Intelligent building external wall thermal insulation efficient spraying robot and method
By using two-way spraying drive mechanism, multi-channel spraying mechanism and other intelligent components in the exterior wall spraying robot, the problems of poor equipment stability and low intelligence are solved, and more efficient and even spraying effects and longer equipment life are achieved.
Patent Information
- Application Number
- CN202510268927.1
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2025-03-07
- Publication Date
- 2025-06-06
- Estimated Expiration
- Not applicable · inactive patent
AI Technical Summary
The existing exterior wall spraying robots have poor equipment stability when the spraying parts are moved, resulting in uneven spraying surface, low efficiency, and low intelligence.
An intelligent building exterior wall insulation and high-efficiency spraying robot is designed, using a two-way spray driving mechanism and a multi-channel spraying mechanism, combining pressurized spraying mechanism, intelligent cleaning mechanism, vacuum adsorption mechanism, anti-swing mechanism and spray monitoring mechanism to improve the stability and intelligence of the equipment.
By improving the stability and intelligence of the equipment, the spraying process is more efficient and even, reducing the number of repeated exercises and fluid replenishment time, and improving the overall working efficiency and service life of the equipment.
Smart Images

Figure CN120100167A_ABST
Abstract
Description
Technical Field
[0001] The present invention relates to the technical field of spraying robots, and in particular to an intelligent building exterior wall thermal insulation high-efficiency spraying robot and method. Background Art
[0002] With the continuous development of society, the insulation technology of buildings has been improved day by day, and the exterior wall insulation technology has made great progress and has become an important building energy-saving technology in my country. At present, the exterior wall insulation methods commonly used in buildings mainly include internal insulation, external insulation, and internal and external mixed insulation.
[0003] Advantages of exterior wall spraying: spraying can make the paint cover the wall more evenly, which can effectively reduce problems such as dripping and missing paint. Spraying can complete the construction faster, generally 3 to 5 times faster than brushing. Spraying can achieve better decoration effects, the surface is smoother and more uniform, and the appearance of the exterior wall is greatly improved. The construction difficulty of spraying is low, and it can also be easily operated for relatively high walls. The disadvantages of exterior wall spraying: during construction, it is necessary to consider avoiding spraying to pollute the surrounding environment. At the same time, before construction, it is necessary to choose the appropriate time for construction according to weather conditions. The requirements for construction personnel are relatively high, and they need to have certain skills and experience. The cost of materials and equipment for spraying is relatively high, and some professional construction equipment needs to be purchased or rented.
[0004] Spraying robots have the following advantages over manual spraying: Improve product quality: Spraying robots can perform stable and repetitive work according to preset program instructions, ensure a fixed distance and angle between the spray gun and the workpiece, and avoid problems such as aggregated dripping and uneven thickness. In addition, robots can reach parts that are difficult to spray manually, thereby ensuring the consistency and stability of spraying quality. Reduce the amount of paint used: Due to the stability and consistency of spraying robots, overspray and over-range spraying can be reduced, and the amount of paint used can be saved by 15%~30% compared with manual spraying, reducing paint waste and environmental pollution. Save labor costs: Robots can work 24 hours a day, while manual operations require rest, thus saving labor costs. In addition, robots reduce the labor intensity of workers and reduce health problems caused by the working environment. Improve safety: Robots can free workers from harmful environments, reduce the risk of occupational diseases, and reduce the consumption of protective equipment and legal risks. Save space and energy consumption: The flexibility of robots allows them to be installed in high-density production lines or limited spaces, reducing the area requirements of spraying rooms, thereby saving site costs and energy consumption. Increase production efficiency: Robot spraying can reduce the defective parts rate and the need for manual touch-up, improve production efficiency, and can adjust spraying parameters without stopping the line. Strong adaptability: Industrial robots can be programmed to adapt to the spraying needs of different products, with high flexibility and adaptability, suitable for products with complex geometric structures or different sizes and colors. Easy maintenance: The maintenance and maintenance of the robot is relatively simple, and it is easy to realize automatic monitoring, which reduces the workload of manual maintenance.
[0005] To sum up, spraying robots have significant advantages in product quality, cost, efficiency and safety, and are indispensable equipment in modern industrial production.
[0006] For example, the application number 202011465315.5 provides a hanging basket type wall micro spraying robot, including: a lifting device, fixed on the building to be constructed; a wall micro spraying robot; a lifting wire rope, one end of which is wound around the lifting device, and the other end is connected to the wall micro spraying robot. The hanging basket type wall micro spraying robot of the present invention can be widely used in building exterior wall construction and decoration spraying operations, and can realize safe, efficient and environmentally friendly spraying operations, which can significantly improve work efficiency, liberate labor, reduce costs, reduce harm to the human body, and can intelligently detect spraying, and the wall micro spraying robot can realize the cleaning and painting of the building exterior wall as long as the nozzle and paint are replaced.
[0007] However, most of the current exterior wall spraying robots have the problem of swinging when the spraying parts move, and the stability of the equipment is poor, which leads to the spraying not following the set route, resulting in uneven spraying surface, low spraying surface quality, high number of repeated movements, low spraying efficiency, and fluid replenishment affecting working time. The overall working efficiency of the equipment is not high. The swing caused by equipment movement or wind force cannot be eliminated, which affects the spraying effect, uneven spray pressure control, low spraying surface quality, and the progress of the spraying work cannot be monitored in real time. The equipment is not very intelligent. Summary of the invention
[0008] The technical problem to be solved by the present invention is to reduce the swing of the equipment itself caused by the movement of the spraying parts, improve the stability of the equipment, and then improve the spraying according to the set route, improve the uniformity of the spraying surface, improve the quality of the spraying surface, reduce the number of repeated movements, improve the spraying efficiency, reduce the refilling time, and improve the overall working efficiency of the equipment. Reduce the swing of the equipment caused by the movement of the equipment or the action of wind, improve the spraying effect, improve the control of the spraying pressure, improve the quality of the spraying surface, realize real-time monitoring of the progress of the spraying work, and improve the intelligence of the equipment.
[0009] In order to solve the above technical problems, the present invention provides an intelligent building exterior wall thermal insulation high-efficiency spraying robot, including a spraying support mechanism, the spraying support mechanism includes a welding base, a near-wall panel, a panel, left and right guard plates, a driving support plate, an embedded groove, embedded left and right panels, and an embedded top plate; the near-wall panel and the panel are fixedly arranged on the welding base facing each other, and a left and right guard plate is fixedly arranged on both sides respectively, and the two left and right guard plates are fixedly arranged on the welding base, the driving support plate is fixedly arranged on the top of the near-wall panel, the near-wall panel is provided with an embedded groove, and the embedded left and right panels and the embedded top plate are fixedly arranged along the embedded groove extending toward the panel direction, the embedded top plate is fixedly arranged on the top of the two embedded left and right panels, and the two embedded left and right panels are fixedly arranged on the welding base; A bidirectional spraying driving mechanism for driving the spraying position is fixedly arranged on the spraying support mechanism; A multi-channel spraying mechanism for carrying out spraying is fixedly arranged on the spraying support mechanism.
[0010] Preferably, the bidirectional spraying drive mechanism comprises a driving fixed plate, a linear motor, a stator rail, a movable floating platform, a sliding plate, a push-out slide rail, a push-out support seat, a push-out cylinder, a first limit stopper, and a second limit stopper; the driving fixed plate is fixedly arranged on the driving support plate, the stator rail is fixedly arranged on the driving fixed plate, the linear motor is fixedly arranged on one end of the stator rail, the movable floating platform is provided with two groups, which are movably arranged on the stator rails respectively, and each group of the movable floating platform is fixedly provided with a sliding plate, the push-out slide rail is provided with two, which are fixedly arranged on the sliding plate, the push-out support seat is movably arranged on the push-out slide rail through a slider and moves linearly along the push-out slide rail, the push-out cylinder is fixedly arranged on the sliding plate, and its output end is fixedly arranged on the push-out support seat, a first limit stopper is fixedly arranged on one side of the sliding plate, and a second limit stopper is fixedly arranged on the same side of the push-out support seat and the sliding plate, so as to limit the push-out support seat to move to an extreme position along the push-out slide rail; Preferably, the multi-channel spraying mechanism includes a spraying support box, a spraying support bottom plate, a spraying support top plate, a spraying drive motor, a support bearing seat, a support shaft, a sprocket, a chain, a slide rod seat, a slide rod, a linear bearing, a chain connecting buckle, a sliding support plate, a sliding shell, a nozzle fixing seat, a nozzle connecting rod, a nozzle rod, and a nozzle; the spraying support box is fixedly arranged on the push-out support seat, the spraying support bottom plate is fixedly arranged on the spraying support box, the spraying support top plate is arranged above the spraying support bottom plate, the slide rod seat is provided with two groups, each group is provided with a plurality of, and the two groups are respectively fixedly arranged on the spraying support bottom plate and the spraying support top plate facing each other, the slide rod is provided with a plurality of groups, each group is fixedly sleeved in the two slide rod seats on the spraying support bottom plate and the spraying support top plate, the spraying drive motor is fixed The cam is provided with a plurality of rollers, and the rollers are connected to the plurality of rollers respectively and a plurality of rollers are connected to the plurality of rollers, and a plurality of rollers are connected to the plurality of rollers respectively and a plurality of rollers are connected to the plurality of rollers respectively. Preferably, the intelligent building exterior wall insulation high-efficiency spraying robot also includes a pressurized spraying mechanism, which includes a spray can fixing plate, a spray can, an inner piston, a connecting pipe, a hydraulic cylinder, a reversing pump, an output top plate, an output end, an air inlet end, and a liquid inlet; the spray can fixing plate is fixedly arranged on the welding base, the spray can is fixedly arranged on the spray can fixing plate, the inner piston is movably arranged in the spray can, and a connecting pipe is fixedly arranged on the top of the spray can, the hydraulic cylinder is provided with two groups, which are respectively fixedly arranged on the spray can fixing plates on both sides of the spray can, the output top plate is fixedly arranged on the two groups of hydraulic cylinder output ends, the reversing pump is fixedly arranged on the output top plate, the connecting pipe is fixedly arranged on the bottom of the reversing pump away from the inner piston, the output end and the air inlet end are fixedly arranged on one side of the reversing pump, and the liquid inlet is fixedly arranged on the side of the bottom of the spray can; the output end is fixedly connected to multiple groups of nozzle rods; Preferably, the intelligent building exterior wall insulation high-efficiency spraying robot also includes an intelligent cleaning mechanism, which includes a fixed welding frame, a cleaning drive motor, a connecting rod support frame, a supporting connecting rod, a bevel gear, a pulley, a transition shaft, a swing arm connecting rod seat, a swing arm connecting rod, a spring cylinder, a cleaning bracket, a cleaning wheel, a driving pulley, a supporting caster, a cylinder support arm, and a push-out cylinder; the cylinder support arm is provided with two groups, which are respectively fixedly provided on both sides of the fixed welding frame, and through the two groups of the push-out cylinders, they are movably provided on the two groups of the embedded left and right plates so that the welding frame can move axially along the push-out cylinder; the cleaning drive motor is fixedly provided on the fixed welding frame, the connecting rod support frame is provided with multiple groups, which are coaxially and evenly arranged on the fixed welding frame, and the supporting connecting rod is movably sleeved on the multiple groups of connecting rod support frames, and the cleaning drive motor shaft end and the shaft end on one side of the supporting connecting rod are respectively fixedly provided with pulleys, and the two are connected and driven by a belt, and the transition shaft is provided with two groups, which are respectively connected by shafts. The bearing is movably arranged on the fixed welding frame, the lower side of the supporting connecting rod, and the two groups of transition shafts are fixedly provided with bevel gears, and the supporting connecting rods are located on the upper sides of the two groups of transition shafts, respectively fixedly provided with bevel gears, and respectively mesh with the bevel gears on the two groups of transition shafts for transmission. The cleaning bracket is provided with two groups, which are movably arranged on both sides of the fixed welding frame, and two groups of swing arm connecting rod seats are fixedly arranged on the front sides of the fixed welding frame. Swing arm connecting rod seats are fixedly arranged on the two groups of cleaning brackets, and are respectively movably hinged with the two groups of swing arm connecting rod seats arranged at the front end of the fixed welding frame through the swing arm connecting rod seats, a spring cylinder is fixedly arranged in the middle of each group of swing arm connecting rods, and a cleaning wheel is movably arranged on the outer end of each group of cleaning brackets, and a driving pulley is fixedly arranged on the upper side of the cleaning wheel, and is respectively connected to the driving pulley fixedly arranged on the transition shaft through a belt to transmit power; the supporting casters are provided with two groups, respectively fixedly arranged on the fixed welding frame; Preferably, the intelligent building exterior wall thermal insulation high-efficiency spraying robot also includes a vacuum adsorption mechanism, which includes an adsorption disc rack, an adsorption disc seat, a vacuum adsorption disc, and a main push cylinder; the adsorption disc rack is provided with two groups, which are movably arranged on the outside of the near-wall panel, and each group of the adsorption disc racks is fixedly provided with multiple groups of adsorption disc seats, and each group of the adsorption disc seats is fixedly provided with multiple groups of vacuum adsorption discs, and the main push cylinder is provided with two groups, each group is provided with multiple, which are respectively fixedly arranged on the inside of the near-wall panel, and the output ends of the two groups of the main push cylinders are fixedly connected to the two groups of the adsorption disc racks; Preferably, the intelligent building exterior wall thermal insulation high-efficiency spraying robot also includes an anti-sway mechanism, which includes a fan fixing platform, a single-control simulated sway fan, a wind speed monitor, and a gravity simulated sway mechanism; multiple groups of fan fixing platforms are fixedly arranged on the outer sides of the two groups of left and right guard plates, and each group of fan fixing platforms is fixedly arranged with a single-control simulated sway fan, and the wind speed monitor is fixedly arranged on the enclosure; Preferably, the gravity pendulum mechanism comprises a chain, a paint liquid barrel, an agitator, and a liquid pump; the chain is provided with multiple groups, one end of which is fixedly arranged below the middle position of the welding base, and the other end is fixedly connected to the paint liquid barrel, the agitator is fixedly arranged at the middle position of the paint liquid barrel, the liquid pump is fixedly arranged on the paint liquid barrel, and the output end of the liquid pump is fixedly connected to the liquid inlets on the two groups of the pressurized spraying mechanisms; Preferably, the intelligent building exterior wall thermal insulation high-efficiency spraying robot further includes a spraying monitoring mechanism, and the spraying monitoring mechanism includes a monitoring bracket and a monitoring camera; the monitoring bracket is provided with two groups, which are respectively fixedly provided on the two groups of the spraying support boxes, and each group of the monitoring bracket is fixedly provided with a monitoring camera; A method for using an intelligent building exterior wall thermal insulation high-efficiency spraying robot comprises the following steps: S1, the main push cylinder is actuated, thereby pushing the adsorption plate frame to move along the axis of the push cylinder, thereby pushing the vacuum adsorption plate close to the wall, and the air circuit starts to work, extracting the air in the vacuum adsorption plate, so that the spray support mechanism is fixed on the outer wall; S2, the linear motor is powered on, driving the two sets of sliding plates to move linearly along the stator rail under the drive of the mover floating platform, and the push-out cylinder pushes the push-out support seat to move linearly along the push-out slide rail on the sliding plate; S3, the oil hydraulic cylinder works, driving the reversing pump to move downward through the output top plate, thereby driving the connecting pipe and the inner piston to move downward along the spray tank, thereby forming pressure on the liquid in the spray tank, and entering the plurality of nozzle rods along the output end of the reversing pump; S4, the spraying drive motor drives the chain to rotate through the sprockets fixedly mounted on the shaft ends and the support shafts, and the sliding support plate is fixedly mounted on the chain connecting buckle and the linear bearings movably mounted on the multiple groups of sliding rods, thereby driving the sliding housing to move up and down along the sliding rods in a straight line, and the paint liquid enters each group of the spray head rods through the connecting pipe, and is sprayed out simultaneously through the multiple groups of nozzles arranged side by side; S5, the paint spraying liquid barrel is filled with exterior wall spraying liquid, the agitator works to stir the paint liquid in the paint spraying liquid barrel, and the liquid extraction pump extracts the paint liquid through the liquid inlet into the spray tank to replenish the paint liquid; S6. During the movement of the spraying support mechanism and the painting process of the multi-channel spraying mechanism, the monitoring camera shoots and records the condition of the exterior wall and transmits it to the terminal device; S7, the cleaning drive motor rotates, thereby driving the support link to rotate through the pulley, the support link is located on the upper side of the two groups of transition shafts, and is respectively fixed with bevel gears, and is respectively meshed with the bevel gears on the two groups of transition shafts for transmission, thereby driving the two groups of transition shafts to rotate, the transition shaft and the cleaning wheel are respectively fixed with drive pulleys, and are driven by belts, thereby driving the cleaning wheel to rotate, the spring cylinder is actuated, thereby driving the cleaning bracket to swing left and right under the pull of the spring cylinder, and performing the work of removing debris from the surface of the external wall; S8, the wind speed monitor detects the wind direction and wind speed in the environment where the equipment is located, inputs the wind direction and wind speed into the system, and operates the single-control simulated eccentric fan at different positions according to different wind directions and wind speeds, thereby offsetting the external wind force; Compared with the prior art, the present invention has the following beneficial effects: 1. By setting up a bidirectional spraying drive mechanism, the production efficiency and stability of the spraying line can be effectively improved. The spraying line is driven by two motors at the same time, one is the main drive motor and the other is the auxiliary drive motor. This design can avoid the failure of a single drive motor and ensure the stability and continuity of the production line. Compared with conventional single spraying, double spraying improves the spraying efficiency. In addition, bidirectional spraying solves the swing caused by spraying movement to the equipment itself, and synchronizes the mirror movement to improve the stability of the equipment.
[0011] 2. By setting up a multi-channel spraying mechanism, the problem of the spraying support mechanism spraying in a fixed mode is first solved, which improves the uniformity of spraying and the stability of the equipment. In addition, the side-by-side multi-channel nozzles are adopted to reduce the number of repeated movements under the same area while ensuring uniformity, thereby improving the spraying efficiency. In addition, through the design of pushing out the support seat and pushing out the cylinder, the protection of the spraying equipment during the up and down transportation of the equipment in the non-working state is effectively protected, thereby increasing the service life of the equipment.
[0012] 3. By setting up a pressurized spraying mechanism and adopting symmetrical pressurization of double hydraulic cylinders, the pressure and flow of the paint liquid in the multi-channel spraying mechanism are guaranteed, and the uniformity of spraying is guaranteed. At the same time, when switching the spraying area, the paint liquid is automatically replenished from the paint liquid barrel, which reduces the time impact of liquid replenishment and improves the overall working efficiency of the equipment.
[0013] 4. By setting up an intelligent cleaning mechanism, when the surface attachments that affect the spraying effect are detected on the wall during the descent process, the intelligent cleaning mechanism is started for cleaning, which effectively improves the external wall spraying effect, avoids the subsequent labor waste and color difference, and improves the intelligence level of the equipment.
[0014] 5. By setting up a vacuum adsorption mechanism, it is retracted during operation, pushed out and adsorbed to the wall before spraying, and vacuum adsorption is established, which improves the stability of the equipment during spraying and effectively reduces the swing of the equipment caused by equipment movement or wind.
[0015] 6. By setting up single-control simulated skew fans and wind speed monitors, the wind speed and direction data are fed back to the system in real time through the wind speed monitor, and the single-control simulated skew fans in different positions are interpreted and assigned to work for reverse offset, which effectively reduces the swing of the equipment caused by wind force and improves the intelligence of the equipment.
[0016] 7. By setting up a gravity-induced swing mechanism and suspending a heavy object at the lower end of the equipment, the equipment can be effectively prevented from swinging. The suspended object is set as a paint bucket with a spray liquid, which not only improves the stability of the equipment, but also reduces the time for filling the paint liquid, effectively improving work efficiency.
[0017] 8. By setting up a paint liquid barrel, a stirrer, and the equipment of the stirrer in the paint liquid barrel, the precipitation of the paint liquid can be effectively prevented and the uniformity of the paint liquid can be improved.
[0018] 9. By setting up a spraying monitoring mechanism, the actual situation before spraying of the exterior wall and the spraying effect during the spraying process can be effectively monitored in real time, and the feedback can be sent to the system terminal to check the progress of the spraying work, thereby improving the working quality of the equipment, reducing the intensity of manual work, and improving the intelligence of the equipment. BRIEF DESCRIPTION OF THE DRAWINGS
[0019] The present invention is further described in detail below in conjunction with the accompanying drawings: Figure 1 It is a left side view of the present invention; Figure 2 It is a schematic diagram of the three-dimensional structure of the present invention; Figure 3 It is a schematic diagram of the three-dimensional structure of the spraying support mechanism of the present invention; Figure 4 for Figure 2 A partial enlarged schematic diagram of the middle A area; Figure 5 This is a front view of the multi-channel spraying mechanism of the present invention; Figure 6 for Figure 5 Structural schematic diagram of the cross section in the middle BB direction; Figure 7 for Figure 6 A partial enlarged schematic diagram of the middle C area; Figure 8 for Figure 5 A partial enlarged schematic diagram of the middle D area; Fig. 9 It is a schematic diagram of the three-dimensional structure of the pressurized spraying mechanism of the present invention; Fig.10 A top view of the intelligent cleaning mechanism of the present invention; Fig.11 for Fig.10 Schematic diagram of the structure of the cross section in the EE direction; Fig.12 for Figure 2 A partial enlarged schematic diagram of the middle F area; Fig.13 for Figure 2 A partial enlarged schematic diagram of the middle G area; Fig.14 for Figure 2 A partial enlarged schematic diagram of the middle H region; Fig.15 for Figure 2 A partial enlarged schematic diagram of the middle J region; Fig.16 for Figure 1 A partial enlarged schematic diagram of the middle K region; In the figure: 1. Spraying support mechanism; 101. Welding base; 102. Near wall plate; 103. Enclosure; 104. Left and right guard plates; 105. Driving support plate; 106. Embedded groove; 107. Embedded left and right plates; 108. Embedded top plate; 2. Bidirectional spraying driving mechanism; 201. Driving fixed plate; 202. Linear motor; 203. Stator rail; 204. Moving element floating platform; 205. Sliding plate; 206. Pushing out slide rail; 207. Pushing out support seat; 208. Pushing out cylinder; 209. First limit block; 210. Second limit block; 3. Multiple Channel spraying mechanism; 301, spraying support box; 302, spraying support bottom plate; 303, spraying support top plate; 304, spraying drive motor; 305, support bearing seat; 306, support shaft; 307, sprocket; 308, chain; 309, slide rod seat; 310, slide rod; 311, linear bearing; 312, chain connecting buckle; 313, sliding support plate; 314, sliding shell; 315, nozzle fixing seat; 316, nozzle connecting rod; 317, nozzle rod; 318, nozzle; 4, pressurized spraying mechanism; 401, spray can fixing plate; 40 2. Spray can; 403. Inner piston; 404. Connecting pipe; 405. Hydraulic cylinder; 406. Reversing pump; 407. Output top plate; 408. Output end; 409. Air inlet; 410. Liquid inlet; 5. Intelligent cleaning mechanism; 501. Fixed welding frame; 502. Cleaning drive motor; 503. Connecting rod support frame; 504. Support connecting rod; 505. Bevel gear; 506. Pulley; 507. Transition shaft; 508. Swing arm connecting rod seat; 509. Swing arm connecting rod; 510. Spring cylinder; 511. Cleaning bracket; 512. Cleaning wheel; 5 13. Driving pulley; 514. Support caster; 515. Cylinder support arm; 516. Push cylinder; 6. Vacuum adsorption mechanism; 601. Adsorption plate rack; 602. Adsorption plate seat; 603. Vacuum adsorption plate; 604. Main push cylinder; 7. Anti-sway mechanism; 701. Fan fixing table; 702. Single-control simulated sway fan; 703. Wind speed monitor; 704. Gravity simulated swing mechanism; 705. Chain; 706. Paint spray barrel; 707. Agitator; 708. Liquid pump; 8. Spraying monitoring mechanism; 801. Monitoring bracket; 802. Monitoring camera; DETAILED DESCRIPTION Example
[0020] The following will be combined with the drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the present invention.
[0021] See also Figure 1-Figure 16An intelligent building exterior wall thermal insulation high-efficiency spraying robot comprises a spraying support mechanism 1, wherein the spraying support mechanism 1 comprises a welding base 101, a near wall panel 102, a panel 103, left and right guard panels 104, a driving support plate 105, an embedded groove 106, embedded left and right panels 107, and an embedded top plate 108; the near wall panel 102 and the panel 103 are fixedly arranged on the welding base 101 facing each other, and a left and right guard panel 104 is fixedly arranged on both sides respectively, and the two left and right guard panels 104 are fixedly arranged on the two sides. 04 is fixedly arranged on the welding base 101, the driving support plate 105 is fixedly arranged on the top of the near wall plate 102, the near wall plate 102 is provided with an embedded groove 106, and an embedded left and right plate 107 and an embedded top plate 108 are fixedly arranged along the embedded groove 106 extending toward the enclosure 103, the embedded top plate 108 is fixedly arranged on the top of the two embedded left and right plates 107, and the two embedded left and right plates 107 are fixedly arranged on the welding base 101; The spraying support mechanism 1 is fixedly provided with a bidirectional spraying driving mechanism 2 for driving the spraying position; The spraying support mechanism 1 is fixedly provided with a multi-channel spraying mechanism 3 for spraying.
[0022] In some embodiments, see Figure 2 , Figure 4The bidirectional spraying drive mechanism 2 includes a driving fixed plate 201, a linear motor 202, a stator rail 203, a movable floating platform 204, a sliding plate 205, a push-out slide rail 206, a push-out support seat 207, a push-out cylinder 208, a first limit block 209, and a second limit block 210; the driving fixed plate 201 is fixedly arranged on the driving support plate 105, the stator rail 203 is fixedly arranged on the driving fixed plate 201, the linear motor 202 is fixedly arranged at one end of the stator rail 203, and the There are two groups of movable floating platforms 204, which are movably arranged on the stator rails 203 respectively. A sliding plate 205 is fixedly arranged on each group of movable floating platforms 204. Two push-out slide rails 206 are arranged, which are fixedly arranged on the sliding plate 205. The push-out support seat 207 is movably arranged on the push-out slide rail 206 through a slider and moves linearly along the push-out slide rail 206. The push-out cylinder 208 is fixedly arranged on the sliding plate 205, and its output end is fixedly arranged on the push-out support seat 207. A first limit stopper 209 is fixedly provided on one side of the sliding plate 205, and a second limit stopper 210 is fixedly provided on the same side of the push-out support seat 207 and the sliding plate 205 to limit the push-out support seat 207 to move to the extreme position along the push-out slide rail 206; when in use, the linear motor 202 is energized to drive the two groups of sliding plates 205 to move in a mirror image linearly along the stator rail 203 driven by the movable floating platform 204, and the push-out cylinder 208 pushes the push-out support seat 207 to move in a mirror image along the push-out slide rail 206 on the sliding plate 205; by setting a bidirectional spraying drive mechanism, the production efficiency and stability of the spraying line can be effectively improved. The spraying line is driven by two motors at the same time, one is the main drive motor and the other is the auxiliary drive motor. This design can avoid the failure of a single drive motor and ensure the stability and continuity of the production line. Compared with conventional single spraying, double spraying improves the spraying efficiency. In addition, bidirectional spraying solves the swing caused by the spraying movement to the equipment itself, and synchronous mirror movement improves the stability of the equipment.
[0023] In some embodiments, see Figure 5-8The multi-channel spraying mechanism 3 includes a spraying support box 301, a spraying support bottom plate 302, a spraying support top plate 303, a spraying drive motor 304, a support bearing seat 305, a support shaft 306, a sprocket 307, a chain 308, a slide rod seat 309, a slide rod 310, a linear bearing 311, a chain connecting buckle 312, a sliding support plate 313, a sliding shell 314, a nozzle fixing seat 315, a nozzle connecting rod 316, a nozzle rod 317, and a nozzle 318; the spraying support box 301 is fixedly arranged on the push-out support seat 207, the spraying support bottom plate 302 is fixedly arranged on the spraying support box 301, and the spraying support top plate 30 3 is arranged above the spray support bottom plate 302, the slide bar seat 309 is provided with two groups, each group is provided with a plurality of slide bars, and the two groups are respectively fixedly arranged on the spray support bottom plate 302 and the spray support top plate 303 facing each other, the slide bar 310 is provided with a plurality of groups, each group is fixedly sleeved in the two slide bar seats 309 on the spray support bottom plate 302 and the spray support top plate 303, the spray drive motor 304 is fixedly arranged at the bottom of the spray support box 301, the support bearing seat 305 is provided with two, fixedly arranged on the spray support top plate 303, the internal movable sleeve is provided with a support shaft 306, the shaft end of the spray drive motor 304 The support shaft 306 is respectively fixedly provided with a sprocket 307, and the two are movably connected through the chain 308 to transmit power; each group of the slide rods 310 is movably provided with a linear bearing 311, the chain connecting buckle 312 is fixedly arranged on the chain 308, the sliding support plate 313 is fixedly arranged on the chain connecting buckle 312 and the linear bearings 311 movably arranged on the multiple groups of the slide rods 310, the sliding shell 314 is fixedly connected to the sliding support plate 313, the nozzle fixing seat 315 is provided with multiple groups, fixedly arranged on the sliding shell 314, and the nozzle connecting rod 316 is sleeved on the multiple groups of the fixing seats 315 The spray head rod 317 is provided with multiple groups, which are respectively fixed on the fixed seat 315 of each group, and the nozzle 318 is fixed at the end thereof; when in use, the spray driving motor 304 drives the chain 308 to rotate through the sprocket 307 fixedly mounted on the shaft end and the support shaft 306, and the sliding support plate 313 is fixedly mounted on the chain connecting buckle 312 and the linear bearings 311 movably mounted on the multiple groups of the sliding rods 310, thereby driving the sliding housing 314 to move up and down along the sliding rod 310 in a straight line, and the paint liquid enters each group of the spray head rod 317 through the connecting pipe, and is sprayed out simultaneously through the multiple groups of the nozzles 318 arranged side by side;By setting up a multi-channel spraying mechanism, the spraying support mechanism is firstly solved to spray in a fixed mode, which improves the uniformity of spraying and the stability of the equipment. In addition, the side-by-side multi-channel nozzles are adopted to reduce the number of repeated movements under the same area while ensuring uniformity, thereby improving the spraying efficiency. In addition, the design of pushing out the support seat and the pushing out cylinder effectively protects the spraying equipment during the up and down transportation of the equipment in the non-working state, thereby improving the service life of the equipment. ;
[0024] In some embodiments, see Fig. 9 The intelligent building exterior wall insulation high-efficiency spraying robot also includes a pressurized spraying mechanism 4, which includes a spray can fixing plate 401, a spray can 402, an inner piston 403, a connecting pipe 404, a hydraulic cylinder 405, a reversing pump 406, an output top plate 407, an output end 408, an air inlet end 409, and a liquid inlet 410; the spray can fixing plate 401 is fixedly arranged on the welding base 101, and the spray can 402 is fixedly arranged on the spray can fixing plate 401. The inner piston 403 is movably arranged in the spray tank 402, and a connecting pipe 404 is fixedly arranged on the top of the inner piston 403. The hydraulic cylinder 405 is provided with two groups, which are respectively fixedly arranged on the spray tank fixing plate 401 on both sides of the spray tank 402. The output top plate 407 is fixedly arranged on the output ends of the two groups of hydraulic cylinders 405. The reversing pump 406 is fixedly arranged on the output top plate 407. The connecting pipe 404 is away from one side of the inner piston 403. It is fixedly arranged at the bottom of the reversing pump 406, and an output end 408 and an air inlet end 409 are fixedly arranged on one side of the reversing pump 406, and a liquid inlet 410 is fixedly arranged on the bottom side of the spray tank 402; the output end 408 is fixedly connected to the multiple groups of the nozzle rods 317; when in use, the hydraulic cylinder 405 works, and drives the reversing pump 406 to move downward through the output top plate 407, thereby driving the connecting pipe 404 and the inner piston 403 to move downward along the spray tank 402, thereby forming pressure on the liquid in the spray tank 402, and entering the multiple groups of the nozzle rods 317 along the output end 408 on the reversing pump 406; by setting a pressurized spraying mechanism and adopting double hydraulic cylinders for symmetrical pressurization, the pressure and flow of the paint liquid of the multi-channel spraying mechanism are guaranteed, and the uniformity of the spraying is guaranteed. At the same time, when switching the spraying area, the paint liquid is automatically replenished from the paint liquid barrel, reducing the time influence of the liquid replenishment and improving the overall working efficiency of the equipment.
[0025] In some embodiments, see Figure 10-12The intelligent building exterior wall insulation high-efficiency spraying robot also includes an intelligent cleaning mechanism 5, which includes a fixed welding frame 501, a cleaning drive motor 502, a connecting rod support frame 503, a supporting connecting rod 504, a bevel gear 505, a pulley 506, a transition shaft 507, a swing arm connecting rod seat 508, a swing arm connecting rod 509, a spring cylinder 510, a cleaning bracket 511, a cleaning wheel 512, a driving pulley 513, a supporting caster 514, a cylinder support arm 515, and a push-out cylinder 516; the cylinder support arm 515 is provided with two groups, which are respectively fixed on both sides of the fixed welding frame 501, and are connected by two The push-out cylinder 516 of the group is movably arranged on the two groups of the embedded left and right plates 107, so that the welding frame 501 can move axially along the push-out cylinder 516; the cleaning drive motor 502 is fixedly arranged on the fixed welding frame 501, and the connecting rod support frame 503 is provided with multiple groups, which are coaxially and evenly arranged on the fixed welding frame 501, and the supporting connecting rod 504 is movably sleeved on multiple groups of connecting rod support frames 503. The shaft ends of the cleaning drive motor 502 and one side of the shaft ends of the supporting connecting rod 504 are respectively fixedly provided with pulleys 506, and the two are connected and driven by belts. The transition shaft 507 is provided with two groups. They are respectively movably arranged on the fixed welding frame 501 through bearings, the lower side of the support connecting rod 504, and the two groups of transition shafts 507 are fixedly provided with bevel gears 505. The support connecting rod 504 is located on the upper side of the two groups of transition shafts 507, and is respectively fixed with bevel gears 505, and is respectively meshed with the bevel gears 505 on the two groups of transition shafts 507 for transmission. The cleaning bracket 511 is provided with two groups, which are respectively movably arranged on both sides of the fixed welding frame 501, and two groups of swing arm connecting rod seats 508 are fixedly arranged on both sides of the front end of the fixed welding frame 501. On the two groups of cleaning brackets 511, A swing arm connecting rod seat 508 is fixedly provided, and is movably hinged with two groups of the swing arm connecting rod seats 508 provided at the front end of the fixed welding frame 501 through the swing arm connecting rod seat 508. A spring cylinder 510 is fixedly provided in the middle of each group of the swing arm connecting rods 509. A cleaning wheel 512 is movably provided at the outer end of each group of the cleaning brackets 511. A driving pulley 513 is fixedly provided on the upper side of the cleaning wheel 512, and is connected to the driving pulley 513 fixedly provided on the transition shaft 507 through a belt to transmit power; two groups of supporting casters 514 are provided, which are fixedly provided on the fixed welding frame 501 respectively;When in use, the cleaning drive motor 502 rotates, thereby driving the supporting link 504 to rotate through the pulley 506. The supporting link 504 is located on the upper side of the two groups of transition shafts 507, and is respectively fixed with bevel gears 505, which are respectively meshed with the bevel gears 505 on the two groups of transition shafts 507, thereby driving the two groups of transition shafts 507 to rotate. The transition shaft 507 and the cleaning wheel 512 are respectively fixed with driving pulleys 513, which are driven by belt transmission to drive the cleaning wheel 512 to rotate. The spring cylinder 510 is actuated, thereby driving the cleaning bracket 511 to swing left and right under the pull of the spring cylinder 510 to remove debris from the exterior wall surface. By setting up an intelligent cleaning mechanism, when the wall surface is detected to have surface attachments that affect the spraying effect during the descent process, the intelligent cleaning mechanism is started to clean it, which effectively improves the exterior wall spraying effect, avoids the subsequent labor waste and color difference of making up, and improves the intelligence of the equipment. ;
[0026] In some embodiments, see Fig.13 The intelligent building exterior wall insulation high-efficiency spraying robot also includes a vacuum adsorption mechanism 6, which includes an adsorption disc rack 601, an adsorption disc seat 602, a vacuum adsorption disc 603, and a main push cylinder 604; the adsorption disc rack 601 is provided with two groups, which are movably arranged on the outside of the near-wall panel 102, and each group of the adsorption disc racks 601 is fixedly provided with multiple groups of adsorption disc seats 602, and each group of the adsorption disc seats 602 is fixedly provided with multiple groups of vacuum adsorption discs 603, and the main push cylinder 604 is provided with two groups, each group is provided with multiple, which are respectively fixedly arranged on the inside of the near-wall panel 102, and the two groups of main push cylinders The output end of the cylinder 604 is fixedly connected to the two groups of the adsorption disc racks 601. When in use, the main push cylinder 604 is actuated, thereby pushing the adsorption disc rack 601 to move along the axis of the push cylinder 604, thereby pushing the vacuum adsorption disc 603 close to the wall, and the air circuit starts to work to extract the air in the vacuum adsorption disc 603, so that the spraying support mechanism 1 is fixed on the outer wall; by setting up a vacuum adsorption mechanism, it is retracted in the operating state, pushed out and adsorbed on the wall before the spraying operation, and vacuum adsorption is established, which improves the stability of the equipment during the spraying process and effectively reduces the swing of the equipment caused by the movement of the equipment or the action of wind.
[0027] In some embodiments, see Fig.14The intelligent building exterior wall insulation high-efficiency spraying robot also includes an anti-sway mechanism 7, which includes a fan fixing platform 701, a single-controlled simulated sway fan 702, a wind speed monitor 703, and a gravity simulated sway mechanism 704; multiple groups of fan fixing platforms 701 are fixedly arranged on the outer sides of the two groups of left and right guard plates 104, and each group of the fan fixing platforms 701 is fixedly arranged with a single-controlled simulated sway fan 702, and the wind speed monitor 703 is fixedly arranged on the enclosure 103; when in use, the wind speed monitor 703 detects the wind direction and wind speed in the environment where the equipment is located, and inputs them into the system, and operates the single-controlled simulated sway fan 702 at different positions for different wind directions and wind speeds, thereby offsetting the external wind force; by setting a single-controlled simulated sway fan and a wind speed monitor, the wind speed and wind direction data are fed back in real time through the wind speed monitor, and fed back to the system, and the single-controlled simulated sway fans at different positions are interpreted and assigned to work, and reverse offset is performed, which effectively reduces the swing caused by wind force to the equipment and improves the intelligence level of the equipment.
[0028] In some embodiments, see Figure 2 , Fig.15 The gravity pendulum mechanism 704 includes a chain 705, a paint liquid barrel 706, an agitator 707, and a liquid pump 708; the chain 705 is provided with multiple groups, one end of which is fixedly arranged below the middle position of the welding base 101, and the other end is fixedly connected to the paint liquid barrel 706, the agitator 707 is fixedly arranged in the middle position of the paint liquid barrel 706, the liquid pump 708 is fixedly arranged on the paint liquid barrel 706, and the output end of the liquid pump 708 is connected to the liquid inlet on the two groups of the pressurized spraying mechanism 4. 410 is fixedly connected; when in use, the paint spray liquid barrel 706 is filled with exterior wall spray paint liquid, the agitator 707 works to stir the paint liquid in the paint spray liquid barrel 706, and the liquid pump 708 extracts the paint liquid through the liquid inlet 410 into the spray tank 402 to replenish the paint liquid; by setting a gravity pendulum mechanism, a heavy object is suspended at the lower end of the equipment, which can effectively prevent the equipment from swinging, and the suspended object is set as a paint bucket with spray liquid, which not only improves the stability of the equipment, but also reduces the time to fill the paint liquid, and effectively improves work efficiency. By setting a paint spray liquid barrel, an agitator, and a device with an agitator in the paint liquid barrel, the precipitation of the paint liquid can be effectively prevented and the uniformity of the paint liquid can be improved.
[0029] In some embodiments, see Fig.16The intelligent building exterior wall insulation high-efficiency spraying robot also includes a spraying monitoring mechanism 8, and the spraying monitoring mechanism 8 includes a monitoring bracket 801 and a monitoring camera 802; the monitoring bracket 801 is provided with two groups, which are respectively fixedly provided on two groups of the spraying support boxes 301, and each group of the monitoring bracket 801 is fixedly provided with a monitoring camera 802; when in use, during the movement of the spraying support mechanism 1 and the painting process of the multi-channel spraying mechanism 3, the monitoring camera 802 shoots and records the exterior wall situation and transmits it to the terminal device; by setting up the spraying monitoring mechanism, the actual situation before the exterior wall spraying and the spraying effect during the spraying process can be effectively monitored in real time, and feedback can be given to the system terminal to implement the progress of the spraying work, thereby improving the working quality of the equipment, while reducing the manual work intensity and improving the intelligence level of the equipment.
[0030] A method for using an intelligent building exterior wall thermal insulation high-efficiency spraying robot comprises the following steps: S1, the main push cylinder 604 is actuated, thereby pushing the adsorption plate frame 601 to move along the axis of the push cylinder 604, thereby pushing the vacuum adsorption plate 603 close to the wall, and the air circuit starts to work, extracting the air in the vacuum adsorption plate 603, so that the spraying support mechanism 1 is fixed on the outer wall; S2, the linear motor 202 is powered on, driving the two sets of sliding plates 205 to move in a mirrored linear manner along the stator rail 203 driven by the mover floating platform 204, and the ejection cylinder 208 pushes the ejection support seat 207 to move in a linear manner on the sliding plate 205 along the ejection slide rail 206; S3, the hydraulic cylinder 405 works, driving the reversing pump 406 to move downward through the output top plate 407, thereby driving the connecting pipe 404 and the inner piston 403 to move downward along the spray tank 402, thereby forming pressure on the liquid in the spray tank 402, and entering the plurality of nozzle rods 317 along the output end 408 on the reversing pump 406; S4, the spraying drive motor 304 drives the chain 308 to rotate through the sprocket 307 fixedly mounted on its shaft end and the support shaft 306, and the sliding support plate 313 is fixedly arranged on the chain connecting buckle 312 and the linear bearings 311 movably mounted on the multiple groups of the sliding rods 310, thereby driving the sliding housing 314 to move up and down along the sliding rods 310 in a straight line, and the paint liquid enters each group of the spray head rods 317 through the connecting pipe, and is sprayed out simultaneously through the multiple groups of the nozzles 318 arranged side by side; S5, the paint spraying liquid barrel 706 is filled with exterior wall spraying liquid, the agitator 707 works to stir the paint liquid in the paint spraying liquid barrel 706, and the liquid extraction pump 708 extracts the paint liquid through the liquid inlet 410 into the spray tank 402 to replenish the paint liquid; S6. During the movement of the spraying support mechanism 1 and the painting process of the multi-channel spraying mechanism 3, the monitoring camera 802 takes pictures and records the external wall conditions and transmits them to the terminal device; S7, the cleaning drive motor 502 rotates, thereby driving the support link 504 to rotate through the pulley 506, and the support link 504 is located on the upper side of the two groups of transition shafts 507, and is respectively fixed with bevel gears 505, and is respectively meshed with the bevel gears 505 on the two groups of transition shafts 507 for transmission, thereby driving the two groups of transition shafts 507 to rotate, and driving pulleys 513 are respectively fixed on the transition shaft 507 and the cleaning wheel 512, and are driven by belts, thereby driving the cleaning wheel 512 to rotate, and the spring cylinder 510 is actuated, thereby driving the cleaning bracket 511 to swing left and right under the pull of the spring cylinder 510, so as to remove debris from the surface of the external wall; S8, the wind speed monitor 703 detects the wind direction and wind speed in the environment where the equipment is located, inputs the wind direction and wind speed into the system, and operates the single-control simulated eccentric fan 702 at different positions according to different wind directions and wind speeds, thereby offsetting the external wind force; Obviously, the above embodiments are merely examples for clearly explaining the present invention, and are not intended to limit the implementation methods of the present invention. For those skilled in the art, other different forms of changes or modifications can be made based on the above description. It is not necessary and impossible to list all the implementation methods here. However, these obvious changes or modifications derived from the spirit of the present invention are still within the protection scope of the present invention.
Claims
1. An intelligent building exterior wall insulation high-efficiency spraying robot, characterized by: The spraying support mechanism (1) comprises a welding base (101), a near-wall plate (102), a surrounding plate (103), left and right guard plates (104), a driving support plate (105), an embedded groove (106), embedded left and right plates (107), and an embedded top plate (108); the near-wall plate (102) and the surrounding plate (103) are fixedly arranged on the welding base (101) facing each other, and a left and right guard plate (104) is fixedly arranged on both sides respectively, and the two left and right guard plates (104) are fixedly arranged on the On the welding base (101), the driving support plate (105) is fixedly arranged on the top of the near-wall plate (102); the near-wall plate (102) is provided with an embedded groove (106); and embedded left and right plates (107) and an embedded top plate (108) are fixedly arranged along the embedded groove (106) in the direction of the enclosure plate (103); the embedded top plate (108) is fixedly arranged on the top of the two embedded left and right plates (107); and the two embedded left and right plates (107) are fixedly arranged on the welding base (101); A bidirectional spraying driving mechanism (2) for driving the spraying position is fixedly arranged on the spraying support mechanism (1); A multi-channel spraying mechanism (3) for carrying out spraying is fixedly arranged on the spraying support mechanism (1).
2. The intelligent building exterior wall thermal insulation high-efficiency spraying robot according to claim 1 is characterized in that: The bidirectional spraying drive mechanism (2) comprises a driving fixed plate (201), a linear motor (202), a stator rail (203), a movable floating platform (204), a sliding plate (205), an ejection slide rail (206), an ejection support seat (207), an ejection cylinder (208), a first limit block (209), and a second limit block (210); the driving fixed plate (201) is fixedly arranged on the driving support plate (105), the stator rail (203) is fixedly arranged on the driving fixed plate (201), the linear motor (202) is fixedly arranged on one end of the stator rail (203), and the movable floating platform (204) is provided with two groups, which are movably arranged on the stator rail (203), and each group of movable floating platforms (204) has a plurality of movable floating platforms (204). A sliding plate (205) is fixedly provided, two push-out slide rails (206) are provided and fixedly provided on the sliding plate (205), the push-out support seat (207) is movably provided on the push-out slide rail (206) through a slider and moves linearly along the push-out slide rail (206), the push-out cylinder (208) is fixedly provided on the sliding plate (205), and its output end is fixedly provided on the push-out support seat (207), a first limit stopper (209) is fixedly provided on one side of the sliding plate (205), and a second limit stopper (210) is fixedly provided on the same side of the push-out support seat (207) and the sliding plate (205) so as to limit the push-out support seat (207) from moving to an extreme position along the push-out slide rail (206).
3. The intelligent building exterior wall thermal insulation high-efficiency spraying robot according to claim 2 is characterized in that: The multi-channel spraying mechanism (3) comprises a spraying support box (301), a spraying support bottom plate (302), a spraying support top plate (303), a spraying drive motor (304), a support bearing seat (305), a support shaft (306), a sprocket (307), a chain (308), a slide rod seat (309), a slide rod (310), a linear bearing (311), a chain connecting buckle (312), a sliding support plate (313), a sliding housing (314), a nozzle fixing seat (315), a nozzle connecting rod (316), a nozzle rod (317), and a nozzle (318); the spraying support box (301) is fixed The spraying support base (207) is fixedly arranged on the spraying support box (301), the spraying support top plate (303) is arranged above the spraying support base (302), the sliding rod seat (309) is provided with two groups, each group is provided with a plurality of sliding rod seats (309), and the two groups are respectively fixedly arranged on the spraying support base (302) and the spraying support top plate (303) facing each other, and the sliding rod (310) is provided with a plurality of groups, each group is fixedly sleeved on the two sliding rod seats (309) on the spraying support base (302) and the spraying support top plate (303). The spraying drive motor (304) is fixedly arranged at the bottom of the spraying support box (301), two support bearing seats (305) are provided, which are fixedly arranged on the spraying support top plate (303), and a support shaft (306) is provided inside the movable sleeve, and sprockets (307) are fixedly arranged on the shaft ends of the spraying drive motor (304) and the support shaft (306), respectively, and the two are movably connected through the chain (308) to transmit power; each group of the sliding rods (310) is movably sleeved with a linear bearing (311), and the chain connecting buckle (312) is fixedly arranged on the chain (308) The sliding support plate (313) is fixedly arranged on the chain connecting buckle (312) and the linear bearings (311) movably mounted on the plurality of groups of sliding rods (310); the sliding housing (314) is fixedly connected to the sliding support plate (313); a plurality of groups of nozzle fixing seats (315) are provided and fixedly arranged on the sliding housing (314); the nozzle connecting rod (316) is sleeved in the plurality of groups of fixing seats (315); a plurality of groups of nozzle rods (317) are provided and fixedly arranged on the respective groups of fixing seats (315); and a nozzle (318) is fixedly arranged at the end thereof.
4. The intelligent building exterior wall thermal insulation high-efficiency spraying robot according to claim 3 is characterized in that: The intelligent building exterior wall thermal insulation high-efficiency spraying robot further comprises a pressurized spraying mechanism (4), wherein the pressurized spraying mechanism (4) comprises a spray can fixing plate (401), a spray can (402), an inner piston (403), a connecting pipe (404), a hydraulic cylinder (405), a reversing pump (406), an output top plate (407), an output end (408), an air inlet end (409), and a liquid inlet (410); the spray can fixing plate (401) is fixedly arranged on the welding base (101), the spray can (402) is fixedly arranged on the spray can fixing plate (401), the inner piston (403) is movably arranged in the spray can (402), and a connecting pipe (404) is fixedly arranged on the top of the inner piston (403). The hydraulic cylinder (405) is provided with two groups, which are respectively fixedly arranged on the spray can fixing plates (401) on both sides of the spray can (402); the output top plate (407) is fixedly arranged on the output ends of the two groups of the hydraulic cylinders (405); the reversing pump (406) is fixedly arranged on the output top plate (407); the connecting pipe (404) is fixedly arranged on the bottom of the reversing pump (406) on the side away from the inner piston (403); the reversing pump (406) is fixedly arranged with an output end (408) and an air inlet end (409) on one side; and a liquid inlet (410) is fixedly arranged on the side of the bottom of the spray can (402); the output end (408) is fixedly connected to a plurality of groups of the spray head rods (317).
5. The intelligent building exterior wall thermal insulation high-efficiency spraying robot according to claim 4 is characterized in that: The intelligent building exterior wall thermal insulation high-efficiency spraying robot also includes an intelligent cleaning mechanism (5), the intelligent cleaning mechanism (5) including a fixed welding frame (501), a cleaning drive motor (502), a connecting rod support frame (503), a supporting connecting rod (504), a bevel gear (505), a pulley (506), a transition shaft (507), a swing arm connecting rod seat (508), a swing arm connecting rod (509), a spring cylinder (510), a cleaning bracket (511), a cleaning wheel (512), a driving pulley (513), a supporting caster (514), a cylinder support arm (515), and a push-out cylinder (516); the cylinder support arm (515) is provided with two groups, which are respectively fixedly arranged on the fixed welding frame (501) and the supporting caster (514). 1) on both sides, and through two groups of the push-out cylinders (516), movably arranged on the two groups of the embedded left and right plates (107), so that the welding frame (501) moves axially along the push-out cylinders (516); the cleaning drive motor (502) is fixedly arranged on the fixed welding frame (501), and the connecting rod support frame (503) is provided with a plurality of groups, which are coaxially and evenly arranged on the fixed welding frame (501), and the supporting connecting rod (504) is movably sleeved on the plurality of groups of connecting rod support frames (503), and the shaft end of the cleaning drive motor (502) and the shaft end of one side of the supporting connecting rod (504) are respectively fixedly provided with pulleys (506), and the two are connected and driven by a belt, and the transition shaft (507) Two groups are provided, which are movably arranged on the fixed welding frame (501) through bearings, and the lower side of the support connecting rod (504). The two groups of transition shafts (507) are fixedly provided with bevel gears (505). The support connecting rod (504) is located on the upper side of the two groups of transition shafts (507), and is respectively fixedly provided with bevel gears (505), and is respectively meshed with the bevel gears (505) on the two groups of transition shafts (507) for transmission. The cleaning bracket (511) is provided with two groups, which are movably arranged on both sides of the fixed welding frame (501). Two groups of swing arm connecting rod seats (508) are fixedly provided on both sides of the front end of the fixed welding frame (501). The two groups of cleaning brackets (511) are , swing arm connecting rod seats (508) are respectively fixedly provided, and are respectively movably hinged to two groups of swing arm connecting rod seats (508) provided at the front end of the fixed welding frame (501) through the swing arm connecting rod seats (508); a spring cylinder (510) is fixedly provided in the middle of each group of swing arm connecting rods (509); a cleaning wheel (512) is movably provided at the outer end of each group of cleaning brackets (511); a driving pulley (513) is fixedly provided on the upper side of the cleaning wheel (512), and is respectively connected to the driving pulley (513) fixedly provided on the transition shaft (507) through a belt to transmit power; two groups of supporting casters (514) are provided, and are respectively fixedly provided on the fixed welding frame (501).
6. The intelligent building exterior wall thermal insulation high-efficiency spraying robot according to claim 5 is characterized in that: The intelligent building exterior wall thermal insulation high-efficiency spraying robot also includes a vacuum adsorption mechanism (6), the vacuum adsorption mechanism (6) includes an adsorption disc rack (601), an adsorption disc seat (602), a vacuum adsorption disc (603), and a main push cylinder (604); the adsorption disc rack (601) is provided with two groups, which are movably arranged on the outside of the near-wall panel (102), each group of the adsorption disc rack (601) is fixedly provided with a plurality of groups of adsorption disc seats (602), each group of the adsorption disc seats (602) is fixedly provided with a plurality of groups of vacuum adsorption discs (603), the main push cylinder (604) is provided with two groups, each group is provided with a plurality of groups, which are fixedly arranged on the inside of the near-wall panel (102), and the output ends of the two groups of the main push cylinders (604) are fixedly connected to the two groups of the adsorption disc racks (601).
7. The intelligent building exterior wall thermal insulation high-efficiency spraying robot according to claim 6 is characterized in that: The intelligent building exterior wall thermal insulation high-efficiency spraying robot further comprises an anti-sway mechanism (7), the anti-sway mechanism (7) comprising a fan fixing platform (701), a single-control simulated sway fan (702), a wind speed monitor (703), and a gravity simulated sway mechanism (704); multiple groups of fan fixing platforms (701) are fixedly arranged on the outer sides of the two groups of left and right guard plates (104), each group of the fan fixing platforms (701) is fixedly arranged with a single-control simulated sway fan (702), and the wind speed monitor (703) is fixedly arranged on the enclosure plate (103).
8. The intelligent building exterior wall thermal insulation high-efficiency spraying robot according to claim 7 is characterized in that: The gravity pendulum mechanism (704) comprises a chain (705), a paint liquid barrel (706), an agitator (707), and a liquid extraction pump (708); the chain (705) is provided in multiple groups, one end of which is fixedly arranged below the middle position of the welding base (101), and the other end is fixedly connected to the paint liquid barrel (706); the agitator (707) is fixedly arranged in the middle position of the paint liquid barrel (706); the liquid extraction pump (708) is fixedly arranged on the paint liquid barrel (706), and the output end of the liquid extraction pump (708) is fixedly connected to the liquid inlet (410) on the two groups of the pressurized spraying mechanisms (4).
9. The intelligent building exterior wall thermal insulation high-efficiency spraying robot according to claim 8, characterized in that: The intelligent building exterior wall thermal insulation high-efficiency spraying robot further comprises a spraying monitoring mechanism (8), wherein the spraying monitoring mechanism (8) comprises a monitoring bracket (801) and a monitoring camera (802); two groups of the monitoring brackets (801) are provided, which are respectively fixedly arranged on two groups of the spraying support boxes (301), and a monitoring camera (802) is fixedly arranged on each group of the monitoring brackets (801).
10. The method for using the intelligent building exterior wall thermal insulation high-efficiency spraying robot according to claim 9 is characterized in that: The steps include: S1, the main push cylinder (604) is actuated, thereby pushing the adsorption disk frame (601) to move along the axis of the push cylinder (604), thereby pushing the vacuum adsorption disk (603) close to the wall surface, and the air circuit starts to work, extracting the air in the vacuum adsorption disk (603), thereby fixing the spraying support mechanism (1) on the outer wall surface; S2, the linear motor (202) is powered on, driving the two sets of sliding plates (205) to move in a mirror-image linear manner along the stator rail (203) driven by the mover floating platform (204), and the ejection cylinder (208) pushes the ejection support seat (207) to move in a linear manner on the sliding plate (205) along the ejection slide rail (206); S3, the hydraulic cylinder (405) works, driving the reversing pump (406) to move downward through the output top plate (407), thereby driving the connecting pipe (404) and the inner piston (403) to move downward along the spray tank (402), thereby forming pressure on the liquid in the spray tank (402), and entering the plurality of nozzle rods (317) along the output end (408) on the reversing pump (406); S4, the spraying drive motor (304) drives the chain (308) to rotate through the sprocket (307) fixedly mounted on the shaft end and the support shaft (306), and the sliding support plate (313) is fixedly mounted on the chain connecting buckle (312) and the linear bearings (311) movably mounted on the plurality of groups of the sliding rods (310), thereby driving the sliding housing (314) to move up and down along the sliding rods (310) in a straight line, and the paint liquid enters each group of the spray head rods (317) through the connecting pipe, and is sprayed out simultaneously through the plurality of groups of the nozzles (318) arranged side by side; S5, the paint spraying liquid barrel (706) is filled with exterior wall spraying liquid, the agitator (707) is operated to agitate the paint liquid in the paint spraying liquid barrel (706), and the liquid extraction pump (708) extracts the paint liquid through the liquid inlet (410) into the spray tank (402) to replenish the paint liquid; S6. During the movement of the spraying support mechanism (1) and the painting process of the multi-channel spraying mechanism (3), the monitoring camera (802) takes pictures and records the conditions of the external wall and transmits them to the terminal device; S7, the cleaning drive motor (502) rotates, thereby driving the support link (504) to rotate through the pulley (506); the support link (504) is located on the upper side of the two groups of transition shafts (507), and is respectively fixed with bevel gears (505), and is respectively meshed with the bevel gears (505) on the two groups of transition shafts (507) for transmission, thereby driving the two groups of transition shafts (507) to rotate; the transition shaft (507) and the cleaning wheel (512) are respectively fixed with drive pulleys (513), and are driven by belts, thereby driving the cleaning wheel (512) to rotate; the spring cylinder (510) is actuated, thereby driving the cleaning bracket (511) to swing left and right under the pull of the spring cylinder (510), thereby performing a work of removing debris from the surface of the external wall; S8. The wind speed monitor (703) detects the wind direction and wind speed in the environment where the device is located, and inputs the wind direction and wind speed into the system. According to different wind directions and wind speeds, the single-controlled simulated deflection fans (702) at different positions are operated to offset the external wind force.
Citation Information
Patent Citations
Hanging basket type out-of-wall micro spraying robot
CN112609927A