Energy-saving preheating type copper strip rolling equipment
By setting up a scraper in the inner cylinder of the copper belt calendering equipment, the problem of uneven heat exchange caused by dirt during the cooling process of the equipment is solved, and uniform heat conduction and high-efficiency calendering during the copper belt calendering process is achieved.
Patent Information
- Application Number
- CN202510439196.2
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2025-04-09
- Publication Date
- 2025-06-06
- Estimated Expiration
- 2045-04-09
AI Technical Summary
The existing copper tape calendering equipment is prone to dirt during cooling, resulting in uneven heat exchange, affecting the calendering quality of copper tape, and the existing dirt cleaning methods are not effective.
An energy-saving and preheating type copper belt calendering equipment is designed, including a descaling mechanism, and a scraping frame is installed in the inner cylinder to scrape the inner wall dirt by rotating the inner cylinder to ensure uniform heat conduction.
A uniform heat exchange is achieved, the calendering efficiency of the copper belt is improved, and the quality and performance of the copper belt is ensured.
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Figure CN120094971A_ABST
Abstract
Description
Technical Field
[0001] The present application relates to the technical field of copper strip production, and in particular to an energy-saving preheating type copper strip rolling equipment. Background Art
[0002] The production process of copper strips is generally divided into smelting, casting, rolling, annealing, finishing and other steps. Among them, rolling is the key link of rolling ingots or billets into plates or strips through rolling mills, which has an important impact on the quality and performance of copper strips. However, during the rolling process, the copper strip will deform and heat up at the rolling point. If the temperature of the rolling roller is too high, it will affect the deformation and quality of the copper strip.
[0003] Most of the existing cooling methods are water cooling or oil cooling. However, during the cooling process, the cooling liquid medium will generate dirt in the calendering roller due to the influence of heat. The dirt attached to the roller will affect the heat exchange efficiency. In addition, the dirt is unevenly distributed on the inner wall of the roller, resulting in different cooling effects in various parts of the roller, which makes the temperature control during the calendering process uneven, affecting the calendering quality of the copper strip. However, most of the existing dirt cleaning methods are to add a descaling agent to the coolant for cleaning, and the descaling effect is poor. Based on this, there is an urgent need for a copper strip calendering equipment with a descaling function to achieve uniform heat exchange and improve the calendering efficiency of the copper strip. Summary of the invention
[0004] The present application aims to solve at least one of the technical problems existing in the prior art or related art.
[0005] To this end, the present application provides an energy-saving preheating copper strip calendering equipment with a descaling function, which achieves uniform heat exchange and improves the calendering efficiency of the copper strip.
[0006] The present application provides an energy-saving preheating copper strip rolling equipment, including a supporting bottom plate, a supporting mechanism, a rolling mechanism, a driving mechanism, a descaling mechanism, a control mechanism, a cooling mechanism and a preheating mechanism. Among them, the supporting mechanism is arranged on the supporting bottom plate; the rolling mechanism is arranged on the supporting mechanism, and the rolling mechanism includes: two outer cylinders arranged on the supporting mechanism, the distance between the two outer cylinders is adjustable, the blank is fed between the two outer cylinders and then rolled to form a copper strip, an inner cylinder is arranged inside the two outer cylinders, and the inner cylinder can rotate with the outer cylinder for heat exchange treatment; the driving mechanism is connected to the rolling mechanism and is used to drive each outer cylinder to rotate; the descaling mechanism is arranged in the inner cylinder, and the descaling mechanism includes: a scraping frame, when the inner cylinder rotates, the scraping frame scrapes off the dirt on the inner wall of the inner cylinder, so that the heat is evenly conducted; the control mechanism is connected to the rolling mechanism, and the control mechanism is used to control the activity state of the inner cylinder; the cooling mechanism is connected to the inner cylinder for cooling the outer cylinder; the preheating mechanism is connected to the cooling mechanism, and the preheating mechanism recovers the heat of the cooling mechanism for preheating the copper strip.
[0007] In some embodiments, the support mechanism includes: two fixing frames, which are arranged on the support base plate; an adjusting frame, which is arranged on the fixing frame; an adjusting bolt, which passes through the adjusting frame and connects the fixing frame; at least two shaft supports, which are arranged on the fixing frame and the adjusting frame; and a shaft cover ring, which is arranged on the shaft support.
[0008] In this embodiment, the adjusting frame can be adjusted in height relative to the fixing frame, which is suitable for rolling copper strips of different thicknesses, thereby improving the flexibility and applicability of the equipment.
[0009] In some embodiments, the support mechanism further includes: an unwinder, which is arranged on the support bottom plate; a rewinder, which is arranged on the support bottom plate; the unwinder and the rewinder are arranged on both sides of the calendering mechanism.
[0010] In this embodiment, by integrating the unwinder and the rewinder, the material starts from the unwinder, is processed by the calendering mechanism, and is finally wound by the rewinder. The entire process does not require human intervention, which greatly improves processing efficiency.
[0011] In some embodiments, the calendering mechanism includes: a support tube, which is arranged on a shaft support; a locking tooth, which is arranged on the support tube; two end covers, which are arranged on both sides of the outer tube; at least two joints, which are arranged at both ends of the end covers; a bearing, which is arranged between the support tube and the outer tube; and a sealing ring, which is arranged on the support tube.
[0012] In this embodiment, the bearing reduces the friction and wear of the outer cylinder and improves the rotation efficiency of the outer cylinder; the sealing ring improves the sealing effect of the outer cylinder and prevents liquid leakage.
[0013] In some embodiments, the calendering mechanism further includes: a plurality of heat conducting plates arranged on the outside of the inner tube; and a plurality of spoiler strips arranged on the inside of the outer tube.
[0014] In this embodiment, the heat conducting sheet and the spoiler strip improve the contact effect between the cooling liquid, thereby improving the heat exchange efficiency of the outer cylinder.
[0015] In some embodiments, the driving mechanism includes: a motor base fixed on the adjustment frame; a reduction motor disposed on the motor base; a first gear connected to the reduction motor; and a second gear disposed on the outer cylinder and meshing with the first gear.
[0016] In this embodiment, the first gear and the second gear are precisely meshed to ensure stability and high efficiency during the transmission process, and the reduction motor can adapt to different working requirements and load conditions.
[0017] In some embodiments, the descaling mechanism includes: two sealing joints, which are arranged on both sides of the inner tube; a fixed column, which is fixedly connected to the shaft support, and the fixed column passes through the inner tube; an installation frame, which is fixedly connected to the fixed column and is used to support the scraper frame, and the top of the scraper frame is in contact with the inner wall of the inner tube; a water baffle, which is engaged in the installation frame; two springs, which are arranged at the bottom end of the scraper frame, and the springs are set in the installation frame.
[0018] In this embodiment, the top end of the scraping frame is in close contact with the inner wall of the inner cylinder, and can effectively scrape off the dirt on the inner wall of the inner cylinder during operation to keep the inner cylinder clean. The spring provides a certain elastic support for the scraping frame, so that it can better adapt to the shape changes of the inner wall of the inner cylinder, ensuring that the descaling effect is more uniform and thorough.
[0019] In some embodiments, the control mechanism includes: a support frame fixed on the top of the shaft support; an electric push rod disposed on the support frame; and a locking block disposed at the bottom of the electric push rod, the locking block being engaged with the locking teeth.
[0020] In this embodiment, the automatic engagement and separation of the locking block and the locking teeth are achieved through the telescopic movement of the electric push rod, thereby improving the automation level of the equipment.
[0021] In some embodiments, the cooling mechanism includes: a water tank; two heat sinks, disposed on both sides of the water tank; a warm air outlet, disposed on the top of the heat sink; a circulation pipe, one end of which is connected to the water tank and the other end of which is connected to the inner cylinder.
[0022] In this embodiment, the heat dissipation boxes are arranged on both sides of the water tank. Through air convection and the heat dissipation of the heat dissipation fins, the heat in the coolant can be quickly dissipated to improve the cooling efficiency. The warm air vents are conducive to the discharge of hot air, further enhancing the heat dissipation effect. The circulation pipe connects the water tank with the inner cylinder to form a closed coolant circulation system. The coolant continuously absorbs and dissipates heat during the circulation process, thereby achieving continuous cooling of the equipment.
[0023] In some embodiments, the preheating mechanism includes: a preheating chamber, which is arranged on the top of the water tank; a plurality of side plates, which are rotatably connected to the preheating chamber; a belt winding drum, which is arranged in the preheating chamber; two adjustment plates, which are arranged on both sides of the preheating chamber, and copper belt input and output ports for supplying the adjustment plates are arranged on both sides of the preheating chamber.
[0024] In this embodiment, the preheating chamber is arranged on the top of the water tank, and the heat generated by the water tank can be used to preheat the copper strip in the preheating chamber to improve energy utilization efficiency. At the same time, the setting of the winding drum can make the copper strip evenly heated in the preheating chamber to ensure the consistency of the preheating effect.
[0025] Compared with the prior art, the above technical solution provided by the present application at least includes the following technical effects: The energy-saving preheating type copper strip calendering equipment provided by the present application has a descaling function, realizes uniform heat exchange, and improves the calendering efficiency of the copper strip. The supporting mechanism provides support for the calendering mechanism and is adjustable, and can adjust the distance between the two outer cylinders, thereby adjusting the calendering thickness of the copper strip; the two outer cylinders in the calendering mechanism rotate relative to each other to calender the copper strip passing through; the driving mechanism provides power for the outer cylinder to rotate, so as to realize continuous and uniform calendering of the copper strip; the descaling mechanism is arranged in the inner cylinder to scrape off the dirt attached to the inner cylinder; the control mechanism is used for locking and unlocking the inner cylinder, and cooperates with the descaling treatment work of the descaling mechanism; the cooling mechanism adopts the method of circulating cooling water to cool the outer cylinder, effectively reduce the temperature of the outer cylinder, and prevent the calendering effect of the copper strip from being affected by overheating; the preheating mechanism uses the heat released by the cooling mechanism to preheat the copper strip, so as to improve the energy utilization rate.
[0026] Additional aspects and advantages of the present application will become apparent in the following description or will be learned through practice of the present application. BRIEF DESCRIPTION OF THE DRAWINGS
[0027] The above and / or additional aspects and advantages of the present application will become apparent and easily understood from the description of the embodiments in conjunction with the following drawings, in which: Figure 1 This is a schematic structural diagram of an energy-saving preheating copper strip rolling device according to some embodiments of the present application; Figure 2 It is a schematic diagram of the overall planar structure of the calendering equipment of some embodiments of the present application; Figure 3 A schematic diagram of the structure of the support mechanism of some embodiments of the present application; Figure 4 A schematic diagram of the structure of the driving mechanism of some embodiments of the present application; Figure 5 It is a schematic diagram of the planar structure of the outer cylinder and the inner cylinder of some embodiments of the present application; Figure 6 This is a schematic diagram of the external structure of the inner cylinder of some embodiments of the present application; Figure 7 This is a schematic diagram of the internal structure of the outer cylinder of some embodiments of the present application; Figure 8 This is a schematic diagram of the internal planar structure of the inner cylinder of some embodiments of the present application; Fig. 9 An exploded view of a descaling mechanism according to some embodiments of the present application; Fig.10 A schematic diagram of the structure of the control mechanism of some embodiments of the present application; Fig.11 This is a schematic diagram of the structure of the locking block and the locking teeth of some embodiments of the present application; Fig.12 A schematic diagram of the structure of a circulation pipe in some embodiments of the present application; Fig.13 It is a schematic diagram of the structure of the cooling mechanism and the preheating mechanism of some embodiments of the present application; Fig.14 It is a schematic diagram of the planar structure of the cooling mechanism and the preheating mechanism of some embodiments of the present application.
[0028] in, Figures 1 to 14 The corresponding relationship between the reference numerals and the component names is as follows: 10. Support the bottom plate; 100, support mechanism; 110, fixing frame; 120, adjusting frame; 130, adjusting bolt; 140, shaft support seat; 150, shaft cover ring; 160, unwinder; 170, rewinder; 200, calendering mechanism; 210, support tube; 211, locking tooth; 220, inner tube; 221, heat conducting sheet; 230, end cover; 231, joint; 240, outer tube; 241, spoiler strip; 250, bearing; 260, sealing ring; 300, driving mechanism; 310, motor seat; 320, reduction motor; 330, first gear; 340, second gear; 400, descaling mechanism; 410, sealing joint; 420, fixing column; 430, mounting frame; 440, water baffle; 450, scraping frame; 460, spring; 500, control mechanism; 510, support frame; 520, electric push rod; 530, locking block; 600, cooling mechanism; 610, water tank; 620, heat sink; 621, warm air outlet; 630, circulation pipe; 700, preheating mechanism; 710, preheating chamber; 720, side plate; 730, belt winding drum; 740, adjustment plate. DETAILED DESCRIPTION
[0029] In order to more clearly understand the above-mentioned purposes, features and advantages of the present application, the present application is further described in detail below in conjunction with the accompanying drawings and specific implementation methods. It should be noted that the embodiments of the present application and the features in the embodiments can be combined with each other without conflict.
[0030] In the following description, many specific details are set forth to facilitate a full understanding of the present application. However, the present application may also be implemented in other ways different from those described herein. Therefore, the scope of protection of the present application is not limited to the specific embodiments disclosed below.
[0031] Refer to the following Figures 1 to 14 The invention describes an energy-saving preheating copper strip rolling device provided according to some embodiments of the present application.
[0032] like Figure 1 As shown, the energy-saving preheating copper strip calendering equipment provided according to some embodiments of the present application includes a supporting base plate 10, a supporting mechanism 100, a calendering mechanism 200, a driving mechanism 300, a descaling mechanism 400, a control mechanism 500, a cooling mechanism 600 and a preheating mechanism 700. Among them, the supporting mechanism 100 is arranged on the supporting base plate 10; the calendering mechanism 200 is arranged on the supporting mechanism 100, and the calendering mechanism 200 includes: two outer cylinders 240, which are arranged on the supporting mechanism 100, and the distance between the two outer cylinders 240 is adjustable. After the blank is fed between the two outer cylinders 240, it is calendered to form a copper strip. The two outer cylinders 240 are provided with inner cylinders 220, and the inner cylinder 220 can rotate with the outer cylinder 240 to perform heat exchange treatment; the driving mechanism 300 is connected to the calendering mechanism 200, and is used to drive each outer cylinder 240 to rotate; the descaling mechanism 500 is connected to the calendering mechanism 200, and is used to drive each outer cylinder 240 to rotate; the descaling mechanism 500 is connected to the calendering mechanism 200, and the descaling mechanism 500 is connected to the calendering mechanism 200. The descaling mechanism 400 is arranged in the inner cylinder 220, and the descaling mechanism 400 includes: a scraping frame 450, and the scraping frame 450 scrapes the dirt on the inner wall of the inner cylinder 220 when the inner cylinder 220 rotates, so that the heat is evenly conducted; a control mechanism 500, which is connected to the calendering mechanism 200, and the control mechanism 500 is used to control the activity state of the inner cylinder 220; a cooling mechanism 600, which is connected to the inner cylinder 220, and is used to cool the outer cylinder 240; a preheating mechanism 700, which is connected to the cooling mechanism 600, and the preheating mechanism 700 recovers the heat of the cooling mechanism 600 for preheating the copper strip.
[0033] In this embodiment, the support mechanism 100 is composed of a plurality of support frames, which provide support for the calendering mechanism 200, and the support mechanism 100 is adjustable, and the distance between the two outer cylinders 240 can be adjusted, so as to adjust the calendering thickness of the copper strip; the two outer cylinders 240 in the calendering mechanism 200 are the main structure, and the blank is calendered to form a copper strip by the relative rotation of the two outer cylinders 240, and the outer cylinder 240 is made of wear-resistant and high-temperature materials; the driving mechanism 300 provides power for the outer cylinder 240 to rotate, so as to realize continuous and uniform calendering of the copper strip; the descaling mechanism 400 is arranged at Inside the inner cylinder 220, the dirt attached to the inner cylinder 220 is scraped off to improve the calendering efficiency; the control mechanism 500 is used to lock and unlock the inner cylinder 220, and cooperate with the descaling treatment of the descaling mechanism 400; the cooling mechanism 600 uses circulating cooling water to cool the outer cylinder 240, and the inner cylinder 220 rotates with the outer cylinder 240, and the low temperature of the inner cylinder 220 is transferred to the outer cylinder 240, which effectively reduces the temperature of the outer cylinder 240 and prevents the calendering effect of the copper strip from being affected by overheating; the preheating mechanism 700 uses the heat released by the cooling mechanism 600 to preheat the copper strip to reduce the energy consumption during the calendering process.
[0034] When the energy-saving preheating type copper strip rolling equipment is in operation, the support mechanism 100 adjusts the distance between the two outer cylinders 240 according to the rolling thickness of the copper strip, and the driving mechanism 300 drives the outer cylinder 240 to rotate, and locks the inner cylinder 220 through the control mechanism 500, so that the inner cylinder 220 will not rotate with the outer cylinder 240, and the cooling mechanism 600 cools the outer cylinder 240 by inputting cooling water into the inner cylinder 220 and inputting cooling oil between the inner cylinder 220 and the outer cylinder 240. When the cooling mechanism 600 recovers the cooling water, there is heat, and the heat is recovered by the preheating mechanism 700, so that the copper strip is preheated before rolling, and energy recycling is realized. When the inner cylinder 220 needs to be descaled, the inner cylinder 220 is unlocked by the control mechanism 500, and the inner cylinder 220 rotates with the outer cylinder 240, and the internal components of the descaling mechanism 400 remain stationary, so that the dirt on the inner wall of the inner cylinder 220 can be scraped off and discharged with the cooling water circulation.
[0035] In some possible embodiments, Figure 3 As shown, the support mechanism 100 includes: two fixing frames 110, which are arranged on the support base plate 10; an adjusting frame 120, which is arranged on the fixing frame 110; an adjusting bolt 130, which passes through the adjusting frame 120 and is connected to the fixing frame 110; at least two shaft support seats 140, which are arranged on the fixing frame 110 and the adjusting frame 120; and a shaft cover ring 150, which is arranged on the shaft support seat 140.
[0036] In this embodiment, two fixing frames 110 are arranged on both sides of the outer cylinder 240 to stably support the two outer cylinders 240; the adjusting frame 120 can be raised or lowered in height relative to the fixing frame 110, that is, by rotating the adjusting bolt 130, the distance between the two outer cylinders 240 is adjusted according to the rolled thickness of the copper strip; the shaft support seat 140 and the shaft cover ring 150 are used to fix the outer cylinder 240 and the inner cylinder 220 for stable rotation.
[0037] In some possible embodiments, Figure 1 , Figure 2 As shown, the support mechanism 100 further includes: an unwinder 160 , which is disposed on the support base plate 10 ; a rewinder 170 , which is disposed on the support base plate 10 ; the unwinder 160 and the rewinder 170 are disposed on both sides of the calendering mechanism 200 .
[0038] In this embodiment, the unwinder 160 is arranged at the input end of the calendering mechanism 200, and its main function is to release the copper coil in an orderly manner. The reel 170 is installed at the output end of the calendering mechanism 200, and its main function is to receive the copper strip after calendering by the calendering mechanism 200. The close cooperation between the unwinder 160 and the reel 170 ensures the continuity and stability of the entire processing process of the copper strip.
[0039] In some possible embodiments, Figure 4 As shown, the calendering mechanism 200 includes: a support tube 210, which is arranged on the shaft support 140; a locking tooth 211, which is arranged on the support tube 210; two end covers 230, which are arranged on both sides of the outer cylinder 240; at least two joints 231, which are arranged at both ends of the end covers 230; a bearing 250, which is arranged between the support tube 210 and the outer cylinder 240; and a sealing ring 260, which is arranged on the support tube 210.
[0040] In this embodiment, the support tube 210 serves as a connecting piece between the calendering mechanism 200 and the support mechanism 100, and is installed in the shaft support seat 140 to provide a stable operating support foundation for the calendering mechanism 200; the outside of the support tube 210 is provided with locking teeth 211, which cooperate with the control mechanism 500 to control the locking and unlocking of the support tube 210; the end covers 230 are arranged at both ends of the outer cylinder 240 to improve the sealing of the outer cylinder 240; two joints 231 are arranged at the upper and lower ends of the end cover 230 to facilitate the transportation and discharge of cooling liquid; the bearing 250 reduces friction and wear to ensure the smooth rotation of the outer cylinder 240; the sealing ring 260 prevents leakage of cooling liquid and improves the sealing between the outer cylinder 240 and the inner cylinder 220.
[0041] In some possible embodiments, Figure 5-7 As shown, the calendering mechanism 200 further includes: a plurality of heat conducting sheets 221 arranged on the outside of the inner cylinder 220 ; and a plurality of spoiler strips 241 arranged on the inside of the outer cylinder 240 .
[0042] In this embodiment, a plurality of heat conducting sheets 221 are fixed on the outside of the inner cylinder 220 to increase the contact area between the liquid in the outer cylinder 240 and the coolant in the inner cylinder 220, thereby improving the cooling effect on the outer cylinder 240; a plurality of spoiler strips 241 are fixed on the inside of the outer cylinder 240. When the outer cylinder 240 rotates, the spoiler strips 241 disturb the cooling liquid, thereby changing the turbulence degree of the liquid, thereby improving the heat exchange efficiency.
[0043] In some possible embodiments, Figure 4 As shown, the driving mechanism 300 includes: a motor base 310 fixed on the adjustment frame 120; a reduction motor 320, arranged on the motor base 310; a first gear 330 connected to the reduction motor 320; and a second gear 340, arranged on the outer cylinder 240 and meshing with the first gear 330.
[0044] In this embodiment, the motor base 310 is fixed on the adjustment frame 120 to provide support for the reduction motor 320; the reduction motor 320 provides power for the rotation of the outer cylinder 240; the first gear 330 is connected to the reduction motor 320, and the second gear 340 is connected to the bearing 250. When the first gear 330 is driven to rotate by the reduction motor 320, the first gear 330 engages with the second gear 340 to rotate, ensuring stability and efficiency during the transmission process, so that the outer cylinder 240 rotates to perform copper strip rolling work.
[0045] In some possible embodiments, Figure 8 , Fig. 9 As shown, the descaling mechanism 400 includes: two sealing joints 410, which are arranged on both sides of the inner cylinder 220; a fixed column 420, which is fixedly connected to the shaft support 140, and the fixed column 420 passes through the inner cylinder 220; a mounting frame 430, which is fixedly connected to the fixed column 420 and is used to support a scraper frame 450, and the top of the scraper frame 450 contacts the inner wall of the inner cylinder 220; a water baffle 440, which is engaged in the mounting frame 430; two springs 460, which are arranged at the bottom ends of the scraper frame 450, and the springs 460 are arranged in the mounting frame 430.
[0046] In this embodiment, the sealing joint 410 improves the sealing of the inner cylinder 220 to prevent liquid leakage; the fixed column 420 is used to support and fix the entire descaling mechanism 400, and is installed in the inner cylinder 220 to perform descaling work, and the fixed column 420 is always in a fixed state; the mounting frame 430 is used to fix and support the scraping frame 450, and the water baffle 440 improves the sealing of the mounting frame 430 to prevent the coolant from contacting the internal spring 460 and rusting; the scraping frame 450 is installed in the mounting frame 430 through the spring 460, and the spring 460 provides a certain elastic force for the scraping frame 450, so that the scraping frame 450 can better adapt to the shape of the inner wall of the inner cylinder 220, thereby improving the scraping effect. When the inner cylinder 220 rotates, the scraping frame 450 always remains in a stationary state, and the scraping frame 450 can scrape the descaling on the inner wall of the inner cylinder 220, effectively preventing the dirt from affecting the heat exchange effect.
[0047] In some possible embodiments, Fig.10 As shown, the control mechanism 500 includes: a support frame 510 fixed on the top of the shaft support 140; an electric push rod 520, which is arranged on the support frame 510; and a locking block 530, which is arranged at the bottom of the electric push rod 520, and the locking block 530 is engaged with the locking tooth 211.
[0048] In this embodiment, the support frame 510 is fixed on the shaft support 140 to provide stable support for the control mechanism 500 as a whole; the electric push rod 520 is installed on the support frame 510 to provide power for the bottom locking block 530. The locking block 530 is lifted and lowered by the extension and retraction of the electric push rod 520 to contact the support tube 210, and the locking block 530 and the locking teeth 211 can be stably engaged to improve the locking stability of the inner cylinder 220, thereby controlling the locking and unlocking of the support tube 210 and the inner cylinder 220 according to whether the inner cylinder 220 needs to be descaled.
[0049] In some possible embodiments, Figure 12-14 As shown, the cooling mechanism 600 includes: a water tank 610; two heat sinks 620, which are arranged on both sides of the water tank 610; a warm air outlet 621, which is arranged on the top of the heat sink 620; and a circulation pipe 630, one end of which is connected to the water tank 610 and the other end is connected to the inner tube 220.
[0050] In this embodiment, the heat sink 620 is arranged on both sides of the water tank 610. Through the heat dissipation effect of air convection, the heat in the coolant in the water tank 610 can be quickly dissipated, thereby improving the cooling efficiency; the warm air outlet 621 is arranged on the top of the heat sink 620, and is transported to the preheating mechanism 700 to recycle the heat and improve resource utilization; the circulation pipe 630 connects the water tank 610 with the inner cylinder 220 and is installed on both sides of the inner cylinder 220. The circulation pipe 630 on one side transports the cooling liquid from the water tank 610 to the inner cylinder 220, and the circulation pipe 630 on the other side is responsible for transporting the liquid in the inner cylinder 220 back to the water tank 610, forming a coolant circulation system, thereby realizing continuous cooling of the equipment.
[0051] In some possible embodiments, Figure 12-14 As shown, the preheating mechanism 700 includes: a preheating chamber 710, which is arranged on the top of the water tank 610; a plurality of side plates 720, which are rotatably connected to the preheating chamber 710; a belt winding drum 730, which is arranged in the preheating chamber 710; two adjustment plates 740, which are arranged on both sides of the preheating chamber 710, and copper belt input and output ports for the adjustment plates 740 to move are arranged on both sides of the preheating chamber 710.
[0052] In this embodiment, the preheating chamber 710 is arranged on the top of the water tank 610, and the heat generated by the water tank 610 is used to preheat the channel in the preheating chamber 710, thereby improving resource utilization; the copper belt enters the preheating chamber 710 through the adjustment plate 740, and the two sides of the preheating chamber 710 are provided with a copper belt input port and an output port for supplying the adjustment plate 740 to move. The adjustment plate 740 is flexible and can adapt to copper belts of different thicknesses, and can reduce the loss of heat in the preheating chamber 710, thereby improving the preheating effect of the copper belt. The winding drum 730 guides the copper belt, and the copper belt is wound outside the winding drum 730, thereby increasing the residence time of the copper belt in the preheating chamber 710, thereby improving the preheating efficiency.
[0053] When the energy-saving preheating type copper strip calendering equipment is in operation, the copper strip to be calendered is fixed on the unwinder 160, and according to the required calendering thickness of the copper strip, the adjusting bolt 130 is rotated to make the adjusting frame 120 move up and down relative to the fixing frame 110, and the distance between the two outer cylinders 240 is adjusted. The copper strip passes through the preheating mechanism 700 and enters the calendering mechanism 200, and then the reduction motor 320 is started to drive the first gear 330 to rotate, and the first gear 330 meshes with the second gear 340 to rotate, thereby driving the outer cylinder 240 to rotate, and the copper strip passes through the two relatively rotating outer cylinders. 240, the copper strip is calendered, and the electric push rod 520 is controlled to extend and retract, so that the locking block 530 is meshed with the locking teeth 211 on the support tube 210, and the inner tube 220 is locked so that it does not rotate with the outer tube 240. Then, the cooling oil is input between the outer tube 240 and the inner tube 220 through the joint 231. At the same time, the water tank 610 inputs cooling water into the inner tube 220 through the circulation pipe 630. The cooling oil absorbs the heat of the outer tube 240 and conducts it to the cooling water. The cooling water absorbs the heat to achieve cooling of the outer tube 240. The water tank 610 The cooling water is circulated for cooling, and the heat sinks 620 on both sides dissipate the heat in the coolant through air convection, and the warm air outlet 621 transmits the heat to the preheating mechanism 700. The preheating mechanism 700 uses the heat released by the cooling mechanism 600 to preheat the copper strip entering the preheating chamber 710. The winding drum 730 guides the copper strip to make it stay in the preheating chamber 710 for a longer time, thereby improving the preheating efficiency. The rolled copper strip is output to the winder 170 for winding. Since the cooling water is subjected to the action of high-temperature oil from the outside for a long time, a layer of dirt will be generated on the The inner wall of the inner cylinder 220 is scraped by the descaling mechanism 400, and the electric push rod 520 is contracted to separate the locking block 530 from the locking tooth 211, thereby releasing the lock of the inner cylinder 220. At this time, the inner cylinder 220 rotates with the outer cylinder 240, and the fixed column 420 is always in a stationary state. When the inner cylinder 220 rotates, the scraping frame 450 scrapes the dirt on its inner wall, and the spring 460 provides a certain pressure on the scraping frame 450 to improve the scraping effect. After the dirt is scraped, it can be discharged along with the cooling water circulation, thereby effectively improving the heat exchange efficiency.
[0054] In the present application, it should be noted that the terms "center", "longitudinal", "lateral", "length", "width", "thickness", "up", "down", "front", "back", "left", "right", "vertical", "horizontal", "top", "bottom", "inside", "outside", "axial", "radial", "circumferential" and the like indicate orientations or positional relationships based on the orientations or positional relationships shown in the accompanying drawings, and are only for the convenience of describing the present application and simplifying the description, and do not indicate or imply that the referred device or element must have a specific orientation, be constructed and operated in a specific orientation, and therefore should not be understood as a limitation on the present application.
[0055] In addition, the terms "first" and "second" are used for descriptive purposes only and should not be understood as indicating or implying relative importance or implicitly indicating the number of the indicated technical features. Therefore, the features defined as "first" and "second" may explicitly or implicitly include at least one of the features. In the description of this application, the meaning of "plurality" is at least two, such as two, three, etc., unless otherwise clearly and specifically defined.
[0056] In this application, unless otherwise clearly specified and limited, the terms "installation" and "connection" should be understood in a broad sense. For example, it can be a fixed connection, a detachable connection, or an integral connection; it can be a mechanical connection or an electrical connection; it can be a direct connection or an indirect connection through an intermediate medium. The term "plurality" refers to two or more, unless otherwise clearly defined. For ordinary technicians in this field, the specific meanings of the above terms in this application can be understood according to specific circumstances.
[0057] In the present application, unless otherwise clearly specified and limited, a first feature being “above” or “below” a second feature may mean that the first and second features are in direct contact, or the first and second features are in indirect contact through an intermediate medium. Moreover, a first feature being “above”, “above”, and “above” a second feature may mean that the first feature is directly above or obliquely above the second feature, or simply means that the first feature is higher in level than the second feature. A first feature being “below”, “below”, and “below” a second feature may mean that the first feature is directly below or obliquely below the second feature, or simply means that the first feature is lower in level than the second feature.
[0058] In this application, the description of the terms "one embodiment", "some embodiments", "specific embodiments", etc. means that the specific features, structures, materials or characteristics described in conjunction with the embodiment or example are included in at least one embodiment or example of the present application. In this specification, the schematic representation of the above terms does not necessarily refer to the same embodiment or example. Moreover, the specific features, structures, materials or characteristics described can be combined in any one or more embodiments or examples in a suitable manner.
[0059] The above description is only the preferred embodiment of the present application and is not intended to limit the present application. For those skilled in the art, the present application may have various modifications and variations. Any modification, equivalent replacement, improvement, etc. made within the spirit and principle of the present application shall be included in the protection scope of the present application.
Claims
1. An energy-saving preheating copper strip rolling equipment, characterized in that: include: Supporting bottom plate (10); A support mechanism (100) is arranged on the support base plate (10); The calendering mechanism (200) is arranged on the supporting mechanism (100), and the calendering mechanism (200) comprises: Two outer cylinders (240) are arranged on the support mechanism (100); the distance between the two outer cylinders (240) is adjustable; the blank is fed between the two outer cylinders (240) and rolled to form a copper strip; an inner cylinder (220) is arranged inside the two outer cylinders (240); the inner cylinder (220) can rotate with the outer cylinder (240) to perform heat exchange treatment; A driving mechanism (300) connected to the calendering mechanism (200) and used for driving each of the outer cylinders (240) to rotate; The descaling mechanism (400) is arranged in the inner cylinder (220), and the descaling mechanism (400) comprises: a scraping frame (450), wherein when the inner cylinder (220) rotates, the scraping frame (450) scrapes away dirt on the inner wall of the inner cylinder (220), thereby allowing heat to be evenly conducted; A control mechanism (500) connected to the calendering mechanism (200), the control mechanism (500) being used to control the activity state of the inner cylinder (220); A cooling mechanism (600) connected to the inner cylinder (220) and used for cooling the outer cylinder (240); The preheating mechanism (700) is connected to the cooling mechanism (600), and the preheating mechanism (700) recovers the heat of the cooling mechanism (600) for preheating the copper strip.
2. The energy-saving preheating copper strip rolling equipment according to claim 1 is characterized in that: The supporting mechanism (100) comprises: Two fixing frames (110) are arranged on the supporting base plate (10); An adjustment frame (120) is arranged on the fixing frame (110); An adjusting bolt (130) passes through the adjusting frame (120) and is connected to the fixing frame (110); At least two shaft brackets (140) are arranged on the fixing frame (110) and the adjusting frame (120); A shaft cover ring (150) is arranged on the shaft support seat (140).
3. The energy-saving preheating copper strip rolling equipment according to claim 1 is characterized in that: The supporting mechanism (100) further comprises: An unwinder (160) is arranged on the supporting bottom plate (10); A reel (170) is arranged on the supporting base plate (10); The unwinder (160) and the rewinder (170) are arranged on both sides of the calendering mechanism (200).
4. The energy-saving preheating copper strip rolling equipment according to claim 2 is characterized in that: The calendering mechanism (200) comprises: A support tube (210) is arranged on the shaft support seat (140); A locking tooth (211), arranged on the support tube (210); Two end covers (230) are arranged on both sides of the outer cylinder (240); At least two joints (231) are arranged at two ends of the end cover (230); A bearing (250) is disposed between the support tube (210) and the outer cylinder (240); A sealing ring (260) is arranged on the support tube (210).
5. The energy-saving preheating copper strip rolling equipment according to claim 1 is characterized in that: The calendering mechanism (200) further comprises: A plurality of heat conducting sheets (221) arranged outside the inner cylinder (220); A plurality of spoiler strips (241) are arranged inside the outer cylinder (240).
6. The energy-saving preheating copper strip rolling equipment according to claim 2 is characterized in that: The driving mechanism (300) comprises: A motor base (310) fixed on the adjustment frame (120); A reduction motor (320) is arranged on the motor base (310); A first gear (330) connected to the reduction motor (320); The second gear (340) is disposed on the outer cylinder (240) and meshes with the first gear (330).
7. The energy-saving preheating copper strip rolling equipment according to claim 1 is characterized in that: The descaling mechanism (400) comprises: Two sealing joints (410) are respectively arranged on two sides of the inner cylinder (220); A fixed column (420) fixedly connected to the shaft support seat (140), the fixed column (420) passing through the inner cylinder (220); A mounting frame (430) fixedly connected to the fixing column (420) and used to support the scraping frame (450), wherein the top end of the scraping frame (450) contacts the inner wall of the inner cylinder (220); A water baffle (440) engaged in the mounting frame (430); Two springs (460) are respectively arranged at the bottom ends of the scraping and sweeping frame (450), and the springs (460) are arranged in the installation frame (430).
8. The energy-saving preheating copper strip rolling equipment according to claim 2 is characterized in that: The control mechanism (500) comprises: A support frame (510) fixed on the top of the shaft support seat (140); An electric push rod (520) is arranged on the support frame (510); A locking block (530) is arranged at the bottom of the electric push rod (520), and the locking block (530) is meshed with the locking tooth (211).
9. The energy-saving preheating copper strip rolling equipment according to claim 1, characterized in that: The cooling mechanism (600) comprises: Water tank (610); Two heat dissipation boxes (620) are respectively arranged on both sides of the water tank (610); A warm air outlet (621) is arranged on the top of the heat dissipation box (620); A circulation pipe (630) has one end connected to the water tank (610) and the other end connected to the inner cylinder (220).
10. The energy-saving preheating copper strip rolling equipment according to claim 9, characterized in that: The preheating mechanism (700) comprises: A preheating chamber (710) is arranged on the top of the water tank (610); A plurality of side plates (720) rotatably connected to the preheating chamber (710); A tape winding drum (730) is arranged in the preheating chamber (710); Two adjustment plates (740) are respectively arranged on both sides of the preheating chamber (710), and copper strip input and output ports for supplying the adjustment plates (740) are arranged on both sides of the preheating chamber (710).
Citation Information
Patent Citations
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