Automatic winding equipment for motor coil processing
By designing the automatic winding equipment for motor coil processing, the rotary drives the lifting rod and the electric push rod to drive the top block, combined with the elliptical winding mechanism, the problems of gaps on both sides of the motor rotor and loose coils are solved, and the coils are firmly wound and efficiently processed.
Patent Information
- Application Number
- CN202510174595.0
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2025-02-18
- Publication Date
- 2025-06-03
- Estimated Expiration
- Not applicable · inactive patent
AI Technical Summary
In the prior art, large gaps appear on both sides of the motor rotor, resulting in delayed winding of the coil, resulting in unsolid winding of the coil, and vibrations generated by the winding processing affect the winding efficiency of the motor rotor.
An automatic winding device for motor coil processing is designed, including an external support member and a stator fixing mechanism. The lifting rod and the L-shaped support sheet metal are driven horizontally to promote the tightening plate to fix and adjust the motor rotor, and the motor rotor is limited to fix the motor rotor through the electric push rod and the clamping plate, combining the elliptical winding mechanism to improve the winding accuracy of the coil.
It effectively solves the problems of gaps on both sides of the motor rotor and loose coils, improves the winding firmness and processing efficiency of the coil, prevents vibration power transmission, and enhances the stability of the equipment.
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Abstract
Description
Technical Field
[0001] The present invention relates to the technical field of motor coil processing, and particularly to an automatic winding device for motor coil processing. Background Art
[0002] An electric motor refers to an electromagnetic device that realizes the conversion or transmission of electrical energy based on the law of electromagnetic induction. Among them, a coil usually refers to a wire winding in a ring shape. The most common coil applications include: motors, inductors, transformers, and loop antennas, etc. A coil in a circuit refers to an inductor, which means that wires are wound one by one, and the wires are insulated from each other. The insulating tube can be hollow or can contain an iron core or a magnetic powder core, simply referred to as an inductor. Inductors can be further divided into fixed inductors and variable inductors. A fixed inductor coil is simply referred to as an inductor or a coil. During the production process of an electric motor, it is necessary to process the coil onto the motor rotor through a winding device.
[0003] Currently, in the prior art, the coil winding device needs to wind the coil onto the fins of the motor rotor. During the processing, most winding devices drive the coil to perform a circular motion to achieve winding. Since the lengths of motor rotors are not uniform, when the length of the motor rotor is relatively long, the circular motion of the winding device will cause large vacancies on both sides of the motor rotor when the coil is wound onto the motor rotor. The coil will be wound onto the rotor fins with a delay, resulting in the phenomenon that the coil winding is not firm and loose. Moreover, it cannot be fixed according to the thickness of the motor rotor, and the winding process will generate some vibrations, affecting the winding efficiency of the motor rotor. Therefore, the present invention proposes an automatic winding device for motor coil processing. Summary of the Invention
[0004] The purpose of the present invention is to solve the disadvantages existing in the prior art that during the process of winding the coil, there are large vacancies on both sides of the motor rotor, the coil will be wound onto the rotor fins with a delay, resulting in the coil winding not being firm, and the vibrations generated during the winding process will affect the winding efficiency of the motor rotor.
[0005] To achieve the above object, the present invention adopts the following technical solution: An automatic winding device for motor coils, comprising an outer support member, on which a stator fixing mechanism is installed. The stator fixing mechanism can be adjusted according to the thickness of the stator during the process of fixing the stator in cooperation with the outer support member. On both sides of the stator fixing mechanism, there are coil winding mechanisms, which include a second hub. The coil winding mechanisms can drive the second hub to wind along the fins of the stator during the coil winding process. The stator fixing mechanism includes a first motor, the output shaft of the first motor is fixedly connected with a turntable, the center of the upper surface of the turntable is fixedly connected with a threaded rod, and a lifting rod is meshed and connected above the threaded rod. The coil winding mechanism includes a movable seat, on the upper surface of the movable seat is fixedly connected with a mounting plate, on one side of the mounting plate is fixedly connected with an assembly rod, on the assembly rod is rotatably installed an assembly plate, on one side of the assembly plate is fixedly connected with a gear sleeve, and a driving gear is meshed and connected below the gear sleeve. The center of the driving gear is fixedly connected with a third motor, and the third motor is fixedly connected to the surface of one side of the mounting plate.
[0006] In at least some embodiments, the outer support member includes a bottom plate, at both ends of the upper surface of the bottom plate are fixedly connected with outer support plates, on the outer surfaces of both outer support plates are fixedly connected with first fixing rods, at the upper ends of the two first fixing rods are fixedly connected with a connecting rod, in the middle of the connecting rod is installed a first hub, on the inner surfaces of both outer support plates are fixedly connected with two mounting seats, there are four mounting seats in total, in each mounting seat is rotatably installed a connecting plate, at one end of each connecting plate is rotatably installed a fixing seat, on one side of each fixing seat is fixedly connected with a first slider, above and below each first slider are provided with first limiting grooves, and on the inner surface of each first slider is fixedly connected with a clamping plate.
[0007] In at least some embodiments, a cylinder shaft is arranged outside the lifting rod, at both sides of the lower end of the cylinder shaft are fixedly connected with extension rods, at the lower end of each extension rod is fixedly connected with a second fixing rod, on both sides of the turntable are provided with second limiting grooves, the second fixing rods are located in the second limiting grooves, the second fixing rods and the first motor are fixedly connected to the upper surface of the bottom plate, on both sides of the lower surface of the turntable are rotatably installed transmission rods, and at one end of the lower surface of each of the two transmission rods is fixedly connected with a mounting rod.
[0008] In at least some embodiments, limiting members are rotatably mounted on both of the mounting rods. A side movable plate is fixedly connected to the outside of each limiting member. Mounting brackets are fixedly connected to the inner sides of the two side movable plates. The first slider is mounted on the mounting bracket through a first limiting groove. Four uniformly distributed limiting side plates are fixedly connected to the surfaces of the two side movable plates. The limiting side plates are located on both sides between the clamping plates. Telescopic rods are fixedly connected to the surfaces of the two side movable plates. Each telescopic rod is fixedly connected to the inner wall of the outer support plate.
[0009] In at least some embodiments, mounting holes are formed on both sides of the upper end of the cylinder shaft. A first central shaft is rotatably mounted in each mounting hole. An L-shaped support sheet metal is fixedly connected to the two first central shafts. A first mounting groove is provided at the upper end of the lifting rod. The two L-shaped support sheet metals are rotatably mounted on both sides of the first mounting groove. Connecting seats are rotatably mounted on the upper ends of the two L-shaped support sheet metals. A pressing plate is fixedly connected to one side of each of the two connecting seats.
[0010] In at least some embodiments, the two pressing plates are located on both sides of the cylinder shaft. A first sliding groove is provided on the inner surface of each of the two pressing plates. A first limiting block is movably mounted in the first sliding groove. The first limiting block is telescopically mounted on a T-shaped telescopic rod. The T-shaped telescopic rod is fixedly connected to the upper inner wall of the cylinder shaft. A second motor is fixedly connected to the upper end of the cylinder shaft. A rubber wheel is fixedly connected to the output shaft of the second motor.
[0011] In at least some embodiments, the output shaft of an electric push rod is fixedly connected to one side surface of the movable seat. A fixing plate is fixedly connected to the lower surface of the electric push rod. A third sliding groove is provided on one side surface of the fixing plate. The movable seat is mounted in the third sliding groove. One end of an assembly rod is fixedly connected to a mounting sheet metal. Second central shafts are rotatably mounted at the upper and lower ends of the mounting sheet metal. A side clamping block is fixedly connected between the upper and lower second central shafts.
[0012] In at least some embodiments, a connecting member is fixedly connected to one side of each of the two side clamping blocks. A support rod is rotatably mounted in each of the two connecting members. A second slider is rotatably mounted at one end of each of the two support rods. A top block is provided between the two side clamping blocks. A second sliding groove is provided on one side of the top block. The two second sliders are movably mounted in the second sliding groove. A spring ejector rod is fixedly connected between the two second sliders. The top block is located on both sides of the clamping plate.
[0013] In at least some embodiments, a second mounting groove is provided above the assembly plate. An assembly block is mounted in the second mounting groove. A second hub is fixedly connected to the upper surface of the assembly block. A second limiting block is fixedly connected to one side of the assembly block. A limiting bracket is fixedly connected to the surface of the assembly rod near the assembly plate. The second limiting block is mounted on the limiting bracket.
[0014] Compared with the prior art, the advantages and positive effects of the present invention are as follows: In the present invention, the turntable drives the lifting rod to lift and cooperate with the L-shaped support sheet metal to push the abutting plate to move horizontally, so as to abut against the inner hole of the motor rotor center to fix the motor rotor. At the same time, it can also push the side movable plate, the clamping plate and the mounting bracket to move horizontally. During the moving process, the clamping plate can be pushed to move horizontally along the mounting bracket in cooperation with the connecting plate. On the one hand, it realizes the auxiliary fixation of the motor rotor. On the other hand, it can not only adjust the distance between the two mounting brackets and the limiting side plates, but also adjust the contact area of the two clamping plates, so as to realize the adjustment according to the motor rotors of different thicknesses, assist the subsequent coil winding of the motor rotor, and effectively prevent the vibration force from being transmitted to the motor rotor to cause the loosening of the fixation after clamping, improving the stability of the equipment.
[0015] In the present invention, the electric push rod drives the top block to abut against both sides of the motor rotor. The top block is connected to the side clamping block through the support rod and the connecting piece. The top block cooperates with the clamping plate to limit the circumference of the motor rotor, while the side clamping block can limit the up and down of the motor rotor, effectively performing secondary fixation on the motor rotor, so as to prevent the vibration force from affecting the stability of the coil winding work during the winding process. Subsequently, the third motor drives the assembly plate to rotate around the assembly rod, which can drive the second hub to slide along the limiting bracket. Since the limiting bracket is set as an arc shape, when facing a motor rotor with a longer length, compared with the traditional circular winding method, the circular winding method in this case effectively solves the problem of vacancies on both sides of the circular winding, so that the coil can fit more closely on the fins of the motor rotor, improving the accuracy of coil processing. Description of the Drawings
[0016] Figure 1 is a schematic three-dimensional view of the overall structure of an automatic winding device for motor coils proposed by the present invention; Figure 2 is a schematic three-dimensional view of the combined structure of the outer support member and the stator fixing mechanism of an automatic winding device for motor coils proposed by the present invention; Figure 3 is a schematic three-dimensional view of the outer support member of an automatic winding device for motor coils proposed by the present invention; Figure 4 is a schematic three-dimensional view of the coil winding mechanism of an automatic winding device for motor coils proposed by the present invention; Figure 5 is a schematic partial view of the stator fixing mechanism of an automatic winding device for motor coils proposed by the present invention; Figure 6Schematic perspective view of the partial combination structure of the stator fixing mechanism and the outer support member of an automatic winding device for motor coil processing proposed by the present invention; Figure 7 Another partial structure schematic perspective view of the stator fixing mechanism of an automatic winding device for motor coil processing proposed by the present invention; Figure 8 Schematic perspective view of the motor and turntable structure of an automatic winding device for motor coil processing proposed by the present invention; Figure 9 Schematic perspective view of the sectional structure of the installation sheet metal in the coil winding mechanism of an automatic winding device for motor coil processing proposed by the present invention; Figure 10 Schematic perspective view of a partial side structure of the coil winding mechanism of an automatic winding device for motor coil processing proposed by the present invention; Figure 11 Schematic perspective view of a partial structure on the other side of the coil winding mechanism of an automatic winding device for motor coil processing proposed by the present invention; Figure 12 Schematic perspective view of the assembly plate structure of an automatic winding device for motor coil processing proposed by the present invention.
[0017] Legend Explanation: 100, external support member; 200, stator fixing mechanism; 300, coil winding mechanism; 101, external support plate; 102, bottom plate; 103, first fixing rod; 104, connecting rod; 105, first hub; 106, mounting seat; 107, connecting plate; 108, fixing seat; 109, first slider; 110, clamping plate; 111, first limiting groove; 201, first motor; 202, turntable; 203, limiting member; 204, telescopic rod; 205, side movable plate; 206, mounting hole; 207, limiting side plate; 208, mounting bracket; 209, threaded rod; 210, lifting rod; 211, first mounting groove; 212, L-shaped support sheet metal; 213, first central axis; 214, connecting seat; 215, pressing plate; 216, first sliding groove; 217, first limiting block; 218, T-shaped telescopic rod; 219, second motor; 220, barrel shaft; 221, rubber wheel; 222, extension rod; 223, second fixing rod; 224, second limiting groove; 225, transmission rod; 226, mounting rod; 301, mounting sheet metal; 302, second central axis; 303, side clamping block; 304, connecting member; 305, support rod; 306, second slider; 307, spring ejector rod; 308, ejecting block; 309, second sliding groove; 310, electric push rod; 311, third sliding groove; 312, movable seat; 313, mounting plate; 314, third motor; 315, assembly rod; 316, gear sleeve; 317, driving gear; 318, assembly plate; 319, second mounting groove; 320, assembly block; 321, second hub; 322, limiting bracket; 323, second limiting block; 324, fixing plate. Detailed Implementation Manner
[0018] In order to be able to more clearly understand the above-mentioned objects, features, and advantages of the present invention, the present invention will be further described below with reference to the accompanying drawings and embodiments. It should be noted that, without conflict, the embodiments of the present application and the features in the embodiments may be combined with each other.
[0019] In the following description, many specific details are set forth in order to fully understand the present invention. However, the present invention may also be implemented in other ways different from those described herein. Therefore, the present invention is not limited by the specific embodiments disclosed in the following specification.
[0020] In the prior art, a winding device winds a coil onto the fins of a motor rotor. Affected by the thickness and length of the motor rotor, since the winding device drives the coil to perform a circular rotation movement to wind the coil onto the fins of the motor rotor, when the length of the motor rotor is too long, there will be a large gap on both sides of the rotor during winding processing. When driving the coil to rotate and wind, the coil will be delayed in winding onto the motor rotor, resulting in the coil not being tightly wound onto the motor rotor, and then the phenomenon of the coil becoming loose occurs. Moreover, when winding and processing motor rotors of different thicknesses, the fixing method is affected by the thickness of the motor rotor, and there will be vibrations during the coil winding process, and the vibration force will be transmitted to the motor rotor. If it is not firmly fixed, the motor rotor will fall off, thus delaying the efficiency of the winding processing.
[0021] Therefore, the purpose of the present invention is at least that the stator fixing mechanism 200 drives the turntable 202 to rotate. The rotation of the turntable 202 can push the two side pressing plates 215 to move horizontally to both sides, and the pressing plates 215 can support the center of the motor rotor to achieve a fixing effect. Moreover, the rotation of the turntable 202 can also push the four clamping plates 110 towards the two outer support plates 101, thereby driving the clamping plates 110 to move along the mounting bracket 208. By adjusting the distance between the two outer support plates 101, it is possible to clamp and fix motor rotors of different thicknesses, assist in subsequent coil winding processing, and effectively prevent the problem that the vibration force generated during coil winding causes the motor rotor to fall off. Among them, the coil winding mechanism 300 can drive the second hub 321 to move along the limit bracket 322. Since the circular motion is changed into an elliptical motion, compared with circular winding, elliptical winding can make the coil wind more conformably onto the fins of the motor rotor, thereby improving the accuracy of coil processing.
[0022] Example, according to Figures 1 - 12 , as Figure 1 shown, an automatic winding device for motor coil processing provided by an embodiment of the present invention includes an outer support member 100. A stator fixing mechanism 200 is installed on the outer support member 100. The stator fixing mechanism 200 can be adjusted according to the thickness of the stator when cooperating with the outer support member 100 to fix the stator. Coil winding mechanisms 300 are arranged on both sides of the stator fixing mechanism 200. The coil winding mechanism 300 includes a second hub 321. The coil winding mechanism 300 can drive the second hub 321 to perform limit winding along the fins of the stator during coil winding; as Figure 7 shown, the stator fixing mechanism 200 includes a first motor 201. The output shaft of the first motor 201 is fixedly connected to a turntable 202. A threaded rod 209 is fixedly connected to the center of the upper surface of the turntable 202. A lifting rod 210 is meshed and connected above the threaded rod 209; Specifically, starting the first motor 201 can drive the rotating disc 202 to rotate. The rotation of the rotating disc 202 provides driving force, which can drive the stator fixing mechanism 200 to firmly fix the motor rotor through the threaded rod 209 and the lifting rod 210. At the same time, in cooperation with the outer support member 100, it can also be adjusted and fixed according to the thickness of the motor rotor. It not only realizes the fixation of the motor rotor, but also can be adjusted according to the thickness of the motor rotor, making the winding device have better versatility, realizing the winding process of motor rotors with different thicknesses, and improving the working efficiency of the winding device.
[0023] As Figure 3 , Figure 5 , Figure 6 and Figure 8 shown, the outer support member 100 includes a bottom plate 102. Both ends of the upper surface of the bottom plate 102 are fixedly connected with outer support plates 101. One fixed rod 103 is fixedly connected to the outer surface of each of the two outer support plates 101. The upper ends of the two fixed rods 103 are fixedly connected with a connecting rod 104. A first hub 105 is installed in the middle of the connecting rod 104. Two mounting seats 106 are fixedly connected to the inner surface of each of the two outer support plates 101. There are four mounting seats 106 in total. A connecting plate 107 is rotatably installed in each mounting seat 106. One end of each connecting plate 107 is rotatably installed with a fixed seat 108. One side of each fixed seat 108 is fixedly connected with a first slider 109. A first limiting groove 111 is formed above and below each first slider 109. A clamping plate 110 is fixedly connected to the inner surface of each first slider 109. Transmission rods 225 are rotatably installed on both sides of the lower surface of the rotating disc 202. One end of the lower surface of each of the two transmission rods 225 is fixedly connected with a mounting rod 226. A limiting member 203 is rotatably installed on each mounting rod 226. A side movable plate 205 is fixedly connected to the outside of each limiting member 203. Mounting brackets 208 are fixedly connected to the inner sides of the two side movable plates 205. The first slider 109 is installed on the mounting bracket 208 through the first limiting groove 111. Four uniformly distributed limiting side plates 207 are fixedly connected to the surfaces of the two side movable plates 205. The limiting side plates 207 are located on both sides between the clamping plates 110. Expansion rods 204 are fixedly connected to the surfaces of the two side movable plates 205. Each expansion rod 204 is fixedly connected to the inner wall of the outer support plate 101; Specifically, when the turntable 202 rotates, since the transmission rods 225 are rotatably installed on both sides of the lower surface of the turntable 202, the mounting rods 226 at one end of the transmission rods 225 are installed in the limiting member 203, one side of the limiting member 203 is connected to the side movable plate 205, and the telescopic rods 204 are fixedly connected between the side movable plates 205 and the outer support plate 101. And since the mounting bracket 208 is fixedly connected to one side of the side movable plate 205, the side movable plate 205 and the mounting bracket 208 can be pushed to horizontally move along the telescopic rods 204 on both sides of the turntable 202. Since two first sliders 109 are installed on the mounting bracket 208, and the clamping plates 110 are fixedly connected to the inner surfaces of the first sliders 109, a fixed seat 108 is fixedly connected to one side of each first slider 109, a connecting plate 107 is rotatably installed in the fixed seat 108, one end of the connecting plate 107 is rotatably installed with a mounting seat 106, and the mounting seat 106 is fixedly connected to the inner wall of the outer support plate 101. When the mounting bracket 208 moves to both sides, it will also drive the first sliders 109 and the clamping plates 110 to move synchronously. And through the support of the connecting plate 107, the first sliders 109 and the clamping plates 110 can be pushed to move along the mounting bracket 208, so as to adjust the distance between the two clamping plates 110. Since the clamping plates 110 are arranged as arc-shaped pieces, the distance can be changed to clamp and fix motor rotors of different thicknesses. And since the limiting side plates 207 are fixedly connected to both ends of the two mounting brackets 208, the turntable 202 can also adjust the distance between the two limiting side plates 207. The coil can be limited through the limiting side plates 207, which is convenient for the coil to be wound around the motor rotor more quickly.
[0024] Such as Figure 7As shown, a barrel shaft 220 is arranged on the outer side of the lifting rod 220. Extension rods 222 are fixedly connected to both sides of the lower end of the barrel shaft 220. A second fixing rod 223 is fixedly connected to the lower end of each extension rod 222. Second limiting grooves 224 are arranged on both sides of the turntable 202. The second fixing rods 223 are located in the second limiting grooves 224. The second fixing rods 223 and the first motor 201 are fixedly connected to the upper surface of the bottom plate 102. Installation holes 206 are formed in both sides of the upper end of the barrel shaft 220. A first central shaft 213 is rotatably installed in each installation hole 206. An L-shaped support sheet metal 212 is fixedly connected to the two first central shafts 213. A first installation groove 211 is arranged at the upper end of the lifting rod 220. The two L-shaped support sheet metals 212 are rotatably installed on both sides of the first installation groove 211. Connecting seats 214 are rotatably installed at the upper ends of the two L-shaped support sheet metals 212. A pressing plate 215 is fixedly connected to one side of each of the two connecting seats 214. The two pressing plates 215 are located on both sides of the barrel shaft 220. First sliding grooves 216 are arranged on the inner side surfaces of the two pressing plates 215. A first limiting block 217 is movably installed in the first sliding groove 216. The first limiting block 217 is telescopically installed in a T-shaped telescopic rod 218. The T-shaped telescopic rod 218 is fixedly connected to the upper part of the inner wall of the barrel shaft 220. A second motor 219 is fixedly connected to the upper end of the barrel shaft 220. A rubber wheel 221 is fixedly connected to the output shaft of the second motor 219; Specifically, when the turntable 202 rotates, the threaded rod 209 on the upper surface of the turntable 202 will be driven to rotate. The threaded rod 209 is meshed with a lifting rod 210. The lifting rod 210 is located inside the cylinder shaft 220, and the lifting rod 210 can be driven to move up and down along the threaded rod 209 inside the cylinder shaft 220. Since an L-shaped support sheet metal 212 is rotatably installed in the first mounting groove 211 at the upper end of the lifting rod 210, the L-shaped support sheet metal 212 is installed in the mounting hole 206 of the cylinder shaft 220 through the first central shaft 213. The other end of the L-shaped support sheet metal 212 is rotatably installed with a connecting seat 214, and a pressing plate 215 is fixedly connected to one side of the connecting seat 214. When the lifting rod 210 rises, the pressing plate 215 can be pushed to both sides through the L-shaped support sheet metal 212. Moreover, since a first sliding groove 216 is provided on the inner side of the pressing plate 215, a first limiting block 217 is movably installed in the first sliding groove 216. One side of the first limiting block 217 is fixedly connected to a T-shaped telescopic rod 218, and the T-shaped telescopic rod 218 is fixedly connected to the upper part of the inner wall of the cylinder shaft 220. The pressing plate 215 can be pushed to move horizontally along the T-shaped telescopic rod 218 to both sides to support both sides of the motor rotor, realizing the fixation of the motor rotor. At the same time, since the central holes of the motor rotor have the same diameter, the rubber wheel 221 driven by the second motor 219 can drive the motor rotor to rotate. The rubber wheel 221 can be inserted into the central hole of the motor rotor and drive the motor rotor to rotate. And since two coil winding mechanisms 300 are provided, the winding process on both sides of the motor rotor can be carried out simultaneously, improving the winding efficiency.
[0025] Such as Figures 9 - 12As shown, the coil winding mechanism 300 includes a movable seat 312. A mounting plate 313 is fixedly connected to the upper surface of the movable seat 312. An assembly rod 315 is fixedly connected to one side of the mounting plate 313. An assembly plate 318 is rotatably mounted on the assembly rod 315. A gear sleeve 316 is fixedly connected to one side of the assembly plate 318. A driving gear 317 is meshed and connected below the gear sleeve 316. A third motor 314 is fixedly connected to the center of the driving gear 317. The third motor 314 is fixedly connected to one side surface of the mounting plate 313. The output shaft of an electric push rod 310 is fixedly connected to one side surface of the movable seat 312. A fixed plate 324 is fixedly connected to the lower surface of the electric push rod 310. A third chute 311 is provided on one side surface of the fixed plate 324. The movable seat 312 is mounted in the third chute 311. One end of the assembly rod 315 is fixedly connected to a mounting sheet metal 301. A second mounting groove 319 is provided above the assembly plate 318. An assembly block 320 is mounted in the second mounting groove 319. A second hub 321 is fixedly connected to the upper surface of the assembly block 320. A second limiting block 323 is fixedly connected to one side of the assembly block 320. A limiting bracket 322 is fixedly connected to the surface of the assembly rod 315 near one side of the assembly plate 318. The second limiting block 323 is mounted on the limiting bracket 322. Second central shafts 302 are rotatably mounted at the upper end and the lower end of the mounting sheet metal 301. A side clamping block 303 is fixedly connected between the upper and lower second central shafts 302. Connecting pieces 304 are fixedly connected to one side of each of the two side clamping blocks 303. Support rods 305 are rotatably mounted in each of the two connecting pieces 304. Second sliders 306 are rotatably mounted at one end of each of the two support rods 305. A top block 308 is provided between the two side clamping blocks 303. A second chute 309 is provided on one side of the top block 308. The two second sliders 306 are movably mounted in the second chute 309. A spring ejector rod 307 is fixedly connected between the two second sliders 306. The top block 308 is located on both sides of the clamping plate 110; Specifically, start the electric push rod 310 to push the movable seat 312 and the mounting plate 313 to move along the third chute 311. Since one side of the mounting plate 313 is fixedly connected with the mounting sheet metal 301, the upper and lower ends of the mounting plate 301 are installed with side clamping blocks 303 through the second central axis 302. A connecting member 304 is connected behind the side clamping block 303. The connecting member 304 is connected with a second slider 306 through a support rod 305. The second slider 306 is installed in the second chute 309 of the top block 308. A spring ejector rod 307 is fixedly connected between the upper and lower second sliders 306. The electric push rod 310 can push the top block 308 to move to both sides of the motor rotor. When the top block 308 contacts the surface of the motor rotor, it can move into the mounting sheet metal 301. Supported by the support rod 305, it can hold the side clamping block 303 to rotate around the second central axis 302. The side clamping block 303 can clamp the upper and lower ends of the motor rotor, facilitating the subsequent winding of the coil onto the fins of the motor rotor. Then start the third motor 314 to drive the drive gear 317 to rotate. The drive gear 317 is meshed and connected to the gear sleeve 316. One side of the gear sleeve 316 is fixedly connected with an assembly plate 318. The gear sleeve 316 and the assembly plate 318 are rotatably installed on the assembly rod 315, and it can drive the gear sleeve 316 and the assembly plate 318 to rotate around the assembly rod 315. Since the upper end of the assembly plate 318 is provided with a second installation groove 319, an assembly block 320 is installed in the second installation groove 319. The upper surface of the assembly block 320 is connected with a second hub 321. One side surface of the assembly block 320 is fixedly connected with a second limit block 323. The second limit block 323 is installed on the limit bracket 322. Since the limit bracket 322 is set to be elliptical and the limit bracket 322 is fixedly connected to the assembly rod 315, it can drive the second hub 321 to move in an elliptical shape along the limit bracket 322. And the second hub 321 and the assembly block 320 will also lift and lower in the second installation groove 319. The elliptical winding can make the coil wind more closely onto the fins of the motor rotor compared with circular winding, thereby improving the accuracy of coil processing, being more suitable for longer motor rotors, and further improving the universality and practicability of the device.
[0026] The above is only a preferred embodiment of the present invention, and it is not a limitation of the present invention in other forms. Any person skilled in the art may use the disclosed technical content to make changes or modifications into equivalent embodiments with equivalent changes and apply them to other fields. However, as long as it does not depart from the technical content of the technical solution of the present invention, any simple modification, equivalent change and modification made to the above embodiments according to the technical essence of the present invention still belong to the protection scope of the technical solution of the present invention.
Claims
1. An automatic winding device for processing electric motor coils, comprising an outer support member (100), characterized in that: A stator fixing mechanism (200) is installed on the outer support member (100); the stator fixing mechanism (200) cooperates with the outer support member (100) to be adjusted according to the thickness of the stator during the process of fixing the stator; coil winding mechanisms (300) are arranged on both sides of the stator fixing mechanism (200); the coil winding mechanism (300) comprises a second hub (321); and the coil winding mechanism (300) can drive the second hub (321) to perform limited winding along the fins of the stator during the coil winding process; The stator fixing mechanism (200) comprises a first motor (201), the output shaft of the first motor (201) being fixedly connected to a rotating disk (202), a threaded rod (209) being fixedly connected to the center of the upper surface of the rotating disk (202), and a lifting rod (210) being meshingly connected to the upper side of the threaded rod (209); The coil winding mechanism (300) comprises a movable seat (312), the upper surface of the movable seat (312) is fixedly connected to a mounting plate (313), one side of the mounting plate (313) is fixedly connected to an assembly rod (315), an assembly plate (318) is rotatably mounted on the assembly rod (315), a gear sleeve (316) is fixed to one side of the assembly plate (318), a driving gear (317) is meshingly connected to the lower side of the gear sleeve (316), a third motor (314) is fixedly connected to the center of the driving gear (317), and the third motor (314) is fixedly connected to a surface of one side of the mounting plate (313).
2. The motor coil automatic winding equipment according to claim 1, characterized in that: The outer support member (100) comprises a bottom plate (102), the two ends of the upper surface of the bottom plate (102) are fixedly connected to the outer support plates (101), the outer surfaces of the two outer support plates (101) are fixedly connected to a No. 1 fixing rod (103), the upper ends of the two No. 1 fixing rods (103) are fixedly connected to a connecting rod (104), the middle of the connecting rod (104) is installed with a No. 1 hub (105), and the inner surfaces of the two outer support plates (101) are fixedly connected to two mounting seats (106), a total of four mounting seats (106) are provided, each mounting seat (106) has a connecting plate (107) rotatably mounted therein, one end of each connecting plate (107) has a fixing seat (108) rotatably mounted therein, one side of each fixing seat (108) is fixedly connected to a No. 1 slider (109), a No. 1 limiting groove (111) is provided above and below each No. 1 slider (109), and a clamping plate (110) is fixedly connected to the inner surface of each No. 1 slider (109).
3. The automatic winding equipment for electric motor coil processing according to claim 2 is characterized in that: A cylindrical shaft (220) is arranged outside the lifting rod (210), and extension rods (222) are fixedly connected to both sides of the lower end of the cylindrical shaft (220), and a second fixing rod (223) is fixedly connected to the lower end of each of the extension rods (222). Second limiting grooves (224) are arranged on both sides of the rotating disk (202), and the second fixing rod (223) is located in the second limiting groove (224). The second fixing rod (223) and the first motor (201) are fixedly connected to the upper surface of the bottom plate (102), and transmission rods (225) are rotatably installed on both sides of the lower surface of the rotating disk (202), and one end of the lower surface of the two transmission rods (225) is fixedly connected to a mounting rod (226).
4. The motor coil automatic winding equipment according to claim 3, characterized in that: The two mounting rods (226) are both rotatably mounted with the limiting members (203), the outer side of each limiting member (203) is fixedly connected with a side movable plate (205), the inner sides of the two side movable plates (205) are both fixedly connected with a mounting bracket (208), the No. 1 slider (109) is mounted on the mounting bracket (208) through a No. 1 limiting groove (111), the surfaces of the two side movable plates (205) are fixedly connected with four evenly distributed limiting side plates (207), the limiting side plates (207) are located on both sides between the clamping plates (110), the surfaces of the two side movable plates (205) are both fixedly connected with a telescopic rod (204), and each telescopic rod (204) is fixedly connected to the inner wall of the outer support plate (101).
5. The motor coil automatic winding equipment according to claim 4, characterized in that: Both sides of the upper end of the cylindrical shaft (220) are provided with mounting holes (206), a center shaft (213) is rotatably mounted in each mounting hole (206), two center shafts (213) are fixedly connected with L-shaped support sheet metals (212), a mounting groove (211) is provided at the upper end of the lifting rod (210), the two L-shaped support sheet metals (212) are rotatably mounted on both sides of the mounting groove (211), a connecting seat (214) is rotatably mounted on the upper ends of the two L-shaped support sheet metals (212), and a clamping plate (215) is fixedly connected to one side of the two connecting seats (214).
6. The motor coil automatic winding equipment according to claim 5, characterized in that: The two clamping plates (215) are located on both sides of the cylindrical shaft (220), and the inner surfaces of the two clamping plates (215) are both provided with a No. 1 slide groove (216), and a No. 1 limit block (217) is movably installed in the No. 1 slide groove (216). The No. 1 limit block (217) is telescopically installed on a T-shaped telescopic rod (218), and the T-shaped telescopic rod (218) is fixedly connected to the upper inner wall of the cylindrical shaft (220). The upper end of the cylindrical shaft (220) is fixedly connected to a No. 2 motor (219), and the output shaft of the No. 2 motor (219) is fixedly connected to a rubber wheel (221).
7. The motor coil automatic winding equipment according to claim 1, characterized in that: The output shaft of the electric push rod (310) is fixedly connected to one side surface of the movable seat (312), the lower surface of the electric push rod (310) is fixedly connected to a fixed plate (324), one side surface of the fixed plate (324) is provided with a third slide groove (311), the movable seat (312) is installed in the third slide groove (311), one end of the assembly rod (315) is fixedly connected to a mounting sheet metal (301), the upper and lower ends of the mounting sheet metal (301) are rotatably mounted with a second central axis (302), and a side clamping block (303) is fixedly connected between the upper and lower second central axis (302).
8. The motor coil automatic winding equipment according to claim 7, characterized in that: One side of the two side clamping blocks (303) is fixedly connected with a connecting piece (304), a support rod (305) is rotatably installed in the two connecting pieces (304), and a No. 2 slider (306) is rotatably installed at one end of the two support rods (305). A top block (308) is arranged between the two side clamping blocks (303), a No. 2 slide groove (309) is arranged on one side of the top block (308), and the two No. 2 sliders (306) are movably installed in the No. 2 slide groove (309). A spring top rod (307) is fixedly connected between the two No. 2 sliders (306), and the top block (308) is located on both sides of the clamping plate (110).
9. The motor coil automatic winding equipment according to claim 8, characterized in that: A No. 2 mounting groove (319) is provided above the assembly plate (318), an assembly block (320) is installed in the No. 2 mounting groove (319), a No. 2 hub (321) is fixedly connected to the upper surface of the assembly block (320), a No. 2 limit block (323) is fixedly connected to one side of the assembly block (320), a limit bracket (322) is fixedly connected to the surface of the assembly rod (315) close to the assembly plate (318), and the No. 2 limit block (323) is installed on the limit bracket (322).
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Stator side slotted vertical motor stator structure
CN120357642A