Concrete pouring device for subway station construction
By designing a concrete pouring device for subway station construction, the problems of low concrete pouring efficiency and difficult to guarantee quality in the prior art are solved, and efficient and uniform pouring effect and long life of the equipment are achieved.
Patent Information
- Application Number
- CN202510463410.8
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2025-04-14
- Publication Date
- 2025-06-03
AI Technical Summary
The prior art concrete pouring efficiency in subway station construction is low, the construction time is long, and it is difficult to ensure the pouring quality.
A concrete pouring device for construction of subway stations is designed, including a base, internal runner, feed silo, discharge port, discharge pipe, pipe sleeve structure and pouring pipe. The pouring pipe is pushed forward through electric telescopic rods to achieve large-area simultaneous casting, and cleaning components and measuring components are equipped to maintain the cleaning of the pipe and monitor the concrete flow.
It improves construction efficiency, increases unit pouring area, ensures pouring quality, reduces workload, and extends the service life of the equipment.
Smart Images

Figure CN120083235A_ABST
Abstract
Description
Technical Field
[0001] The present invention relates to the technical field of concrete pouring, and specifically to a concrete pouring device for subway station construction. Background Art
[0002] The subway is an efficient and environmentally friendly urban rail transit system, mainly serving large metropolitan areas with dense populations. It runs through underground tunnels or elevated tracks, effectively relieving ground traffic pressure and improving travel efficiency. The advantages of the subway are high speed, large carrying capacity, high punctuality rate, and being unaffected by weather and surface traffic, which helps to improve urban air quality and facilitate the travel of the elderly and disabled.
[0003] When constructing a subway station, large-area planar cement pouring is required for the floor slab, platform layer, and roof slab. In the prior art, large-area pouring can often only be carried out by continuously moving the concrete conveying pipeline or the concrete mixer truck, which is time-consuming and laborious, with low construction efficiency and difficult to guarantee the pouring quality. Summary of the Invention
[0004] The purpose of the present invention is to provide a concrete pouring device for subway station construction to solve the problems raised in the prior art.
[0005] To achieve the above purpose, the present invention provides the following technical solution: The concrete pouring device for subway station construction includes a base. An internal flow channel is provided inside the base. A feed bin is installed above the internal flow channel. A discharge port is installed on the side of the internal flow channel. A discharge pipe is installed at the discharge port. A first sleeve is slidably installed inside the discharge pipe. A second sleeve is slidably installed inside the first sleeve. A three-way joint is installed at the end of the second sleeve. A pouring pipe is installed on the three-way joint. Two diversion ports are provided on the pouring pipe, and the diversion ports are connected to the three-way joint. Three pouring ports are provided on the pouring pipe, and pouring joints are installed on all three pouring ports.
[0006] As a preferred technical solution, an electric telescopic rod is installed on the base. A connecting column is installed at the end of the electric telescopic rod. A fixed semi-ring is installed on the connecting column, and the fixed semi-ring is connected to the pouring pipe.
[0007] As a preferred technical solution, the discharge pipe is frustum-shaped, with the end having a larger radius connected to the base and the end having a smaller radius connected to the first sleeve.
[0008] As a preferred technical solution, a cleaning component is provided on the base, and the contraction of the electric telescopic rod provides driving force for the cleaning component. A measuring component is provided on the discharge pipe.
[0009] As a preferred technical solution, the cleaning assembly includes a cleaning mounting base, a ratchet wheel, a ratchet pawl, a transmission gear, a steering gear, a reciprocating worm, a driven gear, a slider, a limiting post, a first rope hole, a second rope hole, a scraper, a scraper return spring, a pull rope, a main gear, a transmission column, a gear mounting plate, a driving gear, a screw rod, a push plate, a connecting plate, and a screw rod return spring;
[0010] A cleaning mounting base is installed on the base near one side of the discharge pipe. A gear mounting plate is installed on the cleaning mounting base. A driving gear is rotatably installed on the gear mounting plate. A screw rod is concentrically installed on the driving gear. The screw rod is in threaded cooperation with the driving gear. A main gear is installed on the cleaning mounting plate. The main gear is meshed with the driving gear. A push plate is installed at one end of the screw rod away from the base. The push plate is at the same horizontal height as the pouring pipe. A ratchet wheel is rotatably installed in the cleaning mounting base. The ratchet wheel is connected to the main gear through a transmission column. A turntable is rotatably installed on the lower surface in the cleaning mounting base. The turntable is concentrically installed with the ratchet wheel. Three ratchet pawls are rotatably installed in the turntable. The ratchet pawls and the ratchet wheel are at the same horizontal height. The outer side of the turntable has threads. A transmission gear is rotatably installed on the cleaning mounting base. The transmission gear is in threaded engagement with the turntable. A steering gear is rotatably installed on the cleaning mounting base. The steering gear is meshed with the transmission gear. A reciprocating worm is rotatably installed on the cleaning mounting base. A driven gear is installed on the reciprocating worm. The driven gear is meshed with the steering gear. A slider is slidably installed on the reciprocating worm. Scrapers are slidably installed at both ends in the pouring pipe. The scrapers are connected to the slider through a pull rope.
[0011] As a preferred technical solution, a first rope hole is opened on the pouring pipe. The first rope hole is located at the middle position of the pouring pipe. A second rope hole is opened on the cleaning mounting plate. A limiting post is installed in the cleaning mounting plate. The pull rope passes through the first rope hole and the second rope hole, and bypasses the limiting post and is connected to the slider.
[0012] As a preferred technical solution, the scraper is connected to the end of the pouring pipe through a scraper return spring. A connecting plate is installed at one end of the screw rod close to the base. The connecting plate is connected to the gear mounting seat through a screw rod return spring.
[0013] As a preferred technical solution, the measuring assembly includes a mounting ring, a measuring plate, an angle sensor, and a data processor;
[0014] A mounting ring is installed at one end of the first sleeve close to the base. A measuring plate is rotatably installed on the mounting ring. An angle sensor is installed on the rotating column of the measuring plate. A data processor is installed on the base. The angle sensor is electrically connected to the data processor. The electric telescopic rod is electrically connected to the data processor.
[0015] Compared with the prior art, the beneficial effects of the present invention are as follows:
[0016] 1. The concrete is poured simultaneously at three pouring joints, which is applicable to the construction site for large-area pouring, can increase the unit pouring area, and thus improve the construction efficiency.
[0017] 2. By setting up a cleaning component, the residual concrete on the inner wall of the pouring pipe is cleaned, the inside of the pipe is kept clean, the residue and solidification of the concrete are reduced, and the service life is extended.
[0018] 3. By setting up a measuring component, the flow rate and volume of the concrete can be monitored, so as to control the moving speed of the pouring point, make the pouring of the concrete more uniform, improve the pouring quality and reduce the workload of workers at the same time. BRIEF DESCRIPTION OF THE DRAWINGS
[0019] Figure 1 is a schematic structural view of the present invention from the first perspective;
[0020] Figure 2 is a schematic structural view of the present invention from the second perspective;
[0021] Figure 3 is a schematic structural view of the present invention from the third perspective;
[0022] Figure 4 is a schematic structural view of the first section of the present invention;
[0023] Figure 5 is a schematic structural view of the second section of the present invention;
[0024] Figure 6 is a schematic structural view of the third section of the present invention;
[0025] Figure 7 is a schematic structural view of the fourth section of the present invention;
[0026] Figure 8 is of the present invention Figure 1 an enlarged schematic structural view of part A;
[0027] Figure 9 is of the present invention Figure 6 an enlarged schematic structural view of part B.
[0028] In the figure: 1, base; 2, internal flow channel; 3, feed bin; 4, discharge port; 5, discharge pipe; 6, first sleeve; 7, second sleeve; 8, tee joint; 9, pouring pipe; 10, diversion port; 11, pouring port; 12, pouring joint; 13, electric telescopic rod; 14, connecting column; 15, fixed semi-ring; 16, cleaning assembly; 1601, cleaning mounting seat; 1602, ratchet; 1603, turntable; 1604, pawl; 1605, driving gear; 1606, steering gear; 1607, reciprocating worm; 1608, driven gear; 1609, slider; 1610, limit post; 1611, first rope hole; 1612, second rope hole; 1613, scraper; 1614, scraper return spring; 1615, pull rope; 1616, main gear; 1617, transmission column; 1618, gear mounting plate; 1619, driving gear; 1620, screw; 1621, push plate; 1622, connecting plate; 1623, screw return spring; 17, measuring assembly; 1701, mounting ring; 1702, measuring plate; 1703, angle sensor; 1704, data processor. Specific embodiments
[0029] The technical solutions in the embodiments of the present invention will be clearly and completely described below with reference to the accompanying drawings in the embodiments of the present invention. Obviously, the described embodiments are only a part of the embodiments of the present invention, rather than all the embodiments. All other embodiments obtained by those of ordinary skill in the art based on the embodiments of the present invention without creative efforts shall fall within the protection scope of the present invention.
[0030] Embodiment: As Figures 1-7 shown, the present invention provides a technical solution for a concrete pouring device for subway station construction, which is characterized in that: the concrete pouring device for subway station construction includes a base 1, an internal flow channel 2 is opened in the base 1, a feed bin 3 is installed above the internal flow channel 2, a discharge port 4 is installed on the side of the internal flow channel 2, a discharge pipe 5 is installed at the discharge port 4, a first sleeve 6 is slidably installed in the discharge pipe 5, a second sleeve 7 is slidably installed in the first sleeve 6, a tee joint 8 is installed at the end of the second sleeve 7, a pouring pipe 9 is installed on the tee joint 8, two diversion ports 10 are opened on the pouring pipe 9, the diversion ports 10 are connected to the tee joint 8, three pouring ports 11 are opened on the pouring pipe 9, and pouring joints 12 are installed on all three pouring ports 11.
[0031] When concrete pouring is required, the mixed concrete is injected into the feeding bin 3. The concrete flows from the discharge port 4 along the internal flow channel 2 through the discharge pipe 5, the first sleeve 6 and the second sleeve 7 into the tee joint 8. The concrete flows into the pouring pipe 9 from the two output ports of the tee joint 8 via the diversion port 10. Finally, the concrete flows from the pouring joint 12 of the pouring port 11 to the building surface to be poured. The three pouring joints 12 carry out pouring synchronously, which is applicable to the construction site for large-area pouring, can increase the unit pouring area, thus improving the construction efficiency. Moreover, pouring at three pouring points in the same vertical plane can effectively avoid the problems of excessive local concrete and uneven distribution.
[0032] An electric telescopic rod 13 is installed on the base 1. A connecting column 14 is installed at the end of the electric telescopic rod 13. A fixed semi-ring 15 is installed on the connecting column 14, and the fixed semi-ring 15 is connected to the pouring pipe 9.
[0033] During pouring, the electric telescopic rod 13 slowly extends. When the electric telescopic rod 13 extends, it will push the pouring pipe 9 to move forward synchronously through the connecting column 14 and the fixed semi-ring 15, increasing the area that the pouring can cover. Compared with the traditional pouring method, it does not require workers to move the pouring equipment or pipelines, which can reduce the labor intensity of workers and further improve the construction efficiency.
[0034] The discharge pipe 5 is frustum-shaped, with the end with a larger radius connected to the base 1 and the end with a smaller radius connected to the first sleeve 6.
[0035] When the concrete flows through the discharge pipe 5, the conical discharge pipe 5 will accelerate the concrete, making the concrete flow to the pouring surface faster, reducing the residence time of the concrete in the pipeline and speeding up the construction speed.
[0036] A cleaning component 16 is arranged on the base 1. The contraction of the electric telescopic rod 13 provides driving force for the cleaning component 16, and a measuring component 17 is arranged on the discharge pipe 5.
[0037] As Figures 1-8 shown, the cleaning component 16 includes a cleaning mounting base 1601, a ratchet wheel 1602, a ratchet pawl 1604, a transmission gear 1605, a steering gear 1606, a reciprocating worm 1607, a driven gear 1608, a slider 1609, a limiting column 1610, a first rope hole 1611, a second rope hole 1612, a scraper 1613, a scraper return spring 1614, a pull rope 1615, a main gear 1616, a transmission column 1617, a gear mounting plate 1618, a driving gear 1619, a screw 1620, a push plate 1621, a connecting plate 1622 and a screw return spring 1623;
[0038] A cleaning mounting base 1601 is installed on one side of the base 1 close to the discharge pipe 5. A gear mounting plate 1618 is installed on the cleaning mounting base 1601. A driving gear 1619 is rotatably installed on the gear mounting plate 1618. A screw rod 1620 is concentrically installed on the driving gear 1619. The screw rod 1620 is in threaded cooperation with the driving gear 1619. A main gear 1616 is installed on the cleaning mounting base 1601. The main gear 1616 is meshed with the driving gear 1619. A push plate 1621 is installed at one end of the screw rod 1620 away from the base 1. The push plate 1621 is at the same horizontal height as the pouring pipe 9. A ratchet wheel 1602 is rotatably installed in the cleaning mounting base 1601. The ratchet wheel 1602 is connected to the main gear 1616 through a transmission column 1617. A turntable 1603 is rotatably installed on the lower surface in the cleaning mounting base 1601. The turntable 1603 is concentrically installed with the ratchet wheel 1602. Three ratchet pawls 1604 are rotatably installed in the turntable 1603. The ratchet pawls 1604 and the ratchet wheel 1602 are at the same horizontal height. The outer side of the turntable 1603 has threads. A transmission gear 1605 is rotatably installed on the cleaning mounting base 1601. The transmission gear 1605 is in threaded engagement with the turntable 1603. A steering gear 1606 is rotatably installed on the cleaning mounting base 1601. The steering gear 1606 is meshed with the transmission gear 1605. A reciprocating worm 1607 is rotatably installed on the cleaning mounting base 1601. A driven gear 1608 is installed on the reciprocating worm 1607. The driven gear 1608 is meshed with the steering gear 1606. A slider 1609 is slidably installed on the reciprocating worm 1607. Scrapers 1613 are slidably installed at both ends in the pouring pipe 9. The scrapers 1613 are connected to the slider 1609 through a pull rope 1615.
[0039] After pouring is completed, the electric telescopic rod 13 drives the pouring pipe 9 to contract and reset. When the pouring pipe 9 moves back towards the base 1, it pushes the push plate 1621 to drive the screw 1620 to move towards the side close to the base 1. Since the screw 1620 is in threaded cooperation with the driving gear 1619, the movement of the screw 1620 drives the driving gear 1619 to rotate. The driving gear 1619 drives the main gear 1616 to rotate due to gear meshing. The main gear 1616 drives the ratchet 1602 to rotate forward through the transmission column 1617. When the ratchet 1602 rotates forward, the pawl 1604 cooperates with the ratchet 1602. The rotation of the ratchet 1602 drives the turntable 1603 to rotate synchronously. When the turntable 1603 rotates, it drives the transmission gear 1605 to rotate through gear meshing. The transmission gear 1605 drives the driven gear 1608 to rotate through the steering gear 1606. When the driven gear 1608 rotates, it drives the reciprocating worm 1607 to rotate synchronously. The rotation of the reciprocating worm 1607 drives the slider 1609 to slide towards the end close to the base 1 on the reciprocating worm 1607. When the slider 1609 slides, it pulls the scraping plate 1613 towards the center of the pouring pipe 9 through the pull rope 1615. The scraping plate 1613 cleans the residual concrete remaining on the inner wall of the pouring pipe 9, keeps the inside of the pipe clean, reduces the residue and solidification of concrete, and extends the service life.
[0040] A first rope hole 1611 is opened on the pouring pipe 9. The first rope hole 1611 is located at the middle position of the pouring pipe 9. A second rope hole 1612 is opened on the cleaning mounting seat 1601. A limiting column 1610 is installed inside the cleaning mounting seat 1601. The pull rope 1615 passes through the first rope hole 1611 and the second rope hole 1612, and bypasses the limiting column 1610 and is connected to the slider 1609.
[0041] The pull rope 1615 passes out of the pouring pipe 9 from the first rope hole 1611 and enters the cleaning mounting seat 1601 from the second rope hole 1612. Inside the cleaning mounting seat 1601, the pull rope 1615 is on the side of the limiting column 1610 away from the turntable 1603, preventing the pull rope 1615 from rubbing against the turntable 1603 and extending the service life of the pull rope 1615.
[0042] The scraping plate 1613 is connected to the end of the pouring pipe 9 through a scraping plate return spring 1614. A connecting plate 1622 is installed at one end of the screw 1620 close to the base 1. The connecting plate 1622 is connected to the gear mounting plate 1618 through a screw return spring 1623.
[0043] When the electric telescopic rod 13 contracts, the scraper return spring 1614 elongates under the pulling force of the pull rope 1615. When the electric telescopic rod 13 finishes contracting and the slider 1609 moves to the end of the reciprocating worm 1607 close to the base 1, and the scraper 1613 reaches the middle of the pouring pipe, the electric telescopic rod 13 no longer provides driving force. At this time, the scraper 1613 is pulled by the scraper 1613 return spring, and the scraper 1613 moves back to both ends of the pouring pipe 9. The scraper 1613 pulls the slider 1609 to move along the reciprocating worm 1607 to the side away from the base 1 through the pull rope 1615. Since the surface of the reciprocating worm 1607 has two reverse thread lines, when the slider 1609 moves along the reciprocating worm 1607 to the side away from the base 1, the rotation direction of the reciprocating worm 1607 driven is the same as the rotation direction when the electric telescopic rod 13 contracts. Through each transmission part, the rotation of the turntable 1603 is in the same direction as before, and the ratchet 1602 will not be driven to rotate;
[0044] When the electric telescopic rod 13 contracts, the screw return spring 1623 is stretched. When the electric telescopic rod 13 elongates, the screw return spring 1623 releases elastic force to drive the screw 1620 to reset. At this time, the screw 1620 drives the ratchet 1602 to reverse through each transmission part. The ratchet 1602 and the pawl 1604 are disengaged, and the ratchet 1602 will not drive the turntable 1603 to rotate;
[0045] Therefore, only when the electric telescopic rod 13 contracts, the ratchet 1602 and the pawl 1604 will cooperate, and the scraper 1613 can be driven to clean the pouring pipe 9. After the electric telescopic rod 13 finishes contracting, the scraper return spring 1614 drives the scraper 1613 to reset. When the electric telescopic rod 13 elongates, the screw return spring 1623 drives the screw 1620 to reset. When the scraper 1613 and the screw 1620 reset, the ratchet 1602 and the pawl 1604 are disengaged, and the reset of the scraper 1613 and the screw 1620 does not affect each other, and at the same time prepares for the next cleaning, which can ensure the normal operation of the equipment.
[0046] As Figures 1-4 、 Figure 5 and Figure 9 shown, the measuring component 17 includes a mounting ring 1701, a measuring plate 1702, an angle sensor 1703 and a data processor 1704;
[0047] One end of the first sleeve 6 close to the base 1 is provided with a mounting ring 1701. The mounting ring 1701 is rotatably provided with a measuring plate 1702. An angle sensor 1703 is installed on the rotating column of the measuring plate 1702. A data processor 1704 is installed on the base 1. The angle sensor 1703 is electrically connected to the data processor 1704, and the electric telescopic rod 13 is electrically connected to the data processor 1704.
[0048] When the concrete flows through the discharge pipe 5 towards the first sleeve 6, it will push the measuring plate 1702 to rotate. The angle sensor 1703 transmits the electrical signal generated by the rotation angle back to the data processor 1704. The data processor 1704 feeds back the unit flow rate of the concrete in the first sleeve 6 according to the received electrical signal, and controls the elongation speed of the electric telescopic rod 13 according to the flow rate, which can make the pouring of the concrete more uniform, improve the pouring quality and reduce the workload of workers at the same time.
[0049] Working principle of the present invention:
[0050] When concrete pouring is required, the mixed concrete is injected into the feeding bin 3. The concrete flows from the discharge port 4 along the internal flow channel 2 through the discharge pipe 5, the first sleeve 6 and the second sleeve 7 into the three-way joint 8. The concrete flows into the pouring pipe 9 from the two output ports of the three-way joint 8 via the diversion port 10. Finally, the concrete flows from the pouring joint 12 of the pouring port 11 to the building surface to be poured. The three pouring joints 12 carry out pouring synchronously, which is applicable to the construction site for large-area pouring, can increase the unit pouring area, thereby improving the construction efficiency, and pouring at three pouring points in the same vertical plane can effectively avoid the problems of excessive local concrete and uneven distribution.
[0051] During the pouring process, the electric telescopic rod 13 slowly extends. When the electric telescopic rod 13 extends, it will push the pouring pipe 9 to move forward synchronously through the connecting column 14 and the fixed semi-ring 15, increasing the area that can be covered by the pouring. Compared with the traditional pouring method, it does not require workers to move the pouring equipment or pipelines, which can reduce the labor intensity of workers and further improve the construction efficiency.
[0052] When the concrete flows through the discharge pipe 5, the conical discharge pipe 5 will accelerate the concrete, making the concrete flow towards the pouring surface faster, reducing the residence time of the concrete in the pipeline and accelerating the construction speed.
[0053] After pouring is completed, the electric telescopic rod 13 will drive the pouring pipe 9 to contract and reset. When the pouring pipe 9 moves and resets towards the base 1, it will push the push plate 1621 to drive the screw 1620 to move towards the side close to the base 1. Since the screw 1620 is in threaded cooperation with the driving gear 1619, the movement of the screw 1620 will drive the driving gear 1619 to rotate. The driving gear 1619 drives the main gear 1616 to rotate due to gear meshing. The main gear 1616 drives the ratchet 1602 to rotate forward through the transmission column 1617. When the ratchet 1602 rotates forward, the pawl 1604 forms a cooperation with the ratchet 1602. The rotation of the ratchet 1602 will drive the turntable 1603 to rotate synchronously. When the turntable 1603 rotates, it drives the transmission gear 1605 to rotate through gear meshing. The transmission gear 1605 drives the driven gear 1608 to rotate through the steering gear 1606. When the driven gear 1608 rotates, it will drive the reciprocating worm 1607 to rotate synchronously. The rotation of the reciprocating worm 1607 will drive the slider 1609 to slide towards the end close to the base 1 on the reciprocating worm 1607. When the slider 1609 slides, it will pull the scraping plate 1613 towards the center of the pouring pipe 9 through the pull rope 1615. The scraping plate 1613 will clean the residual concrete remaining on the inner wall of the pouring pipe 9, keep the inside of the pipe clean, reduce the residue and solidification of concrete, and extend the service life.
[0054] The pull rope 1615 passes through the pouring pipe 9 from the first rope hole 1611 and enters the cleaning mounting seat 1601 from the second rope hole 1612. Inside the cleaning mounting seat 1601, the pull rope 1615 is on the side of the limit post 1610 away from the turntable 1603, preventing the pull rope 1615 from rubbing against the turntable 1603 and extending the service life of the pull rope 1615.
[0055] When the electric telescopic rod 13 contracts, the scraping plate return spring 1614 elongates under the tension of the pull rope 1615. When the electric telescopic rod 13 finishes contracting and the slider 1609 moves to the end of the reciprocating worm 1607 close to the base 1 and the scraping plate 1613 reaches the middle of the pouring pipe, the electric telescopic rod 13 no longer provides driving force. At this time, the scraping plate 1613 is under the tension of the scraping plate 1613 return spring, and the scraping plate 1613 moves back towards both ends of the pouring pipe 9. The scraping plate 1613 pulls the slider 1609 to move along the reciprocating worm 1607 towards the side away from the base 1 through the pull rope 1615. Since the surface of the reciprocating worm 1607 has two reverse thread lines, when the slider 1609 moves along the reciprocating worm 1607 towards the side away from the base 1, the rotation direction of the reciprocating worm 1607 driven is the same as the rotation direction when the electric telescopic rod 13 contracts. Through each transmission part, the rotation of the turntable 1603 is the same as the previous rotation direction and will not drive the ratchet 1602 to rotate;
[0056] When the electric telescopic rod 13 contracts, the screw reset spring 1623 is stretched. When the electric telescopic rod 13 extends, the screw reset spring 1623 releases elastic force to drive the screw 1620 to reset. At this time, the screw 1620 drives the ratchet 1602 to reverse through each transmission part. The ratchet 1602 and the pawl 1604 are disengaged, and the ratchet 1602 will not drive the turntable 1603 to rotate;
[0057] Therefore, only when the electric telescopic rod 13 contracts, the ratchet 1602 and the pawl 1604 will cooperate to drive the scraper 1613 to clean the pouring pipe 9. After the electric telescopic rod 13 finishes contracting, the scraper reset spring 1614 drives the scraper 1613 to reset. When the electric telescopic rod 13 extends, the screw reset spring 1623 drives the screw 1620 to reset. When the scraper 1613 and the screw 1620 reset, the ratchet 1602 and the pawl 1604 are disengaged, and the reset of the scraper 1613 and the screw 1620 does not affect each other, and at the same time prepares for the next cleaning, which can ensure the normal operation of the equipment.
[0058] When the concrete flows from the discharge pipe 5 to the first sleeve 6, it will push the measuring plate 1702 to rotate. The angle sensor 1703 transmits the electrical signal generated by the rotation angle back to the data processor 1704. The data processor 1704 feeds back the unit flow rate of the concrete in the first sleeve 6 according to the received electrical signal, and controls the extension speed of the electric telescopic rod 13 according to the flow rate, which can make the pouring of the concrete more uniform, improve the pouring quality and reduce the workload of workers.
[0059] For those skilled in the art, it is obvious that the present invention is not limited to the details of the above exemplary embodiments, and the present invention can be implemented in other specific forms without departing from the spirit or basic characteristics of the present invention. Therefore, from any point of view, the embodiments should be regarded as exemplary and non-restrictive. The scope of the present invention is defined by the appended claims rather than the above description. Therefore, all changes falling within the meaning and scope of the equivalent elements of the claims are intended to be included in the present invention. Any reference signs in the claims should not be regarded as limiting the claims involved.
Claims
1. A concrete pouring device for subway station construction, characterized in that: The concrete pouring device for subway station construction comprises a base (1), wherein an internal flow channel (2) is provided in the base (1), a feed bin (3) is installed above the internal flow channel (2), a discharge port (4) is installed on the side of the internal flow channel (2), a discharge pipe (5) is installed at the discharge port (4), a first sleeve (6) is slidably installed in the discharge pipe (5), a second sleeve (7) is slidably installed in the first sleeve (6), a three-way joint (8) is installed at the end of the second sleeve (7), a pouring pipe (9) is installed on the three-way joint (8), two diversion ports (10) are provided on the pouring pipe (9), the diversion ports (10) are connected to the three-way joint (8), three pouring ports (11) are provided on the pouring pipe (9), and pouring joints (12) are installed on the three pouring ports (11).
2. A concrete pouring device for subway station construction according to claim 1, characterized in that: An electric telescopic rod (13) is installed on the base (1), a connecting column (14) is installed at the end of the electric telescopic rod (13), a fixing half ring (15) is installed on the connecting column (14), and the fixing half ring (15) is connected to the casting pipe (9).
3. A concrete pouring device for subway station construction according to claim 2, characterized in that: The discharge pipe (5) is in the shape of a frustum, with the end with a larger radius being connected to the base (1) and the end with a smaller radius being connected to the first sleeve (6).
4. A concrete pouring device for subway station construction according to claim 3, characterized in that: The base (1) is provided with a cleaning component (16), the contraction of the electric telescopic rod (13) provides driving force for the cleaning component (16), and the discharge pipe (5) is provided with a measuring component (17).
5. A concrete pouring device for subway station construction according to claim 4, characterized in that: The cleaning assembly (16) comprises a cleaning mounting seat (1601), a ratchet (1602), a pawl (1604), a transmission gear (1605), a steering gear (1606), a reciprocating worm (1607), a driven gear (1608), a slider (1609), a limiting column (1610), a first rope hole (1611), a second rope hole (1612), a scraper (1613), a scraper return spring (1614), a pull rope (1615), a main gear (1616), a transmission column (1617), a gear mounting plate (1618), a driving gear (1619), a screw (1620), a push plate (1621), a connecting plate (1622) and a screw return spring (1623); A cleaning mounting seat (1601) is installed on the side of the base (1) close to the discharge pipe (5), and a gear mounting plate (1618) is installed on the cleaning mounting seat (1601). A driving gear (1619) is rotatably installed on the gear mounting plate (1618). A screw rod (1620) is coaxially installed on the driving gear (1619). The screw rod (1620) and the driving gear (1619) are threadedly matched. A main gear (1616) is installed on the cleaning mounting seat (1601). 6) is meshed with a driving gear (1619), a push plate (1621) is installed at one end of the screw rod (1620) away from the base (1), and the push plate (1621) is at the same height as the pouring pipe (9), a ratchet (1602) is rotatably installed in the cleaning mounting seat (1601), and the ratchet (1602) is connected to the main gear (1616) through a transmission column (1617), and a rotating disk (1603) is rotatably installed on the lower surface of the cleaning mounting seat (1601), and the rotating disk (1603) is connected to the ratchet (16 02) is concentrically installed, three ratchets (1604) are rotatably installed in the rotating disk (1603), and the ratchets (1604) and the ratchet (1602) are located at the same horizontal height. The outer side of the rotating disk (1603) has threads, and a transmission gear (1605) is rotatably installed on the cleaning mounting seat (1601), and the transmission gear (1605) is threadedly engaged with the rotating disk (1603). A steering gear (1606) is rotatably installed on the cleaning mounting seat (1601), and the steering gear (1606) is engaged with the transmission gear (1605). The cleaning mounting seat (1601) is rotatably mounted with a reciprocating worm (1607), the reciprocating worm (1607) is mounted with a driven gear (1608), the driven gear (1608) is meshed with the steering gear (1606), the reciprocating worm (1607) is slidably mounted with a slider (1609), and scrapers (1613) are slidably mounted at both ends of the casting pipe (9), and the scrapers (1613) are connected to the slider (1609) by a pull rope (1615).
6. A concrete pouring device for subway station construction according to claim 5, characterized in that: The pouring pipe (9) is provided with a first rope hole (1611), and the first rope hole (1611) is located in the middle position of the pouring pipe (9). The cleaning mounting seat (1601) is provided with a second rope hole (1612). A limiting column (1610) is installed in the cleaning mounting seat (1601). The pull rope (1615) passes through the first rope hole (1611) and the second rope hole (1612), bypasses the limiting column (1610), and is connected to the slider (1609).
7. The concrete pouring device for subway station construction according to claim 5, characterized in that: The scraper (1613) is connected to the end of the casting pipe (9) via a scraper return spring (1614); a connecting plate (1622) is installed at one end of the screw rod (1620) close to the base (1); and the connecting plate (1622) is connected to the gear mounting plate (1618) via a screw rod return spring (1623).
8. The concrete pouring device for subway station construction according to claim 5, characterized in that: The measuring assembly (17) comprises a mounting ring (1701), a measuring plate (1702), an angle sensor (1703) and a data processor (1704); A mounting ring (1701) is installed at one end of the first sleeve (6) close to the base (1), a measuring plate (1702) is rotatably mounted on the mounting ring (1701), an angle sensor (1703) is installed on the rotating column of the measuring plate (1702), a data processor (1704) is installed on the base (1), the angle sensor (1703) is electrically connected to the data processor (1704), and the electric telescopic rod (13) is electrically connected to the data processor (1704).
Citation Information
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