Assembly device for steel cylinder of fire extinguisher
By designing a fire extinguisher bottle assembly device including a calibrator, grabbing assembly and welding assembly, mechanized posture correction and automatic pressing and welding of the upper and lower heads are realized, and the problems of high labor intensity and low work efficiency in the prior art are solved, and assembly efficiency is improved.
Patent Information
- Application Number
- CN202510453075.3
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2025-04-11
- Publication Date
- 2025-06-06
AI Technical Summary
The existing fire extinguisher bottle assembly device requires manual adjustment of the upper and lower head postures and manual removal after welding, resulting in high labor intensity and low work efficiency.
An assembly device including an upper corrector, a lower corrector, a gripping assembly A, a gripping assembly B, a press assembly, a welding assembly and a transport box body is designed, and the attitude correction, pressing assembly and welding of the upper and lower heads are realized through a chain conveyor and an automatic welding robot.
Mechanized attitude correction of the upper and lower heads and automatic pressing and welding of fire extinguisher cylinders are realized, which solves the problem of high labor intensity and improves work efficiency.
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Figure CN120095566A_ABST
Abstract
Description
Technical Field
[0001] The invention relates to an assembly device for a fire extinguisher steel cylinder and belongs to the technical field of fire extinguisher steel cylinder production. Background Art
[0002] In the field of fire extinguisher cylinder production technology, the fire extinguisher cylinder includes a cylinder body 1, an upper head 2 and a lower head 3 (see the attached manual). Fig. 20 ). During assembly, the upper head 2 and the lower head 3 need to be pressed onto the two ends of the bottle body 1, and then welded to the bottle body 1 by ring welding. Existing welding devices, such as a fire extinguisher bottle processing device disclosed in the invention patent application with application publication number CN119188248A, can complete the assembly of the fire extinguisher bottle, but it requires manual adjustment of the posture of the upper head 2 and the lower head 3 before placing them, and they need to be manually taken out after welding, which has the problems of high labor intensity and low work efficiency. Therefore, it is necessary to develop a new assembly device to solve the above problems of the existing fire extinguisher cylinder assembly device. Summary of the invention
[0003] The purpose of the present invention is to provide a fire extinguisher cylinder assembly device with a compact structure and ingenious design to solve the problem of high labor intensity when the existing fire extinguisher cylinder assembly device is working.
[0004] The technical solution of the present invention is: A fire extinguisher cylinder assembly device, comprising an upper corrector, a lower corrector, a grabbing assembly A, a grabbing assembly B, a press-fit assembly, a welding assembly and a transfer box; characterized in that: the upper corrector and the lower corrector are connected to one side of the press-fit assembly; a transfer box is installed between the press-fit assembly and the upper corrector and the lower corrector via a chain conveyor; a welding assembly is provided on one side of one end of the chain conveyor; a grabbing assembly A is installed above the press-fit assembly and the chain conveyor; and a grabbing assembly B is installed above the welding assembly and the chain conveyor.
[0005] The two end caps of the transfer box body are provided with clamping avoidance grooves.
[0006] The press-fitting assembly includes a bottle body conveyor, a guide slide, an upper head feeder, a lower head feeder and a positioning seat; a guide slide is installed at one end of the bottle body conveyor; a pushing plate is installed on the bottle body conveyor above the guide slide through a pushing cylinder; a positioning seat is installed below the guide slide; an upper head feeder is installed on one side of the positioning seat, and a lower head feeder is installed on the other side of the positioning seat.
[0007] The positioning seat comprises an arc-shaped support and a limiting baffle; two groups of arc-shaped supports are symmetrically arranged on one side of the limiting baffle.
[0008] The upper head feeder and the lower head feeder include a feeding conveyor belt, a clamping claw, a feeding plate and a positioning cylinder; a positioning plate is installed at one end of the feeding conveyor belt; a grabbing position is provided on the positioning plate; a feeding plate is installed at one end of the positioning plate through a positioning cylinder; a transverse sliding seat is slidably installed on one side of the positioning plate through a base and a screw rod mechanism; a lifting slider is installed on the transverse sliding seat through a lifting cylinder; a clamping claw is installed on the lifting slider through a rotating cylinder.
[0009] The welding assembly includes an assembly base, an automatic welding robot, an extrusion sleeve and a driving motor; the assembly base is symmetrically provided with a transverse slide through a transverse cylinder; the transverse slide is provided with an extrusion sleeve through a driving motor; and two groups of automatic welding robots are symmetrically provided on one side of the transverse slide.
[0010] The extrusion sleeve is symmetrically provided with extrusion avoidance openings.
[0011] The grabbing assembly A and the grabbing assembly B both include a frame, a control cylinder, a longitudinal slide, a lifting cylinder, an upper and lower slide seat and a clamping slide rod; the frame is equipped with a longitudinal slide through the control cylinder; the longitudinal slide is equipped with an upper and lower slide seat through the lifting cylinder and the guide slide rod; two groups of clamping slide rods are symmetrically installed on the upper and lower slide seats through guide rails; a control screw rod is installed between the clamping slide rods through a screw motor; the control screw rod is connected to the corresponding clamping slide rod; when the control screw rod rotates forward, the clamping slide rods move closer to each other; when the control screw rod rotates reversely, the clamping slide rods separate from each other.
[0012] The lower corrector includes a plate chain elevator, a limit bar and a conveyor A; the plate chain elevator includes a machine base, a transmission mechanism and a guide slide; a lifting plate chain is installed in the machine base through the transmission mechanism; a storage hopper is installed above the lower end of the lifting plate chain; the upper end of the lifting plate chain passes through the storage hopper and extends to the upper end of the machine base; a plurality of limit bars are installed at intervals on the lifting plate chain; a guide slide is installed on the machine base on one side of the upper end of the lifting plate chain; and a conveyor A is arranged below the guide slide.
[0013] The lifting plate chain is in an overall "L"-shaped structure.
[0014] The transmission mechanism includes a driving sprocket, a driven sprocket, a reversing sprocket, and a transmission chain; two sets of driving sprockets are symmetrically installed in the machine base through the motor and the driving shaft; two sets of driven sprockets are symmetrically installed on the machine base below the driving sprocket through the driven shaft; two sets of reversing sprockets are symmetrically installed between the driving sprocket and the driven sprocket through the reversing shaft; a transmission chain is installed between the corresponding driving sprockets, driven sprockets and reversing sprockets; a lifting plate chain is installed between the transmission chains.
[0015] A plurality of guide rollers are arranged at intervals on one side of the transmission chain; the guide rollers are movably connected with guide slide grooves arranged on the machine base.
[0016] The upper corrector comprises a plate chain hoist, a conveyor B and an adsorption magnet; a plurality of adsorption magnets are installed at intervals on the lifting plate chain of the plate chain hoist of the upper corrector; and a conveyor B is arranged at one end of the plate chain hoist of the upper corrector.
[0017] The conveyor B comprises an upper horizontal conveying section, a lower horizontal conveying section and a reversing slope section; a reversing slope section is arranged between the upper horizontal conveying section and the lower horizontal conveying section.
[0018] The advantages of the present invention are: The assembly device of the fire extinguisher cylinder has a compact structure and ingenious design. It can mechanizedly complete the posture correction of the upper head and the lower head and the pressing and welding of the fire extinguisher cylinder, thereby solving the problem of high labor intensity when the existing fire extinguisher cylinder assembly device is working, and is particularly suitable for the needs of fire extinguisher cylinder assembly and use. BRIEF DESCRIPTION OF THE DRAWINGS
[0019] Figure 1 It is a structural schematic diagram of the present invention; Figure 2 It is a structural schematic diagram of the corrector of the present invention; Figure 3 It is a structural schematic diagram of the corrector of the present invention; Figure 4 It is a schematic diagram of the top view of the structure of the lower corrector of the present invention; Figure 5 for Figure 4 Schematic diagram of the structure in the middle AA direction; Figure 6 for Figure 2 A schematic diagram of the enlarged structure at B in the middle; Figure 7 for Figure 3 Schematic diagram of the enlarged structure at C in the middle; Figure 8 for Figure 2 Schematic diagram of the enlarged structure at D in the middle; Fig. 9 It is a structural schematic diagram of the upper corrector of the present invention; Fig.10 for Fig. 9 Schematic diagram of the enlarged structure at E in the middle; Fig.11 It is a structural schematic diagram of the upper corrector of the present invention; Fig.12 for Fig.11 The enlarged structural diagram at F in the middle; Fig.13 This is a schematic diagram of the structure of the present invention after removing the upper corrector and the lower corrector; Fig.14 This is a schematic diagram of the structure of the present invention after removing the upper corrector and the lower corrector; Fig.15 For the present invention Fig.13 Schematic diagram of the structure after removing the grabbing component A and the grabbing component B; Fig.16 It is a structural schematic diagram of the press-fit assembly of the present invention; Fig.17 It is a structural schematic diagram of the lower head feeder of the present invention; Fig.18 It is a structural schematic diagram of the welding assembly of the present invention; Fig.19 It is a structural schematic diagram of the grabbing component B of the present invention; Fig. 20 This is a schematic diagram of the structure of a fire extinguisher cylinder.
[0020] In the figure: 1, bottle body; 2, upper head; 3, lower head; 4, upper corrector; 5, lower corrector; 6, press-fit assembly; 7, welding assembly; 8, transfer box; 9, chain conveyor; 10, grab assembly A; 11, grab assembly B; 12, clamping avoidance groove; 13, bottle body conveyor; 14, guide slide; 15, push cylinder; 16, push plate; 17, positioning seat; 18, upper head feeder; 19, lower head feeder; 20, arc support; 21, limit baffle; 22, feeding conveyor belt; 23, positioning plate; 24, grab position; 25, positioning cylinder; 26, feeding plate; 27, base; 28, screw mechanism; 29, transverse slide; 30, lifting cylinder; 31, lifting slide; 32, rotating cylinder; 33, clamping claw; 34, assembly base; 35, transverse cylinder; 3 6. Control screw; 37. Drive motor; 38. Extrusion sleeve; 39. Automatic welding robot; 40. Extrusion avoidance; 41. Frame; 42. Control cylinder; 43. Longitudinal slide; 44. Lifting cylinder; 45. Upper and lower slide seats; 46. Clamping slide; 47. Screw motor; 48. Plate chain elevator; 49. Limiting strip; 50. Lower horizontal conveying section; 51. Machine base; 52. Transmission mechanism; 53. Lifting plate chain; 54. Storage hopper; 55. Reversing ramp section; 56. Guide slide; 57. Conveyor A; 58. Driving sprocket; 59. Driven shaft; 60. Driven sprocket; 61. Reversing shaft; 62. Reversing sprocket; 63. Transmission chain; 64. Upper horizontal conveying section; 65. Guide roller; 66. Guide chute; 67. Adsorption magnet; 68. Conveyor B; 69. Driving shaft. DETAILED DESCRIPTION
[0021] The assembly device of the fire extinguisher cylinder includes an upper corrector 4, a lower corrector 5, a grab assembly A10, a grab assembly B11, a press assembly 6, a welding assembly 7 and a transport box 8 (see the attached manual). Figure 1 ).
[0022] The pressing assembly 6 includes a bottle conveyor 13, a guide slide 14, an upper end cap feeder 18, a lower end cap feeder 19 and a positioning seat 17 (see the attached manual). Fig.16 ). A guide slide 14 is installed at one end of the bottle conveyor 13; a push plate 16 is installed on the bottle conveyor 13 above the guide slide 14 through a push cylinder 15. The bottle conveyor 13 is an outsourced component and can convey the component bottle body of the fire cylinder when it is working.
[0023] When the bottle body conveyor 13 conveys the bottle body 1 to the position corresponding to the guide slide 14 during operation, the pushing cylinder 15 can push the bottle body 1 onto the guide slide 14 through the pushing plate 16 and roll the bottle body 1 onto the positioning seat 17 under the guidance of the pushing plate 16 .
[0024] A positioning seat 17 is provided below the guide slide 14 (see the attached manual). Fig.16 ); The positioning seat 17 includes an arc-shaped support 20 and a limit baffle 21; two sets of arc-shaped supports 20 are symmetrically arranged on one side of the limit baffle 21 (see the attached specification Fig.16 ).
[0025] The curvature of the arc-shaped opening of the arc-shaped support 20 is consistent with the curvature of the circumferential surface of the bottle body 1. In this way, when the bottle body rolls onto the arc-shaped support 20, the arc-shaped support 20 can provide support for the bottle body 1 through the arc-shaped opening.
[0026] An upper end cap feeder 18 is mounted on one side of the positioning seat 17, and a lower end cap feeder 19 is mounted on the other side of the positioning seat 17 (see the attached manual). Fig.16 ).
[0027] The upper end feeder 18 and the lower end feeder 19 include a feeding conveyor belt 22, a gripping claw 33, a feeding plate 26 and a positioning cylinder 25 (see the attached manual). Fig.17 ).
[0028] A positioning plate 23 is installed at one end of the feeding conveyor belt 22; a grabbing position 24 is set on the positioning plate 23; a feeding plate 26 is installed at one end of the positioning plate 23 through a positioning cylinder 25; a transverse slide 29 is slidably installed on one side of the positioning plate 23 through a base 27 and a screw mechanism 28; a lifting slider 31 is installed on the transverse slide 29 through a lifting cylinder 30; a clamping claw 33 is installed on the lifting slider 31 through a rotating cylinder 32.
[0029] During operation, after the feeding conveyor belt 22 delivers the workpiece to the positioning plate 23, the positioning cylinder 25 can push the workpiece to the grabbing position 24 through the feeding plate 26. Then, under the cooperation of the screw mechanism 28, the lifting cylinder 30 and the rotating cylinder 32, the gripping claw 33 can grab the workpiece from the grabbing position 24 and drive it to move along the trajectory.
[0030] One side of the press-fit assembly 6 is connected to the upper corrector 4 and the lower corrector 5 (see the attached manual). Figure 1The lower corrector 5 includes a plate chain hoist 48, a limit bar 49 and a conveyor A57 (see the attached manual). Figure 2 , 3 and 4).
[0031] The plate chain hoist 48 comprises a base 51, a transmission mechanism 52 and a guide slide 56. The base 51 is provided with a hoisting plate chain 53 (see the appendix of the specification) in an overall "L"-shaped structure through the transmission mechanism 52. Figure 5 ).
[0032] The transmission mechanism 52 includes a driving sprocket 58, a driven sprocket 60, a reversing sprocket 62, and a transmission chain 63 (see the attached manual). Figure 5 Two sets of driving sprockets 58 are symmetrically installed in the machine base 51 through the motor and the driving shaft 69; two sets of driven sprockets 60 are symmetrically installed on the machine base 51 below the driving sprocket 58 through the driven shaft 59; two sets of reversing sprockets 62 are symmetrically installed between the driving sprocket 58 and the driven sprocket 60 through the reversing shaft 61; a transmission chain 63 is installed between the corresponding driving sprocket 58, the driven sprocket 60 and the reversing sprocket 62; a lifting plate chain 53 (see the attached manual) is installed between the transmission chains 63. Figure 3 , 4 and 5).
[0033] The purpose of setting the transmission mechanism 52 in this way is to enable the motor to drive the driving shaft 69 and the driving sprocket 58 to rotate during operation, and the driving sprocket 58 can drive the lifting plate chain 53 to rotate synchronously with the cooperation of the reversing sprocket 62, the driven sprocket 60 and the transmission chain 63.
[0034] A plurality of guide rollers 65 are provided at intervals on one side of the transmission chain 63; the guide rollers 65 are movably connected to the guide grooves 66 provided on the base 51 (see the attached manual). Figure 2 and 8 The purpose of setting the guide roller 65 and the guide slot 66 is to enable the transmission chain 63 to move along a fixed track in cooperation with the guide roller 65 and the guide slot 66 during the process of the transmission chain 63 driving the lifting plate chain 53 to rotate, so as to avoid the lifting plate chain 53 from deviating from the movement track.
[0035] A storage hopper 54 is installed above the lower end of the lifting plate chain 53; the upper end of the lifting plate chain 53 passes through the storage hopper 54 and extends to the upper end of the machine base 51; during operation, the lower head 3 can be placed in the storage hopper 54 at will.
[0036] A plurality of limit strips 49 are installed at intervals on the lifting plate chain 53 (see the attached manual). Figure 5 , 6The purpose of setting the lifting plate chain 53 is to utilize the characteristics of the bottom of the lower head 3 being heavy and the upper end being light. When the lifting plate chain 53 drives the limit bar 49 to rotate, if the bottom of the lower head 3 rests on the limit bar 49, the lower head 3 will fit tightly on the lifting plate chain 53 under the action of gravity, and drive the limit bar 49 to move together with it (see the attached manual). Figure 6 ). When the upper end of the lower end cover 3 is placed on the limit strip 49, the lower end cover 3 will flip outwards under the action of gravity, break away from the limit strip 49 and return to the storage hopper 54.
[0037] A guide slide 56 is mounted on the base 51 at one side of the upper end of the lifting plate chain 53; a conveyor A57 is arranged below the guide slide 56 (see the attached manual). Figure 3 and 4 The purpose of setting the guide slide 56 is to make the bottom of the lower head 3 contact with the guide slide 56 after it is out of contact with the lifting plate chain 53 during operation and finally enter the conveyor A57 under its guidance, so that the conveyor A57 can uniformly output the lower heads 3 with the bottom facing downward.
[0038] The upper corrector 4 includes a plate chain hoist 48, a conveyor B68 and an adsorption magnet 67 (see the attached manual). Fig. 9 , 10 and 11). A plurality of adsorption magnets 67 are installed at intervals on the lifting plate chain 53 of the plate chain lifting machine 48 of the upper corrector 4; the diameter of the adsorption magnet 67 is consistent with the diameter of the upper port of the upper head 2.
[0039] The purpose of setting the adsorption magnet 67 in this way is that when it is working, when the upper port of the upper head 2 is attached to the adsorption magnet 67, the contact area between the adsorption magnet 67 and the upper head 2 is relatively large, and its adsorption force is relatively large, so that the upper head 2 can be driven to move together. When other positions of the upper head 2 such as the lower port are in contact with the adsorption magnet 67, since the diameter of the lower port is much larger than the diameter of the adsorption magnet 67, only a part of the adsorption magnet 67 can be in contact with the lower port of the upper head 2, resulting in a small magnetic force between the lower port of the upper head 2 and the adsorption magnet 67. In this way, during the rotation of the lifting plate chain 53, it will not be able to overcome gravity and drive the upper head 2 to move together; so far, the rotation process of the lifting plate chain 53 can only drive the upper port in contact with it to move together through the adsorption magnet 67 (see the attached manual Fig. 9 and 10 ).
[0040] One end of the plate chain hoist 48 of the upper corrector 4 is provided with a conveyor B68 (see the attached manual). Fig.11 and 12 ).
[0041] The conveyor B68 includes an upper horizontal conveying section 64 , a lower horizontal conveying section 50 and a reversing slope section 55 ; a reversing slope section 55 is arranged between the upper horizontal conveying section 64 and the lower horizontal conveying section 50 .
[0042] The purpose of setting up the conveyor B68 is to make the upper end cap 2 move with the plate chain hoist 48, and the upper end cap 2 will eventually enter the conveyor B68 under the guidance of the guide slide 56 in a way that the lower end cap 2 contacts the upper horizontal conveying section 64. After the upper end cap 2 enters the conveyor B68 in a way that the lower end cap 2 contacts the upper horizontal conveying section 64, the upper horizontal conveying section 64 drives the upper end cap 2 to move, and when it passes through the reversing slope section 55, the upper end cap 2 will turn over along the reversing slope section 55 under the action of gravity and finally engage with the lower horizontal conveying section 50 with the large end cap facing downward, and be transported backward with the lower horizontal conveying section 50 (see the attached manual). Fig.12 ), so as to achieve the purpose of correcting the posture of the upper head 2.
[0043] When the upper corrector 4 is working, the upper end cap 2 can be conveyed to the feeding conveyor 22 of the upper end cap feeder 18 through the conveyor B68 with the large port facing downward. When the lower corrector 5 is working, the lower end cap 3 can be conveyed to the feeding conveyor 22 of the lower end cap feeder 19 with the bottom facing downward.
[0044] A transport box 8 (see the attached manual) is installed between the press-fit assembly 6 and the upper and lower correctors 4 and 5 through a chain conveyor 9. Fig.15 The two ends of the transport box body 8 are provided with a clamping avoidance groove 12 (see the attached manual). Fig.15 ). When working, the grabbing assembly A10 can clamp the workpiece from the positioning seat 17 and place it in the transport box 8. The purpose of setting the clamping avoidance groove 12 is to enable the clamping slide bar 46 of the grabbing assembly A10 to clamp the workpiece from both ends and then place the workpiece on the transport box 8 from the clamping avoidance groove 12. Then the transport box 8 can drive the workpiece to move and complete the transfer work.
[0045] A welding assembly 7 is provided at one end of the chain conveyor 9 (see the attached manual). Fig.15 The welding assembly 7 includes an assembly base 34, an automatic welding robot 39, an extrusion sleeve 38 and a drive motor 37 (see the attached manual). Fig.18 ).
[0046] The assembly base 34 is symmetrically provided with a transverse slide 29 via a transverse cylinder 35; the transverse slide 29 is provided with an extrusion sleeve 38 via a drive motor 37; the extrusion sleeve 38 is symmetrically provided with an extrusion avoidance opening 40 (see the appendix of the specification) Fig.18). Two groups of automatic welding robots 39 are symmetrically installed on one side of the transverse slide 29. During operation, the extrusion sleeve 38 can tighten the workpiece from both ends, and with the cooperation of the drive motor 37, the extrusion sleeve 38 can drive the workpiece to rotate freely. During the rotation of the workpiece, the automatic welding robot 39 can complete the welding work of the workpiece.
[0047] A grabbing assembly A10 is installed above the press-fit assembly 6 and the chain conveyor 9; a grabbing assembly B11 is installed above the welding assembly 7 and the chain conveyor 9 (see the attached manual). Fig.13 and 14 ).
[0048] The grabbing assembly A10 and the grabbing assembly B11 both include a frame 41, a control cylinder 42, a longitudinal slide 43, a lifting cylinder 44, an upper and lower slide seat 45 and a clamping slide rod 46 (see the attached manual). Fig.19 ).
[0049] A longitudinal slide 43 is mounted on the frame 41 through a control cylinder 42; an upper and lower slide seat 45 is mounted on the longitudinal slide 43 through a lifting cylinder 44 and a guide slide rod; two groups of clamping slide rods 46 are symmetrically mounted on the upper and lower slide seats 45 through guide rails; a control screw 36 is mounted between the clamping slide rods 46 through a screw motor 47; the control screw 36 is connected to the corresponding clamping slide rod 46; when the control screw 36 rotates forward, the clamping slide rods 46 move closer to each other; when the control screw 36 rotates reversely, the clamping slide rods 46 separate from each other. When working, the clamping slide rod 46 can complete the work of transferring the workpiece under the cooperation of the control cylinder 42, the screw motor 47 and the lifting cylinder 44.
[0050] The assembly device of the fire extinguisher cylinder is such that the upper corrector 4 and the lower corrector 5 are firstly actuated during operation.
[0051] When the upper corrector 4 is working, firstly, a plurality of upper heads 2 are randomly placed in the storage hopper 54, and then the plate chain elevator 48 and the conveyor B68 of the upper corrector 4 are started. In this process, since the upper port of the upper head 2 is attached to the adsorption magnet 67, the contact area between the adsorption magnet 67 and the upper head 2 is relatively large, and its adsorption force is relatively large, so the upper head 2 can be driven to move together. When other positions of the upper head 2, such as the lower port, contact the adsorption magnet 67, the magnetic force between the lower port of the upper head 2 and the adsorption magnet 67 is small, and it will not be able to overcome gravity to drive the upper head 2 to move together; so far, the lifting plate chain 53 can only drive the upper port to move together with the upper head 2 in contact with it through the adsorption magnet 67 during the rotation process.
[0052] When the lifting plate chain 53 drives the upper port to move together with the upper head 2 in contact with it through the adsorption magnet 67 and contacts with the guide slide 56, under its guidance, it will enter the conveyor B68 in a manner that the lower port contacts with the upper horizontal conveying section 64.
[0053] When the upper end cap 2 enters the conveyor B68 in a manner that the lower end port contacts the upper horizontal conveying section 64, the upper horizontal conveying section 64 drives the upper end cap 2 to move. When it passes through the reversing slope section 55, the upper end cap 2 will be turned over along the reversing slope section 55 under the action of gravity and finally be buckled on the lower horizontal conveying section 50 with the large end port facing downward, and be conveyed backward along with the lower horizontal conveying section 50 (see the attached manual). Fig.12 ), so as to achieve the purpose of correcting the posture of the upper head 2.
[0054] When the lower corrector 5 is working, firstly, a plurality of lower heads 3 are randomly placed in the storage hopper 54. Then, the plate chain elevator 48 and the conveyor A57 of the lower corrector 5 are started. When the plate chain elevator 48 is working, if the bottom of the lower head 3 is placed on the limit bar 49, the lower head 3 will be closely attached to the lifting plate chain 53 under the action of gravity, and driven to move together with the limit bar 49 (see the appendix of the manual). Figure 6 ). When the upper port of the lower end cap 3 is placed on the limit bar 49, the lower end cap 3 will flip outward under the action of gravity, break away from the limit bar 49 and return to the storage hopper 54. In this way, the plate chain elevator 48 will drive the lower end cap 3 expected to be in contact with the bottom to move together and finally guide the slide plate 56 to contact and finally enter the conveyor A57 under its guidance. In this way, the conveyor A57 can uniformly output the lower end caps 3 with the bottom facing downward. At this point, the lower corrector 5 can achieve the purpose of correcting the posture of the lower end cap 3.
[0055] When the upper corrector 4 is working, the upper end cap 2 can be conveyed to the feeding conveyor 22 of the upper end cap feeder 18 through the conveyor B68 with the large port facing downward. When the lower corrector 5 is working, the lower end cap 3 can be conveyed to the feeding conveyor 22 of the lower end cap feeder 19 with the bottom facing downward.
[0056] After the above process is completed, the bottle body conveyor 13 conveys the bottle body to the position corresponding to the guide slide 14, and then the pushing cylinder 15 pushes the bottle body onto the guide slide 14 through the pushing plate 16, and the bottle body rolls onto the positioning seat 17 under the guidance of the pushing plate 16.
[0057] When the bottle body rolls onto the positioning seat 17, the feeding conveyor belt 22 of the upper head feeder 18 conveys the upper head 2 to the positioning plate 23, and then the positioning cylinder 25 pushes the workpiece to the grabbing position 24 through the feeding plate 26. Then, with the cooperation of the screw mechanism 28, the lifting cylinder 30 and the rotating cylinder 32, the clamping claw 33 can grab the upper head 2 from the grabbing position 24 and drive the upper head 2 to rotate to correspond to one end of the bottle body 1. At the same time, the lower head feeder 19 will grab the lower head 3 through the clamping claw 33 and drive the lower head 3 to rotate to correspond to the other end of the bottle body 1.
[0058] When the upper end cap 2 and the lower end cap 3 correspond to the two ends of the bottle body 1, the screw mechanism 28 of the upper end cap feeder 18 and the lower end cap feeder 19 is actuated, so that the clamping claws 33 can drive the upper end cap 2 and the lower end cap 3 to be plugged into the two ends of the bottle body 1. After the upper end cap 2 and the lower end cap 3 are plugged into the two ends of the bottle body 1, the upper end cap 2 and the lower end cap 3 will form an integral structure with the bottle body 1, i.e., a pre-assembled fire cylinder.
[0059] After the upper end feeder 18 and the lower end feeder 19 complete the assembly of the pre-assembled fire cylinder, they will reset and enter the next working cycle. Then, the grabbing assembly A10 clamps the pre-assembled fire cylinder from both ends through the clamping slide bar 46, and then the grabbing assembly A10 places the pre-assembled fire cylinder on the transfer box 8 through the clamping avoidance groove 12. Then, the chain conveyor 9 drives the transfer box 8 to move to correspond to the welding assembly 7.
[0060] When the transport box 8 moves to correspond to the welding assembly 7, the grab assembly B11 grabs the pre-assembled fire cylinder from the transport box 8 through the clamping slide 46 and places it between the extrusion sleeves 38 of the welding assembly 7. At this time, the clamping slide 46 corresponds to the extrusion avoidance opening 40 on the extrusion sleeve 38. Then the traverse cylinder 35 drives the extrusion sleeve 38 to move through the traverse slide 29, so that the extrusion sleeve 38 tightens and fixes the pre-assembled fire cylinder clamp from both ends. Then the grab assembly B11 is reset.
[0061] After the extrusion sleeve 38 tightens and fixes the pre-assembled fire cylinder clamp, the driving motor 37 drives the pre-assembled fire cylinder to rotate freely through the extrusion sleeve 38. During the free rotation of the pre-assembled fire cylinder, the automatic welding robot 39 can complete the welding work of the workpiece. At this point, the assembly device of the fire extinguisher cylinder can complete the installation and welding work of the fire cylinder. After the welding of the fire cylinder is completed, the grabbing component B11 transfers the welded cylinder to the next process, and the assembly device of the fire extinguisher cylinder can enter the next production process.
[0062] The assembly device of the fire extinguisher cylinder has a compact structure and ingenious design. It can mechanizedly complete the posture correction of the upper head 2 and the lower head 3 and the pressing and welding of the fire extinguisher cylinder, thereby solving the problem of high labor intensity when the existing fire extinguisher cylinder assembly device is working, and is particularly suitable for the needs of fire extinguisher cylinder assembly and use.
Claims
1. An assembly device for a fire extinguisher cylinder, comprising an upper corrector (4), a lower corrector (5), a grab assembly A (10), a grab assembly B (11), a press-fit assembly (6), a welding assembly (7) and a transport box (8); characterized in that: One side of the press-fitting assembly (6) is connected to an upper corrector (4) and a lower corrector (5); a transfer box (8) is installed between the press-fitting assembly (6) and the upper corrector (4) and the lower corrector (5) via a chain conveyor (9); a welding assembly (7) is provided on one side of one end of the chain conveyor (9); a grabbing assembly A (10) is installed above the press-fitting assembly (6) and the chain conveyor (9); and a grabbing assembly B (11) is installed above the welding assembly (7) and the chain conveyor (9).
2. The assembly device for a fire extinguisher cylinder according to claim 1, characterized in that: The press-fitting assembly (6) comprises a bottle conveyor (13), a guide slide (14), an upper end cap feeder (18), a lower end cap feeder (19) and a positioning seat (17); one end of the bottle conveyor (13) is provided with a guide slide (14); a pushing plate (16) is provided on the bottle conveyor (13) above the guide slide (14) via a pushing cylinder (15); a positioning seat (17) is provided below the guide slide (14); an upper end cap feeder (18) is provided on one side of the positioning seat (17), and a lower end cap feeder (19) is provided on the other side of the positioning seat (17).
3. The assembly device for a fire extinguisher cylinder according to claim 1, characterized in that: The upper end feeder (18) and the lower end feeder (19) comprise a feeding conveyor belt (22), a clamping claw (33), a feeding plate (26) and a positioning cylinder (25); a positioning plate (23) is installed at one end of the feeding conveyor belt (22); a gripping position (24) is arranged on the positioning plate (23); a feeding plate (26) is installed at one end of the positioning plate (23) through a positioning cylinder (25); a transverse sliding seat (29) is slidably installed on one side of the positioning plate (23) through a base (27) and a screw mechanism (28); a lifting slider (31) is installed on the transverse sliding seat (29) through a lifting cylinder (30); and a clamping claw (33) is installed on the lifting slider (31) through a rotating cylinder (32).
4. The assembly device for a fire extinguisher cylinder according to claim 1, characterized in that: The welding assembly (7) comprises an assembly base (34), an automatic welding robot (39), an extrusion sleeve (38) and a drive motor (37); a transverse slide (29) is symmetrically mounted on the assembly base (34) via a transverse cylinder (35); an extrusion sleeve (38) is mounted on the transverse slide (29) via a drive motor (37); and two groups of automatic welding robots (39) are symmetrically mounted on one side of the transverse slide (29).
5. The assembly device for a fire extinguisher cylinder according to claim 1, characterized in that: The grab assembly A (10) and the grab assembly B (11) both comprise a frame (41), a control cylinder (42), a longitudinal slide (43), a lifting cylinder (44), an upper and lower slide seat (45) and a clamping slide rod (46); the frame (41) is provided with a longitudinal slide (43) via the control cylinder (42); the upper and lower slide seats (45) are provided with a longitudinal slide (43) via the lifting cylinder (44) and a guide slide rod; two groups of clamping slide rods (46) are symmetrically provided on the upper and lower slide seats (45) via guide rails; a control screw (36) is provided between the clamping slide rods (46) via a screw motor (47); the control screw rod (36) is connected to the corresponding clamping slide rod (46); when the control screw rod (36) rotates in the forward direction, the clamping slide rods (46) move closer to each other; when the control screw rod (36) rotates in the reverse direction, the clamping slide rods (46) move away from each other.
6. The assembly device for a fire extinguisher cylinder according to claim 1, characterized in that: The lower corrector (5) comprises a plate chain hoist (48), a limit bar (49) and a conveyor A (57); the plate chain hoist (48) comprises a machine base (51), a transmission mechanism (52) and a guide slide; a lifting plate chain (53) is installed in the machine base (51) through the transmission mechanism (52); a storage hopper (54) is installed above the lower end of the lifting plate chain (53); the upper end of the lifting plate chain (53) passes through the storage hopper (54) and extends to the upper end of the machine base (51); a plurality of limit bars (49) are installed at intervals on the lifting plate chain (53); a guide slide is installed on the machine base (51) on one side of the upper end of the lifting plate chain (53); and a conveyor A (57) is arranged below the guide slide.
7. The assembly device for a fire extinguisher cylinder according to claim 6, characterized in that: The transmission mechanism (52) comprises a driving sprocket (58), a driven sprocket (60), a reversing sprocket (62), and a transmission chain (63); two sets of driving sprockets (58) are symmetrically mounted in the machine base (51) through a motor and a driving shaft (69); two sets of driven sprockets (60) are symmetrically mounted on the machine base (51) below the driving sprocket (58) through a driven shaft (59); two sets of reversing sprockets (62) are symmetrically mounted between the driving sprocket (58) and the driven sprocket (60) through a reversing shaft (61); a transmission chain (63) is mounted between the corresponding driving sprocket (58), the driven sprocket (60) and the reversing sprocket (62); and a lifting plate chain (53) is mounted between the transmission chains (63).
8. The assembly device for a fire extinguisher cylinder according to claim 1, characterized in that: The upper corrector (4) comprises a plate chain hoist (48), a conveyor B (68) and an adsorption magnet (67); a plurality of adsorption magnets (67) are installed at intervals on the lifting plate chain (53) of the plate chain hoist (48) of the upper corrector (4); and a conveyor B (68) is provided at one end of the plate chain hoist (48) of the upper corrector (4).
9. The assembly device for a fire extinguisher cylinder according to claim 8, characterized in that: The conveyor B (68) comprises an upper horizontal conveying section (64), a lower horizontal conveying section (50) and a reversing slope section (55); a reversing slope section (55) is provided between the upper horizontal conveying section (64) and the lower horizontal conveying section (50).
Citation Information
Patent Citations
Fire extinguisher bottle body machining device
CN119188248A