A stainless steel pipe cutting machine with segmented processing
Through the segmented stainless steel pipe cutting machine, a variety of grinding heads and automated cleaning units are used to solve the problem of incomplete polishing of the outer edge and inner surface of the stainless steel pipe after cutting in the prior art, efficient and comprehensive polishing and cleaning are achieved, and the surface quality and safety of the stainless steel pipe are improved.
Patent Information
- Application Number
- CN202510440272.1
- Authority / Receiving Office
- CN · China
- Patent Type
- Patents(China)
- Current Assignee / Owner
- Filing Date
- 2025-04-09
- Publication Date
- 2025-08-15
- Estimated Expiration
- 2045-04-09
AI Technical Summary
The existing stainless steel pipe cutting machines cannot effectively polish the outer edge and inner surface of the steel pipe fracture after cutting, resulting in burrs, unevenness or residual cutting marks, affecting the quality of subsequent processing and appearance performance.
A piecewise processed stainless steel pipe cutting machine is designed, including an automated intelligent pipe cutting machine, mobile unit, grinding unit and cleaning unit. It adopts a variety of grinding heads and positioning components, which can fully polish the cutting surface, outer edge and inner surface of stainless steel pipes, and automatically clean the debris on the grinding head through the cleaning unit, and vacuum the assembly to treat dust.
It has achieved comprehensive polishing of the cut-off surface of stainless steel pipes, thoroughly removing burrs, improving surface quality and durability, reducing labor intensity, improving work efficiency and safety, and ensuring polishing effect and environmental cleanliness.
Smart Images

Figure CN120055818B_ABST
Abstract
Description
Technical Field
[0001] The present invention relates to the technical field of steel pipe cutting, in particular to a stainless steel pipe cutting machine with segmented processing. Background Art
[0002] Stainless steel pipe cutting machines are special equipment used to cut stainless steel pipes. They usually have efficient, accurate and stable cutting performance. The device adopts a segmented feeding system to divide the stainless steel pipe into multiple parts for cutting. Each part moves independently on the feeding system for precise cutting operations.
[0003] After searching, the Chinese patent with the announcement number CN222520528U discloses a spiral steel pipe cutting device, including a cutting table, a cutting assembly is provided on the top of the cutting table, two second hydraulic cylinders are connected to the top of the cutting table, the output end of the second hydraulic cylinder is connected to a fixed frame, a fourth hydraulic cylinder is connected to the fixed frame, the bottom of the fourth hydraulic cylinder is connected to an arc-shaped clamping plate, and the bottom of the cutting table is connected to a U-shaped frame. The above scheme uses the third hydraulic cylinder to push the two grinding discs to be located at the incision of the two spiral steel pipes, and the cut spiral steel pipe is pressed against the grinding disc. By using the second motor to drive the second pulley to rotate, the second pulley drives the first pulley to rotate through the transmission belt, the first pulley drives the rotating shaft to rotate, and the rotating shaft drives the two grinding discs to rotate, so that the cut surface of the spiral steel pipe can be polished, thereby reducing the transportation time and avoiding the problem of injury to the staff during the transportation process. However, the above scheme still has the following shortcomings when used in practice:
[0004] Although the steel pipe cutting device proposed in the above scheme has the ability to grind the cross-section of the steel pipe after cutting, this function is limited to the cross-section part, and the outer edge and inner surface of the steel pipe fracture cannot be effectively polished. This limitation leads to an unsatisfactory overall grinding effect of the steel pipe, especially on the outer edge and inner surface of the fracture, which may have burrs, unevenness or residual cutting marks, thereby affecting the subsequent processing quality of the steel pipe and the appearance and performance of the final product.
[0005] Therefore, it is necessary to design a stainless steel pipe cutting machine with segmented processing to solve the above problems. Summary of the Invention
[0006] The purpose of the present invention is to solve the shortcomings of the prior art and to propose a stainless steel pipe cutting machine with segmented processing.
[0007] In order to achieve the above object, the present invention adopts the following technical solutions:
[0008] A segmented stainless steel pipe cutting machine, comprising an automated intelligent pipe cutting machine, a moving unit, a grinding unit, and a cleaning unit;
[0009] The automatic intelligent pipe cutting machine is provided with a feeding module, a supporting fixture and a cutting module;
[0010] Wherein, the moving unit is arranged on the automated intelligent pipe cutting machine and is used to move the cut steel pipe;
[0011] The grinding unit includes a bracket assembly, a grinding assembly, and a positioning assembly. The grinding assembly includes a backing plate, a first grinding head, a second grinding head, and a third grinding head. The first grinding head, the second grinding head, and the third grinding head are all arranged on the backing plate. The first grinding head, the second grinding head, and the third grinding head are distributed in a circumferential array around the center of the backing plate. The surface of the first grinding head is flat. The second grinding head is provided with a grinding groove. The third grinding head is a frustum-shaped structure.
[0012] The cleaning unit includes a cleaning component and a driving component. The cleaning unit is arranged at the tail end of the automatic intelligent pipe cutting machine. The cleaning component is used to clean the debris on the first grinding head, the second grinding head and the third grinding head.
[0013] As a preferred technical solution of the present invention, the movable unit includes a base plate, a top plate, a pipe clamp, a first rack and a servo cylinder. The base plate is slidably assembled on the automatic intelligent pipe cutting machine, the top plate is arranged above the base plate, and the pipe clamp is installed on the top surface of the top plate. A first rotating shaft is provided between the base plate and the top plate, one end of the first rotating shaft is rotatably connected to the base plate, and the other end is fixedly connected to the top plate. A first gear is fixedly sleeved on the first rotating shaft, the servo cylinder is installed on the top surface of the base plate, the first rack is fixed to the telescopic end of the servo cylinder, and the first rack and the first gear are engaged with each other.
[0014] As a preferred technical solution of the present invention, the bracket assembly includes a movable seat, a mounting plate, a fixed plate, a connecting frame and a second rack. The movable seat is slidably assembled on the automatic intelligent pipe cutting machine, the mounting plate is arranged above the movable seat, and the fixed plate is fixed to the top surface of the mounting plate. A second rotating shaft is provided between the movable seat and the mounting plate, one end of the second rotating shaft is rotatably connected to the movable seat, and the other end is fixedly connected to the mounting plate. A second gear is fixedly sleeved on the second rotating shaft, one end of the connecting frame is fixed on the automatic intelligent pipe cutting machine, and the other end is fixedly connected to the second rack, and the second rack is arranged opposite to the second gear.
[0015] As a preferred technical solution of the present invention, the grinding assembly also includes three shafts, a bracket and a motor. The three shafts are rotatably assembled on the back plate. The three shafts are respectively connected to the first grinding head, the second grinding head and the third grinding head. The bracket is fixed on the side of the back plate. The motor is installed on the bracket. The three shafts are fixedly sleeved with a third gear. The output shaft of the motor is fixedly sleeved with a fourth gear. The three third gears are engaged with the fourth gear.
[0016] As a preferred technical solution of the present invention, the positioning assembly includes an outer cylinder, an inner rod, a positioning plate, three positioning rods, three positioning ports and a rotating ring. The outer cylinder is fixed to the side of the bracket, and one end of the outer cylinder is open. The outer cylinder passes through the fixing plate and is rotatably connected to the fixing plate. The inner rod is movably inserted in the outer cylinder, and one end of the inner rod extends to the outside of the outer cylinder. The positioning plate is fixedly sleeved on the end of the inner rod located outside the outer cylinder. The three positioning rods are all fixed on the side of the positioning plate, and the three positioning ports are all opened on the fixing plate. The three positioning rods are respectively arranged opposite to the three positioning ports. The rotating ring is rotatably installed on the side of the fixing plate, and the positioning plate and the rotating ring are connected by a connecting spring.
[0017] As a preferred technical solution of the present invention, the inner surface of the outer cylinder and the outer surface of the inner rod are in contact with each other.
[0018] As a preferred technical solution of the present invention, the cleaning component includes a side plate, a cleaning plate and a lifting plate. The side plate is fixed to the tail end of the automatic intelligent pipe cutting machine, the cleaning plate is fixed to the side of the side plate, and the side of the cleaning plate is provided with bristles. The lifting plate is slidably set on the automatic intelligent pipe cutting machine, and the lifting plate is located on one side of the cleaning plate. A number of comb teeth are fixed on the lifting plate, and the comb teeth are all arranged facing the bristles.
[0019] As a preferred technical solution of the present invention, the driving assembly includes a winding wheel, a connecting rope, a sixth gear, a third rack, an actuator, a driving member and a pushing member, the winding wheel is mounted on the top of the side plate, one end of the connecting rope is connected to the winding wheel, and the other end is connected to the lifting plate, the sixth gear is fixedly sleeved on the axle of the winding wheel, the actuator is arranged on the side of the side plate, the driving member is arranged on the side of the automatic intelligent pipe cutting machine, the pushing member is arranged at one end of the movable seat, the pushing member is arranged opposite to the driving member, the actuator and the driving member are connected through an air supply pipe, the third rack is connected to the actuator, and the third gear and the sixth gear are meshed with each other;
[0020] The actuator and the driving member both include a sealing cylinder and a push rod. The push rod is sealingly and slidingly connected inside the sealing cylinder, and one end of the push rod extends to the outside of the sealing cylinder. The sealing cylinder and the push rod are connected by a spring. The push rod in the actuator is connected to the third rack.
[0021] As a preferred technical solution of the present invention, the pushing member includes a fixed seat, a slot and a push block, the fixed seat is fixed to one end of the movable seat, the slot is opened on the bottom surface of the fixed seat, the push block is slidably arranged in the slot, and the push block is provided with two inclined surfaces with opposite inclination directions. The push block is connected to the top of the slot by a reset spring, and the two inclined surfaces of the push block are both located outside the slot and are arranged opposite to the push rod in the driving member.
[0022] As a preferred technical solution of the present invention, a dust suction assembly is provided on the fixed plate, and the dust suction assembly includes an air suction cylinder, a third rotating shaft, an air suction fan, a fifth gear, a dust collection box and a dust suction pipe. The third rotating shaft is rotatably installed on the air suction cylinder, the air suction fan is fixedly sleeved on the third rotating shaft, and the air suction fan is located inside the air suction cylinder, the fifth gear is fixedly sleeved on the third rotating shaft, and the fifth gear and the fourth gear are engaged with each other, the dust collection box is arranged on the bracket, and the dust collection box has a built-in filter element. The air suction cylinder and the dust collection box are connected by a connecting pipe, the dust collection pipe is fixed at the center position of the side of the back plate, and a number of dust suction ports are opened on the dust collection pipe, and the dust collection box and the dust collection pipe are connected by a connecting pipe.
[0023] The present invention has the following beneficial effects:
[0024] 1. By setting a positioning component to adjust the positions of the first grinding head, the second grinding head and the third grinding head, the three grinding heads can take turns to grind the cut end of the stainless steel pipe. This design brings significant benefits. First, it greatly improves the flexibility and efficiency of grinding, because different grinding heads can be accurately positioned to different parts of the stainless steel pipe as needed, achieving comprehensive and detailed grinding. Secondly, by setting the first grinding head, the second grinding head and the third grinding head of different shapes, this setting can not only effectively grind the cut surface of the stainless steel pipe, but also perform targeted grinding on the outer edge and inner surface of the stainless steel pipe, thereby completely removing burrs on the cut surface and ensuring the best grinding effect. This comprehensive grinding strategy not only improves the surface quality of the stainless steel pipe, but also enhances its overall durability and aesthetics.
[0025] 2. By moving the movable base and utilizing the meshing action of the second gear and the second rack, the second rotating shaft is driven to rotate, thereby realizing a 180° flip of the mounting plate and the fixed plate, ensuring that the first grinding head, the second grinding head and the third grinding head can be accurately aligned with the brush position. Subsequently, the continued movement of the movable base causes the grinding head to contact the brush. At this time, the motor starts, driving the grinding head to rotate, and the brush brushes the grinding head, effectively brushing off the debris attached to it. This process not only realizes the automatic cleaning of the grinding head, but also ensures the thoroughness and efficiency of the cleaning, avoiding the negative impact of debris accumulation on the grinding effect and subsequent work. In addition, the design of the cleaning unit also embodies automation and intelligence, greatly reducing the labor intensity of the staff and improving the overall work efficiency and grinding quality.
[0026] 3. Through the precise movement of the lifting plate and the pumping action of the driving part, the secondary cleaning of the bristles above the cleaning plate is achieved. When the back plate is reset and away from the cleaning plate, the driving part extracts the gas in the actuator, prompting the third rack to move down and reset. This action not only drives the reverse rotation of the sixth gear, but also causes the winding wheel to release the connecting rope. As the connecting rope is released, the lifting plate naturally descends under the action of gravity. The comb tooth design on it cleverly scrapes off the debris attached to the bristles, ensuring the cleanliness of the bristles. This design not only enhances the self-maintenance ability of the cleaning unit, but also ensures the effectiveness of the bristles in subsequent cleaning of the first, second and third grinding heads, avoiding the impact of residual debris on the grinding quality and efficiency.
[0027] 4. The motor drives the fourth gear to rotate, which in turn drives the meshing fifth gear and the third shaft to rotate, causing the suction fan to start working. The efficient rotation of the suction fan generates strong suction, which effectively extracts the dust generated during the grinding process through the dust suction holes on the dust suction pipe. Under the action of the suction fan, this dust is quickly sucked into the dust collection box and eventually intercepted by the filter element, effectively preventing the dust from escaping. This innovation not only significantly improves the working environment and reduces the risk of operators inhaling harmful dust, but also improves the overall cleanliness and safety of the grinding operation. BRIEF DESCRIPTION OF THE DRAWINGS
[0028] Figure 1 This is a schematic structural diagram of a segmented stainless steel pipe cutting machine proposed by the present invention;
[0029] Figure 2 This is a structural schematic diagram of a segmented stainless steel pipe cutting machine proposed by the present invention from another perspective;
[0030] Figure 3 This is a schematic diagram of the structure when the first grinding head, the second grinding head and the third grinding head are facing the cleaning plate;
[0031] Figure 4Schematic diagram of the grinding unit Figure 1 ;
[0032] Figure 5 Schematic diagram of the grinding unit Figure 2 ;
[0033] Figure 6 It is a structural diagram of the dust collection component;
[0034] Figure 7 Schematic diagram of the cross-sectional structure of the grinding unit;
[0035] Figure 8 It is a structural diagram of the cleaning unit;
[0036] Figure 9 It is a schematic cross-sectional structural diagram of a cleaning unit;
[0037] Figure 10 It is a structural diagram of the actuator and the pushing member;
[0038] Figure 11 It is a structural diagram of the mobile unit;
[0039] Figure 12 for Figure 2 A magnified view of the structure at point A;
[0040] Figure 13 for Figure 7 A magnified view of the structure at point B;
[0041] Figure 14 for Figure 8 A magnified view of the structure at C;
[0042] Figure 15 for Figure 10 Enlarged view of the structure at point D.
[0043] In the figure: 1. Automated intelligent pipe cutting machine; 101. Feed module; 102. Support fixture; 103. Cutting module; 21. Bottom plate; 22. Top plate; 23. Pipe fixture; 24. First rotating shaft; 25. First gear; 26. First rack; 27. Servo cylinder; 31. Moving seat; 32. Mounting plate; 33. Second rotating shaft; 34. Second gear; 35. Fixed plate; 36. Connecting frame; 37. Second rack; 41. Back plate; 42. First grinding head; 43. Second grinding head; 44. Third grinding head; 45. Shaft; 46. Third gear; 47. Bracket; 48. Motor; 49. Fourth gear; 51. Outer cylinder; 5 2. Inner rod; 53. Positioning plate; 54. Positioning rod; 55. Positioning port; 56. Rotating ring; 57. Connecting spring; 61. Suction cylinder; 62. Third rotating shaft; 63. Suction fan; 64. Fifth gear; 65. Dust box; 66. Filter element; 67. Connecting pipe; 68. Dust suction pipe; 69. Connecting pipe; 71. Side panel; 72. Cleaning plate; 73. Brush; 74. Lifting plate; 75. Comb teeth; 81. Winding wheel; 82. Connecting rope; 83. Sixth gear; 84. Third rack; 85. Actuator; 86. Driving member; 87. Air supply pipe; 88. Fixed seat; 89. Slot; 810. Push block; 811. Return spring. DETAILED DESCRIPTION
[0044] The technical solutions in the embodiments of the present invention will be clearly and completely described below in conjunction with the drawings in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, rather than all the embodiments.
[0045] Reference Figures 1-15A segmented stainless steel pipe cutting machine includes an automated intelligent pipe cutting machine 1, a moving unit, a grinding unit, and a cleaning unit. The automated intelligent pipe cutting machine 1 is provided with a feeding module 101, a supporting fixture 102, and a cutting module 103. When the segmented stainless steel pipe cutting machine proposed by the present invention is in use, the stainless steel pipe to be cut is clamped on the feeding module 101, and the stainless steel pipe passes through the supporting fixture 102 and the pipe fixture 23. The feeding module 101 is used to feed the stainless steel pipe, and the supporting fixture 102 is used to support the stainless steel pipe. The cutting module 103 is located between the supporting fixture 102 and the pipe fixture 23 and is used to cut the stainless steel pipe. After the cutting module 103 cuts the stainless steel pipe, the cut part is clamped by the pipe fixture 2 3 clamping. In addition, the automated intelligent pipe cutting machine 1 is provided with a grinding unit and a cleaning unit. The grinding unit is arranged between the pipe clamp 23 and the cleaning unit, and the cleaning unit is arranged at the tail end of the automated intelligent pipe cutting machine 1. The grinding unit is used to grind the stainless steel pipe mouth after cutting, and the cleaning unit is used to clean the first grinding head 42, the second grinding head 43 and the third grinding head 44 in the grinding unit to remove debris attached to the surface of the first grinding head 42, the second grinding head 43 and the third grinding head 44. It should be noted that the specific structure and working principle of the feeding module 101, the supporting fixture 102 and the cutting module 103 are existing technologies, and the implementation method adopts conventional means. It is not shown in the figure and will not be described in detail here.
[0046] The moving unit is arranged on the automated intelligent pipe cutting machine 1 and is used to move the cut steel pipe. The moving unit includes a bottom plate 21, a top plate 22, a pipe clamp 23, a first rack 26 and a servo cylinder 27. The bottom plate 21 is slidably assembled on the automated intelligent pipe cutting machine 1, the top plate 22 is arranged above the bottom plate 21, and the pipe clamp 23 is installed on the top surface of the top plate 22. A first rotating shaft 24 is provided between the bottom plate 21 and the top plate 22. One end of the first rotating shaft 24 is rotatably connected to the bottom plate 21, and the other end is fixedly connected to the top plate 22. A first gear 25 is fixedly sleeved on the first rotating shaft 24. The servo cylinder 27 is installed on the top surface of the bottom plate 21. The first rack 26 is fixed to the telescopic end of the servo cylinder 27, and the first rack 26 and the first gear 25 are meshed with each other.
[0047] As for the moving unit, it is used to clamp the cut stainless steel pipe. After the stainless steel pipe is cut, the moving unit moves on the automatic intelligent pipe cutting machine 1 and drives the stainless steel pipe to move, so that the pipe mouth of the stainless steel pipe is moved to the grinding unit, so that the grinding unit can grind the pipe mouth of the stainless steel pipe. The moving unit also has the function of flipping the stainless steel pipe, so that the grinding unit can grind both ends of the stainless steel pipe. Specifically, when the stainless steel pipe needs to be flipped, the servo cylinder 27 is started and drives the first rack 26 to move. When the first rack 26 moves, it drives the first gear 25 to rotate, so that the first rotating shaft 24 rotates, and the top plate 22 connected to the first rotating shaft 24 rotates accordingly, so that the pipe clamp 23 drives the stainless steel pipe to rotate, realizing the automatic flipping function of the stainless steel pipe;
[0048] The grinding unit includes a bracket assembly, a grinding assembly and a positioning assembly. The grinding assembly includes a back plate 41, a first grinding head 42, a second grinding head 43 and a third grinding head 44. The first grinding head 42, the second grinding head 43 and the third grinding head 44 are all arranged on the back plate 41. The first grinding head 42, the second grinding head 43 and the third grinding head 44 are distributed in a circumferential array around the center position of the back plate 41. The surface of the first grinding head 42 is flat, the second grinding head 43 is provided with a grinding groove, and the third grinding head 44 is a truncated cone structure. The bracket assembly includes a movable seat 31, a mounting plate 32, a fixing plate 35, The connecting frame 36 and the second rack 37, and the movable base 31 are slidably assembled on the automatic intelligent pipe cutting machine 1, the mounting plate 32 is arranged above the movable base 31, and the fixed plate 35 is fixed to the top surface of the mounting plate 32. A second rotating shaft 33 is provided between the movable base 31 and the mounting plate 32. One end of the second rotating shaft 33 is rotatably connected to the movable base 31, and the other end is fixedly connected to the mounting plate 32. A second gear 34 is fixedly sleeved on the second rotating shaft 33. One end of the connecting frame 36 is fixed to the automatic intelligent pipe cutting machine 1, and the other end is fixedly connected to the second rack 37. The second rack 37 is arranged opposite the second gear 34.
[0049] The grinding assembly also includes three shafts 45, a bracket 47 and a motor 48. The three shafts 45 are rotatably assembled on the back plate 41. The three shafts 45 are respectively connected to the first grinding head 42, the second grinding head 43 and the third grinding head 44. The bracket 47 is fixed to the side of the back plate 41. The motor 48 is mounted on the bracket 47. The three shafts 45 are fixed with a third gear 46. The output shaft of the motor 48 is fixed with a fourth gear 49. The three third gears 46 are all meshed with the fourth gear 49. The positioning assembly includes an outer cylinder 51, an inner rod 52, a positioning plate 53, three positioning rods 54, three positioning ports 55 and a rotating ring 56. The outer cylinder 51 is fixed to the side of the bracket 47. , and one end of the outer cylinder 51 is open, the outer cylinder 51 passes through the fixed plate 35 and is rotatably connected to the fixed plate 35, the inner rod 52 is movably inserted into the outer cylinder 51, the inner surface of the outer cylinder 51 and the outer surface of the inner rod 52 fit each other, one end of the inner rod 52 extends to the outside of the outer cylinder 51, the positioning plate 53 is fixedly sleeved on the end of the inner rod 52 located outside the outer cylinder 51, the three positioning rods 54 are all fixed on the side of the positioning plate 53, the three positioning holes 55 are all opened on the fixed plate 35, the three positioning rods 54 are respectively arranged opposite to the three positioning holes 55, the rotating ring 56 is rotatably installed on the side of the fixed plate 35, and the positioning plate 53 and the rotating ring 56 are connected by a connecting spring 57;
[0050] For the grinding unit, the motor 48 serves as a power source. When the motor 48 is running, it drives the fourth gear 49 to rotate, and the three third gears 46 meshing with the fourth gear 49 rotate synchronously, so that the three shafts 45 rotate. When the three shafts 45 rotate, they can drive the first grinding head 42, the second grinding head 43 and the third grinding head 44 to rotate. The surface of the first grinding head 42 is flat and is used to grind the cut surface of the stainless steel pipe. The second grinding head 43 is provided with a grinding groove for grinding the outer edge of the cut end of the stainless steel pipe. 1, the notch of the grinding groove gradually decreases, which makes the grinding groove applicable to stainless steel pipes of different sizes. The third grinding head 44 is a truncated cone structure and is used to grind the inner surface of the cut end of the stainless steel pipe. This makes the third grinding head 44 applicable to stainless steel pipes of different sizes to ensure the versatility of the grinding unit. In the initial state, the first grinding head 42 is arranged opposite to the pipe clamp 23. Under the movement of the moving unit, the pipe end of the stainless steel pipe first contacts the first grinding head 42, and the first grinding head 42 grinds the pipe end.
[0051] After the first grinding head 42 grinds the pipe opening for a period of time, the moving unit drives the stainless steel pipe to move away from the back plate 41 until the stainless steel pipe is separated from the first grinding head 42. Then the staff can adjust the angle of the back plate 41 through the positioning assembly until the second grinding head 43 is rotated to a position facing the pipe clamp 23. Specifically, the staff first pulls the inner rod 52. When the inner rod 52 moves, it drives the positioning plate 53 to move, and the three positioning rods 54 on the positioning plate 53 move accordingly until the three positioning rods 54 are respectively moved from the three positioning rods 54 to the three positioning rods 54. The inner rod 52 and the outer tube 51 are moved out of the opening 55. At this time, the three positioning rods 54 and the three positioning openings 55 no longer provide a limit for the inner rod 52 and the outer tube 51. Then the staff rotates the back plate 41, so that the back plate 41 drives the first grinding head 42, the second grinding head 43 and the third grinding head 44, until the second grinding head 43 rotates to a position facing the pipe clamp 23. When the back plate 41 rotates, it can drive the bracket 47 to rotate, and the outer tube 51 connected to the bracket 47 rotates accordingly, so that the inner rod 52 and the positioning plate 53 also rotate synchronously. When the first grinding head 42, the second grinding head 43 and the third grinding head 44 are rotated, the inner rod 52 and the positioning plate 53 also rotate synchronously. When the first grinding head 43 and the third grinding head 44 are rotated into place, the three positioning rods 54 are just opposite the three positioning holes 55 again. At this time, the staff can loosen the inner rod 52, so that the positioning plate 53 is reset under the action of the connecting spring 57 until the three positioning rods 54 are inserted into the three positioning holes 55 again. In this case, the three positioning rods 54 and the three positioning holes 55 provide limit for the back plate 41, and the positions of the back plate 41, the first grinding head 42, the second grinding head 43 and the third grinding head 44 will be fixed. Based on the above process, the staff can The positioning assembly adjusts the positions of the first grinding head 42, the second grinding head 43 and the third grinding head 44, so that the first grinding head 42, the second grinding head 43 and the third grinding head 44 take turns to grind the cut end of the stainless steel pipe. By setting the first grinding head 42, the second grinding head 43 and the third grinding head 44 of different shapes, the grinding unit can not only grind the cut surface of the stainless steel pipe, but also grind the outer edge and the inner surface of the stainless steel pipe, and completely remove the burrs on the cut surface of the stainless steel pipe, so as to ensure the grinding effect of the stainless steel pipe;
[0052] A dust collection assembly is provided on the fixed plate 35, and the dust collection assembly includes an air suction cylinder 61, a third rotating shaft 62, an air suction fan 63, a fifth gear 64, a dust collection box 65 and a dust collection pipe 68. The third rotating shaft 62 is rotatably mounted on the air suction cylinder 61, and the air suction fan 63 is fixedly sleeved on the third rotating shaft 62, and the air suction fan 63 is located inside the air suction cylinder 61. The fifth gear 64 is fixedly sleeved on the third rotating shaft 62, and the fifth gear 64 and the fourth gear 49 are engaged with each other. The dust collection box 65 is arranged on the bracket 47, and the dust collection box 65 has a built-in filter element 66. The air suction cylinder 61 and the dust collection box 65 are connected by a connecting pipe 67. The dust collection pipe 68 is fixed to the center position of the side surface of the back plate 41, and a plurality of dust suction ports are provided on the dust collection pipe 68. The dust collection box 65 and the dust collection pipe 68 are connected by a connecting pipe 69.
[0053] The grinding unit proposed in the present invention also has the function of absorbing dust. Specifically, when the fourth gear 49 rotates under the driving action of the motor 48, the fourth gear 49 can drive the fifth gear 64 meshing with it to rotate, so that the fifth gear 64 drives the third rotating shaft 62 to rotate, and the suction fan 63 connected to the third rotating shaft 62 rotates accordingly. When the suction fan 63 rotates, it performs an exhaust action, so that the several dust suction holes on the dust suction pipe 68 can extract the dust scattered during the grinding process. Under the suction action of the suction fan 63, the dust is sucked into the dust collection box 65 and finally intercepted by the filter element 66. This design can prevent the dust from flying everywhere.
[0054] The cleaning unit includes a cleaning component and a driving component. The cleaning unit is arranged at the tail end of the automatic intelligent pipe cutting machine 1. The cleaning component is used to clean the debris on the first grinding head 42, the second grinding head 43 and the third grinding head 44. The cleaning component includes a side plate 71, a cleaning plate 72 and a lifting plate 74. The side plate 71 is fixed to the tail end of the automatic intelligent pipe cutting machine 1, the cleaning plate 72 is fixed to the side of the side plate 71, and the side of the cleaning plate 72 is provided with bristles 73. The lifting plate 74 is slidably provided on the automatic intelligent pipe cutting machine 1, and the lifting plate 74 is located on one side of the cleaning plate 72. A plurality of comb teeth 75 are fixed on the lifting plate 74, and the plurality of comb teeth 75 are all arranged opposite the bristles 73.
[0055] The driving assembly includes a winding wheel 81, a connecting rope 82, a sixth gear 83, a third rack 84, an executive member 85, a driving member 86 and a pushing member. The winding wheel 81 is mounted on the top of the side plate 71. One end of the connecting rope 82 is connected to the winding wheel 81, and the other end is connected to the lifting plate 74. The sixth gear 83 is fixedly sleeved on the axle of the winding wheel 81. The executive member 85 is arranged on the side of the side plate 71. The driving member 86 is arranged on the side of the automatic intelligent pipe cutting machine 1. The pushing member is arranged on one side of the movable seat 31. The pusher is arranged opposite to the driving member 86, and the actuator 85 and the driving member 86 are connected by the air supply pipe 87. The third rack 84 is connected to the actuator 85, and the third gear 46 and the sixth gear 83 are meshed with each other. The actuator 85 and the driving member 86 both include a sealing cylinder and a push rod. The push rod is sealingly and slidably connected inside the sealing cylinder, and one end of the push rod extends to the outside of the sealing cylinder. The sealing cylinder and the push rod are connected by a spring. The push rod in the actuator 85 is connected to the third rack 84.
[0056] The push member includes a fixed seat 88, a slot 89, and a push block 810. The fixed seat 88 is fixed to one end of the movable seat 31. The slot 89 is provided on the bottom surface of the fixed seat 88. The push block 810 is slidably disposed in the slot 89. The push block 810 is provided with two inclined surfaces inclined in opposite directions. The push block 810 is connected to the top of the slot 89 by a return spring 811. The two inclined surfaces of the push block 810 are both located outside the slot 89 and are directly opposite to the push rod in the driving member 86.
[0057] When the pipe mouth is being polished, debris will inevitably adhere to the surfaces of the first polishing head 42, the second polishing head 43 and the third polishing head 44. The adhesion of the debris will not only reduce the polishing efficiency of the polishing head, because the attachments will hinder the direct contact between the polishing head and the pipe mouth surface, thereby affecting the uniformity and accuracy of the polishing, but also these debris may cause scratches or damage in the subsequent polishing process, further affecting the polishing quality. In order to avoid this situation, the present invention is designed with a cleaning unit for cleaning the debris attached to the first polishing head 42, the second polishing head 43 and the third polishing head 44. Specifically, when the first polishing head 42, the second polishing head 43 and the third polishing head 44 need to be cleaned, the movable seat 31 moves on the automatic intelligent pipe cutting machine 1, so that the polishing unit moves as a whole. During this process, the second gear 34 will mesh with the second rack 37 and rotate under the action of the second rack 37. When the second rack 37 rotates, it drives the second rotating shaft 33 to rotate, causing the mounting plate 32 and the fixed plate 35 to flip over. When the second gear 34 is separated from the second rack 37, the second rotating shaft 33 rotates 180 degrees, so that the mounting plate 32 and the fixing plate 35 are turned over 180 degrees. In this case, the first grinding head 42, the second grinding head 43 and the third grinding head 44 can be rotated to a position facing the bristles 73. After the turning is completed, the movable seat 31 continues to move until the first grinding head 42, the second grinding head 43 and the third grinding head 44 are in contact with the bristles 73. When the first grinding head 42, the second grinding head 43 When the bristles 73 come into contact with the third grinding head 44, the movable base 31 stops moving, and then the motor 48 starts, driving the first grinding head 42, the second grinding head 43, and the third grinding head 44 to rotate. When the first grinding head 42, the second grinding head 43, and the third grinding head 44 rotate, the bristles 73 brush the first grinding head 42, the second grinding head 43, and the third grinding head 44, and brush off the debris attached to them, thereby cleaning the first grinding head 42, the second grinding head 43, and the third grinding head 44.
[0058] As the moving seat 31 approaches the cleaning plate 72, the push block 810 is squeezed against the push rod in the driving member 86. During this process, the elastic force of the spring in the driving member 86 cannot overcome the elastic force of the return spring 811 above the push block 810, which enables the push block 810 to push the push rod in the driving member 86 to move. When the push rod in the driving member 86 moves, the gas in the sealing cylinder in the driving member 86 can be pressed into the sealing cylinder in the executive member 85 through the gas supply pipe 87, so that the gas pushes the push rod in the executive member 85 to move, and finally the third rack 84 moves. Under the cooperation of the driving member 86 and the executive member 85, as the moving seat 31 approaches the cleaning plate 72, the third rack 84 will move upward and drive the sixth gear 83 to rotate. When the sixth gear 83 rotates, it can drive the winding wheel 81 to rotate, so that the winding wheel 81 reels in the connecting rope 82. When the connecting rope 82 is reeled in, the connecting rope 82 can be The lifting plate 74 is pulled up to move upward. Based on the above process, after the back plate 41 is flipped over, the lifting plate 74 moves just above the cleaning plate 72. After the cleaning work is completed, the back plate 41 is reset under the action of the moving seat 31 and moves in the direction away from the cleaning plate 72. During this process, the driving member 86 performs an air pumping action and extracts the gas in the actuator 85, causing the third rack 84 to move down and reset. When the third rack 84 is reset, it drives the sixth gear 83 to rotate in the opposite direction, so that the winding wheel 81 releases the connecting rope 82. When the connecting rope 82 is released, the lifting plate 74 descends under the action of gravity. During this process, the several comb teeth 75 on the lifting plate 74 can scrape off the debris attached to the bristles 73, thereby cleaning the bristles 73 to ensure the subsequent cleaning effect of the bristles 73 on the first grinding head 42, the second grinding head 43 and the third grinding head 44;
[0059] It is worth noting that guide blocks are fixed at both ends of the lifting plate 74, and two guide rods are fixed on the automatic intelligent pipe cutting machine 1. The two guide blocks are slidably mounted on the two guide rods to provide limit for the up and down movement of the lifting plate 74. In addition, two inclined surfaces are provided on the push block 810. When the push rod in the driving member 86 moves to the limit position, the push rod cannot continue to move. At this time, the push rod will squeeze the inclined surface on the push block 810, causing the push block 810 to move up. This design can avoid motion interference between the push block 810 and the push rod in the driving member 86. It should be pointed out that the moving function of the moving unit and the moving seat 31 is proposed as a prior art, which is not shown in the figure and will not be elaborated on here. Preferably, the moving unit can be moved by the cooperation of a motor, a gear and a rack, or it can be driven by a cylinder.
[0060] The above description is only a preferred specific embodiment of the present invention, but the scope of protection of the present invention is not limited thereto. Any technician familiar with the technical field, within the technical scope disclosed by the present invention, who makes equivalent replacements or changes based on the technical solution and inventive concept of the present invention, should be covered by the scope of protection of the present invention.
Claims
1. A stainless steel pipe cutting machine with segmented processing, characterized in that: Including automatic intelligent pipe cutting machine, moving unit, grinding unit and cleaning unit; The automatic intelligent pipe cutting machine is provided with a feeding module, a supporting fixture and a cutting module; Wherein, the moving unit is arranged on the automated intelligent pipe cutting machine and is used to move the cut steel pipe; wherein the grinding unit includes a bracket assembly, a grinding assembly and a positioning assembly, the grinding assembly includes a back plate, a first grinding head, a second grinding head and a third grinding head, the first grinding head, the second grinding head and the third grinding head are all arranged on the back plate, the first grinding head, the second grinding head and the third grinding head are distributed in a circumferential array around the center position of the back plate, the surface of the first grinding head is flat, the second grinding head is provided with a grinding groove, and the third grinding head is a frustum-shaped structure, the bracket assembly includes a movable seat, a mounting plate, a fixed plate, a connecting frame and a second rack, the movable seat is slidably assembled on the automatic intelligent pipe cutting machine, the mounting plate is arranged above the movable seat, the fixed plate is fixed to the top surface of the mounting plate, a second rotating shaft is provided between the movable seat and the mounting plate, one end of the second rotating shaft is rotatably connected to the movable seat, and the other end is fixedly connected to the mounting plate, a second gear is fixedly sleeved on the second rotating shaft, one end of the connecting frame is fixed on the automatic intelligent pipe cutting machine, and the other end is fixedly connected to the second rack, and the second rack is arranged opposite to the second gear; Wherein, the cleaning unit includes a cleaning component and a driving component, the cleaning unit is arranged at the tail end of the automatic intelligent pipe cutting machine, the cleaning component is used to clean the debris on the first grinding head, the second grinding head and the third grinding head, the cleaning component includes a side plate, a cleaning plate and a lifting plate, the side plate is fixed to the tail end of the automatic intelligent pipe cutting machine, the cleaning plate is fixed to the side of the side plate, the side of the cleaning plate is provided with bristles, the lifting plate is slidably arranged on the automatic intelligent pipe cutting machine, and the lifting plate is located on one side of the cleaning plate, a plurality of comb teeth are fixed on the lifting plate, and the plurality of comb teeth are arranged facing the bristles; The driving assembly includes a winding wheel, a connecting rope, a sixth gear, a third rack, an executive member, a driving member and a pushing member, the winding wheel is mounted on the top of the side plate, one end of the connecting rope is connected to the winding wheel, and the other end is connected to the lifting plate, the sixth gear is fixedly sleeved on the axle of the winding wheel, the executive member is arranged on the side of the side plate, the driving member is arranged on the side of the automatic intelligent pipe cutting machine, the pushing member is arranged at one end of the moving seat, the pushing member is arranged opposite to the driving member, the executive member and the driving member are connected through an air supply pipe, the third rack is connected to the executive member, and the third gear and the sixth gear are meshed with each other; The actuator and the driving member both include a sealing cylinder and a push rod, the push rod is sealingly and slidably connected inside the sealing cylinder, and one end of the push rod extends outside the sealing cylinder, the sealing cylinder and the push rod are connected by a spring, and the push rod in the actuator is connected to the third rack; The pushing member includes a fixed seat, a slot and a pushing block. The fixed seat is fixed to one end of the movable seat. The slot is provided on the bottom surface of the fixed seat. The pushing block is slidably arranged in the slot. Two inclined surfaces with opposite inclined directions are provided on the pushing block. The pushing block is connected to the top of the slot by a reset spring. The two inclined surfaces of the pushing block are both located outside the slot and are arranged opposite to the push rod in the driving member.
2. The segmented stainless steel pipe cutting machine according to claim 1, characterized in that: The movable unit includes a base plate, a top plate, a pipe clamp, a first rack and a servo cylinder. The base plate is slidably assembled on the automatic intelligent pipe cutting machine. The top plate is arranged above the base plate. The pipe clamp is installed on the top surface of the top plate. A first rotating shaft is provided between the base plate and the top plate. One end of the first rotating shaft is rotatably connected to the base plate, and the other end is fixedly connected to the top plate. A first gear is fixedly sleeved on the first rotating shaft. The servo cylinder is installed on the top surface of the base plate. The first rack is fixed to the telescopic end of the servo cylinder, and the first rack and the first gear are meshed with each other.
3. The segmented stainless steel pipe cutting machine according to claim 2, characterized in that: The grinding assembly also includes three shafts, a bracket and a motor. The three shafts are rotatably assembled on the back plate. The three shafts are respectively connected to the first grinding head, the second grinding head and the third grinding head. The bracket is fixed on the side of the back plate. The motor is installed on the bracket. The three shafts are fixedly sleeved with a third gear. The output shaft of the motor is fixedly sleeved with a fourth gear. The three third gears are engaged with the fourth gear.
4. The segmented stainless steel pipe cutting machine according to claim 3, characterized in that: The positioning assembly includes an outer cylinder, an inner rod, a positioning plate, three positioning rods, three positioning ports and a rotating ring. The outer cylinder is fixed to the side of the bracket, and one end of the outer cylinder is open. The outer cylinder passes through the fixing plate and is rotatably connected to the fixing plate. The inner rod is movably inserted in the outer cylinder, and one end of the inner rod extends to the outside of the outer cylinder. The positioning plate is fixedly sleeved on the end of the inner rod located outside the outer cylinder. The three positioning rods are all fixed to the side of the positioning plate, and the three positioning ports are all opened on the fixing plate. The three positioning rods are respectively arranged opposite to the three positioning ports. The rotating ring is rotatably installed on the side of the fixing plate, and the positioning plate and the rotating ring are connected by a connecting spring.
5. The segmented stainless steel pipe cutting machine according to claim 4, characterized in that: The inner surface of the outer cylinder and the outer surface of the inner rod are in contact with each other.
6. The segmented stainless steel pipe cutting machine according to claim 5, characterized in that: A dust suction assembly is provided on the fixed plate, and the dust suction assembly includes an air suction cylinder, a third rotating shaft, an air suction fan, a fifth gear, a dust collection box and a dust suction pipe. The third rotating shaft is rotatably installed on the air suction cylinder, the air suction fan is fixedly sleeved on the third rotating shaft, and the air suction fan is located inside the air suction cylinder, the fifth gear is fixedly sleeved on the third rotating shaft, and the fifth gear and the fourth gear are engaged with each other, the dust collection box is arranged on the bracket, and the dust collection box has a built-in filter element. The air suction cylinder and the dust collection box are connected by a connecting pipe, the dust collection pipe is fixed at the center position of the side of the back plate, and a number of dust suction ports are opened on the dust collection pipe, and the dust collection box and the dust collection pipe are connected by a connecting pipe.
Citation Information
Patent Citations
Spiral steel pipe cutting device
CN222520528U
Stainless steel pipe producing and processing device
CN112935834A
Cutting, chamfering and grinding integrated equipment for special-shaped stainless steel seamless steel pipe
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