Tea frying and hammering machine

Abstract

The invention relates to the technical field of tea processing equipment, in particular to a tea frying and hammering machine which comprises a base, a frying pan is arranged at the top of the base, a stir-frying mechanism is arranged on the frying pan, and the stir-frying mechanism comprises a supporting plate, a first rotating rod, a first driving motor, a stir-frying shovel, a movable plate, a second rotating rod and a second driving motor. The output end of the second driving motor is connected with the stir-frying shovel through a connecting rod, a beating mechanism is further arranged on the stir-frying pan, a protective cover is connected to one side of the top of the base through a hinge, and a hopper is arranged on the protective cover. The device is novel in structure, realizes automatic stir-frying and beating of tea leaves, improves the production efficiency, shortens the processing time of a single batch of tea leaves, avoids technical differences existing during manual stir-frying, can ensure the consistency of each batch of tea leaves in the aspects of temperature, stir-frying strength, beating strength and the like, reduces the labor intensity and the labor cost, and improves the production efficiency. Meanwhile, the accuracy and the safety of the stir-frying process are ensured.

Description

Technical Field

[0001] The present invention relates to the technical field of tea processing equipment, and particularly to a tea frying and hammering machine. Background Art

[0002] A tea frying and hammering machine is an important piece of equipment used in tea processing for frying, kneading, and shaping fresh tea leaves. It plays a crucial role in the production of green tea, yellow tea, and other types of tea. By heating the tea leaves at high temperatures and simultaneously kneading them, the machine can effectively promote the rupture of the tea leaf cell walls, release the aroma components in the tea leaves, and further enhance the color, aroma, taste, and other quality characteristics of the tea.

[0003] The history of tea frying is long. Traditional frying methods usually rely on manual operation, using a wok to fry tea leaves. Due to the large differences in the technical levels of manual operations, it is often difficult to ensure the quality stability of each batch of tea leaves, and the production efficiency is low. With the increasing demand in the tea market, the traditional frying process can no longer meet the requirements of large-scale modern tea production. Therefore, the research and development of tea frying and hammering machines have emerged, and their introduction has provided strong support for the standardization, automation, and high efficiency of the tea production process.

[0004] Currently, tea frying and hammering machines have been widely used in many tea production enterprises and have become an indispensable piece of equipment in the tea processing process. Modern frying and hammering machines adopt advanced mechanical designs and intelligent control technologies, which can precisely control the frying temperature, time, and kneading strength, thereby better retaining the aroma and nutritional components of the tea. In addition, the automated operation of the frying and hammering machines also reduces manual participation, improves production efficiency, and reduces labor costs.

[0005] However, there are still some deficiencies in existing tea frying and hammering machines. For example, in some traditional frying and hammering machines, uneven heating may occur during the heating and kneading processes, resulting in unstable frying effects of the tea leaves; some equipment has a low degree of automation and complicated operations, making it difficult to meet the needs of large-scale tea production. No solutions have been proposed for related technical problems. Summary of the Invention

[0006] In view of the problems in the related art, the present invention proposes a tea frying and hammering machine to overcome the above-mentioned technical problems existing in the related art. The purpose of the present invention is to achieve automatic frying and hammering of tea leaves, avoid time errors and temperature fluctuations during manual operation, greatly improve production efficiency, shorten the processing time of a single batch of tea leaves, and also avoid technical differences in manual frying. It can ensure the consistency of each batch of tea leaves in terms of temperature, frying, and hammering strength, reduce labor intensity and labor costs, and at the same time avoid errors that may occur in manual operation, ensuring the accuracy and safety of the frying process.

[0007] To achieve the above object, the present invention provides the following technical solution: A tea frying hammer machine, including a base, a frying pan is provided on the top of the base, a frying mechanism is provided on the frying pan, the frying mechanism includes a support plate, a first rotating rod, a first driving motor, a frying shovel, a movable plate, a second rotating rod and a second driving motor, the first driving motor is provided on the base, the support plate is provided on the top of the base, both ends of the first rotating rod are respectively connected to the first driving motor and the support plate, a first gear is fixedly sleeved on the first rotating rod, both ends of the second rotating rod are respectively movably connected to the support plate, a second gear is fixedly sleeved on the second rotating rod, the first gear and the second gear are meshed, the movable plate is fixedly sleeved on the first rotating rod, the second driving motor is fixedly installed on the movable plate, and the output end of the second driving motor is connected to the frying shovel through a connecting rod. A hammering mechanism is also provided on the frying pan.

[0008] Preferably, the hammering mechanism includes a third driving motor, a support column, a turntable, a moving block, a moving column and a hammer, the support column is installed on the top of the base, the third driving motor is installed on the support column, the turntable is installed at the output end of the third driving motor, the moving block is movably connected to one side of the turntable, the moving block is movably connected to the moving column through a connecting block, the hammer is installed at the bottom of the moving column, and the moving column penetrates through the support column and is movably connected to the support column.

[0009] Preferably, a protective cover is connected to one side of the top of the base through a hinge.

[0010] Preferably, a hopper is provided on the protective cover.

[0011] Preferably, both the first rotating rod and the second rotating rod are movably connected to the support plate through bearings.

[0012] Preferably, the output end of the first driving motor is fixedly connected with a first pulley, the first rotating rod is fixedly connected with a second pulley, and the first pulley and the second pulley are connected by a belt.

[0013] Preferably, the protective cover is made of a metal material.

[0014] Compared with the prior art, the beneficial effects of the present invention are:

[0015] (1) The present invention relates to a tea frying and hammering machine. By setting a frying mechanism and a hammering mechanism, it realizes the automatic frying and hammering of tea, avoiding time errors and temperature fluctuations during manual operation, improving production efficiency, shortening the processing time of a single batch of tea, making the tea processing process faster and more efficient, meeting the needs of large-scale production. The automatic operation avoids technical differences existing during manual frying, and can ensure the consistency of each batch of tea in terms of temperature, frying, and hammering intensity. By precisely controlling the frying conditions, the color, aroma, and taste of the tea are more stable, which helps to improve the overall quality of the tea. The automatic frying and hammering greatly reduce the manual participation, reduce the dependence on skilled workers, and reduce the quality fluctuations caused by improper manual operation. As the degree of automation of the equipment increases, the enterprise's demand for workers decreases, thus saving labor costs and reducing the labor intensity of workers. Traditional manual frying is easily affected by the experience and technical level of operators, which may lead to problems such as uneven heating and improper frying during the frying process. The automatic tea frying and hammering machine can monitor and adjust the equipment status in real time, avoiding errors that may occur during manual operation;

[0016] (2) The present invention relates to a tea frying and hammering machine. By setting a protective cover on the top of the base and a hopper on the protective cover, it effectively reduces manual operation, ensures the accuracy and safety of the frying process, reduces dust and impurities generated during tea processing, and at the same time reduces the risk of personnel directly contacting high-temperature equipment. BRIEF DESCRIPTION OF THE DRAWINGS

[0017] Figure 1 is a schematic structural diagram of the whole of the present invention;

[0018] Figure 2 is a schematic side structural diagram of the present invention;

[0019] Figure 3 is a schematic structural diagram of the frying mechanism of the present invention;

[0020] Figure 4 is a schematic structural diagram of the hammering mechanism of the present invention.

[0021] In the attached drawing reference numerals: 1, base; 2, frying pan; 3, protective cover; 4, hopper; 5, support plate; 6, first rotating rod; 7, first driving motor; 8, frying shovel; 9, movable plate; 10, second rotating rod; 11, second driving motor; 12, first gear; 13, second gear; 14, connecting rod; 15, third driving motor; 16, support column; 17, turntable; 18, moving block; 19, moving column; 20, striking hammer; 21, connecting block. DETAILED DESCRIPTION OF THE EMBODIMENTS

[0022] Next, the technical solutions in the embodiments of the present invention will be clearly and completely described in conjunction with the accompanying drawings in the embodiments of the present invention.

[0023] Embodiment

[0024] Please refer to Figures 1-4 As shown, the present invention proposes a technical solution for a tea frying hammer machine: a tea frying hammer machine, including a base 1, a frying pan 2 is arranged on the top of the base 1, a frying mechanism is arranged on the frying pan 2, the frying mechanism includes a support plate 5, a first rotating rod 6, a first driving motor 7, a frying shovel 8, a movable plate 9, a second rotating rod 10 and a second driving motor 11. The first driving motor 7 is arranged on the base 1, the support plate 5 is arranged on the top of the base 1, both ends of the first rotating rod 6 are respectively connected with the first driving motor 7 and the support plate 5, a first gear 12 is fixedly sleeved on the first rotating rod 6, both ends of the second rotating rod 10 are respectively movably connected with the support plate 5, a second gear 13 is fixedly sleeved on the second rotating rod 10, the first gear 12 and the second gear 13 are meshed, the movable plate 9 is fixedly sleeved on the first rotating rod 6, the second driving motor 11 is fixedly installed on the movable plate 9, and the output end of the second driving motor 11 is connected with the frying shovel 8 through a connecting rod 14. Specifically, the frying mechanism automatically fries the tea to prevent the tea from being unevenly heated. Start the first driving motor 7 to drive the first rotating rod 6 to rotate. When the first rotating rod 6 rotates, it drives the first gear 12 to rotate. Since the second gear 13 on the second rotating rod 10 is meshed with the first gear 12, the position of the frying shovel 8 is adjusted when the first rotating rod 6 rotates. Starting the second driving motor 11 can drive the frying shovel 8 on the connecting rod 14 to fry the tea, realizing automatic operation and reducing manual operation. A hammering mechanism is also arranged on the frying pan 2. Specifically, the hammering mechanism automatically hammers the tea.

[0025] Please refer to Figure 4 As shown, further, the hammering mechanism includes a third driving motor 15, a support column 16, a turntable 17, a moving block 18, a moving column 19 and a striking hammer 20. The support column 16 is installed on the top of the base 1, the third driving motor 15 is installed on the support column 16, the turntable 17 is installed on the output end of the third driving motor 15, the moving block 18 is movably connected with one side of the turntable 17, the moving block 18 is movably connected with the moving column 19 through a connecting block 21, the striking hammer 20 is installed at the bottom of the moving column 19, and the moving column 19 is arranged through the support column 16 and is movably connected with the support column 16.

[0026] In this embodiment, starting the third driving motor 15 can drive the turntable 17 to rotate. The support column 16 plays a supporting role. When the turntable 17 rotates, it drives the moving block 18 to move. When the moving block 18 moves, it drives the moving column 19 connected through the connecting block 21 to move up and down, so as to realize the striking hammer 20 hammering the tea when moving up and down repeatedly.

[0027] Please refer to Figures 1-2 As shown, further, a protective cover 3 is connected to one side of the top of the base 1 through a hinge.

[0028] In this embodiment, the protective cover 3 plays a protective role, effectively preventing impurities from entering the stir-fried tea leaves.

[0029] Please refer to Figures 1-2 As shown, further, a hopper 4 is provided on the protective cover 3.

[0030] In this embodiment, the hopper 4 facilitates the stir-frying and pounding of the tea leaves.

[0031] Please refer to Figure 3 As shown, further, the first rotating rod 6 and the second rotating rod 10 are both movably connected to the support plate 5 through bearings.

[0032] In this embodiment, by providing bearings, the stability of the rotational connection is effectively improved.

[0033] Please refer to Figure 3 As shown, further, the output end of the first driving motor 7 is fixedly connected with a first pulley, and the first rotating rod 6 is fixedly connected with a second pulley. The first pulley and the second pulley are connected by a belt.

[0034] In this embodiment, starting the first driving motor 7 can drive the first pulley to rotate. When the first pulley rotates, it drives the second pulley connected by the belt to rotate, thereby driving the first rotating rod 6 to rotate.

[0035] Further, the protective cover 3 is made of a metal material.

[0036] In this embodiment, the protective cover 3 is made of aluminum alloy and has a long service life.

[0037] The working principle of the present invention:

[0038] Put the tea leaves to be processed into the frying pan 2 of the base 1 from the hopper 4, process the tea leaves through the stir-frying mechanism and the pounding mechanism, start the first driving motor 7, drive the first rotating rod 6 to rotate. When the first rotating rod 6 rotates, it drives the first gear 12 to rotate. Since the second gear 13 on the second rotating rod 10 meshes with the first gear 12, it realizes the adjustment of the position of the stir-frying shovel 8 when the first rotating rod 6 rotates. Starting the second driving motor 11 can drive the stir-frying shovel 8 on the connecting rod 14 to stir-fry the tea leaves, realizing automated operation and reducing manual operation. Starting the third driving motor 15 can drive the turntable 17 to rotate. The support column 16 plays a supporting role. When the turntable 17 rotates, it drives the moving block 18 to move. When the moving block 18 moves, it drives the moving column 19 connected by the connecting block 21 to move up and down, thereby realizing that the pounding hammer 20 pounds the tea leaves when moving up and down repeatedly.

[0039] The automation of tea frying and pounding in the present invention avoids the time error and temperature fluctuation during manual operation, improves the production efficiency, shortens the processing time of a single batch of tea, makes the tea processing process faster and more efficient, and meets the large-scale production requirements. The automated operation avoids the technical differences existing in manual frying, and can ensure the consistency of each batch of tea in terms of temperature, frying and pounding intensity, etc. By precisely controlling the frying conditions, the color, aroma and taste of the tea are more stable, which helps to improve the overall quality of the tea. The automated frying and pounding greatly reduces the manual participation, reduces the dependence on skilled workers, and reduces the quality fluctuation caused by improper manual operation. As the automation level of the equipment increases, the enterprise's demand for workers decreases, thus saving labor costs and reducing the labor intensity of workers. Traditional manual frying is easily affected by the experience and technical level of operators, which may lead to problems such as uneven heating and improper frying during the frying process. The automated tea frying and pounding machine can monitor and adjust the equipment status in real time, avoid the errors that may occur in manual operation, ensure the accuracy and safety of the frying process, reduce the dust and impurities generated during the tea processing process, and at the same time reduce the risk of personnel directly contacting high-temperature equipment.

[0040] In the description of the present invention, it should be understood that the orientation or positional relationship indicated by the terms "coaxial", "bottom", "one end", "top", "middle", "the other end", "upper", "one side", "top", "inner", "front", "center", "both ends", etc. is based on the orientation or positional relationship shown in the drawings, and is only for the convenience of describing the present invention and simplifying the description, rather than indicating or implying that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation, and therefore should not be construed as a limitation of the present invention.

[0041] In the present invention, unless otherwise clearly defined and limited, the terms "installation", "setting", "connection", "fixation", "swivel connection", etc. should be understood in a broad sense. For example, it can be a fixed connection, a detachable connection, or integrated; it can be a mechanical connection or an electrical connection; it can be directly connected or indirectly connected through an intermediate medium, and it can be the communication inside two elements or the interaction relationship between two elements. Unless otherwise clearly defined, for those of ordinary skill in the art, the specific meanings of the above terms in the present invention can be understood according to specific situations.

[0042] Although the embodiments of the present invention have been shown and described, for those of ordinary skill in the art, it can be understood that various changes, modifications, substitutions and variations can be made to these embodiments without departing from the principles and spirit of the present invention. The scope of the present invention is defined by the appended claims and their equivalents.

Claims

1. A tea frying machine, characterized in that: The invention comprises a base (1), a frying pan (2) is arranged on the top of the base (1), a stir-frying mechanism is arranged on the frying pan (2), the stir-frying mechanism comprises a support plate (5), a rotating rod (6), a driving motor (7), a stir-frying shovel (8), a movable plate (9), a rotating rod (10) and a driving motor (11), the driving motor (7) is arranged on the base (1), the supporting plate (5) is arranged on the top of the base (1), the two ends of the rotating rod (6) are respectively connected to the driving motor (7) and the supporting plate (5), the rotating rod (6 ... The first (6) is fixedly sleeved with a gear first (12), the two ends of the rotating rod second (10) are respectively movably connected to the support plate (5), the second (10) is fixedly sleeved with a gear second (13), the gear first (12) and the gear second (13) are meshed, the movable plate (9) is fixedly sleeved on the rotating rod first (6), the second drive motor (11) is fixedly mounted on the movable plate (9), the output end of the second drive motor (11) is connected to the stir-fry shovel (8) through a connecting rod (14), and the frying pan (2) is also provided with a beating mechanism.

2. A tea leaf roasting and hammering machine according to claim 1, characterized in that: The hammering mechanism comprises a driving motor (15), a support (16), a turntable (17), a moving block (18), a moving column (19) and a striking hammer (20), wherein the support (16) is mounted on the top of the base (1), the driving motor (15) is mounted on the support (16), the turntable (17) is mounted on the output end of the driving motor (15), the moving block (18) is movably connected to one side of the turntable (17), the moving block (18) is movably connected to the moving column (19) through a connecting block (21), the striking hammer (20) is mounted on the bottom of the moving column (19), and the moving column (19) is penetrated by the support (16) and movably connected to the support (16).

3. A tea leaf roasting and hammering machine according to claim 1, characterized in that: A protective cover (3) is connected to one side of the top of the base (1) via a hinge.

4. A tea leaf roasting and hammering machine according to claim 3, characterized in that: A hopper (4) is provided on the protective cover (3).

5. A tea leaf roasting and hammering machine according to claim 1, characterized in that: The rotating rod 1 (6) and the rotating rod 2 (10) are both movably connected to the support plate (5) via bearings.

6. A tea leaf roasting and hammering machine according to claim 1, characterized in that: The output end of the driving motor 1 (7) is fixedly connected to a pulley 1, and the rotating rod 1 (6) is fixedly connected to a pulley 2, and the pulley 1 and the pulley 2 are connected by a belt.

7. A tea leaf roasting and hammering machine according to claim 3, characterized in that: The protective cover (3) is made of metal material.

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