Crushing device for thelephora ganbajun Zang concentration processing

Abstract

The invention discloses a crushing device for thelephora ganbajun Zang concentration processing, and relates to the technical field of crushing devices, the crushing device comprises a box body, a console, a dryer and a crushing assembly; the box body comprises a feeding port, a material taking port, a processing plate and a material drying net, the interior of the box body is divided into a crushing cavity and a drying cavity by the processing plate, an opening is formed in one side of the processing plate, a winding motor is fixed to the opening, the output end of the winding motor is connected with a traction rope, and one end of the traction rope is connected with the material crushing assembly; a horizontally-arranged electric sliding rail is arranged on the side wall of the crushing cavity. The crushing assembly comprises a rotating motor arranged below the telescopic motor, the output end of the rotating motor is connected with a wave roller, and a plurality of crushing rollers are fixed to the traction rope at intervals; the technical problem that thelephora ganbajun Zang is soft, tough and difficult to crush in the prior art is solved, and the technical effect that thelephora ganbajun Zang can be automatically crushed in batches, so that the thelephora ganbajun Zang concentration processing efficiency is improved is achieved.

Description

Technical Field

[0001] The present invention relates to the technical field of crushing devices, and in particular to a crushing device used for concentrated processing of dried mushrooms. Background Art

[0002] Ganba mushroom is a rare wild mushroom unique to Yunnan. It is named for its shape resembling cow teeth, strong mushroom aroma and pickled beef jerky flavor. It is mainly distributed under pine forests at an altitude of 1000-2800 meters, and coexists with Yunnan pine and other pine plants. Artificial cultivation has not yet been realized. The concentrated processing of Ganba mushroom is mainly based on its biological characteristics and market demand. As a rare wild mushroom unique to Yunnan, Ganba mushroom cannot be cultivated artificially so far. Its wild resources are scarce due to its symbiosis with pine trees and difficulty in separating strains. In addition, the water content of fresh bacteria is as high as 70-90%, which is very easy to spoil. By tearing it into strips manually and using a heat pump drying process with staged temperature control (45-73℃), the moisture content can be reduced to below 13%, effectively inhibiting microbial activity and extending the shelf life, breaking through the defects of traditional drying restricted by weather. The processing also significantly retains its unique nutritional ingredients, such as selenium content of 4603.59μg / 100g (47 times that of matsutake), 15.8% polysaccharides and terphenyl phenolic compounds, which have antioxidant and anti-tumor effects. The volume of the concentrated dried product is reduced to 1 / 10 of the fresh mushroom, solving the pain point of fresh mushrooms being fragile and easy to deteriorate during transportation, allowing it to break through geographical restrictions and meet the needs of the national market.

[0003] The concentrated processing of dry mushrooms generally involves cutting off the mushroom feet and removing impurities after picking. In order to reduce the damage to the internal fibers of dry mushrooms, they are manually crushed: the mushroom bodies are manually torn into strips, which is convenient for subsequent processing and retail. After tearing, the heating area is increased and the subsequent drying time is shortened. Subsequently, a heat pump drying process is adopted, and the temperature (45-73°C) and humidity (10%) are controlled in stages. The whole process takes about 22-24 hours, and finally a dry product is made to extend the shelf life and retain the nutritional value. Since dry mushrooms are relatively soft and have a certain toughness, the whole is in the shape of a rosette or fan. They need to be processed into strips and packaged for sale. Ordinary crushing devices cannot meet the processing needs of dry mushrooms. At present, the crushing link still relies on traditional manual operation, has not yet been mechanized, is inefficient, and requires a lot of labor for processing and production. Therefore, a crushing device for concentrated processing of dry mushrooms is needed to solve the above problems and improve production efficiency. Summary of the invention

[0004] The embodiment of the present application provides a crushing device for concentrated processing of dried mushrooms, which solves the technical problem in the prior art that dried mushrooms are difficult to crush due to their softness and toughness, and achieves the technical effect of being able to automatically crush dried mushrooms in batches, thereby improving the efficiency of concentrated processing of dried mushrooms.

[0005] The embodiment of the present application provides a crushing device for concentrated processing of dried mushrooms, including a box body, a control console, a dryer and a crushing assembly; the box body includes a feed inlet, a material taking inlet, a processing plate and a drying net, the processing plate is arranged horizontally, and the processing plate divides the interior of the box body into a crushing chamber and a drying chamber, the crushing chamber is connected to the feed inlet, the processing plate is provided with an opening connected to the drying chamber on the side away from the feed inlet, a winding motor is fixed on the end of the opening away from the feed inlet, a winding shaft is provided at the output end of the winding motor, a pulling rope is connected to the winding shaft, and the pulling rope is away from the winding shaft One end is connected with the crushing assembly; a horizontally arranged electric slide rail is provided on the side wall of the crushing chamber, a telescopic motor is slidably connected inside the electric slide rail, and a crushing assembly is installed at the bottom of the telescopic motor; the crushing assembly includes a rotating motor arranged below the telescopic motor, a wave roller is connected to the output end of the rotating motor, a plurality of crushing rollers are fixed at intervals on the pulling rope, one end of the pulling rope is wound around the periphery of the wave roller, a plurality of positioning grooves matching the crushing rollers are provided on the periphery of the wave roller, and the spacing between two adjacent positioning grooves is smaller than the length of the pulling rope between two adjacent crushing rollers.

[0006] Preferably, the crushing roller is cylindrical as a whole; the wave roller is cylindrical as a whole, and the length directions of the crushing roller and the wave roller are arranged in parallel, and both are perpendicular to the length direction of the pulling rope; the interior of the crushing roller is made of magnetic metal material, and a positioning magnet is embedded in the positioning groove, and the positioning magnet is a permanent magnet, and the positioning magnet can magnetically attract the crushing roller; a feed ramp is fixed to one end of the processing plate close to the feed port, and a collection trough is provided at the junction of the feed ramp and the processing plate, and the collection trough is a downward curved arc groove.

[0007] Preferably, there are two pulling ropes, which are arranged in parallel and respectively arranged at both ends of the length direction of the crushing roller; the output end of the telescopic motor is vertically downward, and a telescopic push rod is installed at the output end of the telescopic motor, and the telescopic push rod can move vertically under the drive of the telescopic motor, and a telescopic spring is provided in the middle of the telescopic push rod, and the telescopic spring is used to connect the upper and lower parts of the telescopic push rod; an in-position switch is fixed on the side of the telescopic motor close to the feed port, and the in-position switch is located in the electric slide rail, and the in-position switch is used to feedback the position of the telescopic motor.

[0008] Preferably, a roller shaft is fixed at the output end of the rotating motor, and the roller shaft is coaxially connected with an end plate, and there are two end plates, and the wave roller is fixed between the two end plates; The outer shell of the wave roller is provided with a bladder, a closed space is formed between the bladder and the wave roller, and the closed space is connected to an air pump; An annular groove is provided on the end surface of the two end plates close to the wave roller, and the annular groove is coaxially arranged with the wave roller; the sac is fixed between the two end plates, and the sac is made of elastic rubber material. The sac is in the shape of a cylindrical tube with openings at both ends as a whole, and the opening edges at both ends of the sac are respectively fixed in the annular groove, so that a closed space is formed inside the sac and wraps the wave roller; an air pump is fixed on the side wall of the end plate close to the rotating motor, and the air pump is located on the side of the end plate away from the sac, and the output end of the air pump passes through the end plate, and an inflation hole corresponding to the air pump is provided on the other side of the end plate, and the inflation hole is located in the internal space surrounded by the sac.

[0009] Preferably, the baking net is horizontally arranged in the drying chamber, the baking net is inclined, the baking net is located below the feeding port, and the end of the baking net close to the feeding port is the lowest point; the dryer is fixed to the bottom of the box body, and the output end of the dryer faces the baking net. When the dried bacteria are broken and fall onto the baking net, the dryer starts and blows hot air upwards to dry the dried bacteria on the baking net.

[0010] Preferably, the pulling rope and the crushing roller are wound around the outer end of the capsule; the capsule can expand and contract under the drive of the air pump; a fixing sleeve is fixedly arranged on the outer side of the capsule; the fixing sleeve is fixedly connected to the end of the pulling rope away from the winding motor; a plurality of soft magnets are fixed on the inner side of the capsule, and the soft magnets are soft magnets, and the soft magnets correspond to the crushing rollers one by one; the positioning magnet and the soft magnet can be magnetically attracted to each other; The winding motor, the electric slide rail, the telescopic motor, the rotating motor, the air pump and the dryer are all connected with the control console signal.

[0011] Preferably, the crushing roller includes an extrusion bag, a soft layer and an axis, the pulling rope is fixedly connected to the axis, the soft layer and the extrusion bag are both made of elastic rubber, the thickness of the soft layer is greater than the thickness of the extrusion bag, and the axis is a hard magnetic metal.

[0012] Preferably, an air cavity is provided between the extrusion bag and the soft layer, and the air cavity is filled with an inert gas.

[0013] Preferably, the elastic coefficient of the extrusion bag is greater than the elastic coefficient of the soft layer.

[0014] Preferably, the air cavity is filled with a plurality of iron beads, and the iron beads are iron spheres.

[0015] One or more technical solutions provided in the embodiments of the present application have at least the following technical effects or advantages: Through the pulling of the winding motor, the crushing rollers are separated from the positioning grooves one by one, and the pulling ropes are gradually straightened to dynamically increase the distance between adjacent crushing rollers. The relative movement of the crushing rollers is used to tear the dried bacteria into uniform strips. At the same time, the crushing rollers are used to push the crushed dried bacteria into the drying chamber through the opening of the processing plate, which solves the technical problem in the prior art that the dried bacteria are soft and tough and difficult to crush, and achieves the technical effect of being able to automatically crush the dried bacteria in batches, thereby improving the efficiency of the concentrated processing of the dried bacteria. BRIEF DESCRIPTION OF THE DRAWINGS

[0016] Figure 1 It is a schematic diagram of the overall structure of the present invention; Figure 2 It is a schematic diagram of the three-dimensional structure of the crushing component of the present invention; Figure 3 It is a schematic diagram of the three-dimensional structure of the corrugated roller of the present invention; Figure 4 It is a schematic cross-sectional view of the corrugated roller of the present invention; Figure 5 It is a schematic diagram of the position of the crushing roller of the present invention; Figure 6 It is a schematic diagram of the three-dimensional structure of the crushing roller of the present invention; Figure 7 It is a schematic diagram of the telescopic motor of the present invention; Figure 8 This is a schematic diagram of the internal structure of a crushing roller according to a second embodiment of the present invention; Fig. 9 This is a schematic diagram of the internal structure of a crushing roller according to a third embodiment of the present invention; Fig.10 This is a schematic diagram of the state where an iron bead is magnetically attracted by a soft magnetic body in Example 3 of the present invention.

[0017] In the figure: Box body 100; feed inlet 110; crushing chamber 120; drying chamber 130; processing plate 140; feed slope 141; collecting trough 142; material taking port 150; drying net 160; control console 200; electric slide rail 300; telescopic motor 310; telescopic push rod 311; in-position switch 312; telescopic spring 313; crushing assembly 400; rotating motor 410; end plate 420; air pump 421; air filling hole 422; annular groove 423; roller shaft 430; wave roller 440; positioning groove 441; positioning magnet 442; capsule 450; soft magnet 451; fixing sleeve 452; crushing roller 460; axis 461; soft layer 462; extrusion capsule 463; air cavity 464; iron bead 465; winding motor 500; winding shaft 510; pulling rope 520; drying machine 600. DETAILED DESCRIPTION

[0018] To facilitate the understanding of the present invention, the present application will be described more comprehensively below with reference to the relevant drawings; the drawings show preferred embodiments of the present invention, but the present invention can be implemented in many different forms and is not limited to the embodiments described herein; on the contrary, the purpose of providing these embodiments is to enable a more thorough and comprehensive understanding of the disclosed content of the present invention.

[0019] It should be noted that the terms “vertical”, “horizontal”, “up”, “down”, “left”, “right” and similar expressions used in this document are only for illustrative purposes and do not represent the only implementation method.

[0020] Unless otherwise defined, all technical and scientific terms used herein have the same meaning as commonly understood by technicians in the technical field to which the present invention belongs; the terms used in the specification of the present invention are only for the purpose of describing specific embodiments and are not intended to limit the present invention; the term "and / or" used herein includes any and all combinations of one or more related listed items.

[0021] Embodiment 1: Figures 1 to 7 As shown, the present application is a crushing device for concentrated processing of dried mushrooms, including a box 100, a control console 200, a dryer 600 and a crushing assembly 400; the box 100 includes a feed port 110, a material taking port 150, a processing plate 140 and a drying net 160, the processing plate 140 is arranged horizontally, and the processing plate 140 divides the interior of the box 100 into a crushing chamber 120 and a drying chamber 130, the crushing chamber 120 is communicated with the feed port 110, the processing plate 140 is provided with an opening communicated with the drying chamber 130 on the side away from the feed port 110, a winding motor 500 is fixed on the end of the opening away from the feed port 110, and a winding shaft 510 is provided at the output end of the winding motor 500, and a pulling rope 520 is connected to the winding shaft 510, and the pulling rope 520 is away from the winding shaft 510. One end of the reel 510 is connected to the crushing assembly 400; a horizontally arranged electric slide rail 300 is provided on the side wall of the crushing chamber 120, and a telescopic motor 310 is slidably connected inside the electric slide rail 300, and a crushing assembly 400 is installed at the bottom of the telescopic motor 310; the crushing assembly 400 includes a rotating motor 410 arranged below the telescopic motor 310, and a wave roller 440 is connected to the output end of the rotating motor 410, and a plurality of crushing rollers 460 are fixed at intervals on the pulling rope 520, and one end of the pulling rope 520 is wound around the outer periphery of the wave roller 440, and a plurality of positioning grooves 441 matching the crushing roller 460 are provided on the outer periphery of the wave roller 440, and the spacing between two adjacent positioning grooves 441 is smaller than the length of the pulling rope 520 between two adjacent crushing rollers 460.

[0022] The crushing roller 460 is cylindrical in shape as a whole; the wave roller 440 is cylindrical in shape as a whole, and the crushing roller 460 and the wave roller 440 are arranged in parallel in length direction, and both are perpendicular to the length direction of the pulling rope 520; the crushing roller 460 is made of magnetic metal material, such as Figure 4 A positioning magnet 442 is embedded in the positioning groove 441 . The positioning magnet 442 is a permanent magnet. The positioning magnet 442 can magnetically attract the crushing roller 460 .

[0023] A feed slope 141 is fixed to one end of the processing plate 140 close to the feed port 110 , and a material collecting groove 142 is provided at the junction of the feed slope 141 and the processing plate 140 . The material collecting groove 142 is a downwardly curved arc groove.

[0024] In working state: after the dried mushrooms enter the feed port 110, they first roll down along the feed slope 141 into the collecting trough 142 and are arranged in a line in the collecting trough 142; the electric slide rail 300 controls the telescopic motor 310 to move to the top of the collecting trough 142, and the telescopic motor 310 controls the crushing assembly 400 to move downward, and the crushing roller 460 on the crushing assembly 400 presses down on the surface of the dried mushrooms, and the winding motor 500 controls the winding shaft 510 to rotate clockwise, thereby pulling the pulling rope 520; after the pulling rope 520 is pulled, the crushing roller 460 wound on the crushing assembly 400 moves toward the opening of the processing plate 140 (i.e., the direction of the winding motor 500) in sequence, and as the crushing roller 460 successively detaches from the positioning groove 441 (because the spacing of the positioning groove 441 is smaller than that of the crushing roller 460), the crushing roller 460 is moved to the opening of the processing plate 140 in sequence. 60, so when the multiple crushing rollers 460 are correspondingly located in the positioning grooves 441, the pulling ropes 520 between the crushing rollers 460 are all in a bent state, and the spacing between the crushing rollers 460 is at a minimum at this time), the wave roller 440 rotates accordingly, and the pulling rope 520 parts between the crushing rollers 460 are straightened in sequence, so that the spacing between the crushing rollers 460 becomes larger, and thus, relative movement occurs between the two adjacent crushing rollers 460, and because the crushing rollers 460 press the dry bacteria, the relative movement causes the dry bacteria to be torn into multiple pieces, thereby breaking the dry bacteria into strips, and at the same time, the crushing rollers 460 can push the crushed dry bacteria to the opening of the processing plate 140, so that the dry bacteria fall into the drying chamber 130 for drying.

[0025] like Figure 6 There are two pulling ropes 520 , and the two pulling ropes 520 are arranged in parallel. The two pulling ropes 520 are respectively arranged at both ends of the crushing roller 460 in the length direction.

[0026] like Figure 7The output end of the telescopic motor 310 is vertically downward, and a telescopic push rod 311 is installed at the output end of the telescopic motor 310. The telescopic push rod 311 can make vertical movement under the drive of the telescopic motor 310. A telescopic spring 313 is provided in the middle of the telescopic push rod 311. The telescopic spring 313 is used to connect the upper and lower parts of the telescopic push rod 311. The telescopic spring 313 is used to prevent the telescopic push rod 311 from over-extending and hitting other parts when a failure occurs, thereby reducing damage; an in-position switch 312 is fixed on the side of the telescopic motor 310 close to the feed port 110, and the in-position switch 312 is located in the electric slide rail 300. The in-position switch 312 is used to feedback the position of the telescopic motor 310. When the in-position switch 312 hits the end of the electric slide rail 300, the electric slide rail 300 stops operating; wherein, the electric slide rail 300 and the in-position switch 312 are both prior art, so they are not described in detail.

[0027] like Figure 2 and Figure 3 A roller shaft 430 is fixed to the output end of the rotating motor 410, and the roller shaft 430 is coaxially connected to an end plate 420. There are two end plates 420, and the wave roller 440 is fixed between the two end plates 420; After a batch of dried mushrooms are broken, the rotary motor in the breaking component 400 controls the wave roller 440 to rotate in the reverse direction, so that the pulling rope 520 and the breaking roller 460 are rewound on the wave roller 440 .

[0028] The baking net 160 is horizontally arranged in the drying chamber 130, and the baking net 160 is inclined. The baking net 160 is located below the feeding port 150, and the end of the baking net 160 close to the feeding port 150 is the lowest point; the dryer 600 is fixed to the bottom of the box body 100, and the output end of the dryer 600 faces the baking net 160. When the dried bacteria are broken and fall onto the baking net 160, the dryer 600 starts and blows hot air upward to dry the dried bacteria on the baking net 160; the dryer 600 is a prior art, so it is not described in detail here.

[0029] Considering that the pulling rope 520 between the crushing rollers 460 is long and difficult to reel, it is necessary to control the displacement of the telescopic motor 310 while the rotating motor controls the wave roller 440 to rotate, so that the positioning groove 441 can correspond to the crushing roller 460 one by one, which is inefficient. Although the positioning groove 441 can magnetically attract the crushing roller 460, when the wave roller 440 reels the crushing roller 460, it is still possible that the crushing roller 460 and its corresponding positioning groove 441 are misaligned, making it difficult to evenly space the crushing rollers 460, thereby affecting the crushing effect. Therefore, the following components are provided: The corrugated roller 440 is provided with a bladder 450 on its outer shell, and a closed space is formed between the bladder 450 and the corrugated roller 440 , and the closed space is connected to an air pump 421 .

[0030] An annular groove 423 is provided on the end surface of the two end plates 420 close to the wave roller 440, and the annular groove 423 is coaxially arranged with the wave roller 440; the capsule 450 is fixed between the two end plates 420, and the capsule 450 is made of elastic rubber material. The capsule 450 is a cylindrical tube with openings at both ends as a whole, and the opening edges at both ends of the capsule 450 are respectively fixed in the annular groove 423, so that a closed space is formed inside the capsule 450 and the wave roller 440 is wrapped; an air pump 421 is fixed on the side wall of the end plate 420 close to the rotating motor 410, and the air pump 421 is located on the side of the end plate 420 away from the capsule 450, and the output end of the air pump 421 passes through the end plate 420, and an air hole 422 corresponding to the air pump 421 is provided on the other side of the end plate 420, and the air hole 422 is located in the internal space surrounded by the capsule 450; like Figure 5 As shown, the pulling rope 520 and the crushing roller 460 are wound around the outer end of the capsule 450; the capsule 450 can expand and contract under the drive of the inflation pump 421; a fixing sleeve 452 is fixedly arranged on the outer side of the capsule 450; the fixing sleeve 452 is fixedly connected to the end of the pulling rope 520 away from the winding motor 500; a plurality of soft magnets 451 are fixed on the inner side of the capsule 450, and the soft magnets 451 are soft magnets, and the soft magnets 451 correspond one by one to the crushing roller 460; the positioning magnet 442 and the soft magnet 451 can be magnetically attracted to each other.

[0031] The winding motor 500, the electric slide rail 300, the telescopic motor 310, the rotating motor 410, the air pump 421 and the dryer 600 are all connected to the control console 200 by signal, and the user can control their parameters through the control console 200 to adjust the crushing and drying effects of the dried mushrooms; the control console has a built-in programmable logic controller, which is a prior art, so it is not described in detail here.

[0032] In the initial state, the capsule 450 is in a contracted state, and the inner wall of the capsule 450 is in close contact with the surface of the wave roller 440. When the crushing roller 460 needs to be rolled up, the air pump 421 inflates the inside of the capsule 450 to expand the capsule 450 into a cylindrical shape with a diameter larger than that of the wave roller 440. The rotating motor 410 controls the roller shaft 430 to rotate, so that the capsule 450 rotates accordingly, and the pulling rope 520 fixed with the crushing roller 460 is rolled up. Figure 5After winding, the crushing rollers 460 correspond to the soft magnets 451 one by one under the support of the capsule 450 and the magnetic attraction of the soft magnets 451, and the pulling ropes 520 between the crushing rollers 460 are in a taut state; after winding, the air pump 421 evacuates air from the inside of the capsule 450, so that the capsule 450 gradually shrinks to be close to the wave roller 440. After shrinking, the soft magnets 451 enter the positioning grooves 441 accordingly, thereby driving the crushing rollers 460 to correspond to the positioning grooves 441 one by one, and the pulling ropes 520 between adjacent crushing rollers 460 become bent, thereby improving the winding efficiency of the crushing rollers 460, enabling the crushing rollers 460 to crush the next batch of dry mushrooms entering the collecting trough 142 in time, thereby improving the overall processing efficiency.

[0033] The technical solutions in the above embodiments of the present application have at least the following technical effects or advantages: This embodiment significantly improves the processing efficiency of dried mushrooms through the integrated design of crushing and drying. The box 100 is divided into a crushing chamber 120 and a drying chamber 130 by a processing plate 140. After the dried mushrooms are guided to the collection trough 142 by the feed slope 141, the crushing assembly 400 is accurately moved to the top of the collection trough 142 through the electric slide rail 300, and the telescopic motor 310 drives the wave roller 440 and the pulling rope 520 to perform the crushing action in linkage: the air pump 421 expands the capsule 450, and the rotating motor 410 drives the wave roller 440 to rotate and reel in the pulling rope 520, and the crushing roller 460 is evenly distributed under the support of the capsule 450 and the magnetic attraction of the soft magnet 451; after the reeling is completed, the capsule 450 contracts to align the soft magnet 451 with the positioning groove 441 of the wave roller 440 accurately, at this time, the distance between adjacent crushing rollers 460 is the smallest and the pulling rope 520 is in a bent state. When the winding motor 500 is pulled clockwise, the crushing rollers 460 are separated from the positioning grooves 441 one by one, and the pulling ropes 520 are gradually straightened to dynamically increase the distance between adjacent crushing rollers 460, and the relative movement thereof is used to tear the dried mushrooms into uniform strips, and at the same time, the crushed materials are pushed into the drying chamber 130 through the opening of the processing plate 140. The drying net 160 arranged obliquely in the drying chamber 130 cooperates with the bottom dryer 600 to accelerate drying through directional hot air, and the dried materials slide along the drying net 160 to the material taking port 150 for centralized collection. In this process, the magnetic attraction cooperative positioning mechanism (crushing roller 460, positioning magnet 442, soft magnet 451) is combined with the inflation and contraction technology of the capsule 450, which reduces the risk of uneven spacing caused by winding dislocation and improves the processing accuracy; the parallel layout of the double pulling ropes 520 enhances the moving stability of the crushing roller 460, and the built-in spring of the telescopic push rod 311 and the in-position switch 312 realize the displacement buffering and stroke limit of the components to avoid overload damage to the equipment. Further combined with the guiding of the feed slope 141, the single-layer arrangement of the collecting trough 142 and the reverse rotation reset function of the wave roller 440, the device realizes the full process automation from directional crushing, dynamic spacing adjustment, efficient drying to intelligent winding, which not only greatly improves the processing continuity, but also reduces energy consumption and maintenance costs through structural optimization, providing a high-precision and high-reliability solution for the deep processing of dried mushrooms. It solves the technical problem in the prior art that dried mushrooms are difficult to crush due to their softness and toughness, and realizes the technical effect of being able to automatically crush dried mushrooms in batches, thereby improving the efficiency of dried mushroom concentration processing.

[0034] Embodiment 2: Considering that the crushing roller 460 in the above embodiment 1 is cylindrical, the contact surface of each crushing roller 460 when pressing down on the dry bacteria is small and the pressure is large. Although the crushing effect on the dry bacteria is strong, excessive squeezing may damage the internal fiber structure of the dry bacteria. Although the crushing efficiency is higher than manual tearing and can save labor, it is not gentle enough. When the crushing roller 460 drags the dry bacteria, it may easily cause crushing damage to the dry bacteria. Therefore, it is necessary to improve the device, such as Figure 8 As shown, the specific structure is as follows: The crushing roller 460 includes a squeezing capsule 463, a soft layer 462 and an axis 461, the pulling rope 520 is fixedly connected to the axis 461, the soft layer 462 and the squeezing capsule 463 are both made of elastic rubber, the elastic coefficient of the squeezing capsule 463 is greater than the elastic coefficient of the soft layer 462, the thickness of the soft layer 462 is greater than the thickness of the squeezing capsule 463, the axis 461 is a hard magnetic metal, and an air cavity 464 is provided between the squeezing capsule 463 and the soft layer 462, and the air cavity 464 is filled with an inert gas. When the crushing roller 460 presses down the surface of the dry bacteria under the drive of the telescopic motor 310, the bottom of the squeezing capsule 463 produces elastic deformation, thereby increasing the contact area with the dry bacteria, thereby dispersing the pressure, and because the friction of the rubber material is large, with a large contact area, it can better push or drag the crushed dry bacteria, and it is not easy to cause crushing damage to the dry bacteria.

[0035] The technical solutions in the above embodiments of the present application have at least the following technical effects or advantages: This embodiment optimizes the structure of the crushing roller 460 to improve the crushing efficiency while protecting the fiber structure of the dry mushroom. Specifically, the improved crushing roller 460 adopts a layered elastic design: the axis 461 is a hard magnetic metal to ensure the magnetic positioning function with the positioning groove 441 of the wave roller 440; the soft layer 462 and the extrusion capsule 463 are composed of elastic rubber, wherein the soft layer 462 is thicker and has a lower elastic coefficient, and can deform when pressed down to buffer the impact force, while the extrusion capsule 463 with a higher elastic coefficient expands the contact area through elastic deformation at the bottom during the transportation of the dry mushroom, thereby dispersing the pressure and avoiding excessive local pressure that causes fiber breakage. At the same time, the inert gas filled in the air cavity 464 further enhances the deformation adaptability of the extrusion capsule 463, enabling it to dynamically fit the irregular surface of the dry mushroom, maintaining uniform pressure and reducing rolling damage. In addition, the high friction characteristics of the soft layer 462 and the extrusion capsule 463 combined with the increased contact area provide a stable dragging force during the pulling process, which not only prevents the crushed dried mushrooms from slipping and secondary accumulation, but also avoids the problem of material splashing or uneven tearing caused by insufficient friction when dragged by traditional hard rollers. Through the structural innovation of combining rigidity and flexibility, a balance is achieved between efficient crushing and fiber protection, which significantly reduces the physical damage to the quality of dried mushrooms during processing and retains a more complete raw material form for subsequent processing.

[0036] Embodiment 3: Considering that in the above-mentioned embodiment 2, although the buffering effect between the squeezing capsule 463 and the surface of the dry bacteria is better and the overall contact surface is increased, so that the dry bacteria are better transported, during the crushing process, since there is an air cavity 464 between the squeezing capsule 463 and the soft layer 462, although the air cavity 464 provides sufficient deformation space for the squeezing capsule 463, the surface of the dry bacteria is relatively tough and contains more water. Due to the dispersion of pressure, if the surface of the squeezing capsule 463 is infiltrated by the water inside the dry bacteria, the friction may be discounted, resulting in insufficient crushing of the dry bacteria. Therefore, it is necessary to provide a relatively more concentrated pressure during the crushing process, and provide a dispersed pressure during transportation, so as to achieve a more accurate effect of crushing and transportation. Therefore, it is necessary to improve the device, such as Fig. 9 and Fig.10 As shown, the specific structure is as follows: The air cavity 464 is filled with a plurality of iron beads 465, which are iron metal balls. When the surface of the crushing roller 460 is close to the capsule 450, the iron beads 465 can be concentrated in the direction close to the capsule 450 under the control of the magnetic force of the soft magnet 451, so that the outer surface of the extrusion capsule 463 is deformed to fit the surface of the capsule 450, and the side of the extrusion capsule 463 away from the capsule 450 is close to the soft layer 462, so that when the crushing roller 460 crushes the dry bacteria, the soft layer 462 presses down the surface of the dry bacteria, thereby providing a higher pressure. Driven by the pulling rope 520, when the dry bacteria are broken and move away from the surface of the capsule 450, the iron beads 465 lose the attraction of the soft magnet 451, and are thus concentrated at the bottom of the air cavity 464 under the action of gravity, and exert pressure on the extrusion capsule 463, so that the extrusion capsule 463 can better fit the broken dry bacteria; secondly, because the iron beads 465 are closer to the surface of the capsule 450, and multiple iron beads 465 drive the extrusion capsule 463 to flexibly deform, the magnetic force between the soft magnet 451 and the crushing roller 460 is stronger, making the process of the crushing roller 460 being wound up by the capsule 450 more stable.

[0037] The technical solutions in the above embodiments of the present application have at least the following technical effects or advantages: This embodiment introduces the iron beads 465 to dynamically control the deformation mechanism of the crushing roller 460, thereby balancing the high pressure demand in the crushing stage and the flexible adaptation in the conveying stage, and further optimizing the processing quality and efficiency of the dried mushroom. The iron beads 465 filled in the air cavity 464 are adaptively distributed under the synergistic effect of magnetism and gravity: when the crushing roller 460 approaches the capsule tube 450, the soft magnet 451 magnetically attracts the iron beads 465 and gathers them at the top of the air cavity 464, forcing the extrusion capsule 463 to shrink toward the capsule tube 450. At this time, the soft layer 462 directly presses down the dry bacteria due to the loss of support from the air cavity 464, and the pressure is concentrated by reducing the contact area, thereby effectively breaking through the toughness of the surface of the dry bacteria; and when the crushing roller 460 moves away from the capsule tube 450 after the crushing is completed, the iron beads 465 sink to the bottom of the air cavity 464 due to gravity, and the extrusion capsule 463 expands outward under the pressure of the iron beads 465, thereby increasing the contact area with the dry bacteria and fitting its wet surface, and utilizing the dispersed pressure and the plurality of protrusions formed by the iron beads 465 to enhance friction, avoid slipping, and achieve stable transportation. In addition, when the iron beads 465 gather, the magnetic attraction between the crushing roller 460 and the soft magnet 451 is strengthened, ensuring accurate positioning during the winding process and reducing the risk of misalignment; when the iron beads 465 are dispersed, the deformation of the extrusion capsule 463 is dynamically adjusted through multi-point pressure, so that it can flexibly adapt to the irregular surface of the dried bacteria after crushing, reducing material residue. Through the spatial change and mechanical transmission of the iron beads 465, the crushing roller 460 is switched between the soft and hard characteristics, which not only solves the problem of incomplete crushing caused by insufficient friction on the wet surface, but also avoids the performance compromise between high-pressure crushing and flexible transportation in the traditional single structure, thereby improving the crushing efficiency while maximally retaining the morphological integrity and nutritional components of the dried bacteria, achieving dual guarantees of processing accuracy and material protection.

[0038] The above description is only a preferred embodiment of the present invention and is not intended to limit the present invention. For those skilled in the art, the present invention may have various modifications and variations. Any modification, equivalent replacement, improvement, etc. made within the spirit and principle of the present invention shall be included in the protection scope of the present invention.

Claims

1. A crushing device for concentrated processing of dried mushrooms, characterized in that: The invention comprises a box body, a control console, a dryer and a crushing assembly; the box body comprises a feed port, a material taking port, a processing plate and a drying net, the processing plate is arranged horizontally, and the processing plate divides the interior of the box body into a crushing chamber and a drying chamber, the crushing chamber is communicated with the feed port, an opening communicated with the drying chamber is arranged on the side of the processing plate away from the feed port, a winding motor is fixed on the end of the opening away from the feed port, a winding shaft is arranged on the output end of the winding motor, a pulling rope is connected to the winding shaft, and the end of the pulling rope away from the winding shaft is connected to the crushing assembly; a horizontally arranged electric slide rail is arranged on the side wall of the crushing chamber, a telescopic motor is slidably connected inside the electric slide rail, and a crushing assembly is installed at the bottom of the telescopic motor; the crushing assembly comprises a rotating motor arranged below the telescopic motor, a wave roller is connected to the output end of the rotating motor, a plurality of crushing rollers are fixed on the pulling rope at intervals, one end of the pulling rope is wound around the outer periphery of the wave roller, a plurality of positioning grooves matching the crushing rollers are arranged on the outer periphery of the wave roller, and the spacing between two adjacent positioning grooves is less than the length of the pulling rope between two adjacent crushing rollers.

2. The crushing device for concentrated processing of dried mushrooms according to claim 1, characterized in that: The crushing roller is cylindrical as a whole; the wave roller is cylindrical as a whole, and the length directions of the crushing roller and the wave roller are arranged in parallel, and both are perpendicular to the length direction of the pulling rope; the interior of the crushing roller is made of magnetic metal material, and a positioning magnet is embedded in the positioning groove, and the positioning magnet is a permanent magnet, and the positioning magnet can magnetically attract the crushing roller; a feed ramp is fixed to one end of the processing plate close to the feed port, and a collection groove is provided at the junction of the feed ramp and the processing plate, and the collection groove is a downward curved arc groove.

3. The crushing device for concentrated processing of dried mushrooms according to claim 2, characterized in that: There are two pulling ropes, which are arranged in parallel and are respectively arranged at both ends of the length direction of the crushing roller; the output end of the telescopic motor is vertically downward, and a telescopic push rod is installed at the output end of the telescopic motor. The telescopic push rod can move vertically under the drive of the telescopic motor, and a telescopic spring is provided in the middle of the telescopic push rod, and the telescopic spring is used to connect the upper and lower parts of the telescopic push rod; an in-position switch is fixed on the side of the telescopic motor close to the feed port, and the in-position switch is located in the electric slide rail, and the in-position switch is used to feedback the position of the telescopic motor.

4. The crushing device for concentrated processing of dried mushrooms according to claim 2 or 3, characterized in that: A roller shaft is fixed at the output end of the rotating motor, and the roller shaft is coaxially connected with an end plate, and there are two end plates, and the wave roller is fixed between the two end plates; The outer shell of the wave roller is provided with a bladder, a closed space is formed between the bladder and the wave roller, and the closed space is connected to an air pump; An annular groove is provided on the end surface of the two end plates close to the wave roller, and the annular groove is coaxially arranged with the wave roller; the sac is fixed between the two end plates, and the sac is made of elastic rubber material. The sac is in the shape of a cylindrical tube with openings at both ends as a whole, and the opening edges at both ends of the sac are respectively fixed in the annular groove, so that a closed space is formed inside the sac and wraps the wave roller; an air pump is fixed on the side wall of the end plate close to the rotating motor, and the air pump is located on the side of the end plate away from the sac, and the output end of the air pump passes through the end plate, and an inflation hole corresponding to the air pump is provided on the other side of the end plate, and the inflation hole is located in the internal space surrounded by the sac.

5. The crushing device for concentrated processing of dried mushrooms according to claim 1, characterized in that: The baking net is horizontally arranged in the drying chamber, the baking net is inclined, the baking net is located below the feeding port, and the end of the baking net close to the feeding port is the lowest point; the dryer is fixed at the bottom of the box body, and the output end of the dryer faces the baking net. When the dried bacteria are broken and fall onto the baking net, the dryer starts and blows hot air upward to dry the dried bacteria on the baking net.

6. The crushing device for concentrated processing of dried mushrooms according to claim 4, characterized in that: The pulling rope and the crushing roller are wound around the outer end of the capsule; the capsule can expand and contract under the drive of the air pump; a fixing sleeve is fixedly arranged on the outer side of the capsule; the fixing sleeve is fixedly connected to the end of the pulling rope away from the winding motor; a plurality of soft magnets are fixed on the inner side of the capsule, and the soft magnets are soft magnets, and the soft magnets correspond to the crushing rollers one by one; the positioning magnets and the soft magnets can be magnetically attracted to each other; The winding motor, the electric slide rail, the telescopic motor, the rotating motor, the air pump and the dryer are all connected with the control console signal.

7. The crushing device for concentrated processing of dried mushrooms according to claim 6, characterized in that: The crushing roller includes an extrusion bag, a soft layer and an axis. The pulling rope is fixedly connected to the axis. The soft layer and the extrusion bag are both made of elastic rubber. The thickness of the soft layer is greater than that of the extrusion bag. The axis is a hard magnetic metal.

8. The crushing device for concentrated processing of dried mushrooms according to claim 7, characterized in that: An air cavity is provided between the extrusion bag and the soft layer, and the air cavity is filled with an inert gas.

9. The crushing device for concentrated processing of dried mushrooms according to claim 7, characterized in that: The elastic coefficient of the extrusion bag is greater than the elastic coefficient of the soft layer.

10. The crushing device for concentrated processing of dried mushrooms according to claim 8, characterized in that: The air cavity is filled with a plurality of iron beads, which are iron spheres.

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