Detachable robot and assembly and adjustment application workstation

Abstract

The invention relates to the technical field of automation, in particular to a detachable robot and an installation and adjustment application workstation, which comprises a teaching platform, a detachable robot body, a robot control system, a basic working platform, a working table and a loading and unloading practical training system, the workstation integrates a plurality of functional modules such as the detachable robot body, the robot control system, the basic working platform, the working table and the feeding and discharging practical training system, and the modules are matched with one another to form a teaching practical training environment which is complete in function and convenient to operate. Due to the existence of multiple functional modules, the workstation can simulate a real industrial application scene, provide richer and diversified teaching cases and meet diversified learning requirements of students, so that the problem that most of existing robot teaching equipment is single in function is solved.

Description

Technical Field

[0001] The present invention relates to the field of automation technology, and particularly to a detachable robot and an assembly and debugging application workstation. Background Art

[0002] Currently, with the continuous development of industrial automation technology, robots have become important equipment on industrial production lines. In order to meet the market's demand for technical talents, relevant education and training institutions urgently need a robot assembly and debugging application workstation that can truly simulate industrial application scenarios and facilitate students' practical operations.

[0003] Most of the existing robot teaching equipment has a single function, lacks the restoration of real industrial project application scenarios, and the robot body is mostly fixed, which is not conducive to students' disassembly, assembly, and maintenance practice. Therefore, it is particularly important to develop a robot assembly and debugging application workstation that can simulate real industrial application scenarios, facilitate students' disassembly, assembly, and maintenance practice, and have multifunctional teaching cases. Summary of the Invention

[0004] The purpose of the present invention is to provide a detachable robot and an assembly and debugging application workstation, aiming to solve the problem that most of the existing robot teaching equipment has a single function.

[0005] To achieve the above purpose, in the first aspect, the present invention provides a detachable robot assembly and debugging application workstation, including a teaching platform, a detachable robot body, a robot control system, a basic working platform, a workbench, and a loading and unloading training system;

[0006] The detachable robot body is installed on one side of the teaching platform, the robot control system is installed on the teaching platform, the basic working platform is installed on one side of the teaching platform, and the workbench is installed on the side of the teaching platform close to the basic working platform.

[0007] Among them, the teaching platform includes a chassis and a grille. The chassis is fixedly connected to the detachable robot body and is located at the bottom of the detachable robot body. The grille is fixedly connected to the chassis and is located on the chassis.

[0008] Among them, the robot control system includes an IPC controller module, an AC servo driver module, a bus-type IO module, and a teach pendant module. The AC servo driver module, the bus-type IO module, and the teach pendant module are respectively connected to the IPC controller module.

[0009] Among them, the loading and unloading training system includes a loading table, a bar stock library, and a fixture. The loading table is installed on the chassis. The bar stock library is installed on one side of the chassis close to the dismountable robot body. The fixture is installed on the dismountable robot body.

[0010] Among them, the bar stock library includes a table body and two support feet. The table body is installed on the chassis. The two support feet are respectively fixedly connected to the table body and respectively fixedly connected to the chassis.

[0011] Among them, the loading table includes a mounting plate, a material placing rack, and two fixing plates. The two fixing plates are fixedly connected to the chassis and are located on the chassis. The mounting plate is fixedly connected to the two fixing plates and is located on one side of the fixing plates. The material placing rack is fixedly connected to the mounting plate and is located on one side of the mounting plate.

[0012] In a second aspect, a detachable robot is provided for the detachable robot assembly and adjustment application workstation described in the first aspect.

[0013] In the detachable robot assembly and adjustment application workstation of the present invention, the teaching platform provides installation conditions for the detachable robot body, the robot control system, the basic working platform, the workbench, and the loading and unloading training system. Through the cooperation of the detachable robot body and the loading and unloading training system, the loading and unloading training of the detachable robot body can be carried out. Through the robot control system, secondary development training of the robot can be carried out. Through the basic working platform, the robot can be disassembled. Through the workbench, tools required during the training process can be placed. The workstation of the present invention integrates multiple functional modules such as a detachable robot body, a robot control system, a basic working platform, a workbench, and a loading and unloading training system. These modules cooperate with each other to form a teaching and training environment with complete functions and convenient operation. The existence of multiple functional modules enables the workstation to simulate real industrial application scenarios, provide richer and more diverse teaching cases, meet the diverse learning needs of students, and thus solve the problem that most existing robot teaching equipment has a single function. BRIEF DESCRIPTION OF THE DRAWINGS

[0014] In order to more clearly illustrate the technical solutions in the embodiments of the present invention or the prior art, the following will briefly introduce the drawings required for describing the embodiments or the prior art. Obviously, the following drawings are only some embodiments of the present invention. For those of ordinary skill in the art, without creative efforts, other drawings can be obtained based on these drawings.

[0015] Figure 1It is a schematic structural diagram of a detachable robot assembly and adjustment application workstation provided by the present invention.

[0016] Figure 2 It is a schematic diagram of a detachable robot body.

[0017] Figure 3 It is a schematic diagram of a fixture.

[0018] Figure 4 It is a schematic diagram of a bar stock library.

[0019] Figure 5 It is a schematic diagram of a loading table.

[0020] Figure 6 It is a schematic diagram of a robot control system.

[0021] In the figure: 1 - workbench, 2 - chassis, 3 - grille, 4 - IPC controller module, 5 - AC servo drive module, 6 - bus-type IO module, 7 - teach pendant module, 8 - fixture, 9 - table body, 10 - support feet, 11 - detachable robot body, 12 - mounting plate, 13 - blanking rack, 14 - fixing plate, 15 - basic working platform. Specific embodiments

[0022] The following details the embodiments of the present invention. The examples of the embodiments are shown in the drawings, where the same or similar reference numerals represent the same or similar elements or elements with the same or similar functions throughout. The embodiments described below with reference to the drawings are exemplary and are intended to explain the present invention and should not be construed as limiting the present invention.

[0023] Please refer to Figures 1 to 6 , in a first aspect, the present invention provides a detachable robot assembly and adjustment application workstation, including a teaching platform, a detachable robot body 11, a robot control system, a basic working platform, a workbench 1, and a loading and unloading training system;

[0024] The detachable robot body 11 is installed on one side of the teaching platform, the robot control system is installed on the teaching platform, the basic working platform is installed on one side of the teaching platform, and the workbench 1 is installed on the side of the teaching platform close to the basic working platform.

[0025] In this embodiment, the teaching platform provides installation conditions for the detachable robot body 11, the robot control system, the basic working platform, the workbench 1, and the loading and unloading training system. Through the cooperation of the detachable robot body 11 and the loading and unloading training system, the loading and unloading training of the detachable robot body 11 can be carried out. Through the robot control system, secondary development training of the robot can be carried out. Through the basic working platform, the robot can be disassembled. Through the workbench 1, tools required during the training process can be placed. The workstation of the present invention integrates multiple functional modules such as the detachable robot body 11, the robot control system, the basic working platform, the workbench 1, and the loading and unloading training system. These modules cooperate with each other to form a teaching and training environment with complete functions and convenient operation. The presence of multiple functional modules enables the workstation to simulate real industrial application scenarios, provide richer and more diverse teaching cases, meet the diverse learning needs of students, and thus solve the problem that most existing robot teaching equipment has a single function.

[0026] Furthermore, the teaching platform includes a chassis 2 and a grille 3. The chassis 2 is fixedly connected to the detachable robot body 11 and is located at the bottom of the detachable robot body 11. The grille 3 is fixedly connected to the chassis 2 and is located on the chassis 2.

[0027] In this embodiment, the chassis 2 provides installation conditions for the grille 3. Through the grille 3, the equipment on the chassis 2 can be protected, and the overall load-bearing capacity is more than 1000 kg. The bracket is welded by 1.5 mm square tubes into 4 small squares, with M42 threaded rods welded at the bottom and M42 leveling nuts configured, and the surface is treated with baking paint. The grille 3 is made of aluminum profiles + wire mesh, and the grille 3 uses a sliding door.

[0028] Furthermore, the robot control system includes an IPC controller module 4, an AC servo driver module 5, a bus-type IO module 6, and a teach pendant module 7. The AC servo driver module 5, the bus-type IO module 6, and the teach pendant module 7 are respectively connected to the IPC controller module 4.

[0029] In this embodiment, the robot control system consists of a robot system and an external control system. The robot electrical system mainly includes an IPC controller module 4, an AC servo driver module 5, a bus-type IO module 6, and a teach pendant module 7, which are composed of core components such as the AC servo driver module 5, the bus-type IO module 6, and the teach pendant module 7, as well as low-voltage components. The interface is open, facilitating secondary development work. At the same time, this training platform is configured with an external control system PLC and HMI to achieve external start-stop control. The IPC controller module 4 is the core part of the robot control system. It is responsible for processing various data and information during the operation of the robot, including receiving signals from external devices such as sensors and actuators, performing data processing and decision-making, and then outputting control instructions to the corresponding actuators. It can support multiple operating systems and programming environments to meet the requirements of different application scenarios. The AC servo driver module 5 is used to convert electrical energy into mechanical energy to drive actuators such as robot joints for precise position, speed, and acceleration control. The AC servo driver module 5 adopts a closed-loop control method, and by detecting the motion state of the actuator, it adjusts the drive current and voltage in real time to achieve high-precision motion control. In addition, it also has safety functions such as overload protection and short-circuit protection to ensure the safety and reliability during the operation of the robot. The bus-type IO module 6 is an important interface for data exchange between the robot control system and external devices. It includes various types of channels such as digital input, digital output, analog input, and analog output. It can receive signals from external devices such as sensors and buttons and send control instructions to external devices such as actuators and indicator lights. The bus-type IO module 6 adopts a bus connection method, which has the advantages of fast transmission speed, strong anti-interference ability, and simple wiring, and can significantly improve the overall performance and reliability of the robot control system. The teach pendant module 7 is the human-machine interface of the robot control system, used for operations such as programming, debugging, and monitoring of the robot. It usually has input-output devices such as a touch screen, buttons, and indicator lights. It can display the operating state, alarm information, etc. of the robot and allows users to input control instructions and parameters through the touch screen or buttons. The teach pendant module 7 also supports multiple programming languages and programming methods, such as ladder diagram, instruction list, function block diagram, etc., enabling users to program and debug flexibly according to actual needs.

[0030] Furthermore, the loading and unloading training system includes a loading table, a bar stock library, and a fixture 8. The loading table is installed on the chassis 2, the bar stock library is installed on one side of the chassis 2 close to the detachable robot body 11, and the fixture 8 is installed on the detachable robot body 11.

[0031] In this embodiment, bar stock can be placed on the loading table, and bar stock can be stored in the bar stock library. The detachable robot body 11 cooperates with the fixture 8 to clamp and place the bar stock on the loading table for loading and unloading training.

[0032] Furthermore, the bar stock library includes a table body 9 and two support feet 10. The table body 9 is installed on the chassis 2, and the two support feet 10 are respectively fixedly connected to the table body 9 and the chassis 2.

[0033] In this embodiment, bar stock can be stored through the table body 9, and the table body 9 can be fixed on the chassis 2 through the two support feet 10.

[0034] Furthermore, the loading table includes a mounting plate 12, a material placing rack 13 and two fixing plates 14. The two fixing plates 14 are fixedly connected to the chassis 2 and are located on the chassis 2. The mounting plate 12 is fixedly connected to the two fixing plates 14 and is located on one side of the fixing plates 14. The material placing rack 13 is fixedly connected to the mounting plate 12 and is located on one side of the mounting plate 12.

[0035] In this embodiment, the mounting plate 12 provides an installation condition for the material placing rack 13. The mounting plate 12 can be fixed on the chassis 2 through the two fixing plates 14, and bar stock can be placed through the material placing rack 13.

[0036] In a second aspect, a detachable robot is provided for the detachable robot assembly and debugging application workstation described in the first aspect.

[0037] Beneficial effects:

[0038] I. Multifunctional integration and real-scene simulation: The workstation integrates multiple functional modules such as a detachable robot body, a robot control system, a basic work platform, a workbench, and a loading and unloading training system. These modules cooperate with each other to form a fully functional and easy-to-operate teaching and training environment. Through these functional modules, the workstation can truly simulate industrial application scenarios, provide rich teaching cases, and meet the diverse learning needs of students. This real-scene simulation helps students better understand the working principle and operation process of the robot, and enhances their practical ability and innovative thinking.

[0039] II. Detachable design promotes disassembly and repair practice: The detachable robot body design enables students to easily carry out disassembly and assembly practices of the robot, and deeply understand the internal structure and working principle of the robot. This design not only improves students' hands-on and practical abilities, but also helps cultivate their innovative thinking and problem-solving abilities. At the same time, disassembly and assembly practice is the basis of repair practice, which is helpful for students' future development in robot maintenance and upkeep.

[0040] III. Flexible robot control system: The robot control system adopts advanced IPC controller module, AC servo driver module, bus-type IO module and teach pendant module, making the control and programming of the robot more convenient and efficient. Students can conduct secondary development training of the robot through these modules to improve their programming ability and automation technology level. At the same time, the openness of the control system also provides students with more learning and exploration space.

[0041] IV. Loading and unloading training system improves operation skills: The loading and unloading training system provides a real loading and unloading operation environment, enabling students to simulate the operation of robots on industrial production lines. Through cooperation with the detachable robot body, students can more intuitively understand the working principle and operation process of the robot, and improve their operation skills. The improvement of this operation skill is crucial for students who will be engaged in robot-related work in the future.

[0042] V. Practical basic work platform and workbench: The basic work platform provides the necessary space and equipment for the disassembly and repair of the robot, enabling students to more deeply understand the knowledge of robot maintenance and upkeep. The workbench facilitates students to store and retrieve tools needed during the training process, improving the efficiency and convenience of the training. This design enables students to focus more on the learning and operation of the robot during the training process.

[0043] VI. Meeting market demand and cultivating technical talents: With the continuous development of industrial automation technology, robots have become important equipment on industrial production lines. The market's demand for technical talents is increasing day by day, and relevant education and training institutions are in urgent need of a robot assembly, adjustment and application workstation that can truly simulate industrial application scenarios and is convenient for students to practice and operate.

[0044] The above-disclosed is only a preferred embodiment of a detachable robot and an assembly, adjustment and application workstation of the present invention. Of course, it cannot be used to limit the scope of the rights of the present invention. Those of ordinary skill in the art can understand all or part of the processes of implementing the above embodiments, and the equivalent changes made according to the claims of the present invention still fall within the scope covered by the invention.

Claims

1. A detachable robot assembly and adjustment application workstation, characterized in that: It includes a teaching platform, a disassembled robot body, a robot control system, a basic working platform, a workbench, and a loading and unloading training system; The detachable robot body is installed on one side of the teaching platform, the robot control system is installed on the teaching platform, the basic working platform is installed on one side of the teaching platform, and the workbench is installed on one side of the teaching platform close to the basic working platform.

2. The detachable robot assembly and adjustment application workstation according to claim 1, characterized in that: The teaching platform comprises a base frame and a grille, wherein the base frame is fixedly connected to the detachable robot body and is located at the bottom of the detachable robot body, and the grille is fixedly connected to the base frame and is located on the base frame.

3. The detachable robot assembly and adjustment application workstation according to claim 1, characterized in that: The robot control system comprises an IPC controller module, an AC servo drive module, a bus-type IO module and a teaching pendant module, wherein the AC servo drive module, the bus-type IO module and the teaching pendant module are respectively connected to the IPC controller module.

4. The detachable robot assembly and adjustment application workstation according to claim 2, characterized in that: The loading and unloading training system includes a loading table, a bar material storage and a clamp. The loading table is installed on the base frame, the bar material storage is installed on a side of the base frame close to the detachable robot body, and the clamp is installed on the detachable robot body.

5. The detachable robot assembly and adjustment application workstation according to claim 4, characterized in that: The bar material storehouse comprises a table body and two supporting legs. The table body is installed on the base frame. The two supporting legs are respectively fixedly connected to the table body and respectively fixedly connected to the base frame.

6. The detachable robot assembly and adjustment application workstation according to claim 4, characterized in that: The loading table includes a mounting plate, a material placing rack and two fixed plates. The two fixed plates are fixedly connected to the base frame and are located on the base frame. The mounting plate is fixedly connected to the two fixed plates and is located on one side of the fixed plate. The material placing rack is fixedly connected to the mounting plate and is located on one side of the mounting plate.

7. A detachable robot, characterized in that: A detachable robot assembly and adjustment application workstation for use in any one of claims 1-6.

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