutting. The arrangement of the two rows of air suction holes 5031 can suck the harmful gases at different positions, improving the treatment effect of the harmful gases. When the residue in the multifunctional housing 502 needs to be cleaned, the staff pulls up the multifunctional housing 502 and then pours out the residue in the multifunctional housing 502 through the connecting round hole 5021.

[0036] Specific usage mode and function of this embodiment: When in use of the present invention, when clamping the rectangular steel pipe 3 to be cut, the staff first places the rectangular steel pipe 3 on the tops of the two movable clamping seats 202 and the two supporting protrusions 5022, and then presses down the rectangular steel pipe 3. At this time, the two movable clamping seats 202 can move after being stressed, ensuring that the two movable clamping seats 202 are in a horizontal state before clamping the rectangular steel pipe 3. Then, the output shafts of the four electric cylinders A205 are extended through the control panel 7. At this time, the output shafts of the four electric cylinders A205 drive the four rectangular clamping plates 206 to move inward simultaneously, playing an automatic clamping role for the rectangular steel pipe 3 to be cut. When cutting is required, the staff contracts the output shafts of the two electric cylinders B401 through the control panel 7. At this time, the cross-shaped frame 402 drives the cutting machine main body 403 to move downward, realizing the automatic cutting of the rectangular steel pipe 3. When the cutting machine main body 403 moves downward, the two circular pressing rods 404 can press the two ends of the rectangular steel pipe 3. After the two ends of the rectangular steel pipe 3 are stressed, the cutting gap will gradually open, so that the cut rectangular steel pipe 3 will not contact the blade on the cutting machine main body 403, avoiding damage to the blade on the cutting machine main body 403. When the two movable clamping seats 202 undergo a slight angular change after the rectangular steel pipe 3 is stressed, the two U-shaped movable seats 102 can move automatically. The setting of the synchronous gear 107 and the two synchronous racks 108 ensures that the moving distances of the two U-shaped movable seats 102 are the same, keeping the cutting gap always in the middle position. When the motor 604 works, the air in the cutting area and the dust generated during cutting can enter the air suction elbow 602 through the two rows of air suction holes 5031 and the connecting round hole 5021, playing a guiding role for the harmful gases and dust generated during cutting. The arrangement of the two rows of air suction holes 5031 can suck the harmful gases at different positions, improving the treatment effect of the harmful gases. After the cutting is completed, the staff extends the output shafts of the two electric cylinders B401 through the control panel 7. When the cutting machine main body 403 drives the two circular pressing rods 404 to reset upward, the two movable clamping seats 202 can be basically reset to the horizontal state under the action of the four rows of spiral springs B203. Then, the staff contracts the output shafts of the four electric cylinders A205 through the control panel 7. At this time, the output shafts of the four electric cylinders A205 drive the four rectangular clamping plates 206 to move outward simultaneously, facilitating the staff to remove the cut rectangular steel pipe 3. When it is necessary to clean the residue in the multifunctional housing 502, the staff pulls up the multifunctional housing 502 and then pours out the residue in the multifunctional housing 502 through the connecting round hole 5021.

[0037] In this article, the following points need to be noted: 1. The attached drawings of the embodiments of the present disclosure only relate to the structures involved in the embodiments of the present disclosure, and other structures can refer to the general design.

[0038] 2. Without conflict, the embodiments of the present disclosure and the features in the embodiments can be combined with each other to obtain new embodiments.

[0039] The above is only the specific implementation manner of the present disclosure, but the protection scope of the present disclosure is not limited thereto. Any person skilled in the art within the technical scope disclosed by the present disclosure can easily think of changes or substitutions, which should all be covered by the protection scope of the present disclosure. Therefore, the protection scope of the present disclosure should be subject to the protection scope of the claims.

Claims

1. The present invention provides an intelligent mechanical manufacturing workstation, which relates to the field of mechanical processing technology, and includes a supporting mechanism; the intelligent clamping mechanism is installed on the supporting mechanism; the cutting mechanism is installed on the top of the supporting mechanism; the multifunctional mechanism is installed on the top of the supporting mechanism, and the multifunctional mechanism is located below the rectangular steel pipe to be cut, and the multifunctional mechanism is used to support the rectangular steel pipe to be cut, and the multifunctional mechanism is also used to collect the residue after cutting; the suction mechanism is installed on the top of the supporting mechanism, and the right side of the suction mechanism is in contact with the left side of the multifunctional mechanism; the control panel is installed on the top of the supporting mechanism, and the control panel is used to control the intelligent clamping mechanism, the cutting mechanism and the suction mechanism; after the two ends of the rectangular steel pipe of the present invention are subjected to force, the cutting gap will gradually open; the problem that the cut steel pipe is easily in contact with the cutting blade due to the lack of a pressing structure is solved.

2. The intelligent mechanical manufacturing workstation according to claim 1, characterized in that: The support mechanism (1) further comprises: a limit baffle (103), a coil spring A (104) and a circular mounting block (105); two limit baffles (103) are provided, and the two limit baffles (103) are mounted on the left and right sides of the support base plate (101) by means of screws; eight coil springs A (104) are provided, and the inner ends of the eight coil springs A (104) are mounted inside the two U-shaped movable seats (102), and the outer ends of the eight coil springs A (104) are respectively fixedly connected to the support base plate (101) and the two limit baffles (103); and the circular mounting block (105) is fixedly mounted on the top of the support base plate (101).

3. The intelligent mechanical manufacturing workstation according to claim 2, characterized in that: The support mechanism (1) further comprises: a limit ring A (106), a synchronous gear (107) and a synchronous rack (108); two limit rings A (106) are provided, and the two limit rings A (106) are fixedly mounted on the outside of the circular mounting block (105); the synchronous gear (107) is rotatably mounted on the outside of the circular mounting block (105), and the synchronous gear (107) is located between the two limit rings A (106); two synchronous racks (108) are provided, and the two synchronous racks (108) are fixedly mounted on the inner sides of the two U-shaped movable seats (102), and the two synchronous racks (108) are meshedly connected with the synchronous gear (107).

4. The intelligent mechanical manufacturing workstation according to claim 1, characterized in that: The intelligent clamping mechanism (2) comprises: a circular connecting shaft (201), a movable clamping seat (202) and a coil spring B (203); two circular connecting shafts (201) are provided, and the two circular connecting shafts (201) are rotatably mounted on two U-shaped movable seats (102); two movable clamping seats (202) are provided, and the two movable clamping seats (202) are fixedly mounted on the outside of the two circular connecting shafts (201); four rows of coil springs B (203) are provided, and the four rows of coil springs B (203) are fixedly mounted on the tops of the two U-shaped movable seats (102), and the tops of the four rows of coil springs B (203) are fixedly connected to the two movable clamping seats (202).

5. The intelligent mechanical manufacturing workstation according to claim 4, characterized in that: The intelligent clamping mechanism (2) further comprises: a limit card block (204), an electric cylinder A (205) and a rectangular clamping plate (206); the limit card blocks (204) are provided in total of four, and the four limit card blocks (204) are fixedly mounted on the front and rear sides of the two movable clamping seats (202), and the four limit card blocks (204) are inserted into four arc-shaped limit slots (1021); the electric cylinders A (205) are provided in total of four, and the four electric cylinders A (205) are fixedly mounted on the front and rear sides of the two movable clamping seats (202), and the four electric cylinders A (205) are electrically connected to the control panel (7); the rectangular clamping plates (206) are provided in total of four, and the four rectangular clamping plates (206) are fixedly mounted on the output shafts of the four electric cylinders A (205), and the bottoms of the four rectangular clamping plates (206) are in contact with the two movable clamping seats (202).

6. The intelligent mechanical manufacturing workstation according to claim 1, characterized in that: The cutting mechanism (4) comprises: an electric cylinder B (401), a cross frame (402), a cutting machine body (403) and a circular pressing rod (404); two electric cylinders B (401) are provided, and the two electric cylinders B (401) are fixedly mounted on the top of the supporting base plate (101), and the two electric cylinders B (401) are electrically connected to the control panel (7); the cross frame (402) is fixedly mounted on the output shafts of the two electric cylinders B (401); the cutting machine body (403) is fixedly mounted on the bottom of the cross frame (402), and the cutting machine body (403) is electrically connected to the control panel (7); two circular pressing rods (404) are provided, and the two circular pressing rods (404) are slidably mounted on the cross frame (402), and the two circular pressing rods (404) are located above the rectangular steel pipe (3) to be cut.

7. The intelligent mechanical manufacturing workstation according to claim 6, characterized in that: The cutting mechanism (4) further comprises: a limit stop ring B (405), a limit stop ring C (406) and a coil spring C (407); two limit stop rings B (405) are provided, and the two limit stop rings B (405) are fixedly mounted on the outside of the two circular pressing rods (404), and the bottoms of the two limit stop rings B (405) are in contact with the cross frame (402); two limit stop rings C (406) are provided, and the two limit stop rings C (406) are fixedly mounted on the outside of the two circular pressing rods (404); two coil springs C (407) are provided, and the two coil springs C (407) are mounted on the outside of the two circular pressing rods (404), and the two coil springs C (407) are located between the cross frame (402) and the two limit stop rings C (406).

8. The intelligent mechanical manufacturing workstation according to claim 1, characterized in that: The multifunctional mechanism (5) comprises: a circular support rod (501), a multifunctional housing (502) and a guide inclined plate (503); there are four circular support rods (501) in total, and the bottoms of the four circular support rods (501) are provided with chamfers, and the four circular support rods (501) are inserted into four mounting grooves (1011); the multifunctional housing (502) is fixedly mounted on the tops of the four circular support rods (501); a connecting circular hole (5021) is provided on the left side of the multifunctional housing (502), and two supporting protrusions (5022) are provided on the top of the multifunctional housing (502), and the two supporting protrusions (5022) are in contact with the rectangular steel pipe (3) to be cut; there are two guide inclined plates (503) in total, and the two guide inclined plates (503) are fixedly mounted inside the multifunctional housing (502), and a row of air suction holes (5031) are respectively provided on the two guide inclined plates (503).

9. The intelligent mechanical manufacturing workstation according to claim 8, characterized in that: The air suction mechanism (6) comprises: a support base (601), an air suction bend (602) and a limit bracket (603); the support base (601) is fixedly mounted on the top of the support base plate (101); the air suction bend (602) is fixedly mounted on the support base (601), and the right side of the air suction bend (602) is in contact with the multifunctional housing (502), and the air suction bend (602) is concentrically arranged with the connecting circular hole (5021); and the limit bracket (603) is fixedly mounted inside the air suction bend (602).

10. The intelligent mechanical manufacturing workstation according to claim 9, characterized in that: The air suction mechanism (6) further comprises: a motor (604) and an air suction impeller (605); the motor (604) is fixedly mounted on the limiting bracket (603), and the motor (604) is electrically connected to the control panel (7); and the air suction impeller (605) is fixedly mounted on the output shaft of the motor (604).

Citation Information

Patent Citations

  • A steel pipe cutting device that is easy to fix and clamp.

    CN107999871B

Cited By

  • Machining equipment for high-rigidity asymmetric round and square pipe

    CN120587547A

  • A processing device for high-rigidity asymmetric circular square tube

    CN120587547B