Rolled material separating device and remote controller spring mounting mechanism
By designing the package material separation device and the remote control spring installation mechanism, the problem of low spring separation efficiency in the production of remote control is solved, automatic assembly is realized, and production efficiency and reliability are improved.
Patent Information
- Application Number
- CN202510375403.2
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2025-03-27
- Publication Date
- 2025-05-30
- Estimated Expiration
- 2045-03-27
AI Technical Summary
During the production and assembly of the remote control, the separation efficiency of the coil spring is low, resulting in long beats and low efficiency.
A roll material separation device is designed, and the material belt is formed by the rolling and the linkage design of the lamination belt recycling wheel set and the conveying wheel set is used to ensure that the lamination belt peeling action is carried out simultaneously with the material belt conveying. The integrated layout of the feeding part and the recycling wheel set optimizes the space utilization rate. At the same time, a remote control spring installation mechanism is proposed, including a jaw assembly, a pressing assembly and a moving assembly, so as to realize the automatic separation and installation of the spring.
Through the synchronously designed material separation device, the feed response time is shortened and the material separation efficiency is improved. The remote control spring installation mechanism realizes automatic assembly of springs, improving assembly efficiency and reliability.
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Figure CN120057660A_ABST
Abstract
Description
Technical Field
[0001] The present invention relates to the technical field of incoming material assembly, and particularly to a coiled material separation device and a remote control spring installation mechanism. Background Art
[0002] In the production and assembly process of remote controls, due to production process requirements, components such as the front shell, liquid crystal, rubber strip, baffle, main board, rear shell, spring, and battery cover need to be assembled for the remote control; among them, to ensure the normal operation of the remote control, the conduction of the battery circuit and the stability of the function, a spring needs to be installed on the injection-molded rear shell inside the battery installation area.
[0003] For the coiled incoming material of the remote control spring, manual labor is required to separate the coiled springs individually and then press them into the injection-molded parts of the remote control rear shell. The peeling efficiency of the coiled spring is low, the cycle time of the post is long, and the efficiency is low. Summary of the Invention
[0004] In order to solve the technical problem of low separation efficiency of separating the spring from the tape in the above-mentioned prior art, the present invention provides a coiled material separation device and a remote control spring installation mechanism.
[0005] The technical solution adopted by the present invention is as follows:
[0006] The present invention provides a coiled material separation device. The coiled material is formed by coiling on a tape. The tape includes a packaging tape and a bonding tape that is adhered to the packaging tape and has materials adhesively pasted at intervals on its inner side. The device includes:
[0007] A reel holder for placing the coiled material, and the coiled material can rotate at the placement position;
[0008] A conveyor wheel set for driving and flattening the tape after the coiled material is unrolled;
[0009] A bonding tape wheel set arranged on one side of the end of the conveyor wheel set for winding the bonding tape passing through the end of the conveyor wheel set, so that the bonding tape is peeled off from the packaging tape at the end of the conveyor wheel set;
[0010] A feeding part provided with a feeding port for taking the material, and the bonding tape passing through the end of the conveyor wheel set is recycled after passing through the feeding port of the feeding part.
[0011] Further, the conveyor wheel set includes: a guiding wheel and a plurality of transverse transmission wheels arranged in sequence. The plurality of transverse transmission wheels are arranged at intervals in the transverse direction. The guiding wheel is close to the reel holder and has a lower horizontal height than the horizontal height of the transverse wheels. Before the coiled material is unrolled, it is in an upward-arching arc shape, and the section from being wound under the guiding wheel to the plurality of transverse transmission wheels is in a downward-arching arc shape.
[0012] Further, the conveying wheel set further includes: a flattening wheel, which is arranged obliquely above the lateral conveying wheel close to the guiding wheel, and its vertical position is adjustable.
[0013] Further, a positioning sensor is provided on the feeding part for detecting whether the material reaches the feeding port.
[0014] The device further includes a packing tape recovery wheel, which is arranged on the other side of the end of the conveyor belt and is used for winding the packing tape passing through the end of the conveying wheel set.
[0015] Further, the fitting tape recovery wheel is located above and to the side of the end of the conveying wheel set, and the packing tape recovery wheel is located below and to the side of the end of the conveying wheel set.
[0016] The present invention also provides a remote control spring installation mechanism, which includes separating the spring by the above-mentioned coiled material separation device, and an inserting mechanism for clamping the spring from the feeding port and installing it on the remote control.
[0017] The inserting mechanism includes:
[0018] a jaw assembly for clamping the spring at the feeding port;
[0019] a pressing assembly for pre-pressing and pressing the spring placed on the remote control after the jaw assembly is released;
[0020] a moving assembly for driving the jaw assembly to move for material taking and placing, and at the same time driving the pressing assembly to move to the pre-pressing position and the pressing position.
[0021] The jaw assembly is arranged on the mounting plate and includes:
[0022] a fixed clamping block, which is fixed on the mounting plate and is provided with a vertical clamping surface;
[0023] a movable clamping cylinder, which is provided with a movable clamping block and can drive the two spaced clamping parts of the movable clamping block to be close to or away from the clamping part of the fixed clamping block.
[0024] The pressing assembly includes:
[0025] a pre-pressing part, which is arranged on the mounting plate, its pre-pressing block is arranged vertically, and the fixed clamping block is arranged obliquely so that a space is left above between the fixed clamping block and the movable clamping block, and the pre-pressing block is located in this space before pressing and pre-presses through the gap between the movable clamping blocks away from the fixed clamping block during pressing;
[0026] a pressing part, which is arranged on the mounting plate, its pressing block is arranged vertically and can be pressed downward.
[0027] The moving component includes: an X-axis translation module, a Y-axis translation module, a Z-axis feeding motor, a rotating motor, and a mounting plate; the X-axis translation module is installed on the Y-axis translation module and can be driven by the Y-axis translation module to translate along the Y-axis. The Z-axis feeding motor is installed on the X-axis translation module and can be driven by the X-axis translation module to translate along the X-axis. The rotating motor is installed on the Z-axis feeding motor and is driven by the Z-axis feeding motor to translate along the Z-axis. The mounting plate is installed on the rotating shaft of the rotating motor and is used to install the jaw component and the pressing component.
[0028] Compared with the prior art, the present invention has the following advantages:
[0029] 1. Through the linkage design of the fitting belt recovery wheel set and the conveyor wheel set, it is ensured that the fitting belt peeling action is synchronized with the tape feeding. The integrated layout of the feeding part and the recovery wheel set optimizes the space utilization rate, enabling the material to enter the ready-to-use state immediately after peeling, shortening the feeding response time. During the fitting belt peeling process, the rotation speed of the recovery wheel set matches the conveying speed of the conveyor wheel set to prevent the fitting belt from being overstretched or broken. The open design of the feeding port adapts to various material taking methods, improving the compatibility of the device.
[0030] 2. Through the inclined surface design above the fixed clamp block, a vertical pressing channel is reserved for the pre-pressing block. The pre-pressing block has a clearance fit with the inclined surface to ensure no structural interference during the pre-pressing stage. The vertical superposition force application mode of pre-pressing and final pressing effectively improves the perpendicularity and reliability of spring assembly. BRIEF DESCRIPTION OF THE DRAWINGS
[0031] In order to more clearly illustrate the technical solutions in the embodiments of the present invention, the following will briefly introduce the drawings required for use in the embodiments or the prior art descriptions. Obviously, the drawings in the following descriptions are only some embodiments of the present invention. For those of ordinary skill in the art, without creative efforts, other drawings can also be obtained based on these drawings.
[0032] Figure 1 is the front view of the roll material separation device in the embodiment of the present invention;
[0033] Figure 2 is the three-dimensional structure diagram of the roll material separation device in the embodiment of the present invention;
[0034] Figure 3 is the top view of the roll material separation device in the embodiment of the present invention;
[0035] Figure 4 is the side view of the roll material separation device in the embodiment of the present invention;
[0036] Figure 5is a three-dimensional structural diagram of a remote control spring mounting mechanism in an embodiment of the present invention;
[0037] Figure 6 is a side view of a remote control spring mounting mechanism according to an embodiment of the present invention;
[0038] Figure 7 is a top view of the insertion mechanism in the embodiment of the present invention away from the package material separation device;
[0039] Figure 8 is a top view of the insertion mechanism in an embodiment of the present invention close to the package material separation device;
[0040] Figure 9 is a side view of a rotating electrical machine and its connecting components in an embodiment of the present invention;
[0041] Figure 10 is a three-dimensional structural diagram of a rotating electrical machine and its connecting components in an embodiment of the present invention;
[0042] 1. Back panel;
[0043] 2. Material tray rack;
[0044] 31. Guide wheel; 32. Transverse transmission wheel; 321. Transmission motor; 33. Smoothing wheel;
[0045] 41. Laminating belt recovery wheel; 42. Recovery guide wheel;
[0046] 5. Feeding department;
[0047] 51. Feeding port;
[0048] 6. Material strip;
[0049] 61. Laminating tape; 62. Spring; 63. Packing tape;
[0050] 71. Gripping jaw assembly;
[0051] 711, fixed clamping block; 7111, clamping surface; 712, movable clamping block; 7122, clamping portion;
[0052] 72. Pressing assembly; 721. Pre-pressing block; 722. Pressing block;
[0053] 73. Mobile components;
[0054] 731, X-axis translation module; 732, Y-axis translation module; 733, Z-axis feed motor; 734, rotation motor; 735, mounting plate. DETAILED DESCRIPTION
[0055] In order to make the technical problems, technical solutions and beneficial effects to be solved by the present invention more clear and understandable, the present invention will be further described in detail below with reference to the accompanying drawings and embodiments. It should be understood that the specific embodiments described herein are only used to explain the present invention and are not used to limit the present invention.
[0056] The principle and structure of the present invention will be described in detail below with reference to the accompanying drawings and embodiments.
[0057] In the production and assembly process of a remote control, in order to ensure the reliability of the battery circuit conduction, a conductive spring needs to be installed in the battery compartment of the rear shell injection molding part. The current process has the following technical bottlenecks: the incoming coiled spring is in a continuously spiral wound state, and it relies on manual operation for monomer separation and positioning press-fitting. In actual operation, the operator needs to manually peel off the monomer spring and press it into the card slot. Limited by the spiral wound structure, the manual separation process is cumbersome, and the peeling action needs to be adjusted repeatedly; moreover, the manual force application is likely to cause spring deformation, resulting in poor contact with the battery contact or failure of the card slot fit; in addition, the separation and press-fitting need to be operated step by step, and the secondary positioning process prolongs the assembly cycle and affects the overall efficiency of the production line. There is an urgent need to realize the integrated operation of the spring separation and press-fitting processes through automated process improvement.
[0058] In response to this, as Figures 1 to 4 shown, the present invention proposes a coiled material separation device for separating coiled materials. The coiled materials are formed by coiling a material tape 6, and the material tape 6 includes a packaging tape 63, materials (specifically, springs 62) placed at intervals on the packaging tape, and a bonding tape 61 that adheres to the packaging tape to fix and bond the materials;
[0059] The coiled material separation device includes: a material tray rack 2, a transmission wheel group, a bonding tape wheel group (or a bonding tape recovery wheel group), and a feeding part 5. Among them: the material tray rack 2 is provided with a placement position for carrying the coiled material, and the coiled material can freely rotate around its own axis at the placement position to realize the continuous unfolding of the material tape. The transmission wheel group is arranged in sequence along the unfolding direction of the material tape, and is used for leveling the material tape after the coiled material is unfolded and maintaining the stability of the transmission path. The bonding tape recovery wheel group includes at least two recovery wheels, which are arranged above the end of the transmission wheel group. The recovery wheels wind the bonding tape peeled from the surface of the packaging tape through rotational movement, and the peeling operation starts from the material tape separation point corresponding to the end of the transmission wheel group. The feeding part 5 is installed between two adjacent recovery wheels of the bonding tape recovery wheel group, and a material temporary storage area is formed inside it. The feeding port 51 faces outward, facilitating the manipulator or manual access to the exposed materials.
[0060] During the working process, when the wound material is unwound and expanded on the reel rack 2, the traveling direction is corrected by the conveyor wheel group, and the wrinkles of the tape are eliminated. When the tape travels to the end of the conveyor wheel group, the traction force generated by the inclined installation of the bonding tape recovery wheel causes the bonding tape to gradually separate from the packaging tape along the inclined angle. At this time, the bonding tape moves upward, driving the unpeeled material to rise synchronously to the position directly above the feeding port 51 for positioning. The mechanical gripper or manual operation can grab the material from the feeding port 51 to complete the material taking action. After being peeled off, the bonding tape bypasses the guiding groove on the side wall of the feeding port 51 and is wound and collected by the bonding tape recovery wheel 41; the packaging tape drops downward under the action of gravity (or the action of the recovery wheel).
[0061] Through the linkage design of the bonding tape recovery wheel group and the conveyor wheel group, this device ensures that the bonding tape peeling action is synchronized with the tape conveying. The integrated layout of the feeding part 5 and the recovery wheel group optimizes the space utilization rate, enabling the material to enter the ready-to-use state immediately after peeling and shortening the feeding response time. During the bonding tape peeling process, the rotation speed of the recovery wheel group matches the conveying speed of the conveyor wheel group to prevent the bonding tape from being overstretched or broken. The open design of the feeding port 51 adapts to various material taking methods, enhancing the compatibility of the device.
[0062] In a specific embodiment, the reel rack 2, the conveyor wheel group, the bonding tape recovery wheel 41, and the feeding part 5 are all installed on an upright backboard 1. The reel rack 2 is fixed at a position near the front end of the top of the upright backboard 1, and the rotation axis of its material placement position is perpendicular to the plane of the backboard 1. The conveyor wheel group is arranged horizontally along the backboard 1, including a guiding wheel 31 near the reel rack 2 and multiple horizontal transmission wheels 32. The guiding wheel 31 is installed at a position slightly below the front end of the backboard 1, and the multiple horizontal transmission wheels 32 are horizontally and evenly spaced along the backboard 1 and their horizontal heights are all higher than that of the guiding wheel 31. The bonding tape recovery wheel 41 is installed at the upper part of the back end of the backboard 1, and its rotation axis forms an inclined angle with the plane of the backboard 1. The feeding part 5 is fixed at the upper part of the back end of the backboard 1 and is lower than the bonding tape recovery wheel 41. Its feeding port 51 faces the outside of the back end. A recovery guiding wheel 42 of the bonding tape recovery wheel group is provided below the feeding port 51. The recovery guiding wheel 42 is located obliquely above the end horizontal transmission wheel 32 and forms a separation angle with the axis of this transmission wheel.
[0063] When the wound material is unwound from the reel rack 2, it first passes under the guiding wheel 31 to form a downward-arching arc section, and then winds above the horizontal transmission wheels 32 to form an upward-arching arc section. The alternately bent path causes the tape to naturally generate periodic tension changes during the conveying process, eliminating local wrinkles. It can disperse the stress of the tape and reduce the risk of deformation or breakage caused by single-point stress. This design simplifies the structure of the conveyor wheel group while improving the flatness and stability of the tape unwinding, especially suitable for continuous separation operations of flexible or deformable materials.
[0064] In a preferred embodiment, the leveling wheel 33 is located obliquely above the transverse transmission wheel 32 closest to the guide wheel 31, and its upper and lower positions are adjustable to adapt to the thickness change of the material belt, and its fixed position can be changed by screw fixing. At least one of the multiple transverse transmission wheels 32 is a driving wheel, and the rest are driven wheels. The driving wheel pulls the material belt to move through a driving mechanism (such as a transmission motor 321).
[0065] The adjustable design of the smoothing wheel 33 can adapt to strips of different materials or thicknesses, ensuring that the surface smoothness of the strip meets the precision requirements before stripping.
[0066] In a further embodiment, a position sensor is provided on the feeding part 5, and the position sensor is arranged at a preset detection position of the feeding port 51, and is fixed by embedded installation or an adjustable bracket, and is used to monitor in real time whether the material reaches the access area of the feeding port 51. The position sensor can adopt a photoelectric sensing or infrared detection method, and its sensing range covers the surface of the material temporary storage area corresponding to the feeding port 51.
[0067] During operation, when the material on the laminating belt 61 is conveyed to the feeding part 5 by the conveying wheel group, the in-place sensor continuously scans the surface of the material temporary storage area. If it is detected that the material has reached the set position of the feeding port 51, the sensor triggers a signal and feeds back to the control system to notify the external device to perform the material picking action; if the material is not detected to be in place, the subsequent peeling and conveying operations are delayed to avoid empty supply or material accumulation.
[0068] The device ensures that the material is always in a stable position for retrieval after separation through the precise detection function of the in-place sensor, preventing the failure of retrieval due to lack of material or material deviation at the feed port 51. The linkage design of the induction signal and the control system realizes the automation of the feeding rhythm, reduces the manual monitoring link, and improves the continuity of the separation operation.
[0069] Specifically, the package material separation device proposed in the present invention also includes: a packaging tape recovery wheel (not shown in the figure), which is arranged on the lower side of the end of the conveying wheel group, connected by an independent driving mechanism or a linkage transmission mechanism, and is used to wind the packaging tape after the bonding tape is peeled off. The rotation speed of the packaging tape recovery wheel matches the conveying speed of the conveying wheel group, ensuring that the packaging tape remains in a tensioned state after the material is peeled off and is smoothly recovered along a preset path. When the bonding tape is peeled off by the recovery wheel group, the packaging tape continues to move toward the end of the conveying wheel group. The packaging tape recovery wheel starts synchronously and rotates at the same linear speed as the conveying wheel group, pulling the peeled packaging tape downward from the end of the conveying wheel group and winding it neatly on the surface of the recovery wheel.
[0070] By adding a packaging tape recovery wheel, the packaging tape and the laminating tape can be recovered independently in both directions, avoiding the subsequent processing difficulties caused by the mixing and entanglement of the two materials. The independent drive design of the packaging tape recovery wheel can adjust the recovery tension according to actual needs to prevent the packaging tape from loosening or over-stretching during the recycling process.
[0071] Preferably, the recovery wheel in the laminating tape recovery wheel group is located on the upper side of the end of the conveying wheel group, and the rotation direction and speed are controlled by an independent driving mechanism; the packaging tape recovery wheel is located on the lower side of the end of the conveying wheel group, and its axis is symmetrically distributed with the axis of the laminating tape recovery wheel 41. The winding direction of the laminating tape recovery wheel 41 is opposite to the rotation direction of the packaging tape recovery wheel, so that the peeled laminating tape is rolled up, and the packaging tape is rolled down, and the two form a vertical spatial separation path at the end of the conveying wheel group. When the material tape moves to the end of the conveying wheel group, the laminating tape recovery wheel 41 and the packaging tape recovery wheel are started synchronously. The laminating tape recovery wheel 41 rotates upward at a speed matching the material tape conveying, and vertically pulls and separates the peeled laminating tape from the surface of the packaging tape; at the same time, the packaging tape recovery wheel rotates downward at the same linear speed, and pulls and recovers the peeled packaging tape from the lower side of the end of the conveying wheel group. The synchronous action of the two ensures that there is no residual pulling of the laminating tape and the packaging tape at the separation point, and the recovery paths do not interfere with each other.
[0072] The vertical symmetrical layout of the laminating tape and packaging tape recovery wheels realizes the vertical separation and recovery of the two materials, completely eliminating the risk of entanglement and mixing. The upward winding path of the laminating tape and the downward winding path of the packaging tape form a two-way recovery channel, optimizing the streamlined working space after material separation. The independent drive design of the dual recovery wheels can adjust the winding tension separately, adapt to the mechanical properties of laminating tapes and packaging tapes of different materials, and prevent material tearing or slipping.
[0073] like Figures 5 to 8 As shown, the present invention also proposes a remote control spring installation mechanism, including the above-mentioned coil material separation device separating springs, and an insertion mechanism for clamping springs from a feed port 51 and installing them on a remote control. Among them: the feed port 51 of the coil material separation device is a vertical slot structure for directional output of continuous springs.
[0074] The insertion mechanism includes a clamping jaw assembly 71, a pressing assembly 72 and a moving assembly 73. The clamping jaw assembly 71 and the pressing assembly 72 are fixed to the bottom surface of a horizontally arranged mounting plate 735. The clamping jaw assembly 71 is used to grab the spring. The pressing assembly 72 includes a pre-pressing cylinder and a final-pressing cylinder. A pre-pressing head is provided at the end of the pre-pressing cylinder, and a wedge-shaped guide block is provided at the end of the final-pressing cylinder. The two are arranged laterally and spaced apart along the bottom surface of the mounting plate 735. The moving assembly 73 includes a horizontal moving module and a vertical lifting module. The horizontal moving module drives the mounting plate 735 to translate between the feed port 51 and the remote control assembly station, and the vertical lifting module controls the lifting stroke of the clamping jaw assembly 71 and the pressing assembly 72.
[0075] Through the vertical notch and the vertical clamping cooperation of the jaw assembly 71, the mechanism ensures the stable axis of the spring during the transfer process. The design of step-by-step execution of pre-pressing and final pressing can accurately control the assembly angle. The compact layout on the bottom surface of the horizontal mounting plate 735 enables the clamping and pressing actions to be completed coherently in a single movement, significantly improving the assembly efficiency.
[0076] As Figure 9 、 Figure 10 shown, the jaw assembly 71 is arranged on the mounting plate 735 and includes: a fixed clamping block 711 and a movable clamping cylinder (or an actuating motor is used). Among them: The fixed clamping block 711 is fixedly installed at the middle position on the bottom surface of the mounting plate 735, and a vertical clamping surface 7111 is machined on one side thereof. The movable clamping cylinder is horizontally installed on the side of the fixed clamping block 711, and the end of its piston rod is connected to the movable clamping block 712. The movable clamping block 712 is in an inverted U shape, and two parallel clamping parts 7122 of the movable clamping block 712 extend downward to form a cantilever structure. The distance between the two clamping parts 7122 matches the two elastic parts of the spring. The movable clamping cylinder can drive the movable clamping block 712 to move horizontally, so that the two clamping parts 7122 and the clamping surface 7111 of the fixed clamping block 711 form a closed or open state. When the cylinder contracts, the two clamping parts 7122 approach the clamping surface 7111 synchronously and clamp the spring from both sides; when the cylinder extends, the clamping parts 7122 are separated from the clamping surface 7111 to release the spring.
[0077] Through the spatial avoidance design of the inverted U-shaped clamping part 7122 and the vertical notch, the jaw assembly 71 can be inserted into the material without interference. The cantilever clamping part 7122 shortens the clamping force arm, improves the clamping stability and reduces the overall size of the mechanism.
[0078] In a specific embodiment, as Figure 9 、 Figure 10 shown, the pressing assembly 72 includes: a pre-pressing part and a pressing part.
[0079] Above the clamping surface 7111 of the fixed clamping block 711 is an inclined surface, so that a wedge-shaped space that is wider at the top and narrower at the bottom is formed between the fixed clamping block 711 and the movable clamping block 712. The pre-pressing part includes a vertically arranged pre-pressing cylinder, and a pre-pressing block 721 is installed at the end of its piston rod. In the initial contracted state of the pre-pressing cylinder, the pre-pressing block 721 hangs above the inclined surface of the movable clamping block 712. The pressing part includes a pressing cylinder vertically fixed to the side of the mounting plate 735, and a pressing block 722 is installed at the end of its piston rod.
[0080] When the movable clamping cylinder drives the inverted U-shaped movable clamping block 712 to move horizontally backward to release the spring, the pre-pressing cylinder drives the pre-pressing block 721 to press vertically downward. It vertically passes through the gap between the movable clamping block 712 and the fixed clamping block 711, and applies a pre-pressure to the top of the spring. Subsequently, the pressing cylinder drives the pressing block 722 to punch downward at high speed, and presses the spring completely into the buckle structure of the remote control installation groove.
[0081] Through the inclined surface design above the fixed clamping block 711, this structure reserves a vertical downward pressing channel for the pre-pressing block 721. The pre-pressing block 721 is in clearance fit with the inclined surface to ensure no structural interference during the pre-pressing stage. The vertical superposition force application mode of pre-pressing and final pressing effectively improves the verticality and reliability of spring assembly.
[0082] In a specific embodiment, the moving component 73 includes: an X-axis translation module 731, a Y-axis translation module 732, a Z-axis feeding motor 733, a rotating motor 734, and a mounting plate 735.
[0083] Among them: The guide rail of the Y-axis translation module 732 is horizontally fixed on the frame base. The X-axis translation module 731 is vertically installed on the moving end of the Y-axis translation module 732 through a slider and is driven by the Y-axis translation module 732 to move horizontally along the Y-axis. The Z-axis feeding motor 733 is horizontally fixed on the moving end of the X-axis translation module 731 through a bracket. A rotating motor 734 is installed at the end of its output shaft. It is driven by the X-axis translation module 731 to move longitudinally along the X-axis. The housing of the rotating motor 734 is flange-connected to the output shaft flange of the Z-axis feeding motor 733. Its rotating shaft extends vertically downward and is rigidly connected to the mounting plate 735, so that the mounting plate 735 can be vertically lifted and lowered with the Z-axis feeding motor 733, and at the same time, it can be angle-adjusted around the Z-axis through the rotating motor 734.
[0084] During the working process, the Y-axis translation module 732 first drives the X-Z axis assembly to move horizontally above the feeding port 51 of the roll material separation device. The Z-axis feeding motor 733 lowers the mounting plate 735 to insert the jaw assembly 71 into the vertical notch to pick up the material. After the material picking is completed, the X-axis translation module 731 moves longitudinally to the remote control assembly station, and the rotating motor 734 adjusts the orientation of the mounting plate 735 according to the angle of the installation groove. When the Z-axis feeding motor 733 descends for the second time, the jaw assembly 71 releases the spring and cooperates with the translation operation to complete the assembly by the pressing assembly 72. Subsequently, each module cooperates to reset and enters the next cycle.
[0085] Through the combination of degrees of freedom of three-axis translation and rotation, the precise positioning and angular adaptation of the jaw assembly 71 and the pressing assembly 72 in three-dimensional space are achieved. The linkage design of the rotating motor 734 and the Z-axis lifting can synchronously adjust the spring assembly angle during the vertical pressing process to adapt to the installation slots of different models of remote controls. The composite motion path planning of multiple modules ensures collision-free transfer of the spring from separation to assembly, greatly improving the assembly compatibility of products with complex structures.
[0086] It should be noted that the terms used above are only for describing specific embodiments and are not intended to limit the exemplary embodiments according to the present invention. As used herein, unless the context clearly indicates otherwise, the singular forms are also intended to include the plural forms. In addition, it should be understood that when the terms "comprise" and / or "include" are used in this specification, they specify the presence of features, steps, operations, devices, components, and / or combinations thereof.
[0087] In the description of the present invention, it should be understood that the orientation or positional relationships indicated by orientation words such as "front, rear, up, down, left, right", "lateral, vertical, perpendicular, horizontal" and "top, bottom" are usually based on the orientation or positional relationships shown in the drawings, and are only for the convenience of describing the present invention and simplifying the description. Without contrary description, these orientation words do not indicate and imply that the device or element referred to must have a specific orientation or be constructed and operated in a specific orientation, and thus should not be construed as limiting the protection scope of the present invention; the orientation words "inside, outside" refer to the inside and outside relative to the contour of each component itself.
[0088] For the convenience of description, spatial relative terms such as "above...", "over...", "on the upper surface of...", "above" can be used here to describe the spatial positional relationship between a device or feature shown in the figure and other devices or features. It should be understood that the spatial relative terms are intended to include different orientations in use or operation in addition to the orientation described in the figure for the device. For example, if the device in the figure is inverted, the device described as "above other devices or structures" or "over other devices or structures" will then be positioned "below other devices or structures" or "under other devices or structures". Thus, the exemplary term "above..." can include both the orientations of "above..." and "below...". The device can also be positioned in other different ways (rotated 90 degrees or in other orientations), and the corresponding explanations for the spatial relative descriptions used here will be made.
Claims
1. A device for separating rolled materials, wherein the rolled materials are formed by rolling a material belt, and the material belt comprises a packaging belt, and a bonding belt which is bonded to the packaging belt and has materials bonded to the inner side at intervals, characterized in that: The device includes: A material tray rack, used for placing the packaged material, and the packaged material can rotate at the placement position; A conveying wheel set, used for conveying and flattening the material strip after the rolled material is unrolled; A laminating belt wheel set is arranged at one side of the end of the conveying wheel set, and is used to wind the laminating belt passing through the end of the conveying wheel set, so that the laminating belt is peeled off from the packaging belt at the end of the conveying wheel set; The feeding part is provided with a feeding port for taking materials, and the bonding belt at the end of the conveying wheel group passes through the feeding port of the feeding part for recycling.
2. The package material separation device according to claim 1, characterized in that: The conveying wheel group includes: a guide wheel and a plurality of transverse transmission wheels which are arranged in sequence, the plurality of transverse transmission wheels are arranged at intervals in the transverse direction, the guide wheel is close to the material tray frame, and its horizontal height is lower than that of the transverse wheels, the rolled material is in an upwardly arched arc before being unfolded, and is in a downwardly arched arc from the section below the guide wheel to the plurality of transverse transmission wheels.
3. The package material separation device according to claim 2, characterized in that: The transmission wheel group further includes a leveling wheel, which is arranged obliquely above the transverse transmission wheel close to the guide wheel and has an adjustable up and down position.
4. The package material separation device according to claim 1, characterized in that: The feeding part is provided with an arrival sensor for detecting whether the material reaches the feeding port.
5. The package material separation device according to claim 1, characterized in that: It also includes a packaging tape recovery wheel, which is arranged on the other side of the end of the conveyor belt and is used for winding and recovering the packaging tape passing through the end of the conveyor wheel group.
6. The package separation device according to claim 5, characterized in that: The laminating belt wheel group is located on the upper side of the end of the conveying wheel group, and the packaging belt recovery wheel is located on the lower side of the end of the conveying wheel group.
7. A remote control spring mounting mechanism, characterized in that: It comprises a package material separation device for separating springs as described in any one of claims 1 to 6, and an insertion mechanism for clamping springs from the feed port and installing them on a remote control.
8. The remote controller spring mounting mechanism according to claim 7, characterized in that: The insertion mechanism comprises: A clamping jaw assembly, used for clamping the spring of the feed port; A pressing assembly, used for pre-pressing and pressing a spring placed on the remote controller after the clamping jaw assembly is released; The moving assembly is used to drive the clamping jaw assembly to move to pick up and release materials, and at the same time drive the pressing assembly to move to the pre-pressing position and the pressing position.
9. The remote controller spring mounting mechanism according to claim 8, characterized in that: The clamping jaw assembly is arranged on a mounting plate and comprises: A fixed clamping block, fixed on the mounting plate and provided with a vertical clamping surface; The movable clamping cylinder is provided with a movable clamping block and can drive two spaced clamping parts of the movable clamping block to be close to or away from the clamping part of the fixed clamping block.
10. The remote controller spring mounting mechanism according to claim 9, characterized in that: The pressing component comprises: The pre-pressing part is arranged on the mounting plate, wherein the pre-pressing block is arranged vertically, and the fixed clamping block is arranged obliquely so as to leave a space above the clamping surface of the fixed clamping block and the movable clamping block, the pre-pressing block is located in the reserved space before pressing, and the pre-pressing is performed from the gap between the movable clamping block and the fixed clamping block when pressing; The pressing part is arranged on the mounting plate, and the pressing block thereof is arranged vertically and can be punched downward.
11. The remote controller spring mounting mechanism according to claim 8, characterized in that: The moving assembly includes: an X-axis translation module, a Y-axis translation module, a Z-axis feed motor, a rotating motor and a mounting plate; the X-axis translation module is mounted on the Y-axis translation module, and can be driven to translate along the Y-axis through the Y-axis translation module; the Z-axis feed motor is mounted on the X-axis translation module, and can be driven to translate along the X-axis through the X-axis translation module; the rotating motor is mounted on the Z-axis feed motor, and can be driven to translate along the Z-axis through the Z-axis feed motor; the mounting plate is mounted on the rotating shaft of the rotating motor, and is used to mount the clamping jaw assembly and the pressing assembly.
Citation Information
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