Small crest cleaning device of crest welder

By designing the wave solder small wave peak cleaning device of lifting unit, cleaning unit and suction unit, the problem of difficulty in cleaning small wave peaks in the existing technology is solved, efficient and accurate cleaning is achieved, manual intervention is reduced and production process is optimized.

CN120079953AInactive Publication Date: 2025-06-03江苏乔芯科技有限公司
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Patent Information

Application Number
CN202510503269.X
Authority / Receiving Office
CN · China
Patent Type
Applications(China)
Current Assignee / Owner
Filing Date
2025-04-22
Publication Date
2025-06-03
Estimated Expiration
Not applicable · inactive patent

AI Technical Summary

Technical Problem

When cleaning the small wave crests in the tin furnace, existing wave solder machines have limitations in structure and cleaning methods, and cannot fully solve the difficulties in the small wave crest cleaning process, especially in production environments with high precision requirements.

Method used

A wave soldering machine wave crest cleaning device including a lifting unit, a cleaning unit and a suction unit is designed. The lifting unit drives the cleaning unit to lift up and down through the transmission assembly. The cleaning unit has a multi-angle adjustment function, and the suction unit is used to clean the cleaning unit after cleaning.

Benefits of technology

It improves the efficiency and accuracy of small wave crest cleaning, reduces manual intervention, optimizes the production process, and makes the equipment smarter and more environmentally friendly.

✦ Generated by Eureka AI based on patent content.

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Abstract

The invention discloses a small wave crest cleaning device of a crest welder, and belongs to the technical field of tin furnace tin flow liquid level cleaning of the crest welder, the small wave crest cleaning device comprises a main body, the main body is provided with a tin outlet assembly and a lifting unit used for ascending or descending, the lifting unit is provided with a cleaning unit and a suction unit, and the tin outlet assembly comprises a fixed stop block. A movable stop block connected with the tin bath is arranged on one side of the fixed stop block, the movable stop block and the fixed stop block form a tin outlet used for generating small wave crests, and the cleaning unit comprises a plate cleaning assembly used for cleaning the small wave crests and a multidirectional adjusting assembly used for adjusting the angle of the plate cleaning assembly. The multidirectional adjusting assembly comprises a radial adjusting mechanism and an axial adjusting mechanism; the small wave crest cleaning efficiency of the crest welder is improved, the welding quality can be improved, manual intervention is reduced, the production process is optimized, and the equipment is more intelligent and environmentally friendly.
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Description

Technical Field

[0001] The present invention relates to the technical field of cleaning the tin flow liquid level of a wave soldering machine, and particularly to a small wave peak cleaning device for a wave soldering machine. Background Art

[0002] As one of the commonly used devices in electronic manufacturing, a wave soldering machine is widely used in the soldering process of printed circuit boards (PCBs). The core of wave soldering is to control the flow of molten solder to form a wave-shaped tin liquid surface, and the electronic component pins are soldered to the PCB through the tin wave. However, during the operation of the wave soldering machine, due to the continuous circulation, heating, and cooling of the tin liquid in the tin furnace, irregular small wave peaks are likely to be generated on the wave surface. If these small wave peaks are not cleaned in time, it will affect the soldering quality, resulting in problems such as poor soldering, excessive solder joints, or missing solder joints.

[0003] The patent with the publication number CN101690988B discloses a small wave peak cleaning device for a wave soldering machine, including a fixed block fixedly arranged at the upper end of the small wave peak of the wave soldering machine. One side of the fixed block is provided with a movable block connected to the tin tank. The fixed block and the movable block together form a tin outlet for generating small wave peaks. It is characterized in that a power device is arranged outside the movable block, and the power device is connected to the movable block to drive the movable block to open. This device has a simple structure and is easy to implement, greatly improving the work efficiency of tin slag cleaning. Although this patent can also clean the tin slag.

[0004] Most current wave soldering machines rely on manual operation to clean the wave peaks in the tin furnace or clean them through simple mechanical means. Manual cleaning is not only time-consuming and laborious but also has certain risks. Especially during high-speed production, manual intervention may lead to a decrease in production efficiency. Although existing mechanical cleaning devices can clean the small wave peaks in the tin furnace to a certain extent, due to the limitations of the structure and cleaning method, they still cannot comprehensively solve the difficulties existing in the small wave peak cleaning process, especially in a production environment with high-precision requirements. Summary of the Invention

[0005] In view of the above technical problems, the present invention discloses a small wave peak cleaning device for a wave soldering machine, including a main body. An out-tin assembly and a lifting unit for ascending or descending are arranged on the main body. A cleaning unit for cleaning the small wave peaks formed in the out-tin assembly and a suction unit for cleaning the cleaning unit are arranged on the lifting unit; The tin discharging assembly includes a fixed stopper, and a movable stopper connected to the tin bath is arranged on one side of the fixed stopper. The movable stopper and the fixed stopper form a tin discharging port for generating a small wave crest. Baffles are arranged on both the movable stopper and the fixed stopper. The tin discharging assembly further includes a high-temperature resistant cylinder 1, and the cylinder arm of the high-temperature resistant cylinder 1 is fixedly connected to the movable stopper. The high-temperature resistant cylinder 1 is located below the baffle, and the baffle completely shields the high-temperature resistant cylinder 1. The lifting unit includes a transmission assembly connected to the main body, and a sliding assembly for driving the cleaning unit to move is installed on the transmission assembly. The cleaning unit includes a cleaning plate assembly for cleaning the small wave crest and a multi-directional adjustment assembly for adjusting the angle of the cleaning plate assembly. The multi-directional adjustment assembly includes a radial adjustment mechanism and an axial adjustment mechanism. The suction unit includes a high-temperature resistant suction device connected to the lifting unit, and a closing assembly for cleaning the residual tin slag on the cleaning plate assembly is connected to the high-temperature resistant suction device.

[0006] Further, the transmission assembly includes a high-temperature resistant motor 1 and a lead screw 1. Connecting plates 3 are respectively fixedly installed at both ends of the lead screw 1, and the connecting plates 3 are connected to the main body. A transmission shaft 2 is fixedly installed at the output end of the high-temperature resistant motor 1. Two groups of high-temperature resistant belts 1 are connected to the transmission shaft 2. Both groups of high-temperature resistant belts 1 are connected to a transmission shaft 1. Both groups of transmission shafts 1 are connected to the main body. Two groups of high-temperature resistant belts 2 are connected to both groups of transmission shafts 1. The two groups of high-temperature resistant belts 2 are connected to the lead screw 1. Both groups of lead screws 1 are rotatably connected to a connecting plate 2.

[0007] Further, the sliding assembly includes a lifting housing threadedly connected to both groups of lead screws 1. A high-temperature resistant motor 2 is fixedly installed at one end of the lifting housing. A lead screw 2 is connected to the output end of the high-temperature resistant motor 2. Both ends of the lead screw 2 are connected to the lifting housing.

[0008] Further, the cleaning unit further includes a sliding housing slidably installed in the lifting housing. The sliding housing is in threaded cooperation with the lead screw 2. The sliding housing is connected to the cleaning plate assembly. The cleaning plate assembly includes a multi-angle adjustment housing. An installation disk is fixedly installed at the top of the multi-angle adjustment housing. A cleaning plate 2 is fixedly installed on the installation disk. A sliding groove 3 and a sliding groove 4 are respectively arranged on both sides of the cleaning plate 2 on the installation disk. A cleaning plate 1 is slidably installed in the sliding groove 3. The cleaning plate 1 contacts the first surface of the cleaning plate 2. A cleaning plate 3 is slidably installed in the sliding groove 4. The cleaning plate 3 contacts the second surface of the cleaning plate 2.

[0009] Further, the cleaning plate assembly further includes a high-temperature resistant motor five, a rack one, and a rack two. The rack one is fixedly installed at the bottom end of the cleaning plate one, and the rack two is fixedly installed at the bottom end of the cleaning plate three. The high-temperature resistant motor five is fixedly installed inside the multi-angle adjustment housing. A coupling is installed at the output end of the high-temperature resistant motor five, and a gear three is connected to the coupling. The gear three meshes with the rack two and the rack one.

[0010] Further, the axial adjustment mechanism includes a high-temperature resistant motor four and an incomplete gear two. The high-temperature resistant motor four is fixedly installed inside the sliding housing. The output end of the high-temperature resistant motor four is connected to a gear two. The incomplete gear two is rotatably installed on the multi-angle adjustment housing. Two symmetrically distributed sliding grooves two are provided on the incomplete gear two, and the sliding grooves two mesh with the gear two.

[0011] Further, the radial adjustment mechanism includes a high-temperature resistant motor three and an incomplete gear one. The high-temperature resistant motor three is fixedly installed inside the sliding housing. The output end of the high-temperature resistant motor three is connected to a gear one. The gear one meshes with the incomplete gear one. The incomplete gear one is connected to the multi-angle adjustment housing. The inner radius of the incomplete gear one is larger than the outer radius of the incomplete gear two. Two symmetrically distributed sliding grooves one are provided on the incomplete gear one.

[0012] Further, the cleaning unit further includes four connecting brackets. Arc-shaped mounting plates one and arc-shaped mounting plates two are fixedly installed on all four connecting brackets. The arc-shaped mounting plate one is connected to the sliding groove two, and the arc-shaped mounting plate two is connected to the sliding groove one. All four connecting brackets are connected to the sliding housing.

[0013] Further, the closing assembly includes two symmetrically distributed connecting plates four. The connecting plates four are fixedly installed on the connecting plate two. A suction housing is slidably installed on the connecting plates four. A bin is provided on the suction housing. Both bins are connected to the high-temperature resistant suction device through hoses. A high-temperature resistant cylinder two is fixedly installed on the connecting plates four. The cylinder arm of the high-temperature resistant cylinder two is connected to the suction housing.

[0014] Further, the main body includes a small wave crest of a wave soldering machine. A connecting base is fixedly installed on the small wave crest of the wave soldering machine. The connecting base is located below the movable stop block. The connecting base is connected to the high-temperature resistant motor one. The high-temperature resistant cylinder one is connected to the connecting base. Connecting plates one are fixedly installed on both sides of the small wave crest of the wave soldering machine. The connecting plates one are connected to the transmission shaft one, the lead screw one, and the connecting plate three.

[0015] The beneficial effects of the present invention compared with the prior art are as follows: (1) The present invention is provided with a lifting unit and a cleaning unit. The cleaning unit is driven by the lifting unit to move up and down, and the cleaning unit can conveniently clean the small wave peaks from multiple angles, improving the practicability and diversity of the device; (2) The present invention is provided with a suction unit, which cleans the cleaning unit after the cleaning is completed, ensuring the smooth progress of the next cleaning work of the cleaning unit and avoiding the poor processing effect caused by reprocessing the small wave peaks when the cleaning unit does not clean; (3) The present invention improves the cleaning efficiency of the small wave peaks of the wave soldering machine, can also improve the welding quality, reduce manual intervention, optimize the production process, and make the equipment more intelligent and environmentally friendly. BRIEF DESCRIPTION OF THE DRAWINGS

[0016] Figure 1 It is a schematic diagram of the overall structure of the present invention.

[0017] Figure 2 It is a schematic diagram of the main structure of the present invention.

[0018] Figure 3 It is a schematic diagram of the structure of the lifting unit of the present invention.

[0019] Figure 4 It is a schematic diagram of a partial structure of the lifting unit of the present invention Figure 1 .

[0020] Figure 5 It is a schematic diagram of a partial structure of the lifting unit of the present invention Figure 2 .

[0021] Figure 6 It is a schematic diagram of the structure of the cleaning unit of the present invention.

[0022] Figure 7 It is a schematic diagram of a partial structure of the cleaning unit of the present invention Figure 1 .

[0023] Figure 8 It is Figure 7 an enlarged schematic diagram of the structure at position A in

[0024] Figure 9 It is a schematic diagram of a partial structure of the cleaning unit of the present invention Figure 2 .

[0025] Figure 10 It is Figure 9 an enlarged schematic diagram of the structure at position B in

[0026] Figure 11 It is a schematic diagram of the structure of the suction unit of the present invention.

[0027] Reference numerals in the drawings: 1 - main body; 2 - high-temperature resistant cylinder 1; 3 - movable stop block; 4 - baffle plate; 5 - solder outlet; 6 - lifting unit; 7 - cleaning unit; 8 - suction unit; 9 - fixed stop block; 101 - small wave crest of wave soldering machine; 102 - connecting base; 103 - connecting plate 1; 601 - high-temperature resistant motor 1; 602 - high-temperature resistant belt 1; 603 - high-temperature resistant belt 2; 604 - transmission shaft 1; 605 - lead screw 1; 606 - connecting plate 2; 607 - connecting plate 3; 608 - lifting housing; 609 - high-temperature resistant motor 2; 610 - transmission shaft 2; 611 - lead screw 2; 701 - sliding housing; 702 - multi-angle adjustment housing; 703 - high-temperature resistant motor 3; 704 - gear 1; 705 - incomplete gear 1; 706 - gear 2; 707 - high-temperature resistant motor 4; 708 - connecting bracket; 709 - incomplete gear 2; 710 - sliding groove 1; 711 - sliding groove 2; 712 - cleaning plate 1; 713 - cleaning plate 2; 714 - cleaning plate 3; 715 - mounting disc; 716 - sliding groove 3; 717 - sliding groove 4; 718 - high-temperature resistant motor 5; 719 - coupling; 720 - rack 1; 721 - gear 3; 722 - rack 2; 723 - arc mounting plate 1; 724 - arc mounting plate 2; 801 - high-temperature resistant suction device; 802 - connecting plate 4; 803 - high-temperature resistant cylinder 2; 804 - suction housing; 805 - bin body. Detailed implementation mode

[0028] It should be noted that, without conflict, the embodiments in the present invention and the features in the embodiments can be combined with each other.

[0029] In the description of the present invention, it should be understood that the orientation or positional relationship indicated by the terms "center", "longitudinal", "transverse", "upper", "lower", "front", "rear", "left", "right", "vertical", "horizontal", "top", "bottom", "inner", "outer", etc. are based on the orientation or positional relationship shown in the drawings, and are only for the convenience of describing the present invention and simplifying the description, rather than indicating or implying that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation, and therefore cannot be understood as a limitation to the present invention. In addition, the terms "first", "second", etc. are only used for descriptive purposes and cannot be understood as indicating or implying relative importance or implicitly indicating the quantity of the indicated technical features. Thus, the features defined with "first", "second", etc. may explicitly or implicitly include one or more of such features. In the description of the present invention, unless otherwise specified, the meaning of "a plurality" is two or more.

[0030] In the description of the present invention, it should be noted that unless otherwise clearly specified and defined, the terms "installation", "connection", and "coupling" should be understood in a broad sense. For example, it can be a fixed connection, a detachable connection, or an integral connection; it can be a mechanical connection or an electrical connection; it can be a direct connection or an indirect connection through an intermediate medium, and it can be the communication inside two components. For those of ordinary skill in the art, the specific meanings of the above terms in the present invention can be understood according to specific circumstances.

[0031] Embodiment: As Figure 1 , Figure 2 shown, a small wave crest cleaning device for a wave soldering machine includes a main body 1. An out-tin assembly and a lifting unit 6 for rising or falling are arranged on the main body 1. A cleaning unit 7 for cleaning the small wave crest formed in the out-tin assembly and a suction unit 8 for cleaning the cleaning unit 7 are arranged on the lifting unit 6. The main body 1 includes a small wave crest 101 of the wave soldering machine. A connection base 102 is fixedly installed on the small wave crest 101 of the wave soldering machine. Connecting plates one 103 are fixedly installed on both sides of the small wave crest 101 of the wave soldering machine.

[0032] The out-tin assembly includes a fixed stopper 9. A movable stopper 3 connected to a tin bath is arranged on one side of the fixed stopper 9, and the movable stopper 3 is located above the connection base 102. An out-tin port 5 for generating a small wave crest is formed between the movable stopper 3 and the fixed stopper 9. Baffles 4 are arranged on both the movable stopper 3 and the fixed stopper 9. The out-tin assembly further includes a high-temperature resistant cylinder one 2. The cylinder arm of the high-temperature resistant cylinder one 2 is fixedly connected to the movable stopper 3. The high-temperature resistant cylinder one 2 is located below the baffle 4, and the baffle 4 completely shields the high-temperature resistant cylinder one 2. The high-temperature resistant cylinder one 2 is connected to the connection base 102.

[0033] When it is necessary to clean the small wave crest, start the high-temperature resistant cylinder one 2. The cylinder arm of the high-temperature resistant cylinder one 2 drives the movable stopper 3 to slide on the small wave crest 101 of the wave soldering machine. At this time, the space of the out-tin port 5 becomes larger, and then it is processed by the cleaning unit 7.

[0034] As Figures 3 - 5As shown in the figure, the lifting unit 6 includes a transmission assembly. The transmission assembly is connected to the main body 1, and a sliding assembly for driving the cleaning unit 7 to move is installed on the transmission assembly. The transmission assembly includes a high-temperature resistant motor 601 and a first lead screw 605. Connecting plates 607 are fixedly installed at both ends of the first lead screw 605, and the connecting plates 607 are connected to the main body 1. A second transmission shaft 610 is fixedly installed at the output end of the high-temperature resistant motor 601. Two sets of first belt pulleys are provided on the second transmission shaft 610. The two sets of first belt pulleys on the second transmission shaft 610 are respectively connected to two sets of high-temperature resistant belts 602. Both sets of high-temperature resistant belts 602 are connected to a first transmission shaft 604 through belt pulleys. Both sets of first transmission shafts 604 are connected to a second high-temperature resistant belt 603 through belt pulleys. Both sets of second high-temperature resistant belts 603 are connected to the first lead screw 605 through belt pulleys. Both sets of first lead screws 605 are rotatably connected to a second connecting plate 606.

[0035] The sliding assembly includes a lifting housing 608. The lifting housing 608 is threadedly connected to the two sets of first lead screws 605. A high-temperature resistant motor 609 is fixedly installed at one end of the lifting housing 608. The output end of the high-temperature resistant motor 609 is connected to a second lead screw 611. Both ends of the second lead screw 611 are connected to the lifting housing 608. The connecting base 102 is connected to the high-temperature resistant motor 601. The first connecting plate 103 is connected to the first transmission shaft 604, the first lead screw 605, and the connecting plate 607.

[0036] When it is necessary to clean the small wave peaks, start the high-temperature resistant motor 601. The output end of the high-temperature resistant motor 601 drives the second transmission shaft 610 to rotate, and the two sets of high-temperature resistant belts 602 rotate. The high-temperature resistant belts 602 drive the first transmission shaft 604 to rotate. The first transmission shaft 604 drives the first lead screw 605 to rotate through the second high-temperature resistant belt 603. The first lead screw 605 drives the lifting housing 608 to move up and down through the thread. Start the high-temperature resistant motor 609. The output end of the high-temperature resistant motor 609 drives the second lead screw 611 to rotate. The second lead screw 611 drives the cleaning unit 7 to move left and right through the thread.

[0037] As Figures 6 - 10 shown, the cleaning unit 7 includes a cleaning plate assembly for cleaning small wave peaks and a multi-directional adjustment assembly for adjusting the angle of the cleaning plate assembly. The multi-directional adjustment assembly includes a radial adjustment mechanism and an axial adjustment mechanism; The cleaning unit 7 further includes a sliding housing 701, which is slidably installed in the lifting housing 608. The sliding housing 701 is in threaded cooperation with the second lead screw 611. The sliding housing 701 is connected to the cleaning plate assembly. The cleaning plate assembly includes a multi-angle adjustment housing 702. At the top of the multi-angle adjustment housing 702, an installation disc 715 is fixedly installed. On the installation disc 715, a second cleaning plate 713 is fixedly installed. On both sides of the second cleaning plate 713 on the installation disc 715, a third sliding groove 716 and a fourth sliding groove 717 are respectively arranged. A first cleaning plate 712 is slidably installed in the third sliding groove 716. The first cleaning plate 712 contacts the first surface of the second cleaning plate 713. A third cleaning plate 714 is slidably installed in the fourth sliding groove 717. The third cleaning plate 714 contacts the second surface of the second cleaning plate 713.

[0038] The cleaning plate assembly further includes a high-temperature resistant motor five 718, a first rack 720 and a second rack 722. The first rack 720 is fixedly installed at the bottom end of the first cleaning plate 712. The second rack 722 is fixedly installed at the bottom end of the third cleaning plate 714. The high-temperature resistant motor five 718 is fixedly installed in the multi-angle adjustment housing 702. The output end of the high-temperature resistant motor five 718 is equipped with a coupling 719. A third gear 721 is connected to the coupling 719. The third gear 721 meshes with the second rack 722 and the first rack 720.

[0039] The axial adjustment mechanism includes a high-temperature resistant motor four 707 and an incomplete gear two 709. The high-temperature resistant motor four 707 is fixedly installed in the sliding housing 701. The output end of the high-temperature resistant motor four 707 is connected to a second gear 706. The incomplete gear two 709 is rotatably installed on the multi-angle adjustment housing 702. Two symmetrically distributed second sliding grooves 711 are arranged on the incomplete gear two 709. The second sliding grooves 711 mesh with the second gear 706.

[0040] The radial adjustment mechanism includes a high-temperature resistant motor three 703 and an incomplete gear one 705. The high-temperature resistant motor three 703 is fixedly installed in the sliding housing 701. The output end of the high-temperature resistant motor three 703 is connected to a first gear 704. The first gear 704 meshes with the incomplete gear one 705. The incomplete gear one 705 is connected to the multi-angle adjustment housing 702. The inner radius of the incomplete gear one 705 is larger than the outer radius of the incomplete gear two 709. Two symmetrically distributed first sliding grooves 710 are arranged on the incomplete gear one 705.

[0041] The cleaning unit 7 further includes four connecting brackets 708. On each of the four connecting brackets 708, a first arc-shaped mounting plate 723 and a second arc-shaped mounting plate 724 are fixedly installed. The first arc-shaped mounting plate 723 is connected to the second sliding groove 711. The second arc-shaped mounting plate 724 is connected to the first sliding groove 710. All four connecting brackets 708 are connected to the sliding housing 701.

[0042] Start the high-temperature resistant motor three 703. The output end of the high-temperature resistant motor three 703 drives the gear one 704 to rotate. The gear one 704 drives the incomplete gear one 705 to rotate. The incomplete gear one 705 drives the multi-angle adjustment housing 702 to have an angular offset. Start the high-temperature resistant motor four 707. The output end of the high-temperature resistant motor four 707 drives the incomplete gear two 709 to rotate through the gear two 706. The incomplete gear two 709 drives the multi-angle adjustment housing 702 to have an angular offset, so that the angle at which the cleaning plate assembly on the multi-angle adjustment housing 702 fits the small wave crest to be cleaned is more appropriate. When the area of the small wave crest that needs to be cleaned is large, start the high-temperature resistant motor five 718. The output end of the high-temperature resistant motor five 718 drives the gear three 721 to rotate. The gear three 721 drives the rack one 720 and the rack two 722 to move away from each other. The rack one 720 drives the cleaning plate one 712 to move. The rack two 722 drives the cleaning plate three 714 to move. At this time, the cleaning plate one 712, the cleaning plate two 713, and the cleaning plate three 714 form a larger cleaning area.

[0043] As Figure 11 shown in the figure, the suction unit 8 includes a high-temperature resistant suction device 801. The high-temperature resistant suction device 801 is connected to the lifting unit 6. A closing component for cleaning the residual solder slag on the cleaning plate assembly is connected to the high-temperature resistant suction device 801.

[0044] The closing component includes two symmetrically distributed connecting plates four 802. The connecting plates four 802 are fixedly installed on the connecting plate two 606. A suction housing 804 is slidably installed on the connecting plates four 802. A storage body 805 is provided on the suction housing 804. Both storage bodies 805 are connected to the high-temperature resistant suction device 801 through hoses. A high-temperature resistant cylinder two 803 is fixedly installed on the connecting plates four 802. The cylinder arm of the high-temperature resistant cylinder two 803 is connected to the suction housing 804.

[0045] After the cleaning plate assembly completes cleaning and resets, start the two high-temperature resistant cylinders two 803. The cylinder arms of the two high-temperature resistant cylinders two 803 drive the two suction housings 804 to approach until they fit. The two storage bodies 805 and the sliding housing 701 form an adsorption space. Then start the high-temperature resistant suction device 801. The high-temperature resistant suction device 801 sucks and stores the residual solder slag on the cleaning plate one 712, the cleaning plate two 713, and the cleaning plate three 714 through the hose, and then conducts centralized treatment.

[0046] Working principle: When it is necessary to clean the small wave crest, start the high-temperature resistant cylinder 1 2. The cylinder arm of the high-temperature resistant cylinder 1 2 drives the movable stop block 3 to slide on the small wave crest 101 of the wave soldering machine. At this time, the space at the tin outlet 5 becomes larger. Start the high-temperature resistant motor 1 601. The output end of the high-temperature resistant motor 1 601 drives the transmission shaft 2 610 to rotate, and two groups of high-temperature resistant belts 1 602 rotate. The high-temperature resistant belt 1 602 drives the transmission shaft 1 604 to rotate. The transmission shaft 1 604 drives the lead screw 1 605 to rotate through the high-temperature resistant belt 2 603. The lead screw 1 605 drives the lifting outer shell 608 to move up and down through the thread. Start the high-temperature resistant motor 2 609. The output end of the high-temperature resistant motor 2 609 drives the lead screw 2 611 to rotate. The lead screw 2 611 drives the sliding outer shell 701 to move left and right through the thread. Start the high-temperature resistant motor 3 703. The output end of the high-temperature resistant motor 3 703 drives the gear 1 704 to rotate. The gear 1 704 drives the incomplete gear 1 705 to rotate. The incomplete gear 1 705 drives the multi-angle adjustment outer shell 702 to have an angular offset. Start the high-temperature resistant motor 4 707. The output end of the high-temperature resistant motor 4 707 drives the incomplete gear 2 709 to rotate through the gear 2 706. The incomplete gear 2 709 drives the multi-angle adjustment outer shell 702 to have an angular offset, so that the angle at which the cleaning component on the multi-angle adjustment outer shell 702 fits the small wave crest to be cleaned is more appropriate. When the area of the small wave crest that needs to be cleaned is large, start the high-temperature resistant motor 5 718. The output end of the high-temperature resistant motor 5 718 drives the gear 3 721 to rotate. The gear 3 721 drives the rack 1 720 and the rack 2 722 to move away from each other. The rack 1 720 drives the cleaning plate 1 712 to move. The rack 2 722 drives the cleaning plate 3 714 to move. At this time, the cleaning plate 1 712, the cleaning plate 2 713, and the cleaning plate 3 714 form a larger cleaning area. After the cleaning component completes cleaning and resets, start two high-temperature resistant cylinders 2 803. The cylinder arms of the two high-temperature resistant cylinders 2 803 drive the two suction outer shells 804 to approach and fit together. The two chambers 805 and the sliding outer shell 701 form an adsorption space. Then start the high-temperature resistant suction device 801. The high-temperature resistant suction device 801 sucks and stores the residual solder dross on the cleaning plate 1 712, the cleaning plate 2 713, and the cleaning plate 3 714 through a hose, and then centrally processes it.

[0047] Those skilled in the art can make various corresponding changes or deformations to the above technical methods and concepts, and all such changes or deformations should fall within the protection scope of the claims of the present invention.

Claims

1. A small wave crest cleaning device for a wave soldering machine, characterized in that: It comprises a main body (1), the main body (1) being provided with a tin discharging component and a lifting unit (6) for ascending or descending, the lifting unit (6) being provided with a cleaning unit (7) for cleaning small wave peaks formed in the tin discharging component and a suction unit (8) for cleaning the cleaning unit (7); The tin discharge assembly comprises a fixed stopper (9), a movable stopper (3) connected to the tin bath is arranged on one side of the fixed stopper (9), the movable stopper (3) and the fixed stopper (9) form a tin discharge port (5) for generating a small wave peak, the movable stopper (3) and the fixed stopper (9) are both provided with a baffle (4), the tin discharge assembly further comprises a high temperature resistant cylinder (2), a cylinder arm of the high temperature resistant cylinder (2) is fixedly connected to the movable stopper (3), the high temperature resistant cylinder (2) is located below the baffle (4), and the baffle (4) completely shields the high temperature resistant cylinder (2); The lifting unit (6) comprises a transmission assembly, the transmission assembly is connected to the main body (1), and a sliding assembly is mounted on the transmission assembly for driving the cleaning unit (7) to move; The cleaning unit (7) comprises a plate cleaning component for cleaning small wave peaks and a multi-directional adjustment component for adjusting the angle of the plate cleaning component, wherein the multi-directional adjustment component comprises a radial adjustment mechanism and an axial adjustment mechanism; The suction unit (8) comprises a high temperature resistant suction device (801), the high temperature resistant suction device (801) being connected to the lifting unit (6), and the high temperature resistant suction device (801) being connected to a closing component for cleaning residual tin slag on the board cleaning component.

2. A small wave crest cleaning device for a wave soldering machine as claimed in claim 1, characterized in that: The transmission assembly comprises a high temperature resistant motor 1 (601) and a screw rod 1 (605), the two ends of the screw rod 1 (605) are respectively fixedly mounted with connecting plates 3 (607), the connecting plate 3 (607) is connected to the main body (1), a transmission shaft 2 (610) is fixedly mounted on the output end of the high temperature resistant motor 1 (601), the transmission shaft 2 (610) is connected with two groups of high temperature resistant belts 1 (602), the two groups of high temperature resistant belts 1 (602) are both connected with a transmission shaft 1 (604), the two groups of transmission shafts 1 (604) are both connected to the main body (1), the two groups of transmission shafts 1 (604) are both connected with a high temperature resistant belt 2 (603), the two groups of high temperature resistant belts 2 (603) are connected with a screw rod 1 (605), and the two groups of screw rods 1 (605) are both rotatably connected with the connecting plate 2 (606).

3. A small wave crest cleaning device for a wave soldering machine as claimed in claim 2, characterized in that: The sliding assembly comprises a lifting shell (608), the lifting shell (608) being threadedly connected to two sets of screw rods (605), a high temperature resistant motor (609) being fixedly mounted on one end of the lifting shell (608), the output end of the high temperature resistant motor (609) being connected to screw rod (611), and both ends of the screw rod (611) being connected to the lifting shell (608).

4. A small wave crest cleaning device for a wave soldering machine as claimed in claim 3, characterized in that: The cleaning unit (7) further comprises a sliding housing (701), wherein the sliding housing (701) is slidably mounted in the lifting housing (608), wherein the sliding housing (701) is threadably matched with the second screw rod (611), wherein the sliding housing (701) is connected to a plate cleaning assembly, wherein the plate cleaning assembly comprises a multi-angle adjustment housing (702), wherein a mounting disc (715) is fixedly mounted on the top end of the multi-angle adjustment housing (702), and a cleaning plate is fixedly mounted on the mounting disc (715). The second (713), the two sides of the cleaning plate second (713) on the mounting disc (715) are respectively provided with a sliding groove three (716) and a sliding groove four (717), the cleaning plate one (712) is slidably installed in the sliding groove three (716), the cleaning plate one (712) contacts with the first surface of the cleaning plate two (713), the cleaning plate three (714) is slidably installed in the sliding groove four (717), the cleaning plate three (714) contacts with the second surface of the cleaning plate two (713).

5. A small wave crest cleaning device for a wave soldering machine as claimed in claim 4, characterized in that: The cleaning plate assembly also includes a high temperature resistant motor five (718), a rack one (720) and a rack two (722), wherein the rack one (720) is fixedly mounted on the bottom end of the cleaning plate one (712), the rack two (722) is fixedly mounted on the bottom end of the cleaning plate three (714), the high temperature resistant motor five (718) is fixedly mounted in a multi-angle adjustment housing (702), a coupling (719) is mounted on the output end of the high temperature resistant motor five (718), a gear three (721) is connected to the coupling (719), and the gear three (721) is meshed with the rack two (722) and the rack one (720).

6. A small wave crest cleaning device for a wave soldering machine as claimed in claim 5, characterized in that: The axial adjustment mechanism comprises a high temperature resistant motor four (707) and an incomplete gear two (709); the high temperature resistant motor four (707) is fixedly mounted in a sliding housing (701); an output end of the high temperature resistant motor four (707) is connected to a gear two (706); the incomplete gear two (709) is rotatably mounted on a multi-angle adjustment housing (702); two symmetrically distributed sliding grooves two (711) are provided on the incomplete gear two (709); the sliding grooves two (711) are meshed with the gear two (706).

7. A small wave crest cleaning device for a wave soldering machine as claimed in claim 6, characterized in that: The radial adjustment mechanism comprises a high temperature resistant motor three (703) and an incomplete gear one (705); the high temperature resistant motor three (703) is fixedly mounted in a sliding housing (701); the output end of the high temperature resistant motor three (703) is connected to a gear one (704); the gear one (704) is meshed with the incomplete gear one (705); the incomplete gear one (705) is connected to a multi-angle adjustment housing (702); the inner ring radius of the incomplete gear one (705) is larger than the outer ring radius of the incomplete gear two (709); and the incomplete gear one (705) is provided with two symmetrically distributed sliding grooves one (710).

8. A small wave crest cleaning device for a wave soldering machine as claimed in claim 7, characterized in that: The cleaning unit (7) further comprises four connecting brackets (708), on each of which an arc-shaped mounting plate 1 (723) and an arc-shaped mounting plate 2 (724) are fixedly mounted, the arc-shaped mounting plate 1 (723) is connected to the sliding groove 2 (711), the arc-shaped mounting plate 2 (724) is connected to the sliding groove 1 (710), and the four connecting brackets (708) are all connected to the sliding housing (701).

9. A small wave crest cleaning device for a wave soldering machine as claimed in claim 8, characterized in that: The closing component comprises two symmetrically distributed connecting plates four (802), wherein the connecting plate four (802) is fixedly mounted on the connecting plate two (606), a suction shell (804) is slidably mounted on the connecting plate four (802), a bin body (805) is arranged on the suction shell (804), both bin bodies (805) are connected to the high temperature resistant suction device (801) via a hose, a high temperature resistant cylinder two (803) is fixedly mounted on the connecting plate four (802), and a cylinder arm of the high temperature resistant cylinder two (803) is connected to the suction shell (804).

10. A small wave crest cleaning device for a wave soldering machine as claimed in claim 9, characterized in that: The main body (1) comprises a wave soldering machine wave crest (101), a connecting base (102) is fixedly mounted on the wave soldering machine wave crest (101), the connecting base (102) is located below the movable stopper (3), the connecting base (102) is connected to a high temperature resistant motor 1 (601), the high temperature resistant cylinder 1 (2) is connected to the connecting base (102), and connecting plates 1 (103) are fixedly mounted on both sides of the wave soldering machine wave crest (101), and the connecting plates 1 (103) are connected to a transmission shaft 1 (604), a screw rod 1 (605), and a connecting plate 3 (607).

Citation Information

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