Multi-bin mechanical side-standing mold
By designing multi-storey mechanical side vertical molds, using the die structure, chassis mechanical structure and slip lifting structure, the problems of traditional molds having large weight, large space and poor versatility are solved, and flexible adjustments to the height, width and thickness of the wall panels are achieved, reducing production costs.
Patent Information
- Application Number
- CN202510257000.8
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2025-03-05
- Publication Date
- 2025-06-06
AI Technical Summary
Traditional flat mold production abrasives have large weight, take up a lot of space and poor versatility, which cannot adapt to diversified production needs, increasing production costs and labor intensity.
A multi-storey mechanical side vertical mold is designed, including a die structure, a chassis mechanical structure and a slip lifting structure. Through a movable limit structure, a bidirectional shaft shell and a lifting structure, flexible adjustment of the height, width and thickness of the wall panel is achieved.
The production of wall panels that meet different requirements is realized, which reduces the floor area and improves the mold utilization rate, thereby reducing the cost of manufacturing cast members.
Smart Images

Figure CN120095943A_ABST
Abstract
Description
Technical Field
[0001] The invention relates to the technical field of industrialized production equipment for construction machinery, and in particular to a multi-bin mechanical side-standing mold. Background Art
[0002] With the improvement of efficiency and quality requirements in the construction industry, precast concrete technology has gradually developed. Precast wall panel component molds are an important part of building industrialization. The advantage of precast wall panel components is that they can achieve standardized production, reduce the complexity and uncertainty of on-site construction, and greatly improve the efficiency and quality of construction. Therefore, precast wall panel molds play an important role in the modern construction industry.
[0003] Traditional flat mold production molds usually adopt a heavy design, which is generally heavy, not conducive to handling and storage, and increases labor intensity and production costs; secondly, flat mold production needs to be carried out on a flat ground, which takes up a large amount of production space and is not conducive to efficient use of the site; at the same time, traditional molds are often designed for wall panels of specific sizes and shapes, resulting in poor versatility of the molds, which cannot adapt to diverse production needs, increase mold manufacturing costs and low mold utilization.
[0004] Therefore, it is particularly important to develop a multi-bin mechanical side-standing mold that can mechanically transform and prefabricate wall panels that meet different requirements, reduce the floor space, improve mold utilization, and thus reduce the cost of manufacturing cast components. Summary of the invention
[0005] In order to solve the above-mentioned technical problems, the present application provides a multi-compartment mechanical side-standing mold, which can solve the current problem of the lack of multi-compartment mechanical side-standing molds that can prefabricate wall panels that meet different requirements, reduce the footprint, improve mold utilization, and thus reduce the cost of manufacturing cast components.
[0006] The technical solutions provided by this application are as follows:
[0007] The present application provides a multi-chamber mechanical side-standing mold, which is used for prefabricating wall panel components. The multi-chamber mechanical side-standing mold includes:
[0008] A mold sheet structure, wherein the mold sheet structure comprises an outer leaf mold sheet, an inner leaf mold sheet, and a limiting structure, wherein the outer leaf mold sheet and the inner leaf mold sheet are arranged in parallel, the inner leaf mold sheet is arranged between the outer leaf mold sheets, and the limiting structure is arranged between adjacent outer leaf mold sheets and the inner leaf mold sheets;
[0009] A chassis mechanical structure, the chassis mechanical structure is arranged below the mold structure, the chassis mechanical structure includes a beam structure, a transverse sliding square shaft, and a bidirectional shaft shell, the transverse sliding square shaft is fixedly connected to the beam structure, the bidirectional shaft shell is sleeved on the transverse sliding square shaft, the bidirectional shaft shell is slidably connected to the transverse sliding square shaft, the bidirectional shaft shell is detachably connected to the mold structure, the beam structure includes a transverse beam and a longitudinal beam, the bottom of the bidirectional shaft shell is slidably connected to the transverse beam, the transverse beam is arranged below the transverse sliding square shaft, and the longitudinal beam is arranged outside the two ends of the transverse beam;
[0010] A sliding lifting structure is provided between two adjacent bidirectional axle shells, and includes a supporting structure, a cushion beam structure, a first square shaft sleeve, and a pull rod structure. The supporting structure is located below the cushion beam structure, the first square shaft sleeve is connected below the supporting structure, and the pull rod structure runs through the supporting structure.
[0011] In some optional embodiments, a longitudinal bar is provided on the outer side of the upper end of the outer leaf mold, and the shape of the longitudinal bar is H-shaped. Reinforcing plane plates are respectively provided at both ends of the longitudinal bar, and the distance from the center of the reinforcing plane plate to the end of the longitudinal bar close to it is in a ratio of 1:5-1:7 to the length of the longitudinal bar.
[0012] In some optional embodiments, the cross beams are evenly distributed between the longitudinal beams in the horizontal direction, the transverse sliding square shaft is arranged above each of the cross beams, and both ends of the transverse sliding square shaft are fixed on the longitudinal beams.
[0013] In some optional embodiments, two limiting screws are arranged in the horizontal direction above the mold structure, one end of the limiting screw is detachably connected to the longitudinal strip via a limiting fixing ear, and the other end of the limiting screw is detachably connected to the longitudinal strip via a limiting fastener and a nut plate, and the limiting fastener is located on the inner side of the nut plate.
[0014] In some optional embodiments, the limiting structure is a head mold limiting plate, and a head mold limiting plate is arranged between any two adjacent outer leaf mold pieces and the inner leaf mold pieces. The head mold limiting plate is provided with limiting holes, and the limiting holes are used to adjust the length of the cavity formed between any two adjacent outer leaf mold pieces and the inner leaf mold pieces.
[0015] In some optional embodiments, a second square shaft sleeve is provided on the transverse sliding square shaft, the second square shaft sleeve is fixedly connected to the bidirectional shaft housing, and a transmission gear and a transmission rack are provided between the second square shaft sleeve and the transverse sliding square shaft.
[0016] In some optional embodiments, the chassis mechanical structure also includes a longitudinal rotating shaft, a turbine box, and a turbine. The longitudinal rotating shaft is used to connect the two adjacent bidirectional shaft shells in the longitudinal direction. The turbine is sleeved on the longitudinal rotating shaft, and the turbine box is sleeved on the turbine.
[0017] In some optional embodiments, the chassis mechanical structure also includes a connecting transmission member, a spline bearing kit, and a transmission bearing kit. The spline bearing kit includes a spline shaft and a spline sleeve. The spline sleeve is arranged on the turbine case, and the spline sleeve is sleeved on the spline shaft. The connecting transmission member and the transmission bearing kit are arranged at one end of the spline shaft.
[0018] In some optional embodiments, the supporting structure is a hinge support rod, which includes a connecting rod and a support rod. A stabilizing block is provided at the connection between the connecting rod and the support rod. A screw structure is provided at the center of the stabilizing block, and the pull rod structure passes through the screw structure.
[0019] In some optional embodiments, the tie rod structure is a threaded tie rod, a threaded sleeve is provided in the center of the threaded tie rod, the threaded tie rods located at both ends of the threaded sleeve are respectively a first part of the threaded tie rod and a second part of the threaded tie rod, one end of the first part of the threaded tie rod and the second part of the threaded tie rod are both located in the threaded sleeve, and the other ends of the first part of the threaded tie rod and the second part of the threaded tie rod are both passed through the stabilizing block.
[0020] The multi-bin mechanical side mold provided in the present application includes a mold structure, the mold structure includes an outer leaf mold and an inner leaf mold, the outer leaf mold and the inner leaf mold are arranged in parallel, and the inner leaf mold is arranged between the outer leaf molds; a chassis mechanical structure, the chassis mechanical structure is arranged below the mold structure, the chassis mechanical structure includes a first beam structure, a transverse sliding square shaft, and a bidirectional shaft shell, the transverse sliding square shaft is fixedly connected to the first beam structure, the bidirectional shaft shell is sleeved on the transverse sliding square shaft, the bidirectional shaft shell is slidably connected to the transverse sliding square shaft, and the bidirectional shaft shell is detachably connected to the mold structure; a sliding elevator structure, the sliding elevator structure is arranged between two adjacent bidirectional shaft shells, the elevator structure includes a supporting structure, a second beam structure, a first square shaft sleeve, and a pull rod structure, the supporting structure is located below the second beam structure, the first square shaft sleeve is connected below the supporting structure, and the pull rod structure is arranged through the supporting structure. The multi-bin mechanical side-standing mold provided in the present application is provided with a mold structure, a chassis mechanical structure, and a sliding lifting structure. Through a movable limiting structure, a two-way axle shell and a lifting structure, it is possible to manufacture wall panels that meet requirements of different heights, widths and thicknesses. The side-standing mold can reduce the floor space occupied, improve the mold utilization rate, and thus reduce the cost of manufacturing cast components. BRIEF DESCRIPTION OF THE DRAWINGS
[0021] In order to more clearly illustrate the technical solutions in the embodiments of the present application, the drawings required for use in the description of the embodiments will be briefly introduced below. Obviously, the drawings described below are only some embodiments of the present application. For ordinary technicians in this field, other drawings can be obtained based on these drawings without creative work.
[0022] Figure 1 2 is a schematic diagram of a die structure of a multi-chamber mechanical side-standing die according to an embodiment of the present invention;
[0023] Figure 2 It is a schematic diagram of the chassis mechanical structure of a multi-chamber mechanical side-standing mold proposed according to an embodiment of the present invention;
[0024] Figure 3 It is a schematic diagram of the sliding lifting structure of a multi-chamber mechanical side-standing mold proposed according to an embodiment of the present invention.
[0025] The following is a supplementary description of the attached drawings:
[0026] 1-die structure; 11-outer leaf die; 12-inner leaf die; 13-longitudinal strip; 14-strengthening plane plate; 15-limiting screw; 16-limiting fastener; 17-nut plate; 18-head die limit plate; 19-grid beam square steel pipe; 110-steel panel; 111-limiting plate; 112-hexagonal nut pin; 113-connecting ear; 114-limiting fixed ear;
[0027] 2-chassis mechanical structure; 21-lateral sliding square shaft; 22-bidirectional shaft housing; 23-crossbeam; 24-longitudinal beam; 25-longitudinal rotating shaft; 26-turbine box; 27-turbine; 28-spline shaft; 29-spline shaft; 210-bidirectional shaft housing connecting ear; 211-transmission bearing kit; 212-connecting transmission member; 213-gear;
[0028] 3-sliding lifting structure; 31-supporting structure; 32-beam structure; 33-first square shaft sleeve; 34-pull rod structure; 35-stabilizing block; 36-threaded sleeve; 37-screw pin; 38-steel pin; 39-hexagonal transmission head. DETAILED DESCRIPTION
[0029] The technical solutions in the embodiments of the present application will be described clearly and completely below in conjunction with the drawings in the embodiments of the present application. Obviously, the described embodiments are only part of the embodiments of the present application, not all of the embodiments. Based on the embodiments in the present application, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of this application.
[0030] The term "one embodiment" or "embodiment" as used herein refers to a specific feature, structure or characteristic that may be included in at least one implementation of the present application. In the description of the present application, it should be understood that the orientation or positional relationship indicated by the terms "upper", "lower", "top", "bottom", etc. is based on the orientation or positional relationship shown in the accompanying drawings, which is only for the convenience of describing the present application and simplifying the description, rather than indicating or implying that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation, and therefore cannot be understood as a limitation on the present application. In addition, the terms "first" and "second" are used only for descriptive purposes, and cannot be understood as indicating or implying relative importance or implicitly indicating the number of technical features indicated. Thus, the features defined as "first" and "second" may include one or more of the features explicitly or implicitly. Moreover, the terms "first", "second", etc. are used to distinguish similar objects, and are not necessarily used to describe a specific order or sequence. It should be understood that the data used in this way can be interchangeable where appropriate, so that the embodiments of the present application described herein can be implemented in an order other than those illustrated or described herein.
[0031] When a numerical range is disclosed herein, the above range is deemed to be continuous and includes the minimum and maximum values of the range, as well as each value between such minimum and maximum values. Further, when a range refers to an integer, each integer between the minimum and maximum values of the range is included. In addition, when multiple ranges are provided to describe features or characteristics, the ranges can be merged. In other words, unless otherwise indicated, all ranges disclosed herein should be understood to include any and all sub-ranges included therein. For example, a specified range from "1 to 10" should be deemed to include any and all sub-ranges between a minimum of 1 and a maximum of 10. Exemplary sub-ranges of ranges 1 to 10 include, but are not limited to, 1 to 6.1, 3.5 to 7.8, 5.5 to 10, etc.
[0032] Since the molds currently in use are heavy, inconvenient to carry and store, and occupy a large amount of production space, which is not conducive to efficient use of the site. At the same time, the molds have poor versatility and cannot adapt to diverse production needs, which increases the manufacturing cost of the molds and the utilization rate of the molds is low. Therefore, in order to produce wall panels that meet requirements of different heights, widths and thicknesses, and the side-standing mold can reduce the footprint, improve the utilization rate of the mold, and thus reduce the cost of manufacturing cast components, the present application provides a multi-bin mechanical side-standing mold.
[0033] The multi-bin mechanical side-standing mold provided in the present application is used for prefabricating wall panel components, and the multi-bin mechanical side-standing mold comprises:
[0034] The mold structure 1 comprises an outer leaf mold 11, an inner leaf mold 12, and a limiting structure. The outer leaf mold 11 and the inner leaf mold 12 are arranged in parallel, the inner leaf mold 12 is arranged between the outer leaf molds 11, and the limiting structure is arranged between the adjacent outer leaf molds 11 and the inner leaf molds 12;
[0035] A chassis mechanical structure 2, wherein the chassis mechanical structure 2 is arranged below the mold structure 1, and the chassis mechanical structure 2 includes a beam structure, a transverse sliding square shaft 21, and a bidirectional shaft housing 22. The transverse sliding square shaft 21 is fixedly connected to the beam structure, and the bidirectional shaft housing 22 is sleeved on the transverse sliding square shaft 21. The bidirectional shaft housing 22 is slidably connected to the transverse sliding square shaft 21, and the bidirectional shaft housing 22 is detachably connected to the mold structure 1. The beam structure includes a transverse beam 23 and a longitudinal beam 24. The bottom of the bidirectional shaft housing 22 is slidably connected to the transverse beam 23. The transverse beam 23 is arranged below the transverse sliding square shaft 21, and the longitudinal beam 24 is arranged on the outside of both ends of the transverse beam 23.
[0036] The sliding lifting structure 3 is arranged between two adjacent bidirectional shaft shells 22. The sliding lifting structure 3 includes a supporting structure 31, a cushion beam structure 32, a first square shaft sleeve 33, and a pull rod structure 34. The supporting structure 31 is located below the cushion beam structure 32. The first square shaft sleeve 33 is connected below the supporting structure 31. The pull rod structure 34 is arranged through the supporting structure 31.
[0037] Optionally, the multi-bin mechanical side-standing mold includes three structures: a mold structure 1, a chassis mechanical structure 2, and a sliding lifting structure 3, and the three structures are detachably connected.
[0038] Optionally, the outer leaf modules 11 and the inner leaf modules 12 are both arranged sideways, the number of the outer leaf modules 11 is 2, and the number of the inner leaf modules 12 is several. The specific setting can be based on actual business needs and is not limited here. By way of example, the number of the inner leaf modules 12 is 3.
[0039] Optionally, the limiting structure on the mold structure 1 can be moved through the limiting hole to realize the casting of wall panel components with different layer heights. The mold structure 1 can make the mold take up less storage space when not in use through the side-standing design, which is convenient for storage and management, shortens the installation and disassembly time of the mold, and thus improves production efficiency. At the same time, the side-standing mold can be quickly adjusted according to different production needs to adapt to the production of wall panel components of various specifications and types.
[0040] Optionally, the chassis mechanical structure 2 is located at the bottom of the entire multi-bin mechanical side mold, which is used to support the mold structure 1 and perform sliding adjustment on the mold. The chassis mechanical structure 2 with a sliding structure can adjust the mold by sliding, which can meet the needs of prefabricating wall panel components of different thicknesses.
[0041] Optionally, the sliding lifting structure 3 is arranged at the bottom of the mold structure 1, and is used to cast wall panels of different widths by lifting the mold structure 1 up and down.
[0042] Optionally, each outer leaf mold piece 11 and inner leaf mold piece 12 is provided with a grating beam square steel tube 19, and each mold piece is also equipped with a steel panel 110 corresponding to its specifications. The mold pieces, the grating beam square steel tube 19 and the steel panel 110 are connected together by punching and spot welding. In addition, these components are also connected by using bolts in the holes reserved on the sides of the grating beam square steel tube 19.
[0043] In an optional embodiment, a longitudinal strip 13 is provided on the outer side of the upper end of the outer leaf mold 11, and the shape of the longitudinal strip 13 is H-shaped. Reinforcing plane plates 14 are respectively provided at both ends of the longitudinal strip 13, and the distance from the center of the reinforcing plane plate 14 to the end of the longitudinal strip 13 close to it is in a ratio of 1:5-1:7 to the length of the longitudinal strip 13.
[0044] Optionally, the longitudinal bars 13 are arranged on the outside of the grating beam square steel tube 19 above the outer leaf mold piece 11. The specifications of the longitudinal bars 13 can be selected according to actual business needs and are not limited here. For example, 15# H-shaped steel can be used to make the longitudinal bars 13. The longitudinal bars 13 are arranged along the length direction of the mold piece structure to enclose or support the mold piece and enhance the overall rigidity and stability of the structure.
[0045] Optionally, two ends of the two longitudinal strips 13 on both sides are respectively provided with reinforcing plane plates 14, and the reinforcing plane plates 14 are used to install different types of components with limiting functions to fix the limiting screws 15.
[0046] Optionally, reinforcing plane panels 14 are respectively arranged at both ends of the two longitudinal strips 13. The positions of the reinforcing plane panels 14 can be set according to actual business needs and are not limited here. By way of example, reinforcing plane panels 14 are respectively arranged at both ends of the longitudinal strips 13. The distance from the center of the reinforcing plane panel 14 to one end of the longitudinal strip 13 it is close to is in a ratio of 1:6 to the length of the longitudinal strip 13, that is, upper and lower reinforcing plane panels 14 are arranged in a plane at 1 / 6 of each end of the longitudinal strips 13 on both sides.
[0047] Optionally, the size of the reinforcing plane plate 14 can be set according to actual business needs and is not limited here. For example, the length and width of the reinforcing plane plate 14 are 150 mm, and the thickness is 5 mm, and it is welded with the edge of the H-shaped longitudinal strip 13 to form a square.
[0048] Optionally, a hole is reserved in the center of the reinforced flat plate 14 in advance, and a vertical bearing sleeve and a hexagonal shaft are installed in the hole. The bearing sleeve is used to support and fix the shaft, and the hexagonal shaft is provided to facilitate rotation or fixation using tools.
[0049] Optionally, the bottom of the outer leaf mold 11 and the inner leaf mold 12 are evenly provided with a plurality of movable connecting ears 113, and these connecting ears 113 are provided with pin ear holes for connection, and steel pins that can be inserted into these holes. A limited fixed ear piece 114 is also provided above the connecting ear 113, which is used to correspond to the hexagonal nut tapered pin. These limited fixed ears 114 contain holes, and the limited hexagonal nut tapered pins intersect and pass through these holes and are fixed on the limited fixed ears 114, thereby realizing the locking and limiting functions. When the bottom sliding bidirectional shaft shell 22 moves, the outer leaf mold piece 11 and the inner leaf mold piece 12 connected thereto will also move accordingly, so as to achieve the purpose of adjusting the wall thickness of the mold cavity, that is, the thickness of the prefabricated wall panel can be changed as needed.
[0050] In an optional embodiment, two limiting screws 15 are arranged in the horizontal direction above the mold structure 1, one end of the limiting screw 15 is detachably connected to the longitudinal strip 13 through a limiting fixing ear, and the other end of the limiting screw 15 is detachably connected to the longitudinal strip 13 through a limiting fastener 16 and a nut plate 17, and the limiting fastener 16 is located on the inner side of the nut plate 17.
[0051] Optionally, two horizontal limit screws 15 are provided at the upper end of the hexagonal shaft of the reinforcing plane plate 14 on the longitudinal strip 13 on one side, which are used for pulling and limiting. At the same time, the limit screws 15 are equipped with a connecting kit, and the limit fasteners 16 and nut plates 17 are installed on the reinforcing plane plate 14 on the longitudinal strip 13 on the other side.
[0052] Optionally, a limiting plate 111 is provided on the limiting screw 15 according to the shape and position of the upper opening of the inner leaf mold 12. These limiting plates 111 have pin holes, and corresponding to them are hexagonal nut pins 112, which are used to fix and limit through the pin holes. A nut plate 17 is installed at the other end of the limiting screw 15, which is used to cooperate with the limiting fastener 16 to fix and adjust the position. When the limiting screw 15 transmits rotational force through the vertical hexagonal head shaft, the hexagonal nut pin 112 can be aligned with and inserted into the hole of the limiting fixing ear plate, thereby achieving limitation.
[0053] By setting the limit screw 15, the position of the mold piece can be accurately controlled. The limit screw 15 can be adjusted according to different mold designs and product requirements to ensure that the size and shape of the prefabricated wall panel components meet the design requirements and improve the dimensional accuracy of the product. The limit screw 15 helps to maintain the stability of the mold and reduce the displacement of the mold piece during concrete pouring. The limit screw 15 can be adjusted according to different mold designs and product requirements and has strong adaptability.
[0054] In an optional embodiment, the limiting structure is a head mold limiting plate 18, and a head mold limiting plate 18 is arranged between any two adjacent outer leaf mold pieces 11 and the inner leaf mold pieces 12. The head mold limiting plate 18 is provided with a limiting hole, and the limiting hole is used to adjust the length of the cavity formed between any two adjacent outer leaf mold pieces 11 and the inner leaf mold pieces 12.
[0055] Optionally, a head tooling limit plate 18 is installed at both ends of the mold cavity length of adjacent outer leaf mold pieces 11 and inner leaf mold pieces 12. The head tooling limit plate 18 is provided with a variety of holes, including rib limit holes, core holes and sleeve head limit holes. These tooling limit plates 18, outer leaf mold pieces 11 and inner leaf mold pieces 12 are also provided with limit holes with adjustable distances. These limit holes contain magnet steel pins for fixing and positioning. By arranging adjustable limit pin holes and magnet pins on the head tooling limit plate 18, the length of the multi-bin side mold cavity can be adjusted. This design can meet the casting needs of wall panels with different floor height requirements. By adjusting the mold cavity length, wall panels of different heights can be produced.
[0056] In an optional embodiment, the cross beams 23 are evenly distributed between the longitudinal beams 24 along the horizontal direction, the transverse sliding square shaft 21 is arranged above each of the cross beams 23 , and both ends of the transverse sliding square shaft 21 are fixed on the longitudinal beams 24 .
[0057] Optionally, there are two longitudinal beams 24 distributed on both sides, and the longitudinal beams 24 are made of No. 30 channel steel. The longitudinal beams 24 also include reinforcing ribs in the extended portion to enhance the strength and stability of the beam.
[0058] Optionally, the number of cross beams 23 can be set according to actual business needs and is not limited here. The cross beams 23 are made of No. 15 H-shaped steel. The two ends of the cross beams 23 are welded to the longitudinal beams 24 on both sides, and the bottom of the cross beams 23 on the inner side of the longitudinal beams 24 is flush.
[0059] Optionally, a transverse sliding square shaft 21 capable of transverse sliding is provided on the upper inner half of the longitudinal beam 24 , and a connecting and fixing bolt is installed at the head of the transverse sliding square shaft 21 for connecting and fixing other components.
[0060] By setting the cross beam 23 and the longitudinal beam 24, the cross beam 23 can support and disperse the pressure. The pressure is transmitted from the cross beam 23 to the longitudinal beams 24 on both sides. These longitudinal beams 24 play a role of lateral support. Finally, the force is distributed to the entire chassis mechanical structure 2, ensuring the stability of the entire mold system and the integrity of the structure.
[0061] In an optional embodiment, a second square shaft sleeve is provided on the transverse sliding square shaft 21 , the second square shaft sleeve is fixedly connected to the bidirectional shaft housing 22 , and a transmission gear 213 and a transmission rack are provided between the second square shaft sleeve and the transverse sliding square shaft 21 .
[0062] Optionally, a second square shaft sleeve that can slide is installed on the transverse sliding square shaft 21 and is connected to the bidirectional shaft shell 22. The bidirectional shaft shell 22 is designed with a bottom slide, bolts and holes for fixing. A transverse sliding square shaft rod is installed inside the second square shaft sleeve, and a transmission rack is provided at the bottom. The bidirectional shaft shell connecting ear 210 matches the movable leaf connecting ear at the bottom of the outer leaf mold 11 and the inner leaf mold 12. There is a hole on the connecting ear for inserting the connecting pin. The bottom of the transverse sliding square shaft 21 is equipped with a rack that matches the gear.
[0063] By setting a transverse sliding square shaft 21 to realize the movement of the bidirectional shaft shell 22, the position of the mold can be accurately adjusted to ensure the accurate production size of the prefabricated wall panels, improve the versatility and adaptability of the mold, and make the movement and positioning of the mold faster, thereby improving production efficiency and shortening the production cycle.
[0064] In an optional embodiment, the chassis mechanical structure 2 also includes a longitudinal rotating shaft 25, a turbine box 26, and a turbine 27. The longitudinal rotating shaft 25 is used to connect the two adjacent bidirectional shaft housings 22 in the longitudinal direction. The turbine 27 is sleeved on the longitudinal rotating shaft 25, and the turbine box 26 is sleeved on the turbine 27.
[0065] In an optional embodiment, the chassis mechanical structure 2 also includes a connecting transmission member, a spline bearing kit, and a transmission bearing kit. The spline bearing kit includes a spline shaft 28 and a spline sleeve 29. The spline sleeve 29 is arranged on the turbine case 26. The spline sleeve 29 is sleeved on the spline shaft 28. The connecting transmission member 212 and the transmission bearing kit 211 are arranged at one end of the spline shaft 28.
[0066] Optionally, a transmission longitudinal shaft hole is provided on the gear 213, and a longitudinal rotating shaft 25 is provided, and the longitudinal rotating shaft 25 passes through the turbine box 26. Transmission bearings and sleeves are installed at both ends of the spline shaft 28, including fixings and nuts for fixing and supporting the spline shaft 28.
[0067] Optionally, one end of the spline shaft 28 is equipped with a transmission part for connecting to a motor. The motor can drive the spline shaft 28 to rotate through the transmission part. The rotation of the spline shaft 28 then drives the spline sleeve 29. The thread on the spline sleeve 29 interacts with the gear 213 in the turbine box 26 to transmit the rotational motion to the gear 213, and the power is transmitted to the longitudinal rotating shaft 25 through the turbine box 26. The gear 213 engages with the rack grooves at the bottom of multiple transverse sliding square shafts 21, so that power can be transmitted to these transverse sliding square shafts 21, so that the bidirectional shaft housing 22 can slide left and right on the transverse sliding square shaft rod 21, thereby realizing position change or adjustment. When the bidirectional shaft housing 22 moves, it can drive the outer leaf mold 11 and the inner leaf mold 12 to move left and right.
[0068] Through the coordination of a series of transmission parts such as the spline shaft 28, gears 213, turbine box 26, etc., the mold position can be accurately controlled and adjusted to ensure the production accuracy of prefabricated wall panels. Transmission parts such as the spline shaft 28 and gears 213 can provide smooth movement, reduce vibration and impact, and the gear transmission system usually has a high transmission efficiency, allowing the mold to be quickly adjusted according to different production requirements and adapt to the production of prefabricated wall panels of various sizes and shapes.
[0069] In an optional embodiment, the supporting structure 31 is a hinge support rod, which includes a connecting rod and a support rod. A stabilizing block 35 is provided at the connection between the connecting rod and the support rod. A screw thread structure is provided at the center of the stabilizing block 35, and the pull rod structure 34 passes through the screw thread structure.
[0070] Optionally, the support structure 31 is connected to a connection ear on the cushion beam structure 32 via a screw pin 37 , and a steel pin 38 is provided on the cushion beam structure 32 .
[0071] Optionally, a stabilizing block 35 is provided, and a tie rod structure 34 passes through the screw thread structure of the stabilizing block. The stabilizing block provides a fixed support point for the tie rod, which can prevent the tie rod from excessive displacement or bending when subjected to force, thereby ensuring the stability of the entire mold structure. In addition, through the stabilizing block 35, the force of the tie rod structure 34 can be more evenly transmitted to various parts of the mold, reducing stress concentration and increasing the service life of the mold. At the same time, the screw thread structure allows fine-tuning, making the height and size adjustment of the mold more precise, which helps to produce prefabricated wall panels with precise dimensions.
[0072] In an optional embodiment, the tie rod structure 34 is a threaded tie rod, a threaded sleeve 36 is provided in the center of the threaded tie rod, the threaded tie rods located at both ends of the threaded sleeve 36 are respectively a first part of the threaded tie rod and a second part of the threaded tie rod, one end of the first part of the threaded tie rod and the second part of the threaded tie rod are both located in the threaded sleeve 36, and the other ends of the first part of the threaded tie rod and the second part of the threaded tie rod are both passed through the stabilizing block 35.
[0073] Optionally, the tie rod structure 34 is divided into two sections at both ends of the mold cavity, and one end of each section is provided with a movable limit pin 37, and the other end is connected to a specific model of threaded sleeve 36 and a nut. The nut on the threaded sleeve 36 matches the tie rod structure 34, so that one end of the tie rod structure 34 can be screwed into the nut of the threaded sleeve 36, and the other end is located in the hole of the stabilizing block 35 and anchored by a movable limit pin.
[0074] Optionally, the threaded sleeve 36 passes through the outer part of the stabilizing block 35, and the end is equipped with a hexagonal transmission head 39, which can be operated forward and reversely by a motor and a sleeve. The forward operation will tighten the tie rod, thereby propping up the supporting structure 31, lifting the cushion beam structure 32 at the bottom of the mold cavity, and increasing the height of the mold; the reverse operation will lower the cushion beam structure 32 and reduce the height of the mold. This adjustment mechanism allows the wall panels to be cast within the effective height of the side mold, thereby producing wall panels of different widths to meet diverse production needs.
[0075] The multi-bin mechanical side mold provided by the present application includes a mold structure 1, the mold structure 1 includes an outer leaf mold 11, an inner leaf mold 12, and a limiting structure, the outer leaf mold 11 and the inner leaf mold 12 are arranged in parallel, the inner leaf mold 12 is arranged between the outer leaf mold 11, and the limiting structure is arranged between the adjacent outer leaf molds 11 and the inner leaf mold 12; a chassis mechanical structure 2, the chassis mechanical structure 2 is arranged below the mold structure 1, the chassis mechanical structure 2 includes a beam structure, a transverse sliding square shaft 21, and a bidirectional shaft shell 22, the transverse sliding square shaft 21 is fixedly connected to the beam structure, The bidirectional shaft shell 22 is sleeved on the transverse sliding square shaft 21, the bidirectional shaft shell 22 is slidably connected to the transverse sliding square shaft 21, and the bidirectional shaft shell 22 is detachably connected to the mold structure 1; the sliding lifting structure 3, the sliding lifting structure 3 is arranged between two adjacent bidirectional shaft shells 22, the sliding lifting structure 3 includes a supporting structure 31, a cushion beam structure 32, a first square shaft sleeve 33, and a pull rod structure 34, the supporting structure 31 is located below the cushion beam structure 32, the first square shaft sleeve 33 is connected below the supporting structure 31, and the pull rod structure 34 is arranged through the supporting structure 31. The multi-bin mechanical side-standing mold provided in the present application is provided with a mold structure 1, a chassis mechanical structure 2, and a sliding lifting structure 3. Through the adjustable limiting structure, the bidirectional shaft shell 22 and the supporting structure 31, it is possible to manufacture wall panels that meet the requirements of different heights, widths and thicknesses, and the side-standing mold can reduce the floor space and improve the mold utilization rate, thereby reducing the cost of manufacturing cast components.
[0076] The above description is only an optional embodiment of the present application and is not intended to limit the present application. Any modifications, equivalent substitutions, improvements, etc. made within the spirit and principles of the present application should be included in the protection scope of the present application.
Claims
1. A multi-chamber mechanical side-standing mold, characterized in that: The multi-chamber mechanical side-standing mold is used for prefabricating wall panel components, and the multi-chamber mechanical side-standing mold includes: A mold sheet structure (1), the mold sheet structure (1) comprising an outer leaf mold sheet (11), an inner leaf mold sheet (12), and a limiting structure, the outer leaf mold sheet (11) and the inner leaf mold sheet (12) being arranged in parallel, the inner leaf mold sheet (12) being arranged between the outer leaf mold sheets (11), and the limiting structure being arranged between adjacent outer leaf mold sheets (11) and inner leaf mold sheets (12); A chassis mechanical structure (2), wherein the chassis mechanical structure (2) is arranged below the mold structure (1), the chassis mechanical structure (2) comprises a beam structure, a transverse sliding square shaft (21), and a bidirectional shaft shell (22), the transverse sliding square shaft (21) is fixedly connected to the beam structure, the bidirectional shaft shell (22) is sleeved on the transverse sliding square shaft (21), the bidirectional shaft shell (22) is slidably connected to the transverse sliding square shaft (21), the bidirectional shaft shell (22) is detachably connected to the mold structure (1), the beam structure comprises a transverse beam (23) and a longitudinal beam (24), the bottom of the bidirectional shaft shell (22) is slidably connected to the transverse beam (23), the transverse beam (23) is arranged below the transverse sliding square shaft (21), and the longitudinal beam (24) is arranged on the outer sides of both ends of the transverse beam (23); A sliding lifting structure (3), wherein the sliding lifting structure (3) is arranged between two adjacent bidirectional shaft shells (22), and the sliding lifting structure (3) comprises a supporting structure (31), a cushion beam structure (32), a first square shaft sleeve (33), and a pull rod structure (34); the supporting structure (31) is located below the cushion beam structure (32), the first square shaft sleeve (33) is connected below the supporting structure (31), and the pull rod structure (34) is arranged to pass through the supporting structure (31).
2. The multi-chamber mechanical side-standing mold according to claim 1 is characterized in that: A longitudinal strip (13) is arranged on the outer side of the upper end of the outer leaf mold (11), and the shape of the longitudinal strip (13) is H-shaped. Reinforcement plane plates (14) are respectively arranged at both ends of the longitudinal strip (13), and the distance from the center of the reinforcement plane plate (14) to the end of the longitudinal strip (13) close to it is in a ratio of 1:5-1:7 to the length of the longitudinal strip (13).
3. The multi-chamber mechanical side-standing mold according to claim 1, characterized in that: The cross beams (23) are evenly distributed between the longitudinal beams (24) in the horizontal direction, the transverse sliding square shaft (21) is arranged above each of the cross beams (23), and both ends of the transverse sliding square shaft (21) are fixed on the longitudinal beams (24).
4. The multi-chamber mechanical side-standing mold according to claim 3 is characterized in that: Two limiting screws (15) are arranged in the horizontal direction above the mold structure (1), one end of the limiting screw (15) is detachably connected to the longitudinal strip (13) through a limiting fixing ear, and the other end of the limiting screw (15) is detachably connected to the longitudinal strip (13) through a limiting fastener (16) and a nut plate (17), and the limiting fastener (16) is located on the inner side of the nut plate (17).
5. The multi-chamber mechanical side-standing mold according to claim 1, characterized in that: The limiting structure is a head mold limiting plate (18), and a head mold limiting plate (18) is arranged between any two adjacent outer leaf mold pieces (11) and inner leaf mold pieces (12). The head mold limiting plate (18) is provided with a limiting hole, and the limiting hole is used to adjust the length of the cavity formed between any two adjacent outer leaf mold pieces (11) and inner leaf mold pieces (12).
6. The multi-chamber mechanical side-standing mold according to claim 1, characterized in that: A second square shaft sleeve is provided on the transverse sliding square shaft (21), the second square shaft sleeve is fixedly connected to the bidirectional shaft housing (22), and a transmission gear (213) and a transmission rack are provided between the second square shaft sleeve and the transverse sliding square shaft (21).
7. The multi-chamber mechanical side-standing mold according to claim 1, characterized in that: The chassis mechanical structure (2) also includes a longitudinal rotating shaft (25), a turbine box (26), and a turbine (27). The longitudinal rotating shaft (25) is used to connect the two bidirectional shaft shells (22) adjacent to each other in the longitudinal direction. The turbine (27) is sleeved on the longitudinal rotating shaft (25), and the turbine box (26) is sleeved on the turbine (27).
8. The multi-chamber mechanical side-standing mold according to claim 7, characterized in that: The chassis mechanical structure (2) also includes a connecting transmission member, a spline bearing kit, and a transmission bearing kit. The spline bearing kit includes a spline shaft (28) and a spline shaft sleeve (29). The spline shaft sleeve (29) is arranged on the turbine case (26). The spline shaft sleeve (29) is sleeved on the spline shaft (28). The connecting transmission member (212) and the transmission bearing kit (211) are arranged at one end of the spline shaft (28).
9. The multi-chamber mechanical side-standing mold according to claim 1, characterized in that: The support structure (31) is a hinge support rod, and the hinge support rod comprises a connecting rod and a support rod. A stabilizing block (35) is provided at the connection between the connecting rod and the support rod. A screw thread structure is provided at the center of the stabilizing block (35), and the pull rod structure (34) penetrates the screw thread structure.
10. The multi-chamber mechanical side-standing mold according to claim 9, characterized in that: The tie rod structure (34) is a threaded tie rod, a threaded sleeve (36) is arranged at the center of the threaded tie rod, and the threaded tie rods located at both ends of the threaded sleeve (36) are respectively a first part of the threaded tie rod and a second part of the threaded tie rod, one end of the first part of the threaded tie rod and the second part of the threaded tie rod are both located in the threaded sleeve (36), and the other ends of the first part of the threaded tie rod and the second part of the threaded tie rod are both passed through the stabilizing block (35).