Radiator water chamber nut pre-assembly device
By designing a pre-installed device for the radiator water chamber nut, the combination of magnetic suction wheel and telescopic electromagnet is used to realize the automatic installation of the radiator water chamber nut and efficient collection of wastewater, solving the problem of low automation in the existing technology and improving the adaptability and efficiency of the production line.
Patent Information
- Application Number
- CN202510462957.6
- Authority / Receiving Office
- CN · China
- Patent Type
- Patents(China)
- Current Assignee / Owner
- Filing Date
- 2025-04-14
- Publication Date
- 2025-08-08
- Estimated Expiration
- 2045-04-14
AI Technical Summary
In the prior art, the installation method of radiator water chamber nuts relies on manual assistance, has a low degree of automation, and is difficult to adapt to the assembly needs of various types of water chambers, resulting in poor correlation of production lines and large labor costs, making it difficult to meet the automation needs of modern industries.
A pre-installed device for the radiator water chamber nut is designed, including a base plate, a transmission device, a clamping mechanism, a rotating support, a workbench, a placement slot, an installation mechanism, a clamping mechanism and a moving mechanism. The magnetic suction wheel is used as a driving source, combined with the principle of homogeneous repulsion, and the telescopic electromagnet is set into a step shape to achieve automatic installation of the nut and efficient collection of wastewater.
It improves the automatic installation efficiency of the radiator water chamber nut, solves the adaptability problem of various types of water chambers, reduces manual intervention, realizes efficient collection of wastewater and efficient pickup of parts, and improves the degree of automation of the production line.
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Figure CN120080145B_ABST
Abstract
Description
Technical Field
[0001] The invention relates to the technical field of radiator installation equipment, in particular to a radiator water chamber nut pre-installation device. Background Art
[0002] The automotive radiator water tank is a cooling system, and the assembly process often requires numerous nuts to be installed. With the development of automated production lines, the current primary method for installing radiator water tank nuts is through manual assistance, machine equipment, and PLC monitoring. However, this method has drawbacks such as limited adaptability to various water tank types, a low degree of automation on the assembly line, poor connectivity between workstations, and labor-intensive processes, making it difficult to meet the demands of modern industrial development. Summary of the Invention
[0003] (1) Technical problems solved
[0004] In view of the deficiencies in the prior art, the present invention provides a radiator water chamber nut pre-assembly device.
[0005] (2) Technical solution
[0006] In order to achieve the above objectives, the present invention is implemented through the following technical solutions: A radiator water chamber nut pre-installation device, including a base plate, a transmission device, a clamping mechanism, a rotating support, a workbench, a placement slot, an installation mechanism, a clamping mechanism, a selection mechanism and a moving mechanism. The rotating support, the installation mechanism and the transmission device are all arranged on the base plate, and the workbench is arranged on the rotating support. The placement slot is laterally slidably fitted on the workbench, and the moving mechanism is arranged on the base plate. The selection mechanism is slidably fitted on the moving mechanism, and the clamping mechanism is slidably fitted on the selection mechanism. The clamping mechanism is linked to the transmission device, and a water chamber is provided on the workbench. The installation mechanism corresponds to the water chamber, and a nut is provided on the transmission device. A hemispherical head is provided on the nut.
[0007] Preferably, the transmission device includes a secondary slide, a main drive slider, a receiving seat, a rubber base, multiple suction components, and an inner groove. The secondary slide is vertically mounted on the base, and the main drive slider is slidably engaged with the secondary slide. The receiving seat is mounted on the main drive slider and defines an inner groove. The rubber base is mounted on the inner groove, and multiple suction components are evenly spaced on the rubber base.
[0008] Preferably, the transmission device further comprises a plurality of drive shafts and a transmission belt. A side leakage groove is defined on the side of the adsorption assembly, and the transmission belt is positioned within the side leakage groove. The drive shaft is pivotally connected to a receiving seat, and the transmission belt is sleeved over two drive shafts. The transmission belt contacts the side of the nut, and the clamping mechanism contacts the top of the transmission belt.
[0009] Preferably, the transmission device further comprises a magnetic seat, a slider, a top block, and a magnet. The magnetic seat is disposed within the inner groove, and the slider is slidably engaged with the inner groove. The slider is magnetically connected to the magnetic seat, and the magnet is disposed on the slider. The top block is transversely disposed on the magnet.
[0010] Preferably, the moving mechanism includes a bracket, a main rotating motor and a main slide. The bracket is vertically arranged on the bottom plate, the main rotating motor is arranged on the top of the bracket, and the main slide is arranged on the output end of the main rotating motor.
[0011] Preferably, the moving mechanism further comprises a main slider and two electric telescopic rods. The main slider is slidably engaged on the main slide, and the two electric telescopic rods are arranged at the bottom of the main slider.
[0012] Preferably, the selection mechanism includes a frame, a sliding sleeve, a drive telescopic rod, a driving motor, four drive sliders, two slide bars, and a rotating wheel. The frame is mounted on the movable end of the electric telescopic rod, and the four drive sliders are symmetrically slidably engaged with each other within the frame. The slide bar is mounted between two opposing drive sliders, and the sliding sleeve is slidably engaged with the two slide bars. The drive telescopic rod is mounted at the bottom of the sliding sleeve, and the driving motor is mounted on the movable end of the drive telescopic rod. Two rotating wheels are symmetrically disposed at the output end of the driving motor.
[0013] Preferably, the clamping mechanism includes multiple telescopic electromagnets, which are slidably connected to each other. The telescopic electromagnet includes a shaft seat, two rotating disks, an auxiliary slide, multiple covers, and the telescopic electromagnets. The two rotating disks are symmetrically arranged on the shaft seat, and the auxiliary slide is arranged on one side of the rotating disks. One end of the shaft seat adjacent to the telescopic electromagnet slidably engages with the auxiliary slide.
[0014] (3) Beneficial effects
[0015] The present invention provides a radiator water chamber nut pre-assembly device, which has the following beneficial effects:
[0016] 1. The radiator water chamber nut pre-assembly device, through the cooperation of the provided base plate, transmission device, clamping mechanism, rotating support, workbench, placement slot, installation mechanism, clamping mechanism, selection mechanism, and moving mechanism, enables the present invention to use the magnetic wheel originally used for picking up nuts as the driving source. When the receiving seat is washed with water, the principle of like charges repel each other is used to force the top block to push to one side while lifting the surface of the rubber base plate, so that the accumulated water is pushed out of the receiving seat. At the same time, by arranging multiple telescopic electromagnets in a stepped shape, the accumulated water in each channel can be discharged in sequence, greatly facilitating personnel to collect wastewater. BRIEF DESCRIPTION OF THE DRAWINGS
[0017] Figure 1This is the first stereogram of the present invention;
[0018] Figure 2 This is a second stereoscopic view of the present invention;
[0019] Figure 3 This is a third stereogram of the present invention;
[0020] Figure 4 This is a fourth stereogram of the present invention;
[0021] Figure 5 It is a three-dimensional diagram of a first partial component of the present invention;
[0022] Figure 6 It is a front cross-sectional view of a local component of the present invention;
[0023] Figure 7 It is a perspective view of a second partial component of the present invention;
[0024] Figure 8 For the present invention Figure 4 Enlarged view of point A in the middle.
[0025] In the figure: 1 bottom plate, 2 transmission device, 3 auxiliary slide, 4 clamping mechanism, 5 selection mechanism, 6 electric telescopic rod, 7 main slider, 8 moving mechanism, 9 main rotating motor, 10 bracket, 11 main slide, 12 placement slot seat, 13 water chamber, 14 installation mechanism, 15 workbench, 16 rotating support, 17 main driving slider, 18 hemispherical head, 19 frame, 20 side leakage slot, 21 transmission belt, 22 driving shaft, 23 receiving seat, 24 cover, 25 wheel, 26 shaft seat, 27 rubber bottom plate, 28 inner groove, 29 nut, 30 slider, 31 magnetic seat, 32 auxiliary slide, 33 driving slider, 34 slide rod, 35 sleeve seat, 36 driving telescopic rod, 37 driving machine, 38 rotating wheel, 39 top block, 40 magnet, 41 side plate, 42 adsorption component, 43 telescopic electromagnet, 44 driving slider. DETAILED DESCRIPTION
[0026] The embodiment of the present invention provides a radiator water chamber nut pre-assembly device, such as Figure 1-8 As shown, it includes a base plate 1, a transmission device 2, a clamping mechanism 4, a rotating support 16, a workbench 15, a placement slot 12, a mounting mechanism 14, a clamping mechanism 4, a selection mechanism 5 and a moving mechanism 8. The rotating support 16, the mounting mechanism 14 and the transmission device 2 are all arranged on the base plate 1, and the workbench 15 is arranged on the rotating support 16. The placement slot 12 is laterally slidably fitted on the workbench 15, and the moving mechanism 8 is arranged on the base plate 1. The selection mechanism 5 is slidably fitted on the moving mechanism 8, and the clamping mechanism 4 is slidably fitted on the selection mechanism 5. The clamping mechanism 4 is linked to the transmission device 2, and a water chamber 13 is provided on the workbench 15. The mounting mechanism 14 corresponds to the water chamber 13, and a nut 29 is provided on the transmission device 2. A hemispherical head 18 is provided on the nut 29.
[0027] The transmission device 2 includes a secondary slide 3, a main drive slider 17, a receiving seat 23, a rubber base 27, multiple suction components 41, and an inner groove 28. The secondary slide 3 is vertically mounted on the base 1, and the main drive slider 17 is slidably engaged with the secondary slide 3. The receiving seat 23 is mounted on the main drive slider 17 and defines an inner groove 28. The rubber base 27 is mounted on the inner groove 28, and multiple suction components 41 are evenly spaced on the rubber base 27.
[0028] The transmission device 2 also includes multiple drive shafts 22 and a transmission belt 21. Side leakage grooves 20 are defined on the sides of the adsorption assembly 41, and the transmission belt 21 is positioned within these grooves. The drive shafts 22 are pivotally connected to the receiving base 23, and the transmission belt 21 is looped over the two drive shafts 22. The transmission belt 21 contacts the side of the nut 29, and the clamping mechanism 4 contacts the top of the transmission belt 21.
[0029] The transmission device 2 also includes a magnetic base 31, a slider 30, a top block 39, and a magnet 40. The magnetic base 31 is disposed within the inner groove 28, and the slider 30 is slidably engaged with the inner groove 28. The slider 30 is magnetically connected to the magnetic base 31, and the magnet 40 is disposed on the slider 30. The top block 39 is disposed transversely on the magnet 40.
[0030] The moving mechanism 8 includes a bracket 10, a main rotating motor 9 and a main slide 11. The bracket 10 is vertically arranged on the base plate 1, and the main rotating motor 9 is arranged on the top of the bracket 10. The main slide 11 is arranged on the output end of the main rotating motor 9.
[0031] The moving mechanism 8 also includes a main slider 7 and two electric telescopic rods 6. The main slider 7 is slidably matched on the main slide 11, and the two electric telescopic rods 6 are arranged at the bottom of the main slider 7.
[0032] The selection mechanism 5 comprises a frame 19, a sliding seat 35, a drive telescopic rod 36, a driving motor 37, four drive sliders 33, two slide bars 34, and a rotating wheel 38. The frame 19 is mounted on the movable end of the electric telescopic rod 6. The four drive sliders 33 are symmetrically slidably engaged with the inner side of the frame 19. The slide bars 34 are positioned between two opposing drive sliders 33, and the sliding seat 35 is slidably engaged with the two slide bars 34. The drive telescopic rod 36 is mounted at the bottom of the sliding seat 35, and the driving motor 37 is mounted on the movable end of the drive telescopic rod 36. Two rotating wheels 38 are symmetrically positioned at the output end of the driving motor 37.
[0033] The clamping mechanism 4 includes multiple telescopic electromagnets 42, which are slidably connected to each other. The telescopic electromagnet 42 comprises a shaft seat 26, two rotating disks 25, an auxiliary slide 32, multiple covers 24, and telescopic electromagnets 43. The two rotating disks 25 are symmetrically arranged on the shaft seat 26, and the auxiliary slide 32 is located on one side of the rotating disks 25. One end of the shaft seat 26 of adjacent telescopic electromagnets 42 slides onto the auxiliary slide 32.
[0034] Working Principle: When in use, the nut 29 with the opening facing downward is first screened by the vibrating plate, and then the nut 29 is fed into the rubber base 27. Then, by controlling the rotation of the drive shaft 22, the transmission belt 21 is controlled to rotate. At this time, the two sides of the nut 29 are contacted by the two sides of the transmission belt 21 and drive the nut 29 to move. Then, the two driving slides 44 are controlled to move along the two sides of the bottom of the frame 19, pulling the multiple shaft seats 26, making them slide on the auxiliary slide 32 in a stepped shape. Then, the bottom of the turntable 25 is controlled to contact the top edge of the transmission belt 21. The rotation of the transmission belt 21 drives the turntable 25 to rotate, thereby allowing multiple covers 24 to be inserted into multiple hemispherical heads 18 in sequence and adsorbed by the telescopic electromagnet 43 inside the cover 24. Then, it moves to the top of the placement slot 12. Through the cooperation of the four driving sliders 33, the driver 37 is brought into contact with the corresponding turntable 25. The rotation of the wheel 38 forces the turntable 25 to rotate accordingly, thereby allowing the hemispherical heads 18 on each cover 24 to fall into the placement slot 12 in sequence. At the same time, it is arranged in a stepped shape. It is also possible to make the telescopic electromagnet 42 near the placement slot 12 rotate driven by the wheel 38, while the other telescopic electromagnets 42 still on the rubber base 27 perform normal picking work. Compared with traditional picking mechanisms such as mechanical claws and suction cup hands, the present invention can simultaneously pick up and unload parts. It greatly improves work efficiency. At the same time, this stepped removal method effectively deals with the problem that when the vibration plate fails, the transported parts are not all facing downwards. The stepped shape can stagger the positions for selection and removal, while the cylindrical drum structure cannot work normally. The wrongly placed parts need to be removed before normal use.
[0035] At the same time, when cleaning, the present invention controls the main driving slider 17 to move down the secondary slide 3, allowing the transmission device 2 to approach the bottom plate 1, then the magnetic seat 31 releases the adsorption of the slider 30, then controls the telescopic electromagnet 42 to move to one side of the slider 30, and then controls the telescopic electromagnet 43 to extend from the cover 24. The magnetic properties of the telescopic electromagnet 43 are then controlled to be the same as those of the magnet 40. At this time, under the action of the magnetic force, the top block 39 moves along the inner groove 28 and lifts the rubber bottom plate 27, thereby displacing the cleaning liquid on the rubber bottom plate 27. Through the provided stepped structure, the waste water can be discharged in sequence, which makes it convenient for personnel to select a small receiving tube to collect the waste water in sequence.
[0036] In summary, the radiator water chamber nut pre-installation device cooperates with each other through the provided base plate 1, transmission device 2, clamping mechanism 4, rotating support 16, workbench 15, placement slot 12, installation mechanism 14, clamping mechanism 4, selection mechanism 5 and moving mechanism 8. This allows the present invention to use the magnetic wheel originally used to pick up the nuts as a driving source. When washing and flushing the receiving seat 23 with water, the principle of like charges repel each other is used to force the top block 39 to push to one side while lifting the surface of the rubber bottom plate 27, so that the accumulated water is pushed out of the receiving seat 23. At the same time, by arranging multiple telescopic electromagnets 42 into a stepped shape, the accumulated water in each channel can be discharged in turn, greatly facilitating the collection of waste water by personnel.
Claims
1. A radiator water chamber nut pre-assembly device, characterized by: The invention comprises a base plate (1), a transmission device (2), a clamping mechanism (4), a rotating support (16), a workbench (15), a placement slot seat (12), an installation mechanism (14), a selection mechanism (5) and a moving mechanism (8), wherein the rotating support (16), the installation mechanism (14) and the transmission device (2) are all arranged on the base plate (1), the workbench (15) is arranged on the rotating support (16), the placement slot seat (12) is laterally slidably fitted on the workbench (15), the moving mechanism (8) is arranged on the base plate (1), the selection mechanism (5) is slidably fitted on the moving mechanism (8), the clamping mechanism (4) is slidably fitted on the selection mechanism (5), the clamping mechanism (4) is linked to the transmission device (2), a water chamber (13) is arranged on the workbench (15), the installation mechanism (14) corresponds to the water chamber (13), a nut (29) is arranged on the transmission device (2), and a hemispherical head (18) is arranged on the nut (29); The transmission device (2) includes a secondary slide (3), a main driving slider (17), a receiving seat (23), a rubber bottom plate (27), a plurality of side plates (41) and an inner groove (28), wherein the secondary slide (3) is vertically arranged on the bottom plate (1), the main driving slider (17) is slidably fitted on the secondary slide (3), the receiving seat (23) is arranged on the main driving slider (17), an inner groove (28) is formed on the receiving seat (23), the rubber bottom plate (27) is arranged on the inner groove (28), and a plurality of side plates (41) are arranged on the rubber bottom plate (27) at equal intervals; The moving mechanism (8) comprises a bracket (10), a main rotating motor (9) and a main slide (11), wherein the bracket (10) is vertically arranged on the bottom plate (1), the main rotating motor (9) is arranged on the top of the bracket (10), and the main slide (11) is arranged on the output end of the main rotating motor (9); The moving mechanism (8) further comprises a main slider (7) and two electric telescopic rods (6), wherein the main slider (7) is slidably engaged on the main slideway (11), and the two electric telescopic rods (6) are arranged at the bottom of the main slider (7); The selection mechanism (5) includes a frame (19), a sliding seat (35), a driving telescopic rod (36), a driving machine (37), four driving sliders (33), two sliding rods (34) and a rotating wheel (38). The frame (19) is arranged on the movable end of the electric telescopic rod (6). The four driving sliders (33) are symmetrically slidably fitted on the inner side of the frame (19). The sliding rod (34) is arranged between two opposite driving sliders (33). The sliding seat (35) is slidably fitted on the two sliding rods (34). The driving telescopic rod (36) is arranged at the bottom of the sliding seat (35). The driving machine (37) is arranged on the movable end of the driving telescopic rod (36). The two rotating wheels (38) are symmetrically arranged on the output end of the driving machine (37).
2. The radiator water chamber nut pre-assembly device according to claim 1, characterized in that: The transmission device (2) further comprises a plurality of drive shafts (22) and a transmission belt (21). A side leakage groove (20) is provided on the side of the side plate (41). The transmission belt (21) is located in the side leakage groove (20). The drive shaft (22) is pivotally connected to the receiving seat (23). The transmission belt (21) is sleeved on two drive shafts (22). The transmission belt (21) contacts the side of the nut (29). The clamping mechanism (4) contacts the top of the transmission belt (21).
3. The radiator water chamber nut pre-assembly device according to claim 2, characterized in that: The transmission device (2) further comprises a magnetic seat (31), a slider (30), a top block (39) and a magnet (40), wherein the magnetic seat (31) is arranged in the inner groove (28), the slider (30) is slidably fitted on the inner groove (28), the slider (30) is magnetically connected to the magnetic seat (31), the magnet (40) is arranged on the slider (30), and the top block (39) is transversely arranged on the magnet (40).
4. The radiator water chamber nut pre-assembly device according to claim 3, characterized in that: The clamping mechanism (4) includes a plurality of adsorption components (42), and the plurality of adsorption components (42) are slidably connected to each other. The adsorption component (42) includes a shaft seat (26), two turntables (25), an auxiliary slideway (32), a plurality of covers (24) and a telescopic electromagnet (43). The two turntables (25) are symmetrically arranged on the shaft seat (26), and the auxiliary slideway (32) is arranged on one side of the turntable (25). One end of the shaft seat (26) adjacent to the adsorption component (42) is slidably fitted on the auxiliary slideway (32).
Citation Information
Patent Citations
Lock body semi-automatic production process and equipment
CN118237873A
Automatic screw tightening apparatus
US20110252927A1