Automobile nozzle waterproof cover and assembly device and method thereof

Abstract

The present invention relates to the technical field of production of new energy automobile accessories, and specifically to an automobile nozzle waterproof cover and an assembly device and method thereof. The waterproof cover of the present invention comprises an upper cover, a coil and a lower cover which are sequentially crimped from top to bottom, and has good stability in use; the waterproof cover assembly device of the present invention comprises a machine base, an L-shaped mounting frame is fixedly provided on one side of the machine base, a reciprocating motion mechanism is provided on the inner side of the mounting frame, an upper cover feeding mechanism is provided at the position of the reciprocating motion mechanism on the top of the machine base, a coil feeding mechanism and a lower cover feeding mechanism are sequentially provided on the top of the machine base from left to right, and a feeding assembly is provided at the unloading end of the coil feeding mechanism and the lower cover feeding mechanism; the waterproof cover assembly method of the present invention comprises continuous feeding, repeated material taking and crimping, and the present invention completes the material taking of the coil and the lower cover by utilizing the left and right and up and down movements of the reciprocating motion mechanism, and sequentially crimps them to the upper cover, thereby realizing intermittent material taking and crimping assembly.

Description

Technical Field

[0001] The present invention relates to the technical field of new energy automobile parts production, and in particular to an automobile nozzle waterproof cover and an assembling device and method thereof. Background Art

[0002] At present, injection molded parts are widely used in the parts of new energy vehicles. The injection molding process utilizes the characteristics of plastic materials to obtain plastic parts through molding process and pressurization treatment. Nozzles are a commonly used injection molded parts for new energy vehicles. Due to their structural characteristics, they often need to be injection molded in steps, and then the various injection molded parts are press-fitted to form a finished nozzle.

[0003] The prior art discloses a Chinese patent with publication number CN 215907937 U: a urea nozzle assembly and a vehicle having the same, and discloses a nozzle body, which is provided with a urea pipe interface and a urea outlet; a shell, which is sleeved on the nozzle body, and the inner wall surface of the shell is spaced from the nozzle body, and the wall surface of the shell is provided with heat dissipation holes; a nozzle head, which is arranged at the end of the nozzle body and connected to the urea outlet. Air can enter between the shell and the nozzle body through the heat dissipation holes and take away the heat of the nozzle body, so as to dissipate heat from the nozzle body by air cooling. Therefore, the space occupied by the urea group nozzle assembly can be saved while meeting the heat dissipation requirements of the nozzle body, and the difficulty of arranging the urea nozzle assembly in the exhaust system can be reduced.

[0004] The prior art discloses a Chinese patent with publication number CN 114952218A: a nozzle assembly device, and discloses a first feeding mechanism, a second feeding mechanism, a first receiving mechanism, a second receiving mechanism, an assembly robot and a unloading robot. The nozzle core is fed into the first receiving mechanism by the first feeding mechanism. The first receiving mechanism is used to receive the nozzle core fed by the first feeding structure and feed the nozzle core into a preset position to be grabbed by the assembly robot. The second feeding mechanism feeds the nozzle core into the second receiving mechanism. The second receiving mechanism is used to receive the nozzle seat fed by the second feeding structure and feed the assembled nozzle into the unloading position to be grabbed by the unloading robot. The assembly robot grabs the nozzle core on the first receiving mechanism and inserts it into the nozzle seat on the second receiving mechanism. The unloading robot grabs the nozzle on the second receiving mechanism from the unloading position for unloading.

[0005] However, the existing technology still has certain defects. For example, during use, the nozzle in the above technical solution is prone to dislocation between the various parts of the nozzle, resulting in the nozzle not being able to work normally.

[0006] For example, during use of the nozzle assembly device described above, each control component operates independently, the coordination between the mechanisms is complex, and during the feeding process, the target accessories cannot be screened. Summary of the Invention

[0007] The object of the present invention is to provide a waterproof cover for an automobile nozzle and an assembly device and method thereof, so as to solve the problems raised in the above-mentioned background technology.

[0008] The purpose of the present invention can be achieved through the following technical solutions:

[0009] A waterproof cover for an automobile nozzle comprises an upper cover, a coil and a lower cover. Three T-shaped protrusions evenly distributed in an annular shape are integrally formed on the bottom end of the outer peripheral surface of the upper cover. Side arc plates are integrally formed at positions corresponding to each T-shaped protrusion on the top surface of the lower cover. An oblique stopper is fixedly provided at the top end of the inner side of each side arc plate. Three notches and a clamping slot are penetrated at the edge position of the top end of the lower cover, and the clamping slot is located in the middle position between two of the notches. A clamping plate is integrally formed at a position corresponding to the clamping slot on the outer side of the upper cover.

[0010] The present invention also provides an assembly device for an automobile nozzle waterproof cover, which is used to assemble the above-mentioned automobile nozzle waterproof cover, including a machine base, an L-shaped mounting bracket fixedly provided on one side of the machine base, a reciprocating motion mechanism provided on the inner side of the mounting bracket, an upper cover feeding mechanism provided at the top of the machine base corresponding to the position of the reciprocating motion mechanism, a coil feeding mechanism and a lower cover feeding mechanism provided on the top of the machine base from left to right, and a feeding assembly provided at the discharge end of each of the coil feeding mechanism and the lower cover feeding mechanism;

[0011] The coil feeding mechanism and the lower cover feeding mechanism are both composed of a discharge part and a screening part. The upper cover, coil and lower cover are fed by the upper cover feeding mechanism, coil feeding mechanism and lower cover feeding mechanism respectively.

[0012] In a preferred embodiment, the reciprocating motion mechanism includes an L-shaped slide slidably mounted on the top of the machine base and columns fixed at both ends of the inner top end surface of the mounting frame, a shaft driven by a motor is installed in the middle of the inner side of the mounting frame, and a disc 2 and a disc 1 are fixedly sleeved on the outer circumference of the shaft corresponding to the inner and outer sides of the L-shaped slide, respectively, an L-shaped rocker arm and a straight rocker arm are respectively installed on the side of the two columns facing the disc 1 through a core rod for rotation, a regular triangular groove and a diamond groove are respectively provided on the side of the disc 1 and the disc 2 facing the L-shaped slide, and a straight guide groove and a trapezoidal groove are respectively provided on the inner and outer sides of the vertical section of the L-shaped slide.

[0013] In a preferred embodiment, a round rod 1 is fixed on the opposite side of both ends of the L-shaped rocker arm, and the opposite ends of the two round rods 1 are respectively slidably connected to the inside of the equilateral triangle groove and the straight guide groove. A lifting plate slidably installed inside the trapezoidal groove is provided on the outside of the vertical section of the L-shaped slide. A sliding groove is provided on one side of the lifting plate. A round rod 2 is fixedly passed through the end of the straight rocker arm away from the column where it is located, and the two ends of the round rod 2 are respectively slidably connected to the inside of the sliding groove and the diamond groove.

[0014] In a preferred embodiment, a strip plate is fixedly provided at the bottom of the lifting plate, and a coil picking assembly and a lower cover picking assembly are respectively provided at both ends of the strip plate. The coil picking assembly includes a square column 1 fixedly provided at the bottom of the strip plate, and the lower cover picking assembly includes a circular plate rotatably installed at the bottom of the strip plate. A square column 2 is fixedly provided at the center position of the bottom of the circular plate, and an ultrasonic detector is fixedly installed at one end of the bottom of the strip plate close to the circular plate. The bottom ends of square column 1 and square column 2 are both provided with clamping parts, and the two clamping parts both include a cylinder 3 fixed at the bottom end of the side surface of square column 1 and square column 2, and the telescopic end of each cylinder 3 is fixedly connected with an L-shaped clamping plate.

[0015] In a preferred embodiment, the two feeding assemblies each include a lifting platform arranged on the top of the machine base, two sets of spring telescopic rods are fixedly connected between the two lifting platforms and the machine base, and a fence is fixedly provided on the top of the two lifting platforms. The two fences have feeding ports at the unloading ends of the coil feeding mechanism and the unloading ends of the lower cover feeding mechanism. An embedding groove is also provided in the middle of the top surface of the two lifting platforms, and a feeding belt driven by a motor is installed inside the two embedding grooves.

[0016] In a preferred embodiment, the upper cover feeding mechanism includes a T-shaped guide groove running through the top of the machine base, a T-shaped tooth plate is slidably installed inside the T-shaped guide groove, and a group of gears meshing with the T-shaped tooth plate are installed at positions corresponding to both sides of the T-shaped tooth plate inside the T-shaped guide groove, with two in each group, and a driving part for driving the gears to rotate is provided at positions corresponding to the two groups of gears at the bottom of the machine base, and a plurality of supporting cavities arranged at equal distances are provided in the middle of the top surface of the T-shaped tooth plate.

[0017] In a preferred embodiment, the discharge portion of the coil feeding mechanism includes a material box 1 fixedly mounted on the top of the machine base and a sink 1 provided on the top surface of the machine base. A lifting block 1 is movably inserted into the middle of the bottom of the inner cavity of the material box 1, and a cylinder 1 is fixedly installed between the lifting block 1 and the bottom end surface of the inner cavity of the sink 1.

[0018] The screening part of the coil feeding mechanism includes a horizontal plate fixedly arranged at the middle part of the top of the inner cavity of the material box, a clamping claw and a CCD camera are installed at the bottom of the horizontal plate, a discharge trough is opened on the side of the material box facing the feeding component at the location, and a guide rack is fixedly arranged at a position corresponding to the discharge trough on the surface of the material box at an inclined location, and the lower end of the guide rack is in contact with one side of the lifting platform on the feeding component at the location.

[0019] In a preferred embodiment, the discharge portion of the lower cover feeding mechanism includes a second material box fixedly mounted on the top of the machine base and a second trough opened on the top surface of the machine base. A second lifting block is movably inserted into the middle of the bottom of the inner cavity of the second material box, and a second cylinder is fixedly installed between the second lifting block and the bottom end surface of the inner cavity of the second trough.

[0020] The screening part of the lower cover feeding mechanism includes a second discharge trough opened on the side of the second material box facing the feeding component at the location, and a second guide rack with an inclined arrangement is fixedly provided at a position corresponding to the second discharge trough on the surface of the second material box, and the lower end of the second guide rack is in contact with one side of the lifting platform on the feeding component at the location, and ear plates are fixedly provided at positions on both sides of the top of the second discharge trough on the surface of the second material box corresponding to the top, and two ear plates are fixed with an inclined guide rod on the side facing the feeding component at the location, and a material leading platform is provided at the lower end of the guide rod at the top of the second guide rack, and the material leading platform is fixed to the top of the machine base through a foot column.

[0021] The present invention also provides a method for assembling the above-mentioned automobile nozzle waterproof cover using the above-mentioned automobile nozzle waterproof cover assembly device, which specifically includes the following operating steps:

[0022] S1. Continuous feeding:

[0023] a. Place the upper cover to be assembled inside the supporting cavity on the top of the T-shaped toothed plate, and use the stepper motor to drive the gear to rotate, thereby driving the T-shaped toothed plate to be transported forward intermittently;

[0024] b. Place the coil to be assembled inside the first material box. Use the first cylinder to push the lifting block to move up and down. The coil is automatically discharged on the top of the lifting block. Before it is discharged from the discharge chute to the guide rack, use the CCD camera to detect whether the coil is in the reverse direction. The reverse coil is removed by the gripper and placed inside the first material box to wait for the next round of discharge.

[0025] c. Place the lower cover to be assembled inside the second material box, and use the second cylinder to push the lifting block to move up and down, so that the lower cover is automatically discharged on the top of the lifting block. In the process of discharging from the second discharge chute to the second guide rack, use two guide rods to screen out the lower cover with the corresponding end of the oblique stopper facing upward, and slide it along the guide rod to the guide table for discharge and collection;

[0026] S2. Repeated material removal and crimping: The synchronously rotating discs 1 and 2 are used to drive the L-shaped pendulum arm and the straight pendulum arm to swing left and right as well as up and down, thus realizing intermittent material removal and crimping assembly.

[0027] Beneficial effects of the present invention:

[0028] 1. After the parts of the nozzle waterproof cover of the present invention are crimped, they are not easily dislocated, which can ensure stability during use;

[0029] 2. The present invention utilizes the upper cover feeding mechanism, the coil feeding mechanism and the lower cover feeding mechanism to automatically feed the upper cover, the coil and the lower cover respectively. Then, the reciprocating mechanism moves left and right and up and down to complete the removal of the coil and the lower cover, and sequentially presses them onto the upper cover, thus realizing intermittent material removal and press-fit assembly.

[0030] 3. In the process of automatically feeding the coils and the lower covers respectively by using the coil feeding mechanism and the lower cover feeding mechanism, the present invention will also remove the coils and the lower covers with incorrect discharge positions through the screening part to ensure the smooth progress of the crimping process. BRIEF DESCRIPTION OF THE DRAWINGS

[0031] In order to more clearly illustrate the embodiments of the present invention or the technical solutions in the prior art, the following briefly introduces the drawings required for use in the embodiments or the description of the prior art. Obviously, those skilled in the art can derive other drawings based on these drawings without inventive effort.

[0032] Figure 1 This is a schematic diagram of the overall exploded structure of the nozzle waterproof cover of the present invention;

[0033] Figure 2 This is a schematic diagram of the overall structure of the upper cover of the nozzle waterproof cover of the present invention as viewed from the bottom;

[0034] Figure 3 This is a schematic diagram of the overall structure of the coil of the nozzle waterproof cover of the present invention as viewed from the bottom;

[0035] Figure 4 This is a schematic diagram of the overall structure of the lower cover of the nozzle waterproof cover of the present invention as viewed from the bottom;

[0036] Figure 5 This is a schematic diagram of the overall structure of the nozzle waterproof cover assembly device of the present invention from a first perspective;

[0037] Figure 6 This is a schematic diagram of the overall structure of the nozzle waterproof cover assembly device of the present invention from a second perspective;

[0038] Figure 7 This is a schematic structural diagram of the reciprocating motion mechanism of the nozzle waterproof cover assembly device of the present invention from a first perspective;

[0039] Figure 8 2. It is a schematic structural diagram of the reciprocating motion mechanism of the nozzle waterproof cover assembly device of the present invention from a second perspective;

[0040] Figure 9 2. It is a schematic structural diagram of the reciprocating motion mechanism of the nozzle waterproof cover assembly device of the present invention from a third perspective;

[0041] Figure 10 This invention Figure 9 A schematic diagram of the structure of part A in the middle;

[0042] Figure 11 This is an overall side view of the nozzle waterproof cover assembly device of the present invention;

[0043] Figure 12 This invention Figure 11 Schematic diagram of the AA section structure;

[0044] Figure 13 Schematic diagram of the coil feeding mechanism structure of the nozzle waterproof cover assembly device of the present invention;

[0045] Figure 14 It is a structural schematic diagram of the lower cover feeding mechanism of the nozzle waterproof cover assembly device of the present invention.

[0046] The reference numerals in the figure are as follows: 1. upper cover; 101. T-shaped protrusion; 102. card plate; 2. coil; 3. lower cover; 301. side arc plate; 302. oblique stop block; 303. card slot; 304. notch; 4. machine base; 5. mounting frame; 6. reciprocating motion mechanism; 61. L-shaped slide; 62. column; 63. disc one; 64. disc two; 65. equilateral triangle groove; 66. diamond groove; 67. L-shaped rocker; 68. straight guide groove; 69. round rod one; 610. straight rocker; 611. round rod two; 612. trapezoidal groove; 613. lifting plate; 614. slide; 615. strip plate; 616. coil picking assembly; 617. lower cover picking assembly; 7. upper cover feeding mechanism ;71. T-shaped guide groove;72. T-shaped gear plate;73. Gear;74. Driving unit;8. Coil feeding mechanism;81. Material box one;82. Sink trough one;83. Cylinder one;84. Lifting block one;85. Horizontal plate;86. Clamping claw;87. CCD camera;88. Discharge trough one;89. Material guide rack one;9. Lower cover feeding mechanism;91. Material box two;92. Sink trough two;93. Cylinder two;94. Lifting block two;95. Discharge trough two;96. Material guide rack two;97. Guide rod;98. Material guide platform;10. Lifting platform;11. Spring telescopic rod;12. Enclosure;13. Conveyor belt;14. Material passing port;15. Cylinder three;16. L-shaped splint;17. Ultrasonic detector. DETAILED DESCRIPTION

[0047] The following will clearly and completely describe the technical solutions in the embodiments of the present invention in conjunction with the accompanying drawings. Obviously, the described embodiments are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without making any creative efforts shall fall within the scope of protection of the present invention.

[0048] The automobile nozzle waterproof cover of the present invention is a part of the nozzle of the combustion engine of a new energy vehicle. It is mainly used to prevent dust and debris from entering the nozzle, thereby preventing blockage and ensuring the water spraying effect, ensuring the normal operation of the water spraying function. In addition, it can also maintain a seal in a high temperature environment to prevent antifreeze leakage.

[0049] The automobile nozzle waterproof cover assembly device of the present invention belongs to a part of the intelligent manufacturing equipment industry. It is a type of equipment used to assemble the nozzle of the combustion engine of a new energy vehicle, and is mainly used for automatically assembling the waterproof cover on the nozzle.

[0050] Refer to the instruction manual Figure 1-4 The present invention provides a waterproof cover for an automobile nozzle, comprising an upper cover 1, a coil 2 and a lower cover 3. Three T-shaped protrusions 101 uniformly distributed in an annular shape are integrally formed on the bottom end of the outer peripheral surface of the upper cover 1. Side arc plates 301 are integrally formed at the top surface of the lower cover corresponding to each T-shaped protrusion 101. An oblique stopper 302 is fixedly provided at the top end of the inner side of each side arc plate 301. Three notches 304 and a clamping groove 303 are penetrated at the edge position of the top end of the lower cover 3, and the clamping groove 303 is located in the middle position between two of the notches 304. A clamping plate 102 is integrally formed at the position of the outer side of the upper cover 1 corresponding to the clamping groove 303.

[0051] It should be noted that in the process of producing the nozzle waterproof cover, the coil 2 is first pressed into the inside of the upper cover 1, and then the oblique block 302 on the lower cover 3 is matched one by one with the T-shaped protrusion 101 on the upper cover 1. At the same time, the card slot 303 on the lower cover 3 is opposite to the card plate 102 on the upper cover 1. Finally, the upper cover 1 and the lower cover 3 are pressed together. At this time, there will be no dislocation between the upper cover 1 and the lower cover 3, and the assembly is convenient and the use stability is good.

[0052] Refer to the instruction manual Figure 5-6 The present invention also provides an assembly device for a waterproof cover for a nozzle of an automobile, which is used to assemble the waterproof cover for a nozzle of an automobile, and includes a machine base 4. An L-shaped mounting bracket 5 is fixedly provided on one side of the machine base 4. A reciprocating motion mechanism 6 is provided on the inner side of the mounting bracket 5. An upper cover feeding mechanism 7 is provided at the position of the top of the machine base 4 corresponding to the reciprocating motion mechanism 6. A coil feeding mechanism 8 and a lower cover feeding mechanism 9 are provided on the top of the machine base 4 from left to right in sequence. The discharge ends of the coil feeding mechanism 8 and the lower cover feeding mechanism 9 are both provided with feeding components.

[0053] The coil feeding mechanism 8 and the lower cover feeding mechanism 9 are both composed of a discharge part and a screening part. The upper cover 1, coil 2 and lower cover 3 are fed by the upper cover feeding mechanism 7, coil feeding mechanism 8 and lower cover feeding mechanism 9 respectively.

[0054] It should be noted that in the process of assembling the above-mentioned nozzle waterproof cover, the upper cover 1, coil 2 and lower cover 3 are automatically loaded respectively through the upper cover feeding mechanism 7, the coil feeding mechanism 8 and the lower cover feeding mechanism 9, and then the reciprocating motion mechanism 6 moves left and right and up and down to complete the collection of the coil 2 and the lower cover 3, and sequentially crimp them to the upper cover 1. In the process of automatic feeding of the coil 2 and the lower cover 3, the coil 2 and the lower cover 3 with incorrect discharge position will also be removed to ensure the smooth progress of the crimping process.

[0055] Specifically, if Figure 5 and Figure 7-9 As shown, the reciprocating motion mechanism 6 includes an L-shaped slide 61 slidably mounted on the top of the machine base 4 and columns 62 respectively fixed to the two ends of the inner top surface of the mounting frame 5. A shaft driven by a motor is installed in the middle of the inner side of the mounting frame 5. The outer circumference of the shaft is fixedly sleeved with a second disk 64 and a first disk 63 at positions corresponding to the inner and outer sides of the L-shaped slide 61. An L-shaped rocker 67 and a straight rocker 610 are respectively rotatably mounted on the sides of the two columns 62 facing the first disk 63 through a core rod. A regular triangular groove 65 and a diamond groove 66 are respectively opened on the sides of the first disk 63 and the second disk 64 facing the L-shaped slide 61. A straight guide groove 68 and a trapezoidal groove 612 are respectively opened on the inner and outer sides of the vertical section of the L-shaped slide 61.

[0056] A round rod 69 is fixed on the opposite side of both ends of the L-shaped rocker arm 67, and the opposite ends of the two round rods 69 are respectively slidably connected to the inside of the equilateral triangle groove 65 and the straight guide groove 68. A lifting plate 613 is provided on the outer side of the vertical section of the L-shaped slide 61, which is slidably installed in the inside of the trapezoidal groove 612. A sliding groove 614 is provided on one side of the lifting plate 613. A round rod 611 is fixedly passed through the end of the straight rocker arm 610 away from the column 62 where it is located. The two ends of the round rod 611 are respectively slidably connected to the inside of the sliding groove 614 and the diamond groove 66.

[0057] It should be noted that the equilateral triangle groove 65 is eccentrically arranged relative to the disk 1 63, so as to control the L-shaped rocker arm 67 to swing left and right with the core rod on the column 62 at its corresponding position as the central axis, while the diamond groove 66 is concentrically arranged relative to the disk 2 64, so as to control the straight rocker arm 610 to swing up and down with the core rod on the column 62 at its corresponding position as the central axis; the L-shaped slide 61 and the machine base 4 are limited by dovetail grooves and dovetail blocks to prevent the L-shaped slide 61 from being dislocated during movement.

[0058] In the process of controlling the reciprocating mechanism 6 to continuously move left and right and up and down, the motor drives the shaft to rotate, thereby driving the disc 1 63 and the disc 2 64 to rotate synchronously. During this period, when the disc 1 63 rotates, the round rod 1 69, one end of which extends into the interior of the equilateral triangular groove 65, moves along the equilateral triangular groove 65, thereby driving the L-shaped swing rod 67 to swing left and right with the core rod on the column 62 at its corresponding position as the central axis, thereby driving the other round rod 1 69 (one end of which extends into the interior of the straight guide groove 68) to swing left and right. When the round rod 1 69, one end of which extends into the interior of the straight guide groove 68, swings, it pushes the L-shaped slide 61 to move linearly along the dovetail groove.

[0059] At the same time, when the second disc 64 rotates, the end of the second round rod 611 extending into the diamond groove 66 will move along the diamond groove 66, thereby driving the straight swing rod 610 to swing up and down with the core rod on the column 62 at its corresponding position as the central axis. During this process, since the other end of the second round rod 611 extends into the sliding groove 614 on the lifting plate 613, when the straight swing rod 610 swings up and down with the core rod on the column 62 at its corresponding position as the central axis, it will push the lifting plate 613 to move up and down in the vertical direction along the vertically arranged trapezoidal groove 612;

[0060] During the above movement process, when the L-shaped slide 61 moves leftward or rightward, the lifting plate 613 will simultaneously move up and down.

[0061] Specifically, if Figure 5 and Figure 9-10 As shown, a strip plate 615 is fixedly provided at the bottom of the lifting plate 613, and a coil picking assembly 616 and a lower cover picking assembly 617 are respectively provided at both ends of the strip plate 615. The coil picking assembly 616 includes a square column 1 fixedly provided at the bottom of the strip plate 615, and the lower cover picking assembly 617 includes a circular plate rotatably installed at the bottom of the strip plate 615. A square column 2 is fixedly provided at the center position of the bottom of the circular plate. An ultrasonic detector 17 is fixedly installed at one end of the bottom of the strip plate 615 near the circular plate. A clamping part is provided at the bottom end of the square column 1 and the square column 2. The two clamping parts include a cylinder 3 15 fixed at the bottom end of the side surface of the square column 1 and the square column 2. The telescopic end of each cylinder 3 15 is fixedly connected with an L-shaped clamping plate 16.

[0062] It should be noted that when the cylinder 3 15 is in the initial state (i.e., the telescopic end is in the unextended state), the diameter of the circumscribed circle of the rectangular cavity formed by the four L-shaped clamping plates 16 corresponding to the coil picking assembly 616 and the lower cover picking assembly 617 is smaller than the inner ring diameter of the coil 2 and the lower cover 3, respectively. In the process of the lifting plate 613 moving left and right and up and down under the action of the reciprocating motion mechanism 6, the strip plate 615 will move synchronously with the lifting plate 613. When the strip plate 615 moves to the left (refer to the appendix of the specification), the strip plate 615 will move synchronously with the lifting plate 613. Figure 5 ) moves, the coil picking assembly 616 and the lower cover picking assembly 617 will move to the upper part of their respective positions, and in the process of a downward movement, the coil picking assembly 616 and the lower cover picking assembly 617 will move downward synchronously, and use their corresponding clamping parts to clamp the coil 2 and the lower cover 3 respectively. When the strip plate 615 moves to the right, the coil picking assembly 616 and the lower cover picking assembly 617 will switch to the upper part of the corresponding upper cover 1, and in the process of a downward movement, the coil 2 and the lower cover 3 will be pressed onto the upper cover 1 at the corresponding position respectively;

[0063] In the above process, when the ultrasonic detector 17 detects that each time it moves to the left and moves downward, the control end will control the clamping part of the coil picking assembly 616 to complete a picking, and then in the process of moving to the right and moving downward, complete the crimping between the coil 2 and the corresponding upper cover 1. However, after the control end controls the clamping part of the lower cover picking assembly 617 to complete a picking, if the ultrasonic detector 17 does not detect that the upper cover 1 after the crimping coil 2 moves to the crimping position when moving to the right and moving downward, the clamping part will not release the clamping of the lower cover 3, but will complete an air compression until it detects that the upper cover 1 after the crimping coil 2 moves to the crimping position. Only then will the lower cover picking assembly 617 and the coil picking assembly 616 complete synchronous picking and crimping.

[0064] Furthermore, in the above process, when the clamping portion is used to clamp the coil 2 or the lower cover 3, the cylinder 3 15 pushes the L-shaped clamping plate 16 to press against the inner surface of the coil 2 or the lower cover 3.

[0065] Specifically, if Figure 6 and Figure 13-14 As shown, the two feeding assemblies include a lifting platform 10 arranged on the top of the machine base 4, two sets of spring telescopic rods 11 are fixedly connected between the two lifting platforms 10 and the machine base 4, and a fence 12 is fixed on the top of the two lifting platforms 10. The two fences 12 are provided with feeding ports 14 at the unloading ends of the coil feeding mechanism 8 and the unloading ends of the lower cover feeding mechanism 9 corresponding to the two enclosures 12. The middle part of the top surface of the two lifting platforms 10 is also provided with an embedding groove, and the inside of the two embedding grooves is installed with a feeding belt 13 driven by a motor.

[0066] It should be noted that the spring telescopic rod 11 is composed of a sleeve fixedly connected to the machine base 4, a sleeve rod fixedly connected to the lifting platform 10, and a connecting spring fixedly connected between the machine base 4 and the lifting platform 10, and the bottom end of the sleeve rod is always kept inserted into the sleeve, and the connecting spring is sleeved on the outside of the sleeve and the sleeve rod. When feeding the coil 2 and the lower cover 3, the conveyor belt 13 is used to transport the coil 2 and the lower cover 3 that have slipped to the inside of the corresponding enclosure 12 to the material taking station. Since one end of the feeding assembly corresponding to the lower cover feeding mechanism 9 is always below the strip 615, each time the strip 615 moves downward to complete the crimping action, it will press the corresponding lifting platform 10 downward and compress the spring telescopic rod 11. However, in this process, the part of the enclosure 12 corresponding to the position of the feeding port 14 will prevent the lower cover 3 from continuing to slide into the enclosure or slide out of the range of the lifting platform 10.

[0067] Specifically, if Figure 5 and Figure 11-12 As shown, the upper cover feeding mechanism 7 includes a T-shaped guide groove 71 that passes through the top of the machine base 4, and a T-shaped tooth plate 72 is slidably installed inside the T-shaped guide groove 71. A group of gears 73 that mesh with the T-shaped tooth plate 72 are installed at positions on both sides of the T-shaped tooth plate 72 inside the T-shaped guide groove 71, with two in each group. A driving part 74 that drives the gear 73 to rotate is provided at positions on the bottom of the machine base 4 corresponding to the two groups of gears 73, and a plurality of supporting cavities arranged at equal distances are provided in the middle of the top surface of the T-shaped tooth plate 72.

[0068] It should be noted that in order to reduce the resistance encountered by the T-shaped tooth plate 72 during the conveying process, balls can be rolled and embedded in the part where the surface of the T-shaped tooth plate 72 contacts the inner surface of the T-shaped guide groove 71. At the same time, the driving part 74 adopts a step-by-step driving design. In the process of feeding the upper cover 1, the upper cover 1 is first placed in each supporting cavity on the T-shaped tooth plate 72 in turn, and then the gear 73 at the corresponding position is driven to rotate by the driving part 74, and the rotating gear 73 is used to drive the T-shaped tooth plate 72 carrying the upper cover 1 to convey it in opposite directions.

[0069] Specifically, if Figure 5 and Figure 13 As shown, the discharge portion of the coil feeding mechanism 8 includes a material box 81 fixedly mounted on the top of the machine base 4 and a trough 82 provided on the top surface of the machine base 4. A lifting block 84 is movably inserted into the middle of the inner bottom of the material box 81. A cylinder 83 is fixedly installed between the lifting block 84 and the inner bottom end surface of the trough 82.

[0070] The screening part of the coil feeding mechanism 8 includes a horizontal plate 85 fixedly arranged in the middle of the top of the inner cavity of the material box 81, and a clamping claw 86 and a CCD camera 87 are installed at the bottom of the horizontal plate 85. A discharge trough 88 is provided on the side of the material box 81 facing the feeding component at the location. A guide rack 89 is fixedly arranged at an inclined position on the surface of the material box 81 corresponding to the discharge trough 88, and the lower end of the guide rack 89 is in contact with one side of the lifting platform 10 on the feeding component at the location.

[0071] It should be noted that the top surface of the lifting block 84 is inclined and has a groove for discharging the coil 2. When the lifting block 84 rises to the highest position, the groove at its top is connected to the discharge chute 88. In the process of supplying the coil 2, the cylinder 83 drives the lifting block 84 downward to allow the coil 2 inside the material box 81 to submerge the top of the lifting block 84. Then, as the lifting block 84 moves upward, the coil 2 is discharged into the groove at its top and moves upward to the discharge chute 88 to be discharged onto the guide rack 89. Then, it slides along the guide rack 89 to the top of the corresponding lifting platform 10.

[0072] Before the coil 2 is placed on the top of the lifting block 84 and moves upward to the discharge chute 88, the CCD camera 87 installed on the horizontal plate 85 will be used to detect whether there is an inverted coil 2. If so, the clamp 86 will be used to clamp it out and place it again in the material box 81 to wait for the next round of discharge.

[0073] Specifically, if Figure 5 and Figure 14 As shown, the discharge portion of the lower cover feeding mechanism 9 includes a second material box 91 fixedly mounted on the top of the machine base 4 and a second trough 92 opened on the top surface of the machine base 4. A second lifting block 94 is movably inserted into the middle of the bottom of the inner cavity of the second material box 91. A second cylinder 93 is fixedly installed between the second lifting block 94 and the inner cavity bottom end surface of the second trough 92.

[0074] The screening part of the lower cover feeding mechanism 9 includes a discharge trough 2 95 opened on the side of the material box 2 91 facing the feeding component at the location. A guide rack 2 96 is fixedly provided at a position corresponding to the discharge trough 2 95 on the surface of the material box 2 91, and the lower end of the guide rack 2 96 is in contact with one side of the lifting platform 10 on the feeding component at the location. Ear plates are fixedly provided at positions on both sides of the top of the discharge trough 2 95 on the surface of the material box 2 91, and the two ear plates are fixed with a guide rod 97 with an inclined setting on the side facing the feeding component at the location. A guide platform 98 is provided at the lower end of the guide rod 97 on the top of the guide rack 2 96, and the guide platform 98 is fixed to the top of the machine base 4 through a foot column.

[0075] It should be noted that the top surface of the second lifting block 94 is also inclined and is also provided with a groove for discharging the lower cover 3. When the second lifting block 94 rises to the highest position, the groove at its top is just connected to the second discharge chute 95. In addition, the distance between the two guide rods 97 is larger than the outer diameter of the small diameter end of the lower cover 3 and smaller than the outer diameter of the large diameter end of the lower cover 3. In the process of supplying the lower cover 3, the second lifting block 94 is driven downward by the second cylinder 93 to allow the lower cover 3 inside the second material box 91 to submerge the top of the second lifting block 94. Then, as the second lifting block 94 moves upward, the lower cover 3 is discharged from the groove at its top and moves upward to the second discharge chute 95 to be discharged onto the second guide rack 96, and then slides along the second guide rack 96 to the top of the corresponding lifting platform 10.

[0076] When the lower cover 3 is discharged at the top of the lifting block 2 94 and moves upward to the discharge chute 2 95, since the large diameter end and the small diameter end of the lower cover 3 will face upward during the discharge process, and when the lower cover 3 is in the state of the large diameter end facing upward, the lower end surface of the large diameter end is located above the guide rod 97, so that when the discharged lower cover 3 is discharged to the guide rack 2 96, the lower cover 3 with the large diameter end facing upward will gradually break away from the guide rack 2 96 under the restriction of the guide rod 97, and slide along the guide rod 97 to the material guide platform 98, and then slide to the inside of the spare material receiving box (not shown in the figure) for collection, and transfer to the inside of the material box 2 91 to wait for discharge again.

[0077] The present invention also provides a method for assembling the above-mentioned automobile nozzle waterproof cover using the above-mentioned automobile nozzle waterproof cover assembly device, which specifically includes the following operating steps:

[0078] S1. Continuous feeding:

[0079] a. Place the upper cover 1 to be assembled inside the supporting cavity on top of the T-shaped toothed plate 72, and use the stepping motor to drive the gear 73 to rotate, thereby driving the T-shaped toothed plate 72 to be transported forward intermittently;

[0080] b. Place the coil 2 to be assembled inside the material box 81. Use the cylinder 83 to push the lifting block 84 to move up and down, so that the coil 2 is automatically discharged on the top of the lifting block 84 and discharged from the discharge chute 88 to the guide rack 89. Use the CCD camera 87 to detect whether the coil 2 is in the reverse direction. Then, use the clamp 86 to remove the reversed coil 2 and place it inside the material box 81 to wait for the next round of discharge.

[0081] c. Place the lower cover 3 to be assembled inside the second material box 91, and use the second cylinder 93 to push the second lifting block 94 to move up and down, so that the lower cover 3 is automatically discharged on the top of the second lifting block 94. In the process of being discharged from the second discharge chute 95 to the second guide rack 96, use two guide rods 97 to screen out the lower covers 3 with the corresponding ends of the inclined stoppers 302 facing upwards. Then slide them along the guide rods 97 to the guide table 98 for discharge and collection.

[0082] S2. Repeated material removal and crimping: The synchronously rotating disk 1 63 and disk 2 64 are used to drive the L-shaped swing arm 67 and the straight swing arm 610 to swing left and right and up and down, thereby achieving intermittent material removal and crimping assembly.

[0083] In the above technical solution, the circuits, electronic components and control modules involved are all existing technologies and can be fully implemented by those skilled in the art. Needless to say, the content to be protected by the present invention does not involve improvements to software and methods.

[0084] The basic principles, main features, and advantages of the present invention are shown and described above. Those skilled in the art should understand that the present invention is not limited to the above embodiments. The above embodiments and descriptions are merely illustrative of the principles of the present invention. Various changes and modifications may be made to the present invention without departing from the spirit and scope of the present invention, and such changes and modifications fall within the scope of the invention as claimed.

[0085] Finally, a few points should be explained: First, in the description of this application, it should be noted that, unless otherwise specified or limited, the terms "mounted," "connected," and "connected" should be understood in a broad sense, and may refer to mechanical or electrical connections, internal communication between two components, or direct connection. "Up," "down," "left," and "right" are only used to indicate relative positional relationships. When the absolute positions of the objects being described change, the relative positional relationships may also change.

[0086] Secondly: In the drawings of the embodiments disclosed in the present invention, only the structures related to the embodiments disclosed in the present invention are involved. Other structures can refer to the general design. In the absence of conflict, the same embodiment and different embodiments of the present invention can be combined with each other.

Claims

1. An assembly device for a car nozzle waterproof cover, used for assembling a car nozzle waterproof cover, comprising a base (4), characterized in that: An L-shaped mounting frame (5) is fixedly provided on one side of the machine base (4), a reciprocating motion mechanism (6) is provided on the inner side of the mounting frame (5), an upper cover feeding mechanism (7) is provided at a position corresponding to the reciprocating motion mechanism (6) on the top of the machine base (4), a coil feeding mechanism (8) and a lower cover feeding mechanism (9) are provided on the top of the machine base (4) from left to right, and a feeding assembly is provided at the discharge end of the coil feeding mechanism (8) and the lower cover feeding mechanism (9); The coil feeding mechanism (8) and the lower cover feeding mechanism (9) are both composed of a discharge part and a screening part, and the upper cover (1), the coil (2) and the lower cover (3) are fed by the upper cover feeding mechanism (7), the coil feeding mechanism (8) and the lower cover feeding mechanism (9) respectively; The reciprocating motion mechanism (6) includes an L-shaped slide (61) slidably mounted on the top of the machine base (4) and columns (62) respectively fixed to the two ends of the inner top surface of the mounting frame (5); a shaft driven by a motor is mounted in the middle of the inner side of the mounting frame (5); a second disk (64) and a first disk (63) are fixedly sleeved on the outer circumference of the shaft at positions corresponding to the inner and outer sides of the L-shaped slide (61); an L-shaped rocker (67) and a straight rocker (610) are respectively mounted on the sides of the two columns (62) facing the first disk (63) through a core rod; a regular triangle groove (65) and a rhombus groove (66) are respectively opened on the sides of the first disk (63) and the second disk (64) facing the L-shaped slide (61); a straight guide groove (68) and a trapezoidal groove (612) are respectively opened on the inner and outer sides of the vertical section of the L-shaped slide (61); The automobile nozzle waterproof cover comprises an upper cover (1), a coil (2) and a lower cover (3); three T-shaped protrusions (101) uniformly distributed in an annular shape are integrally formed on the bottom end of the outer peripheral surface of the upper cover (1); a side arc plate (301) is integrally formed at a position corresponding to each T-shaped protrusion (101) on the top surface of the lower cover; an oblique stopper (302) is fixedly provided at the top end of the inner side of each side arc plate (301); three notches (304) and a clamping groove (303) are formed through the edge position of the top end of the lower cover (3), and the clamping groove (303) is located in the middle between two of the notches (304); and a clamping plate (102) is integrally formed at a position corresponding to the clamping groove (303) on the outer side of the upper cover (1).

2. The assembly device for a waterproof cover for a vehicle nozzle according to claim 1, characterized in that: The two ends of the L-shaped swing arm (67) are fixedly provided with round rods (69) on the opposite sides. The two ends of the round rods (69) are slidably connected to the inside of the equilateral triangle groove (65) and the straight guide groove (68). The outer side of the vertical section of the L-shaped slide (61) is provided with a lifting plate (613) slidably installed in the inside of the trapezoidal groove (612). A sliding groove (614) is provided on one side of the lifting plate (613). The end of the straight swing arm (610) away from the column (62) at the location is fixedly penetrated by round rods (611). The two ends of the round rods (611) are slidably connected to the inside of the sliding groove (614) and the diamond groove (66).

3. The assembly device for a waterproof cover for a vehicle nozzle according to claim 2, characterized in that: A strip plate (615) is fixedly provided at the bottom of the lifting plate (613), and a coil material taking assembly (616) and a lower cover material taking assembly (617) are respectively provided at both ends of the strip plate (615), the coil material taking assembly (616) includes a square column 1 fixedly provided at the bottom of the strip plate (615), and the lower cover material taking assembly (617) includes a circular plate rotatably installed at the bottom of the strip plate (615), a square column 2 is fixedly provided at the center position of the bottom of the circular plate, and an ultrasonic detector (17) is fixedly installed at one end of the bottom of the strip plate (615) close to the circular plate, and a clamping part is provided at the bottom end of the square column 1 and the square column 2, and the two clamping parts include a cylinder 3 (15) fixed at the bottom end of the side surface of the square column 1 and the square column 2, and the telescopic end of each cylinder 3 (15) is fixedly connected to an L-shaped clamping plate (16).

4. The assembly device for a waterproof cover for a vehicle nozzle according to claim 1, characterized in that: The two feeding assemblies each include a lifting platform (10) arranged on the top of the machine base (4), two sets of spring telescopic rods (11) are fixedly connected between the two lifting platforms (10) and the machine base (4), and a fence (12) is fixedly provided on the top of the two lifting platforms (10), and the two fences (12) are provided with a feeding port (14) at the position corresponding to the discharge end of the coil feeding mechanism (8) and the discharge end of the lower cover feeding mechanism (9), and the middle part of the top surface of the two lifting platforms (10) is also provided with an embedding groove, and a feeding belt (13) driven by a motor is installed inside the two embedding grooves.

5. The assembly device for a waterproof cover for a vehicle nozzle according to claim 1, characterized in that: The upper cover feeding mechanism (7) includes a T-shaped guide groove (71) extending through the top of the machine base (4), a T-shaped tooth plate (72) being slidably mounted inside the T-shaped guide groove (71), a group of gears (73) meshing with the T-shaped tooth plate (72) being mounted at positions corresponding to both sides of the T-shaped tooth plate (72) inside the T-shaped guide groove (71), two gears in each group being mounted, a driving portion (74) for driving the gears (73) to rotate being disposed at positions corresponding to the two groups of gears (73) at the bottom of the machine base (4), and a plurality of supporting cavities arranged at equal intervals being disposed in the middle of the top surface of the T-shaped tooth plate (72).

6. The assembly device for a waterproof cover for a vehicle nozzle according to claim 4, characterized in that: The discharge portion of the coil feeding mechanism (8) comprises a material box (81) fixedly arranged on the top of the machine base (4) and a sink (82) opened on the top surface of the machine base (4); a lifting block (84) is movably inserted into the middle of the bottom of the inner cavity of the material box (81); and a cylinder (83) is fixedly installed between the lifting block (84) and the bottom end surface of the inner cavity of the sink (82); The screening part of the coil feeding mechanism (8) includes a horizontal plate (85) fixedly arranged at the middle of the top of the inner cavity of the material box (81), a clamping claw (86) and a CCD camera (87) are installed at the bottom of the horizontal plate (85), a discharge trough (88) is opened on the side of the material box (81) facing the feeding component at the position, and a guide rack (89) is fixedly arranged at a position corresponding to the discharge trough (88) on the surface of the material box (81) in an inclined manner, and the lower end of the guide rack (89) is in contact with one side of the lifting platform (10) on the feeding component at the position.

7. The assembly device for a waterproof cover for a vehicle nozzle according to claim 4, characterized in that: The discharge portion of the lower cover feeding mechanism (9) includes a second material box (91) fixedly arranged on the top of the machine base (4) and a second sink trough (92) opened on the top surface of the machine base (4), a second lifting block (94) is movably inserted into the middle of the bottom of the inner cavity of the second material box (91), and a second cylinder (93) is fixedly installed between the second lifting block (94) and the end surface of the inner cavity bottom of the second sink trough (92); The screening part of the lower cover feeding mechanism (9) includes a second discharge trough (95) opened on the side of the second material box (91) facing the feeding component at the position, a second guide rack (96) is fixedly provided at a position corresponding to the second discharge trough (95) on the surface of the second material box (91), and the lower end of the second guide rack (96) is in contact with one side of the lifting platform (10) on the feeding component at the position, ear plates are fixedly provided at positions on both sides of the top of the second discharge trough (95) on the surface of the second material box (91), and the two ear plates are fixedly provided with a guide rod (97) with an inclined setting on the side facing the feeding component at the position, and a guide platform (98) is provided at the top of the second guide rack (96) corresponding to the lower end of the guide rod (97), and the guide platform (98) is fixed to the top of the machine base (4) through a foot column.

8. A method for assembling a waterproof cover for a vehicle nozzle, wherein the method uses the assembly device for a waterproof cover for a vehicle nozzle according to any one of claims 1 to 7 to assemble the waterproof cover for a vehicle nozzle, wherein: The specific steps are as follows: S1. Continuous feeding: a. Place the upper cover (1) to be assembled inside the supporting cavity on the top of the T-shaped tooth plate (72), and use a stepper motor to drive the gear (73) to rotate, thereby driving the T-shaped tooth plate (72) to be intermittently transported forward; b. Place the coil (2) to be assembled inside the material box (81), use the cylinder (83) to push the lifting block (84) to move up and down, so that the coil (2) is automatically discharged on the top of the lifting block (84), and discharged from the discharge trough (88) to the guide rack (89), use the CCD camera (87) to detect whether the coil (2) is reversed, and remove the reversed coil (2) through the clamp (86) and place it inside the material box (81) to wait for the next round of discharge; c. Place the lower cover (3) to be assembled inside the second material box (91), use the second cylinder (93) to push the second lifting block (94) to move up and down, so that the lower cover (3) is automatically discharged on the top of the second lifting block (94), and in the process of being discharged from the second discharge chute (95) to the second guide rack (96), use two guide rods (97) to screen out the lower cover (3) with the corresponding end of the oblique stopper (302) facing upward from the discharged lower cover (3), and slide it along the guide rod (97) to the guide table (98) for discharge and collection; S2. Repeatedly taking materials and crimping: By utilizing the synchronous rotation of the first disc (63) and the second disc (64), the L-shaped swing rod (67) and the straight swing rod (610) are driven to swing left and right and up and down, thereby realizing intermittent material taking and crimping assembly.

Images