Double-arm hoisting equipment for spraying storage dome
By designing a double-arm lifting equipment for storage domes, the liftable nested tower body and rotatable tower body slewing lifting platform are used to solve the problem of low unilateral spraying efficiency of existing equipment, achieving all-round spraying operations for dome storage, and improving construction efficiency and safety.
Patent Information
- Application Number
- CN202510100153.1
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2025-01-22
- Publication Date
- 2025-05-30
AI Technical Summary
Most of the existing equipment for spraying dome storage is equipped with a platform on the boom of the car crane, which can only be sprayed on one side, which is inefficient in work.
A double-arm lifting equipment for storage dome spraying is designed, adopting a liftable nested tower body and a rotatable tower body slewing lifting platform, and a slewing platform is set on both sides of the tower body slewing lifting platform to realize multi-dimensional spraying operations.
Through the design of the double-arm lifting equipment, the all-round swing spraying operation of the storage dome is achieved, greatly improving construction efficiency and ensuring the safety of the operators.
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Figure CN120057777A_ABST
Abstract
Description
Technical Field
[0001] The present invention relates to the technical field of lifting machinery, and particularly relates to a double-arm lifting device for spraying a storage dome. Background Art
[0002] The shell structure of a dome storage can better achieve the effect of storing a large amount of goods with less building materials, thereby reducing the consumption of unnecessary natural resources. The construction cost can be saved by more than 10% compared with traditional silos of the same storage capacity. During construction and operation, dome storage can effectively control potential pollutants. Its unique construction method avoids the generation of a large amount of construction waste, and construction inside the silo also effectively reduces dust emissions, making the construction more green, energy-saving and environmentally friendly.
[0003] After the dome storage is built, it is necessary to spray concrete on the whole to minimize and eliminate the condensation problem caused by moisture in the stored products, keep the silo structure dry, and enhance the durability of the silo structure. Most of the existing equipment for spraying dome storage is to set a platform on the boom of a truck crane, which is equivalent to only being able to spray one side and then the other side after spraying. The work efficiency is low. Therefore, it is necessary to design a double-arm lifting device for spraying a storage dome, which can realize all-round rotary spraying operations on the working surfaces of storage silo walls with different diameters, improve the spraying efficiency, and ensure the safety of operators. Summary of the Invention
[0004] To solve the above technical problems, the present invention provides a double-arm lifting device for spraying a storage dome, which is provided with a rotatable tower slewing and lifting platform on a liftable nested tower body, and slewing platforms are arranged on both sides of the tower slewing and lifting platform to realize multi-directional spraying operations, greatly improving the construction efficiency.
[0005] The present invention adopts the following technical solutions:
[0006] A double-arm lifting device for spraying a storage dome, comprising a tower slewing and lifting platform, a crane, a nested tower body, a tower jacking system, a foundation chassis, and a single-jib gin pole; the foundation chassis is arranged on the ground; the nested tower body is arranged on the foundation chassis and is formed by nesting a plurality of tower standard sections; the tower jacking system is connected between the foundation chassis and the nested tower body; the tower slewing and lifting platform is rotationally matched with the nested tower body, and comprises a slewing and lifting assembly and slewing platforms located on both sides of the slewing and lifting assembly; the crane is arranged on the slewing platform; the single-jib gin pole is arranged on the tower slewing and lifting platform.
[0007] Preferably, the tower slewing and lifting platform further comprises an electric hoist and an adjustable platform, the electric hoist is movably matched with the slewing platform, and the adjustable platform is slidably matched with the end of the slewing platform.
[0008] Preferably, the slewing and lifting assembly consists of an upper support, a slewing bearing, an oil cylinder and a lower support. The lower end of the oil cylinder is connected to the lower support, and the upper end of the oil cylinder is connected to the end of the nested tower body. The upper end of the lower support is rotatably fitted with the slewing bearing, and the upper support is provided on the slewing bearing. The slewing platform is connected to the upper support.
[0009] Preferably, the nested tower body includes 5 tower body standard sections, namely the first tower body standard section, the second tower body standard section, the third tower body standard section, the fourth tower body standard section, and the fifth tower body standard section, and their sizes decrease in sequence; the bottom of the fifth tower body standard section is connected to the foundation chassis.
[0010] Preferably, the tower body jacking system includes a first multi-stage oil cylinder and a second multi-stage oil cylinder. The two ends of the first multi-stage oil cylinder are respectively connected to the foundation chassis and the first tower body standard section, and the two ends of the second multi-stage oil cylinder are respectively connected to the fifth tower body standard section and the third tower body standard section.
[0011] Preferably, the slewing platform is of a detachable design.
[0012] Preferably, the slewing platform is at least a double-layer platform structure. The adjacent platform structures are connected and fixed by diagonal rods. Each layer of the platform structure includes two parallel cross bars and several longitudinal bars located between the two parallel cross bars; the adjacent longitudinal bars are connected by L-shaped bars. The two end points of the L-shaped bar are connected to one longitudinal bar, and the inflection point of the L-shaped bar is connected to the other longitudinal bar.
[0013] Preferably, the single-boom gin pole includes a hook, a boom, a gin pole oil cylinder, a tower top, an upper bracket, a lower bracket and a standard section; the standard section is arranged on the side of the upper support, the lower bracket is arranged on the standard section, the upper bracket is rotatably fitted on the lower bracket, the tower top is located on the upper bracket, the boom is hinged to the tower top, the gin pole oil cylinder is connected between the boom and the tower top, and the hook is located on the boom.
[0014] Preferably, the foundation chassis includes a concrete foundation and a chassis, and the chassis is fixed to the concrete foundation by embedded bolts.
[0015] Preferably, the jacking process includes the following steps:
[0016] S100: The first multi-stage oil cylinder jacks the outermost first tower body standard section. When the first tower body standard section is fully extended, the lower end of the first tower body standard section is connected and fixed to the adjacent second tower body standard section by a connecting pin;
[0017] S200: Continue to extend the first multi-stage oil cylinder to jack the first tower body standard section and the second tower body standard section together. When the second tower body standard section is fully extended, the lower end of the second tower body standard section is connected and fixed to the adjacent third tower body standard section by a connecting pin;
[0018] S300: Retract the first multi-stage cylinder, and use the second multi-stage cylinder to lift the third tower body standard section. After the third tower body standard section is fully extended, connect and fix the lower end of the third tower body standard section to the adjacent fourth tower body standard section through a connecting pin.
[0019] S400: Continue to extend the second multi-stage cylinder to lift the fourth tower body standard section. After the fourth tower body standard section is fully extended, connect and fix the lower end of the fourth tower body standard section to the adjacent fifth tower body standard section through a connecting pin.
[0020] Compared with the prior art, the present invention has the following advantages:
[0021] 1. The present invention provides a double-arm lifting device for spraying a storage dome. A rotatable tower body rotary lifting platform is arranged on the liftable nested tower body, and rotary platforms are arranged on both sides of the tower body rotary lifting platform to realize multi-directional spraying operations, greatly improving the construction efficiency.
[0022] 2. At the same time, through the adjustment of the multi-stage cylinder, the construction operations at different heights in the vertical direction are satisfied, which is more efficient and convenient.
[0023] 3. A single-acting boom gin pole and a crane are arranged on the tower body rotary lifting platform, which can lift heavy objects at high altitude and improve the operation efficiency. BRIEF DESCRIPTION OF THE DRAWINGS
[0024] Figure 1 It is a schematic structural diagram of the lifting device.
[0025] Figure 2 It is a schematic structural diagram of the crane part.
[0026] Figure 3 It is a schematic structural diagram of the rotary lifting platform.
[0027] Figure 4 It is a schematic structural diagram of the rotary platform.
[0028] Figure 5 It is the rotary lifting assembly of the rotary lifting assembly
[0029] Figure 6 It is a schematic structural diagram of the nested tower body.
[0030] Figure 7 It is a schematic disassembly structural diagram of the nested tower body.
[0031] Figure 8 It is a schematic structural diagram of the connection of the tower body standard section.
[0032] Figure 9 It is a schematic structural diagram of the foundation chassis.
[0033] Figure 10 It is a structural schematic diagram of a single-jib gin pole.
[0034] Figure 11 It is a layout structural schematic diagram of a tower body jacking system.
[0035] Figure 12 It is a schematic diagram of the jacking process of a nested tower body.
[0036] In the figure, there are a slewing lifting platform 1, a slewing lifting assembly 11, an upper support 111, a slewing bearing 112, an oil cylinder 113, a lower support 114, a slewing platform 12, a cross bar 121, a longitudinal bar 122, an L-shaped bar 123, a diagonal bar 124, an electric hoist 13, an adjustable platform 14, a crane 2, a nested tower body 3, a first tower body standard section 31, a second tower body standard section 32, a third tower body standard section 33, a fourth tower body standard section 34, a fifth tower body standard section 35, a tower body jacking system 4, a first multi-stage oil cylinder 41, a second multi-stage oil cylinder 42, a foundation chassis 5, a concrete foundation 51, a chassis 52, embedded bolts 53, a single-jib gin pole 6, a hook 61, a boom 62, a gin pole oil cylinder 63, a tower top 64, an upper bracket 65, a lower bracket 66, and a standard section 67. Specific embodiments
[0037] For the convenience of understanding the technical solution of the present invention, the following is a detailed description in combination with the attached drawings and specific embodiments.
[0038] Embodiment 1
[0039] As Figures 1-12 shown, a double-arm lifting device for spraying a storage dome includes a tower body slewing lifting platform 1, a crane 2, a nested tower body 3, a tower body jacking system 4, a foundation chassis 5, and a single-jib gin pole 6;
[0040] The foundation chassis 5 is arranged on the ground and is the load-bearing component of the entire lifting device;
[0041] The nested tower body 3 is arranged on the foundation chassis 5 and is formed by nesting several tower body standard sections, that is, the sizes of several tower body standard sections increase in sequence, and the tower body standard section with a large size is sleeved outside the tower body standard section with a small size;
[0042] The tower body jacking system 4 is connected between the foundation chassis 5 and the nested tower body 3 and is used to jack up the tower body standard section of the nested tower body 3;
[0043] The tower body slewing and lifting platform 1 is rotationally fitted on the nested tower body 3, and includes a slewing and lifting assembly 11 and slewing platforms 12 located on both sides of the slewing and lifting assembly 11. Among them, the slewing and lifting assembly 11 has a slewing function and a lifting function. When slewing, it can drive the slewing platform 12 to rotate and spray the wall surface of the storage dome. When lifting, it can drive the slewing platform 12 to make fine adjustments in height to adapt to the arc change of the wall surface of the storage dome;
[0044] The crane 2 is arranged on the slewing platform 12;
[0045] Specifically, two cranes 2 are arranged on the surface of the tower body slewing and lifting platform 1. The crane 2 can move on the slewing platform 12 and can lift heavy objects on the ground to the adjustable platform 14 at the same time;
[0046] The single-boom gin pole 6 is arranged on the tower body slewing and lifting platform 1 and can lift goods.
[0047] Specifically, the present invention provides a double-arm lifting device for spraying the storage dome. A rotatable tower body slewing and lifting platform 1 is arranged on the liftable nested tower body 3, and slewing platforms 12 are arranged on both sides of the tower body slewing and lifting platform 1 to realize multi-directional spraying operations, greatly improving the construction efficiency.
[0048] Specifically, the nested tower body 3 includes 5 tower body standard sections, namely the first tower body standard section 31, the second tower body standard section 32, the third tower body standard section 33, the fourth tower body standard section 34, and the fifth tower body standard section 35, and their sizes decrease in sequence; the bottom of the fifth tower body standard section 35 is connected to the foundation chassis 5, that is, the second tower body standard section 32 is sleeved outside the first tower body standard section 31, the third tower body standard section 33 is sleeved outside the second tower body standard section 32, the fourth tower body standard section 34 is sleeved outside the third tower body standard section 33, and the fifth tower body standard section 35 is sleeved outside the fourth tower body standard section 34.
[0049] As Figure 11 shown, the tower body jacking system 4 includes a first multi-stage oil cylinder 41 and a second multi-stage oil cylinder 42. The two ends of the first multi-stage oil cylinder 41 are respectively connected to the foundation chassis 5 and the first tower body standard section 31, and the two ends of the second multi-stage oil cylinder 42 are respectively connected to the fifth tower body standard section 35 and the third tower body standard section 33. The movement of the first multi-stage oil cylinder 41 and the second multi-stage oil cylinder 42 causes the five tower body standard sections to be jacked up.
[0050] The first multi-stage oil cylinder 41 and the second multi-stage oil cylinder 42 are arranged in a staggered manner inside the tower body standard section to prevent interference.
[0051] The first tower body standard section 31 and the third tower body standard section 33 are both provided with connecting ear plates, and the driving ends of the first multi-stage oil cylinder 41 and the second multi-stage oil cylinder 42 are respectively connected to the connecting ear plates.
[0052] like Figures 6-7 , Figure 12 As shown, in this embodiment, the lifting process includes the following steps:
[0053] S100: The first multi-stage oil cylinder 41 is used to lift the first tower body standard section 31 located at the outermost layer. When the first tower body standard section 31 is fully extended, the lower end of the first tower body standard section 31 is connected and fixed to the adjacent second tower body standard section 32 through a connecting pin, so that the first tower body standard section 31 and the second tower body standard section 32 form a whole.
[0054] S200: Continue to extend the first multi-stage oil cylinder 41 to lift the first tower body standard section 31 and the second tower body standard section 32 together. When the second tower body standard section 32 is fully extended, the lower end of the second tower body standard section 32 is connected and fixed to the adjacent third tower body standard section 33 through a connecting pin, so that the first tower body standard section 31, the second tower body standard section 32 and the third tower body standard section 33 form a whole.
[0055] S300: retract the first multi-stage oil cylinder 41, and lift the third tower body standard section 33 by the second multi-stage oil cylinder 42. When the third tower body standard section 33 is fully extended, the lower end of the third tower body standard section 33 is connected and fixed to the adjacent fourth tower body standard section 34 by a connecting pin, so that the first tower body standard section 31, the second tower body standard section 32, the third tower body standard section 33 and the fourth tower body standard section 34 form a whole.
[0056] S400: Continue to extend the second multi-stage oil cylinder 42 to lift the fourth tower body standard section 34. When the fourth tower body standard section 34 is fully extended, the lower end of the fourth tower body standard section 34 is connected and fixed to the adjacent fifth tower body standard section 35 through a connecting pin. At this point, all tower body standard sections complete the lifting process, and finally retract the second multi-stage oil cylinder 42.
[0057] The retracting of the first multi-stage oil cylinder 41 in S300 may be accomplished by manually releasing the pin connection at the connection between the first multi-stage oil cylinder 41 and the first tower body standard section 31, or by using an existing pushing mechanism to push the pin out; in general, for those skilled in the art, releasing the connection between the first multi-stage oil cylinder 41 and the first tower body standard section 31 is an existing technology and will not be described in detail.
[0058] like Figures 1-3As shown in the figure, in this embodiment, the main body of the tower body slewing and lifting platform 1 further includes an electric hoist 13 and an adjustable platform 14. The electric hoist 13 is movably fitted on the slewing platform 12, and the adjustable platform 14 is slidably fitted at the end of the slewing platform 12. The adjustable platform 14 is connected to the slewing platform 12 by a lead screw and can move about 1 m under the action of the lead screw, realizing stepless adjustment of spraying within a radial range of 1 m on the inner wall of the storage dome.
[0059] The electric hoist 13 is installed on the lower track of the slewing platform 12 and moves back and forth on the track, enabling the lifting of heavy objects.
[0060] As Figure 5 shown in the figure, specifically, the slewing and lifting assembly 11 is composed of an upper support 111, a slewing bearing 112, an oil cylinder 113, and a lower support 114. The lower end of the oil cylinder 113 is connected to the lower support 114, and the upper end of the oil cylinder 113 is connected to the end of the nested tower body 3. The upper end of the lower support 114 is rotatably fitted with a slewing bearing 112, and an upper support 111 is provided on the slewing bearing 112. The slewing platform 12 is connected to the upper support 111.
[0061] When the oil cylinder 113 extends downward, it can drive the lower support 114 to move downward for fine adjustment of the height of the slewing platform 12, realizing stepless adjustment within the vertical range and covering the working surface of the storage side wall in a small vertical range. By the rotation of the slewing bearing 112, the upper support 111 is driven to rotate, and then the slewing platform 12 is driven to rotate. Specifically, the slewing bearing 112 can be used for manual slewing or motor slewing, and two-way rotation limit switches are set. When the switch acts, the rotation angle of the boom does not exceed ±120°, covering the working surface of the storage side wall in the horizontal direction.
[0062] The slewing platform 12 is designed to be detachable, and the slewing platform 12 can be disassembled or replaced, facilitating the control of the length of the slewing platform 12. Railings are provided on both sides of the slewing platform 12 to meet the walking requirements and safety protection requirements of the operators.
[0063] As Figure 4 shown in the figure, the slewing platform 12 is at least a double-layer platform structure. The adjacent platform structures are connected and fixed by diagonal bars 124. Each layer of the platform structure includes two parallel cross bars 121 and a number of longitudinal bars 122 located between the two parallel cross bars 121. The adjacent longitudinal bars 122 are connected by L-shaped bars 123. The two end points of the L-shaped bar 123 are connected to one longitudinal bar 122, and the inflection point of the L-shaped bar 123 is connected to another longitudinal bar 122.
[0064] As Figure 10As shown, the single-jib gin pole 6 includes a hook 61, a jib 62, a gin pole oil cylinder 63, a tower top 64, an upper support 65, a lower support 66, and a standard section 67; the standard section 67 is arranged on the side of the upper support 111, the lower support 66 is arranged on the standard section 67, the upper support 65 is rotationally matched with the lower support 66, the tower top 64 is located on the upper support 65, the jib 62 is hinged to the tower top 64, the gin pole oil cylinder 63 is connected between the jib 62 and the tower top 64, and the hook 61 is located on the jib 62.
[0065] The cross-section of the jib 62 is designed as a rectangle. The gin pole can control the luffing of the single-side jib 62 through the telescoping of the gin pole oil cylinder 63, and then lift the object to be lifted within the lifting range. Its hoisting, luffing, and slewing adopt frequency conversion control, and have protection functions such as overvoltage protection, undervoltage protection, open-phase protection, short-circuit overload protection, etc.
[0066] As Figure 9 As shown, the foundation chassis 5 includes a concrete foundation 51 and a chassis 52, and the chassis 52 is fixed to the concrete foundation 51 through embedded bolts 53.
[0067] The above is only the preferred implementation manner of the present invention. The protection scope of the present invention is subject to the scope defined by the claims. Several improvements and refinements made by those skilled in the art without departing from the spirit and scope of the present invention should also be regarded as within the protection scope of the present invention.
Claims
1. A double-arm lifting device for spraying storage domes, characterized in that: It comprises a tower body rotary lifting platform (1), a crane (2), a nested tower body (3), a tower body jacking system (4), a basic frame (5), and a single-arm holding rod (6); The basic chassis (5) is arranged on the ground; The nested tower body (3) is arranged on a base frame (5) and is formed by a plurality of standard tower body sections being nested; the tower body jacking system (4) is connected between the base frame (5) and the nested tower body (3); The tower body rotary lifting platform (1) is rotatably matched with the nested tower body (3), and comprises a rotary lifting component (11) and rotary platforms (12) located on both sides of the rotary lifting component (11); The crane (2) is arranged on a rotating platform (12); The single-arm holding rod (6) is arranged on the tower body rotary lifting platform (1).
2. A double-arm lifting equipment for storage dome spraying according to claim 1, characterized in that: The tower body rotary lifting platform (1) also includes an electric hoist (13) and an adjustable platform (14); the electric hoist (13) is movably engaged with the rotary platform (12), and the adjustable platform (14) is slidably engaged with the end of the rotary platform (12).
3. A double-arm lifting equipment for storage dome spraying according to claim 2, characterized in that: The rotary lifting assembly (11) is composed of an upper support (111), a rotary bearing (112), a cylinder (113) and a lower support (114); the lower end of the cylinder (113) is connected to the lower support (114); the upper end of the cylinder (113) is connected to the end of the nested tower body (3); the upper end of the lower support (114) is rotatably matched with the rotary bearing (112); the upper support (111) is provided on the rotary bearing (112); and the rotary platform (12) is connected to the upper support (111).
4. A double-arm lifting device for storage dome spraying according to claim 3, characterized in that: The nested tower body (3) comprises five standard tower body sections, namely a first standard tower body section (31), a second standard tower body section (32), a third standard tower body section (33), a fourth standard tower body section (34), and a fifth standard tower body section (35), and the sizes of the five standard tower body sections decrease in sequence; the bottom of the fifth standard tower body section (35) is connected to the foundation frame (5).
5. A double-arm lifting device for storage dome spraying according to claim 4, characterized in that: The tower body lifting system (4) comprises a first multi-stage oil cylinder (41) and a second multi-stage oil cylinder (42), wherein two ends of the first multi-stage oil cylinder (41) are respectively connected to a base frame (5) and a first tower body standard section (31), and two ends of the second multi-stage oil cylinder (42) are respectively connected to a fifth tower body standard section (35) and a third tower body standard section (33).
6. A double-arm lifting device for storage dome spraying according to claim 2, characterized in that: The rotating platform (12) is of detachable design.
7. The double-arm lifting equipment for storage dome spraying according to claim 2, characterized in that: The revolving platform (12) is at least a double-layer platform structure, adjacent platform structures are connected and fixed by oblique rods (124), and each layer of the platform structure comprises two parallel transverse rods (121) and a plurality of longitudinal rods (122) located on the two parallel transverse rods (121); adjacent longitudinal rods (122) are connected by L-shaped rods (123), two end points of the L-shaped rod (123) are connected to one longitudinal rod (122), and the inflection point of the L-shaped rod (123) is connected to the other longitudinal rod (122).
8. The double-arm lifting equipment for storage dome spraying according to claim 3, characterized in that: The single-acting boom holding rod (6) comprises a hook (61), a boom (62), a holding rod oil cylinder (63), a tower top (64), an upper bracket (65), a lower bracket (66) and a standard section (67); the standard section (67) is arranged on the side of the upper support (111), the lower bracket (66) is arranged on the standard section (67), the upper bracket (65) is rotatably matched with the lower bracket (66), the tower top (64) is located on the upper bracket (65), the boom (62) is hinged on the tower top (64), the holding rod oil cylinder (63) is connected between the boom (62) and the tower top (64), and the hook (61) is located on the boom (62).
9. The double-arm lifting equipment for storage dome spraying according to claim 1, characterized in that: The basic chassis (5) comprises a concrete foundation (51) and a chassis (52), and the chassis (52) is fixed to the concrete foundation (51) by embedded bolts (53).
10. The double-arm lifting equipment for storage dome spraying according to claim 5, characterized in that: The lifting process includes the following steps: S100: The first multi-stage oil cylinder (41) is used to lift the first tower body standard section (31) located at the outermost layer. When the first tower body standard section (31) is fully extended, the lower end of the first tower body standard section (31) is connected and fixed to the adjacent second tower body standard section (32) via a connecting pin; S200: Continue to extend the first multi-stage oil cylinder (41) to lift the first tower body standard section (31) and the second tower body standard section (32) together, and when the second tower body standard section (32) is fully extended, connect and fix the lower end of the second tower body standard section (32) to the adjacent third tower body standard section (33) via a connecting pin; S300: retract the first multi-stage oil cylinder (41), lift the third tower body standard section (33) with the second multi-stage oil cylinder (42), and when the third tower body standard section (33) is fully extended, connect and fix the lower end of the third tower body standard section (33) to the adjacent fourth tower body standard section (34) via a connecting pin; S400: Continue to extend the second multi-stage oil cylinder (42) to lift the fourth tower body standard section (34). When the fourth tower body standard section (34) is fully extended, the lower end of the fourth tower body standard section (34) is connected and fixed to the adjacent fifth tower body standard section (35) through a connecting pin.