Four-way bending machine for plastic cellular board of coaming box
By designing a four-channel bending machine for plastic honeycomb panels in the fence box, four sets of bending components and heating pipes are used to achieve efficient bending of plastic honeycomb panels, solving the problem of low processing efficiency in the existing technology and improving production efficiency and product quality.
Patent Information
- Application Number
- CN202510401008.7
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2025-04-01
- Publication Date
- 2025-06-06
AI Technical Summary
During the processing of existing plastic honeycomb boards, the bending machine has low processing efficiency and requires multiple adjustments and calibrations, resulting in limited production efficiency.
A four-channel bending machine for plastic honeycomb panels is designed, using a linear array distribution of four sets of bent components, and combined with the driving cylinder and heating pipe, the four-channel bending and forming of the plastic honeycomb panels is realized in one-time.
Through the preheating of the heating pipe and the synchronous movement of the four sets of bent components, efficient bending of the plastic honeycomb board is achieved, the processing efficiency of the enclosure box is improved, and the quality of the product is ensured.
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Figure CN120096071A_ABST
Abstract
Description
Technical Field
[0001] The invention relates to the technical field of panel box processing, in particular to a four-pass bending machine for plastic honeycomb panels of panel boxes. Background Art
[0002] A panel box, also known as a foldable panel box or a foldable turnover box, is a packaging container commonly used in logistics, warehousing and transportation. It is reusable, foldable and has a stable structure. Panel boxes are usually made of wood, plastic or metal to support goods and facilitate forklift transportation.
[0003] In the prior art, the plastic sheet material of the panel box is generally a plastic honeycomb panel, which has good strength. At the same time, because it is made of plastic material, it can be deformed to a certain extent, so as to be mechanically processed into the form of a panel box. When processing the plastic honeycomb panel, a bending machine is required. The existing bending machine needs to perform bending work multiple times for the panel box, and its processing efficiency is subject to certain limitations. In addition, each processing requires adjustment and calibration of the bending position, which greatly reduces the production and processing efficiency of the panel box. In view of this, we propose a four-pass bending machine for plastic honeycomb panels of panel boxes. Summary of the invention
[0004] The object of the present invention is to provide a four-pass bending machine for plastic honeycomb panels of enclosure boxes to solve the problems raised in the above-mentioned background technology.
[0005] To achieve the above object, the present invention provides the following technical solution: a four-pass bending machine for plastic honeycomb panels of a panel box, comprising a frame, a feeding assembly is arranged inside the frame, a bending assembly is arranged on the upper surface of the frame, and the bending assembly comprises:
[0006] A driving cylinder, the sliding frame is slidably mounted on the upper surface of the frame, a U-shaped frame is fixedly mounted on the upper surface of the sliding frame, a lower connecting piece is fixedly mounted on the outer wall of the sliding frame on one side close to the driving cylinder, a lower cylinder is fixedly mounted on the upper surface of the lower connecting piece, a supporting frame is fixedly connected to the output end of the lower cylinder, a roller is rotatably mounted on the side wall of the supporting frame, a supporting frame is fixedly mounted on the upper surface of the supporting frame, an upper connecting piece is fixedly mounted on the outer wall of the U-shaped frame on one side close to the driving cylinder, an upper cylinder is fixedly mounted on the top lower surface of the upper connecting piece, and a positioning frame is fixedly mounted on the output end of the upper cylinder;
[0007] A control box is fixedly mounted on one side of a U-shaped frame, a pressurizing cylinder is fixedly mounted on the inner wall of the U-shaped frame, a vertical plate is fixedly mounted on the output end of the pressurizing cylinder, a bending plate is fixedly mounted on the bottom of the vertical plate, a support plate is fixedly mounted on the top inner wall of the sliding frame, a trapezoidal support plate is fixedly mounted on the upper surface of the support plate, and an auxiliary roller is rotatably mounted above the frame.
[0008] Preferably, there are four groups of bending components, and the four groups of bending components are evenly distributed on the upper surface of the frame in a linear array, and the sliding frames corresponding to the four groups of bending components are connected in pairs through fixed connecting parts, and the output end of the driving cylinder is connected to the sliding frame on the side of the frame closest to the driving cylinder.
[0009] Preferably, the support frame is arranged between the roller and the sliding frame, and a heating tube is arranged on the top of the support frame, and the top arc surface of the roller is kept flush with the upper surface of the support frame. During the bending process, the heating tube is heated to heat the plastic honeycomb panel on the top of the heating tube, thereby softening the heated part of the plastic honeycomb panel to a certain extent, so that it can be bent better.
[0010] Preferably, the lower cylinder and the upper cylinder are both arranged vertically, and the positioning frame is arranged directly above the supporting frame. During the bending process, the upper cylinder and the lower cylinder are arranged in coordination with the upper and lower limit fixations of the supporting frame and the positioning frame to fix and limit one side of the plastic honeycomb panel, thereby facilitating the bending process of the plastic honeycomb panel by the bending plate.
[0011] Preferably, a central controller is provided inside the control box, and the central controller is electrically connected to the feeding assembly, the driving cylinder, the lower cylinder, the upper cylinder, the pressure cylinder and the heating pipe provided above the support frame, so as to automatically control the bending processing of the plastic honeycomb panel.
[0012] Preferably, the vertical plate and the bending plate are both arranged in a vertical shape, and the bottom of the bending plate is provided with a triangular edge, so as to better realize the bending work of the plastic honeycomb panel.
[0013] Preferably, the trapezoidal bracket comprises a wide side and a narrow side, and the narrow side is arranged at the upper part to ensure the bending work of the plastic honeycomb panel while ensuring the stability of the trapezoidal bracket itself.
[0014] Preferably, the top arc surface of the auxiliary roller is flush with the upper surface of the trapezoidal bracket, and the auxiliary roller is arranged on the side of the U-shaped frame away from the roller, so that the plastic honeycomb panel will not be offset when loading and unloading and the bending assembly is pushed by the driving cylinder to move laterally along the upper surface of the frame.
[0015] Preferably, two movable plates movably connected to each other are provided between the auxiliary roller and the top surface of the trapezoidal bracket to maintain the supporting effect of the auxiliary roller and also to prevent the plastic honeycomb panel from being damaged when being bent.
[0016] Compared with the prior art, the present invention provides a four-pass bending machine for plastic honeycomb panels of enclosure boxes, which has the following beneficial effects:
[0017] 1. The four-stage bending machine for plastic honeycomb panels of enclosure boxes, through the preheating of the heating tube and the linear array setting of four sets of bending components, under the push of the driving cylinder, enables the four sets of bending components to synchronously perform four bending operations on the surface of the plastic honeycomb panel, and through the preset spacing of the four sets of bending components, the plastic honeycomb panel can be bent in one step, which greatly improves the processing efficiency of the plastic honeycomb panels of the enclosure boxes.
[0018] 2. The four-stage bending machine for plastic honeycomb panels of enclosure boxes cooperates with the lower cylinder and the upper cylinder to clamp and position one side of the plastic honeycomb panel during the bending of the plastic honeycomb panel, thereby ensuring the bending processing effect of the bending plate on the plastic honeycomb panel.
[0019] 3. The four-pass bending machine for plastic honeycomb panels of enclosure boxes, through the setting of rollers and auxiliary rollers, will not cause the plastic honeycomb panels to deviate when loading and unloading and the bending components move laterally along the upper surface of the frame under the push of the driving cylinder. The support of the rollers can avoid interference with the loading and unloading of the plastic honeycomb panels, making their movement in the horizontal direction more stable. BRIEF DESCRIPTION OF THE DRAWINGS
[0020] Figure 1 It is a schematic diagram of the main structure of the present invention;
[0021] Figure 2 It is a schematic diagram of the structure of the bending assembly of the present invention;
[0022] Figure 3 It is a schematic diagram of a partial three-dimensional structure of a bending assembly of the present invention;
[0023] Figure 4 It is a schematic diagram of the side view structure of the bending assembly of the present invention;
[0024] Figure 5 It is a schematic diagram of a partial three-dimensional structure of the roller of the present invention;
[0025] Figure 6 For the present invention Figure 5 A schematic diagram of the enlarged structure of the middle A area;
[0026] Figure 7 It is a bottom structural schematic diagram of the bending assembly of the present invention.
[0027] In the figure: 100, frame; 200, feeding assembly; 300, bending assembly; 310, driving cylinder; 311, sliding frame; 312, lower connecting piece; 313, lower cylinder; 314, supporting frame; 315, roller; 316, supporting frame; 317, upper connecting piece; 318, upper cylinder; 319, positioning frame; 320, U-shaped frame; 321, control box; 322, pressurized cylinder; 323, vertical plate; 324, bending plate; 325, support plate; 326, trapezoidal bracket; 330, auxiliary roller. DETAILED DESCRIPTION
[0028] like Figure 1-Figure 7 As shown, the present invention provides a technical solution: a four-track bending machine for plastic honeycomb panels of a panel box, comprising a frame 100, a feeding assembly 200 is arranged inside the frame 100, a bending assembly 300 is arranged on the upper surface of the frame 100, and the bending assembly 300 includes a driving cylinder 310, a sliding frame 311, a U-shaped frame 320, a lower connecting piece 312, a lower cylinder 313, a supporting frame 314, a roller 315, a supporting frame 316, an upper connecting piece 317, an upper cylinder 318, a positioning frame 319, a control box 321, a pressurized cylinder 322, a vertical plate 323, a bending plate 324, a support plate 325, a trapezoidal bracket 326 and an auxiliary roller 330.
[0029] In one embodiment of the present invention, a slide frame 311 is slidably mounted on the upper surface of the frame 100, a U-shaped frame 320 is fixedly mounted on the upper surface of the slide frame 311, a lower connecting member 312 is fixedly mounted on the outer wall of one side of the slide frame 311 close to the driving cylinder 310, a lower cylinder 313 is fixedly mounted on the upper surface of the lower connecting member 312, a supporting frame 314 is fixedly connected to the output end of the lower cylinder 313, a roller 315 is rotatably mounted on the side wall of the supporting frame 314, a supporting frame 316 is fixedly mounted on the upper surface of the supporting frame 314, and an upper connecting member 312 is fixedly mounted on the outer wall of one side of the U-shaped frame 320 close to the driving cylinder 310. Connecting piece 317, an upper cylinder 318 is fixedly installed on the top lower surface of the upper connecting piece 317, a positioning frame 319 is fixedly installed on the output end of the upper cylinder 318, a control box 321 is fixedly installed on one side of the U-shaped frame 320, a pressurizing cylinder 322 is fixedly installed on the inner wall of the U-shaped frame 320, a vertical plate 323 is fixedly installed on the output end of the pressurizing cylinder 322, a bending plate 324 is fixedly installed on the bottom of the vertical plate 323, a support plate 325 is fixedly installed on the top inner wall of the sliding frame 311, a trapezoidal support plate 326 is fixedly installed on the upper surface of the support plate 325, and an auxiliary roller 330 is rotatably installed above the frame 100.
[0030] Furthermore, the loading component 200 adopts a chain transmission structure to load the plastic honeycomb panel, and the top of the loading component 200 is kept horizontally arranged so that the plastic honeycomb panel always remains parallel to the frame 100 during the loading process of the bending operation, so as to facilitate the bending of the plastic honeycomb panel. At the same time, the number of bending components 300 is set to four groups, and the four groups of bending components 300 are evenly distributed in a linear array on the upper surface of the frame 100, and the slide frames 311 corresponding to the four groups of bending components 300 are connected to each other through fixed connecting parts, and at the same time, the output end of the driving cylinder 310 is connected to the slide frame 311 on the side of the frame 100 closest to the driving cylinder 310, so that under the drive of the driving cylinder 310, the four groups of bending components 300 can perform synchronous movement in the horizontal direction on the upper surface of the frame 100, thereby synchronously realizing the bending of the plastic honeycomb panel.
[0031] In addition, there are two groups of lower connecting members 312 and lower cylinders 313, and the two groups of lower connecting members 312 and lower cylinders 313 are symmetrically arranged on the left and right sides of the slide frame 311 with the vertical central axis of the frame 100 as the symmetry axis, and the support frame 314 is kept parallel to the top surface of the slide frame 311. Further, the lower cylinder 313 is arranged vertically. At the same time, the support frame 316 is arranged between the roller 315 and the slide frame 311, and a heating pipe is arranged on the top of the support frame 314, and the top arc surface of the roller 315 is kept flush with the upper surface of the support frame 316. During the bending process, the plastic honeycomb panel at the top of the heating pipe is heated by the heating of the heating pipe, so that the heated part of the plastic honeycomb panel is softened to a certain extent. , so that it can be bent better, and after the bending process is completed, it is supported by the roller 315 to avoid interference with the loading and unloading of the plastic honeycomb panel, making its movement in the horizontal direction more stable. Specifically, there are two groups of upper connecting members 317 and upper cylinders 318, and the two groups of upper connecting members 317 and upper cylinders 318 are symmetrically arranged with the vertical central axis of the U-shaped frame 320 as the symmetry axis. In addition, the positioning frame 319 is arranged directly above the supporting frame 316. During the bending process, the upper cylinder 318 and the lower cylinder 313 are arranged, and the upper and lower limit fixation of the supporting frame 316 and the positioning frame 319 is coordinated to fix and limit one side of the plastic honeycomb panel, thereby facilitating the bending process of the plastic honeycomb panel by the bending plate 324.
[0032] In an embodiment of the present invention, a central controller is provided inside the control box 321, and the central controller is electrically connected to the feeding assembly 200, the driving cylinder 310, the lower cylinder 313, the upper cylinder 318, the pressurizing cylinder 322 and the heating pipe arranged above the support frame 314, so as to automatically control the bending processing of the plastic honeycomb panel to realize the automated processing of the bending of the plastic honeycomb panel of the enclosure box. At the same time, there are two groups of U-shaped frames 320, and the two groups of U-shaped frames 320 are symmetrically arranged on the left and right sides of the slide frame 311 with the central axis of the slide frame 311 as the symmetry axis. In addition, there are multiple groups of pressurizing cylinders 322, and the multiple groups of pressurizing cylinders 322 are evenly distributed in a linear array above the slide frame 311. Specifically, the vertical plate 323 and the bending plate 324 are both arranged vertically. At the same time, a triangular edge is provided at the bottom of the bending plate 324, so as to better realize the bending work of the plastic honeycomb panel.
[0033] Specifically, the bending plate 324 is arranged above the support plate 325 and the trapezoidal bracket 326. During the bending process, the pressurized cylinder 322 is started to drive the vertical plate 323 and the bending plate 324 to move downward, so as to extrude and bend the plastic honeycomb panel above the trapezoidal bracket 326. Furthermore, the trapezoidal bracket 326 includes a wide side and a narrow side, and the narrow side is arranged at the top to ensure the bending work of the plastic honeycomb panel while ensuring the stability of the trapezoidal bracket 326 itself.
[0034] At the same time, the top arc surface of the auxiliary roller 330 is kept flush with the upper surface of the trapezoidal bracket 326, and the auxiliary roller 330 is arranged on the side of the U-shaped frame 320 away from the roller 315, so that the plastic honeycomb panel will not be offset during loading and unloading and the bending assembly 300 is pushed by the driving cylinder 310 to move laterally along the upper surface of the frame 100. Furthermore, two movable plates movably connected to each other are arranged between the auxiliary roller 330 and the top surface of the trapezoidal bracket 326 to maintain the supporting effect of the auxiliary roller 330 and also to avoid damage to the plastic honeycomb panel during bending.
[0035] In the present invention, when in use, the plastic honeycomb panel is driven to be transported linearly on the surfaces of the rollers 315 and the auxiliary rollers 330 through the operation of the loading assembly 200. After the plastic honeycomb panel moves to a fixed position above the frame 100, the heating pipe on the top of the support frame 314 is controlled to heat the plastic honeycomb panel on the top of the heating pipe, thereby softening the heated part of the plastic honeycomb panel to a certain extent. After heating for a predetermined time, the driving cylinder 310 is controlled to start to push the slide frame 311 The upper surface of the frame 100 is displaced in the horizontal direction, and the displacement distance is the spacing between the heating tube and the bending plate 324, so as to ensure that the preheated and softened part of the plastic honeycomb panel moves to the bottom of the bending plate 324. At this time, the pressurized cylinder 322 is controlled to start to drive the vertical plate 323 and the bending plate 324 to move downward, so that the softened part of the plastic honeycomb panel is squeezed and bent. Through the arrangement of the four groups of bending components 300, the plastic honeycomb panel is bent four times synchronously to complete the processing of the components of the enclosure panel.
[0036] The above generally describes the present invention in detail, but it is obvious to a person skilled in the art that some modifications or improvements can be made to the present invention. Therefore, modifications or improvements that do not depart from the spirit of the present invention are within the scope of protection of the present invention.
Claims
1. A four-pass bending machine for plastic honeycomb panels of a panel box, comprising a frame (100), wherein a feeding assembly (200) is arranged inside the frame (100), characterized in that: A bending assembly (300) is provided on the upper surface of the frame (100), and the bending assembly (300) comprises: The driving cylinder (310) is provided with a sliding frame (311) which is slidably mounted on the upper surface of the frame (100), a U-shaped frame (320) is fixedly mounted on the upper surface of the sliding frame (311), a lower connecting piece (312) is fixedly mounted on the outer wall of one side of the sliding frame (311) close to the driving cylinder (310), a lower cylinder (313) is fixedly mounted on the upper surface of the lower connecting piece (312), and a supporting frame (320) is fixedly connected to the output end of the lower cylinder (313) 314), a roller (315) is rotatably mounted on the side wall of the support frame (314), a support frame (316) is fixedly mounted on the upper surface of the support frame (314), an upper connecting piece (317) is fixedly mounted on the outer wall of one side of the U-shaped frame (320) close to the driving cylinder (310), an upper cylinder (318) is fixedly mounted on the lower surface of the top of the upper connecting piece (317), and a positioning frame (319) is fixedly mounted on the output end of the upper cylinder (318); A control box (321) is fixedly mounted on one side of a U-shaped frame (320); a pressurizing cylinder (322) is fixedly mounted on the inner wall of the U-shaped frame (320); a vertical plate (323) is fixedly mounted on the output end of the pressurizing cylinder (322); a bending plate (324) is fixedly mounted on the bottom of the vertical plate (323); a support plate (325) is fixedly mounted on the inner wall of the top of the sliding frame (311); a trapezoidal support plate (326) is fixedly mounted on the upper surface of the support plate (325); and an auxiliary roller (330) is rotatably mounted above the frame (100).
2. A four-pass bending machine for plastic honeycomb panels of enclosure boxes according to claim 1, characterized in that: The number of the bending assemblies (300) is four, and the four bending assemblies (300) are evenly distributed on the upper surface of the frame (100) in a linear array, and the slide frames (311) corresponding to the four bending assemblies (300) are connected in pairs through fixed connecting parts, and the output end of the driving cylinder (310) is connected to the slide frame (311) on the upper side of the frame (100) closest to the driving cylinder (310).
3. A four-pass bending machine for plastic honeycomb panels of enclosure boxes according to claim 1, characterized in that: The support frame (316) is arranged between the roller (315) and the sliding frame (311), and a heating pipe is arranged on the top of the support frame (314), and the top arc surface of the roller (315) is kept flush with the upper surface of the support frame (316).
4. A four-pass bending machine for plastic honeycomb panels of enclosure boxes according to claim 1, characterized in that: The lower cylinder (313) and the upper cylinder (318) are both arranged vertically, and the positioning frame (319) is arranged directly above the supporting frame (316).
5. The four-pass bending machine for plastic honeycomb panels of enclosure boxes according to claim 1, characterized in that: A central controller is arranged inside the control box (321), and the central controller is electrically connected to the feeding assembly (200), the driving cylinder (310), the lower cylinder (313), the upper cylinder (318), the pressurizing cylinder (322) and the heating pipe arranged above the support frame (314).
6. A four-pass bending machine for plastic honeycomb panels of enclosure boxes according to claim 1, characterized in that: The vertical plate (323) and the bent plate (324) are both arranged in a vertical shape, and a triangular edge is arranged at the bottom of the bent plate (324).
7. The four-pass bending machine for plastic honeycomb panels of enclosure boxes according to claim 1, characterized in that: The trapezoidal bracket (326) comprises a wide side and a narrow side, and the narrow side is arranged at the top.
8. The four-pass bending machine for plastic honeycomb panels of enclosure boxes according to claim 1, characterized in that: The top arc surface of the auxiliary roller (330) is kept flush with the upper surface of the trapezoidal bracket (326), and the auxiliary roller (330) is arranged on a side of the U-shaped frame (320) away from the supporting roller (315).
9. The four-pass bending machine for plastic honeycomb panels of enclosure boxes according to claim 1, characterized in that: Two movable plates movably connected to each other are arranged between the auxiliary roller (330) and the top surface of the trapezoidal bracket (326).