Convenient and detachable steel plate roller brush based on semicircular ring brush disc

By using the design of a semi-ring brush disk and a strip connecting seat in the steel plate roller brush, the problem of cumbersome replacement of existing roller brushes is solved, and the convenient replacement of the semi-ring brush disk and higher working efficiency is achieved.

CN120055996APending Publication Date: 2025-05-30ZHEJIANG MOPPER ENVIRONMENTAL TECH CO LTD
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Patent Information

Application Number
CN202510467387.X
Authority / Receiving Office
CN · China
Patent Type
Applications(China)
Current Assignee / Owner
Filing Date
2025-04-15
Publication Date
2025-05-30

AI Technical Summary

Technical Problem

When replacing the bristles of existing steel plate roller brushes, they need to disassemble and install the ring brush plate one by one, which is cumbersome and inconvenient.

Method used

The semi-ring brush disk is adopted and is replaced easily through a bar connecting seat and connector. The two ends of the semi-ring brush disk are clamped in the limit card slot, and stable connection and convenient disassembly are achieved through cuttings and limit rings.

Benefits of technology

It realizes convenient replacement of semi-ring brush disks, simplifies the replacement process and improves work efficiency.

✦ Generated by Eureka AI based on patent content.

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Abstract

The invention discloses a convenient and detachable steel plate roller brush based on semicircular brush discs, which belongs to the technical field of steel plate roller brushes and comprises tubular shafts, the semicircular brush discs mounted on the peripheral sides of the tubular shafts and connecting pieces for connecting the tubular shafts and a plurality of tubular shafts. Limiting strip-shaped grooves extending in the axial direction are symmetrically formed in the outer side of the tubular shaft. The connecting piece comprises a strip-shaped connecting base and an inserting strip, and the strip-shaped connecting base is installed in the limiting strip-shaped groove in a matched mode. When the two ends of the semicircular brush discs are installed in the wide-head holes B, the limiting protruding blocks are correspondingly matched in the limiting holes, and the inserting strips are correspondingly and sequentially inserted into the inserting strip holes and the wide-head holes B in a matched mode, so that the semicircular brush discs are connected with the strip-shaped connecting base; and then the insertion strip is limited through the limiting ring. In the unlocking mode, after the limiting ring is screwed off, the insertion strip is ejected out, the semicircular brush disc is pulled outwards with force, then a new semicircular brush disc is clamped in the limiting clamping groove, and the semicircular brush disc is conveniently replaced.
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Description

Technical Field

[0001] The present invention relates to the technical field of steel plate roller brushes, and specifically to a convenient and detachable steel plate roller brush based on a semi-circular brush disc. Background Art

[0002] During the production and use of steel plates, it is necessary to remove rust from the surface of the steel plates. Existing roller brushes for steel plate rust removal are mostly made by sleeving and installing circular brush discs around the roller shaft of the brush roller. For the above-mentioned existing roller brushes, during use, if local bristles fall off and are severely damaged, and when it is necessary to replace the circular brush disc, the staff needs to disassemble each circular brush disc one by one. After replacing the corresponding circular brush disc, each circular brush disc is gradually installed. This kind of roller brush based on a circular brush disc is rather inconvenient when replacing the bristles. To solve the above problems, the present invention provides a convenient and detachable steel plate roller brush based on a semi-circular brush disc. Summary of the Invention

[0003] Aiming at the above-mentioned existing technical deficiencies, the purpose of the present invention is to provide a convenient and detachable steel plate roller brush based on a semi-circular brush disc, which is installed in a limit strip-shaped groove through a strip-shaped connecting seat, and the semi-circular brush disc is installed on the strip-shaped connecting seat through a connecting piece, realizing the convenient replacement of the semi-circular brush disc and solving the technical problems proposed in the background art.

[0004] To solve the above technical problems, the present invention adopts the following technical solutions: The present invention provides a convenient and detachable steel plate roller brush based on a semi-circular brush disc, including: a tubular shaft, semi-circular brush discs installed on the circumferential side of the tubular shaft, and connecting pieces connecting the tubular shaft and several of the tubular shafts; axially extending limit strip-shaped grooves are symmetrically arranged on the outer side of the tubular shaft; the two limit strip-shaped grooves are spaced 180 degrees along the circumferential direction of the outer side of the tubular shaft to accommodate the installation of two semi-circular brush discs. The connecting piece includes a strip-shaped connecting seat and insertion strips, the strip-shaped connecting seat is fitted and installed in the limit strip-shaped groove, several limit pieces are symmetrically and evenly arranged on both sides of the strip-shaped connecting seat, and adjacent two of the limit pieces form a limit card slot. The semi-circular brush disc is coaxially installed on the outer side of the tubular shaft, and both ends of the semi-circular brush disc are correspondingly clamped in the limit card slot; An insertion strip hole penetrating any one of the limit pieces is opened at the end of the strip-shaped connecting seat, wide-head holes B corresponding to both sides of the insertion strip hole are opened on the side surfaces of both ends of the semi-circular brush disc, and the insertion strips are correspondingly fitted in the insertion strip hole and the wide-head holes B, so that several semi-circular brush discs are connected to the strip-shaped connecting seat.

[0005] Preferably, the semi-circular brush disc is formed by squeezing a plurality of brush filaments between two semi-circular pieces. A notch is formed on the inner side of the end of the semi-circular piece, and the top end of the strip-shaped connecting seat is fitted and installed in the notch. The notch is provided here to ensure a perfect fit with the top end of the strip-shaped connecting seat, and at the same time enable two corresponding semi-circular brush discs to form a complete circular disc, so that there is no obvious gap between the bristles on the outer side of the circular disc, avoiding affecting the cleaning effect of the roller brush.

[0006] Preferably, a limiting hole is formed on the side surface of the end of the semi-circular brush disc. Limiting protrusions are symmetrically arranged between the two side walls of the limiting card slot, and the limiting protrusions are correspondingly fitted in the limiting holes. The surface of the limiting protrusion is an arc surface, so that the limiting protrusion can be clamped in the limiting hole, and it is also convenient to remove the semi-circular brush disc. When the semi-circular brush disc is pulled outwards with force, the semi-circular brush disc can be pulled out. By clamping the two ends of the semi-circular brush disc in the limiting card slot, it is ensured that in the natural state, the semi-circular brush disc can be stably installed outside the tubular shaft. In this clamping method, when the semi-circular brush disc needs to be disassembled, only by increasing the force and pulling the semi-circular brush disc outwards, the semi-circular brush disc can be separated from the tubular shaft, which is convenient and practical.

[0007] Preferably, the inserting hole is composed of a narrow strip hole communicating with a wide head hole A at both ends. The wide head hole B has the same size and corresponding position as the wide head hole A, that is, when the two ends of the semi-circular brush disc are clamped in the limiting card slot, the wide head hole B and the wide head hole A are in corresponding positions, so that the inserting strip can be matched in the wide head hole B and the wide head hole A to realize the stable connection of a plurality of semi-circular brush discs and the strip-shaped connecting seat by the inserting strip. The wide head hole B penetrates the end of the semi-circular brush disc; the wide head hole B is a circular hole and the circular hole communicates with the limiting card slot in the following text. The circular hole is a superior arc circular hole to realize the stable limiting connection of the semi-circular brush disc.

[0008] Preferably, the inserting strip is formed by connecting a wide head part at both ends of a narrow strip. The narrow strip is correspondingly matched with the narrow strip hole, and the wide head part is correspondingly matched with the wide head hole A and the wide head hole B; the cross-section of the wide head part is a superior arc missing circle, and the diameter of the superior arc missing circle is greater than the thickness of the narrow strip, so that the inserting strip can stably connect the corresponding two semi-circular brush discs to the strip-shaped connecting seat.

[0009] Preferably, the strip-shaped connecting seat is fixedly connected to the tubular shaft; by means of welding or screw thread connection, it is ensured that the strip-shaped connecting seat is fixedly installed on the tubular shaft.

[0010] Preferably, the two ends of the tubular shaft are threadedly connected with limiting rings, and the limiting rings tightly abut against both ends of the inserting strip; the inserting strip is limited by the limiting rings, and then the semi-circular brush discs at the ends of the tubular shaft are limited, which is safe and stable.

[0011] Preferably, end caps are fixedly installed inside both ends of the tubular shaft. A connecting ring is provided on the outer side of the end cap. The connecting ring is fixedly connected to the inner side of the tubular shaft, and the connecting ring is fixedly connected to the inner side of the tubular shaft by screws.

[0012] The beneficial effects of the present invention are as follows: When both ends of the semi-circular brush disc are installed in the wide-head hole B in the present invention, the limit bumps are correspondingly matched in the limit holes, and the insertion strips are correspondingly and sequentially inserted and matched in a plurality of insertion strip holes and the wide-head hole B, so that a plurality of semi-circular brush discs are connected to the strip-shaped connecting seat; then the insertion strips are limited by the limit ring. In the unlocking mode, after unscrewing the limit ring, the insertion strips are ejected, and the semi-circular brush disc to be replaced is pulled outwards with force, and then the new semi-circular brush disc is clamped in the corresponding limit card slot, and the insertion strips and the limit ring are reinstalled to realize convenient replacement of the semi-circular brush disc. BRIEF DESCRIPTION OF THE DRAWINGS

[0013] In order to more clearly illustrate the technical solutions in the embodiments of the present invention or the prior art, the following will briefly introduce the drawings required for the description of the embodiments or the prior art. Obviously, the following drawings are only some embodiments of the present invention. For those of ordinary skill in the art, without creative efforts, other drawings can also be obtained based on these drawings.

[0014] Figure 1 It is a schematic structural diagram of a convenient detachable steel plate roller brush based on a semi-circular brush disc provided by the present invention.

[0015] Figure 2 It is a schematic structural diagram of a pair of semi-circular brush discs and an end cap installed on the tubular shaft in the present invention.

[0016] Figure 3 It is a schematic structural diagram of the strip-shaped connecting seat in the present invention.

[0017] Figure 4 It is a schematic structural diagram of the tubular shaft in the present invention.

[0018] Figure 5 It is a schematic structural diagram of the semi-circular brush disc in the present invention.

[0019] Figure 6 For Figure 5 The enlarged view of A in.

[0020] Figure 7 It is a schematic structural diagram of the insertion strip in the present invention.

[0021] Figure 8 It is a schematic structural diagram of the limit ring in the present invention.

[0022] Figure 9 It is a schematic structural diagram of the end cap in the present invention.

[0023] Explanation of the accompanying drawings: 1- tubular shaft, 11- limiting strip groove, 2- semicircular ring brush disc, 21- wide head hole B, 22- semicircular ring piece, 221- notch, 222- limiting hole, 23- brush wire, 3- strip connecting seat, 31- limiting piece, 32- limiting slot, 321- limiting protrusion, 33- inserting strip hole, 331- narrow strip hole, 332- wide head hole A, 4- inserting strip, 41- narrow strip, 42- wide head, 5- limiting ring, 6- end cover, 61- connecting ring. DETAILED DESCRIPTION

[0024] The following will be combined with the drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the present invention. Example

[0025] like Figures 1 to 9 As shown, this embodiment provides a convenient and detachable steel plate roller brush based on a semicircular brush disc, comprising: a tubular shaft 1, a semicircular brush disc 2 installed on the circumference of the tubular shaft 1, and a connecting piece connecting the tubular shaft 1 and a plurality of tubular shafts 1. The outer side of the tubular shaft 1 is symmetrically provided with axially extending limiting strip grooves 11; Figure 4 As shown, the two limiting strip grooves 11 are spaced 180 degrees along the outer circumferential direction of the tubular shaft 1 to accommodate the installation of the two semicircular ring brush discs 2. The end caps 6 are fixedly installed on the inner sides of the two ends of the tubular shaft 1, and the outer sides of the end caps 6 are provided with connecting rings 61, which are fixedly connected to the inner side of the tubular shaft 1; the connecting ring 61 is fixedly connected to the inner side of the tubular shaft 1 by screws.

[0026] See also Figure 3 and Figure 7 As shown, the connecting piece includes a strip-shaped connecting seat 3 and an inserting strip 4. The strip-shaped connecting seat 3 is matched and installed in the limiting strip-shaped groove 11. For details, please refer to Figure 2 As shown, the strip connection seat 3 is fixedly connected to the tubular shaft 1, and the strip connection seat 3 is fixedly installed on the tubular shaft 1 by welding or screw thread connection. A plurality of limit plates 31 are symmetrically arranged on both sides of the strip connection seat 3, and the plurality of limit plates 31 and the strip connection seat 3 are integrally formed, and two adjacent limit plates 31 form a limit slot 32, and the semicircular ring brush disc 2 is coaxially installed on the outside of the tubular shaft 1, and the two ends of the semicircular ring brush disc 2 are correspondingly clamped in the limit slot 32; for details, please refer to Figure 6As shown in the figure, a limiting hole 222 is opened on the side surface of the end of the semi-circular ring brush disc 2. Limiting bumps 321 are symmetrically arranged between the two side walls of the limiting card slot 32. The limiting bumps 321 are correspondingly matched in the limiting hole 222. The surface of the limiting bump 321 is an arc surface, so that the limiting bump 321 can be clamped in the limiting hole 222, and it is also convenient to remove the semi-circular ring brush disc 2. When the semi-circular ring brush disc 2 is pulled outwards with force, the semi-circular ring brush disc 2 can be pulled out; by clamping the two ends of the semi-circular ring brush disc 2 in the limiting card slot 32, it is ensured that in the natural state, the semi-circular ring brush disc 2 can be stably installed outside the tubular shaft 1. In this clamping method, when the semi-circular ring brush disc 2 needs to be disassembled, only by increasing the force to pull the semi-circular ring brush disc 2 outwards can the semi-circular ring brush disc 2 be separated from the tubular shaft 1, which is convenient and practical. An insertion hole 33 penetrating through any one of the limiting pieces 31 is opened at the end of the strip-shaped connecting seat 3. Wide-headed holes B21 corresponding to both sides of the insertion hole 33 are opened on the side surfaces of the two ends of the semi-circular ring brush disc 2. The insertion strip 4 is correspondingly matched in the insertion hole 33 and the wide-headed holes B21, so that a plurality of semi-circular ring brush discs 2 are connected to the strip-shaped connecting seat 3.

[0027] Please refer to Figure 2 and Figure 5 As shown in the figure, the semi-circular ring brush disc 2 is formed by extruding a plurality of brush filaments 23 between two semi-circular ring pieces 22. A notch 221 is opened on the inner side of the end of the semi-circular ring piece 22. The top end of the strip-shaped connecting seat 3 is matched and installed in the notch 221; the notch 221 is provided here to ensure a perfect fit with the top end of the strip-shaped connecting seat 3, and at the same time enable two corresponding semi-circular ring brush discs 2 to form a complete ring disc, so that there is no obvious gap between the bristles on the outside of the ring disc, avoiding affecting the cleaning effect of the roller brush.

[0028] Please refer to Figure 3 、 Figure 5 and Figure 6 As shown in the figure, the insertion hole 33 is composed of a narrow strip hole 331 with wide-headed holes A332 communicated at both ends. The wide-headed hole B21 has the same size and corresponding position as the wide-headed hole A332, that is, when the two ends of the semi-circular ring brush disc 2 are clamped in the limiting card slot 32, the wide-headed hole B21 and the wide-headed hole A332 are in corresponding positions, so that the insertion strip 4 can be matched in the wide-headed hole B21 and the wide-headed hole A332 to realize the stable connection of the insertion strip 4 to a plurality of semi-circular ring brush discs 2 and the strip-shaped connecting seat 3. The wide-headed hole B21 penetrates through the end of the semi-circular ring brush disc 2; specifically, the wide-headed hole B21 is a circular hole and the circular hole communicates with the limiting card slot 32 in the following text. The circular hole is a major arc circular hole to realize the stable limiting connection of the semi-circular ring brush disc 2. For more details, please refer to Figure 7As shown, the insert 4 is formed by connecting the two ends of the narrow strip 41 to the wide heads 42. The two wide heads 42 are connected with respect to the narrow strip 41. The cross-section of the wide head 42 is a circular arc lacking a circle, and the diameter of the circular arc lacking a circle is greater than the thickness of the narrow strip 41, so that the insert 4 stably connects the corresponding two semi-circular ring brush disks 2 to the strip-shaped connecting seat 3. The narrow strip 41 corresponds to and matches the narrow strip hole 331, and the wide head 42 corresponds to and matches the wide head hole A332 and the wide head hole B21. Please refer to Figure 8 As shown, the two ends of the tubular shaft 1 are threadedly connected with the limit rings 5, and the limit rings 5 tightly abut against both ends of the insert 4. By limiting the insert 4 through the limit rings 5, the semi-circular ring brush disk 2 at the end of the tubular shaft 1 is further limited, which is safe and stable.

[0029] When this embodiment is actually used, it has a locking mode and an unlocking mode; in the locking mode, when the two ends of the semi-circular ring brush disk 2 are installed in the wide head hole B21, the limit protrusion 321 corresponds to and matches in the limit hole 222, and the insert 4 corresponds to and is sequentially inserted and matched in a plurality of insert holes 33 and the wide head hole B21, so that a plurality of semi-circular ring brush disks 2 are connected to the strip-shaped connecting seat 3; then the insert 4 is limited by the limit ring 5. In the unlocking mode, after unscrewing the limit ring 5, the insert 4 is ejected, and the semi-circular ring brush disk 2 that needs to be replaced is pulled out forcefully, and then the new semi-circular ring brush disk 2 is snapped into the corresponding limit card slot 32, and the insert 4 and the limit ring 5 are reinstalled to realize the convenient replacement of the semi-circular ring brush disk 2.

[0030] Obviously, those skilled in the art can make various changes and modifications to the present invention without departing from the spirit and scope of the present invention. Thus, if these modifications and variations of the present invention fall within the scope of the claims of the present invention and its equivalent technologies, the present invention is also intended to include these changes and modifications.

Claims

1. A convenient and detachable steel plate roller brush based on a semi-circular brush disc, characterized in that: include: A tubular shaft (1), a semicircular brush disc (2) mounted on the circumference of the tubular shaft (1), and a connecting piece connecting the tubular shaft (1) and a plurality of tubular shafts (1); The outer side of the tubular shaft (1) is symmetrically provided with axially extending limiting strip grooves (11); The connecting member comprises a strip-shaped connecting seat (3) and an inserting strip (4); the strip-shaped connecting seat (3) is matched and mounted in the limiting strip-shaped groove (11); a plurality of limiting plates (31) are symmetrically and evenly arranged on both sides of the strip-shaped connecting seat (3); two adjacent limiting plates (31) form a limiting slot (32); the semi-circular brush disc (2) is coaxially mounted on the outside of the tubular shaft (1), and the two ends of the semi-circular brush disc (2) are correspondingly clamped in the limiting slot (32); The end of the strip-shaped connecting seat (3) is provided with an insertion hole (33) penetrating any of the limiting plates (31); the side surfaces of the two ends of the semi-circular brush disc (2) are provided with wide head holes B (21) corresponding to the two sides of the insertion hole (33); the insertion strip (4) is matched in the insertion hole (33) and the wide head hole B (21) accordingly, so that a plurality of the semi-circular brush discs (2) are connected to the strip-shaped connecting seat (3).

2. The convenient and detachable steel plate roller brush based on a semicircular ring brush disc as claimed in claim 1, characterized in that: The semicircular ring brush disc (2) is formed by squeezing a plurality of brush filaments (23) between two semicircular ring pieces (22), a notch (221) is provided on the inner side of the end of the semicircular ring piece (22), and the top end of the strip-shaped connecting seat (3) is matched and installed in the notch (221).

3. The convenient and detachable steel plate roller brush based on the semicircular ring brush disc as claimed in claim 2 is characterized in that: A limiting hole (222) is provided on the side surface of the end of the semicircular brush disc (2), and limiting protrusions (321) are symmetrically provided between the two side walls of the limiting slot (32), and the limiting protrusions (321) are matched in the limiting hole (222).

4. The convenient and detachable steel plate roller brush based on the semicircular ring brush disc as claimed in claim 3 is characterized in that: The insertion hole (33) is composed of a narrow hole (331) with two ends connected to a wide head hole A (332); the wide head hole B (21) is the same size as the wide head hole A (332) and has a corresponding position; the wide head hole B (21) passes through the end of the semicircular brush disc (2).

5. The convenient and detachable steel plate roller brush based on the semicircular ring brush disc as claimed in claim 4, characterized in that: The insert strip (4) is formed by connecting two ends of a narrow strip (41) to a wide head (42); the narrow strip (41) matches the narrow strip hole (331) correspondingly, and the wide head (42) matches the wide head hole A (332) and the wide head hole B (21) correspondingly.

6. The convenient and detachable steel plate roller brush based on a semicircular ring brush disc as claimed in claim 5, characterized in that: The strip-shaped connecting seat (3) is fixedly connected to the tubular shaft (1).

7. The convenient and detachable steel plate roller brush based on a semicircular ring brush disc as claimed in claim 6, characterized in that: The two ends of the tubular shaft (1) are threadedly connected to limiting rings (5), and the limiting rings (5) are tightly pressed against the two ends of the insert (4).

8. The convenient and detachable steel plate roller brush based on the semicircular ring brush disc as claimed in claim 7, characterized in that: End covers (6) are fixedly mounted on the inner sides of both ends of the tubular shaft (1), and a connecting ring (61) is provided on the outer side of the end cover (6), wherein the connecting ring (61) is fixedly connected to the inner side of the tubular shaft (1).