Energy-saving slurry pump based on circulating cooling of emulsified liquid

Abstract

The invention is applicable to the field of cooling and energy saving of slurry pumps, and provides an energy-saving slurry pump based on circulating cooling of emulsified liquid, the energy-saving slurry pump comprises a slurry pump body, a heat exchange pipe set is additionally arranged in the slurry pump body in a penetrating manner, and the heat exchange pipe set comprises a heat exchange pipe, a material stirring frame and a dispersion sleeve set; the dispersion sleeve group is inserted into the heat exchange pipe; the dispersion sleeve set comprises an inner dispersion barrel and an outer dispersion barrel, the outer dispersion barrel is rotationally inserted into the heat exchange pipe in a penetrating mode, and the outer dispersion barrel is used for dispersing emulsion through a plurality of material guide holes formed in the outer dispersion barrel; the inner dispersion cylinder is inserted into the outer dispersion cylinder; a plurality of dispersing holes are formed in the inner dispersing cylinder and are used for dispersing emulsion; the slurry pump has the beneficial effects of increasing the contact surface of cold and heat sources, completing accurate and rapid heat exchange, promoting stable work of the slurry pump body, improving the working efficiency of the slurry pump body and prolonging the service life of the slurry pump body by fully transferring the flowing of the emulsion.

Description

Technical Field

[0001] The invention relates to the field of mud pump cooling and energy saving, and in particular to an energy-saving mud pump based on emulsion circulation cooling. Background Art

[0002] Emulsion for cooling mud pumps is an innovative technology that combines lubrication and heat dissipation, especially in high-temperature, high-load industrial scenarios (such as oil drilling, mining, tunnel construction, etc.). The application of emulsion in cooling mud pumps, through the synergistic effect of water-oil phases, takes into account efficient heat dissipation, and is especially suitable for harsh working conditions. Emulsion is a stable mixture of two immiscible liquids formed by mechanical stirring or the action of chemical emulsifiers; its characteristic is that one of the liquids is evenly dispersed in the other liquid in the form of tiny droplets.

[0003] When the mud pump is running, the heat converted from friction and mechanical energy is quickly absorbed by the emulsion, and the heat is carried out of the pump body through the circulation system; the emulsion exchanges heat with the external environment through a heat exchanger or cooling tower outside the pump, and re-enters the pump for circulation after heat dissipation is completed, forming a closed-loop cooling system.

[0004] When the emulsion enters the pump for cooling, a sufficient amount of emulsion needs to be introduced in order to continue cooling in a short period of time. Since the contact surface of the cold and hot sources is a crucial factor in determining the heat exchange efficiency, the emulsion introduced into the pump needs to be fully mobilized so as to expand the contact surface of the cold and hot sources on the basis of full flow. However, the prior art has poor fluidity in the dispersion and mobilization of the emulsion in the pump, which affects the contact surface of the cold and hot sources, causing the cooling effect of the mud pump to deteriorate and causing the mud pump to work with high energy consumption. For example, the prior art "mud pump with spray emulsion circulation recovery and assembly method thereof (Chinese patent, authorization announcement number CN118088432B)" discloses a "heat exchange tube" for cooling, which is simply provided with a "spiral guide rail" inside, and the "spiral guide rail" cannot disperse and mobilize the emulsion so as to fully increase the contact surface of the cold and hot sources. Summary of the invention

[0005] The purpose of the embodiment of the present invention is to provide an energy-saving mud pump based on emulsion circulation cooling, aiming to solve the problem that the contact surface of the cold and heat sources is a crucial factor in determining the heat exchange efficiency. Therefore, the emulsion introduced into the pump needs to be fully mobilized so as to expand the contact surface of the cold and heat sources on the basis of full flow; however, the prior art has poor fluidity in the dispersion and mobilization of the emulsion in the pump, which affects the contact surface of the cold and heat sources, causing the cooling effect of the mud pump to deteriorate and causing the mud pump to work with high energy consumption.

[0006] Specifically: An energy-saving mud pump based on emulsion circulation cooling includes a mud pump body, a heat exchange tube group is installed inside the mud pump body, and the heat exchange tube group includes:

[0007] The heat exchange tube is made of heat-conducting material;

[0008] A material-push rack is rotatably mounted on the columnar center line inside the heat exchange tube; when the emulsion is introduced into the heat exchange tube, the material-push rack is driven to rotate, and the rotating material-push rack is used to continuously push the emulsion radially toward the inner wall of the heat exchange tube;

[0009] The dispersion sleeve group is inserted into the heat exchange tube and has a gap with the inner wall of the heat exchange tube; the dispersion sleeve group is used to disperse the emulsion passing radially;

[0010] Among them, the dispersion sleeve group includes:

[0011] An external dispersion cylinder is rotatably inserted into the heat exchange tube, and the external dispersion cylinder is used to disperse the emulsion through a plurality of material guide holes provided therein;

[0012] The inner dispersing cylinder is inserted into the outer dispersing cylinder and is independently arranged with the outer dispersing cylinder; a plurality of dispersing holes are opened on the inner dispersing cylinder, and the dispersing holes are used to disperse the emulsion.

[0013] The technical solution of this application is further described below:

[0014] In one embodiment, the material diverter rack comprises:

[0015] The driving shaft is rotatably assembled on the material guide box, and a gas regulating pipe 1 is fixed on the material guide box. The gas regulating pipe 1 is inserted and fixed on the annular support plate and passes through the annular support plate, and the annular support plate is fixed on the heat exchange tube;

[0016] A plurality of material-diverting plates are fixed on the driving shaft; the plurality of material-diverting plates are distributed in a circular array around the driving shaft; a wedge-shaped surface is provided on the outer side of the material-diverting plate facing the heat exchange tube;

[0017] A plurality of push plates are in one-to-one correspondence with a plurality of diverter plates; the push plates are movably inserted into the grooves provided on the wedge-shaped surfaces of the diverter plates, an air bag is placed inside the grooves, and the outer wall of the air bag is connected to the push plates;

[0018] The impeller is assembled at the end of the driving shaft; the impeller is used to drive the driving shaft and a plurality of material-discharging plates to rotate after the emulsion flows through.

[0019] Furthermore, a cavity one is opened inside the material guide box, a cavity two is opened inside the driving shaft, cavity two is connected to cavity one through a through hole opened inside cavity one by the driving shaft, and the driving shaft is rotatably connected to cavity one through sealing bearing two; an air regulating pipe one is connected to cavity one; and cavity two is connected to the airbag. When the emulsion is continuously introduced into the heat exchange tube, it will continuously act on the impeller, which drives the driving shaft and multiple stripper plates to rotate. The multiple stripper plates use the wedge-shaped surface facing the side of the heat exchange tube to continuously push the emulsion at the center of the heat exchange tube radially toward the inner wall of the heat exchange tube. After ventilating the cavity 2 and the airbag, the degree of outward push of the pusher plate on the wedge-shaped surface is adjusted, so as to adjust the degree and strength of the outward push of the emulsion and promote the degree of coordination with the dispersion sleeve group. At the same time, the cavity 2 and the airbag can be periodically inflated and deflated to achieve periodic outward and inward push of the pusher plate on the wedge-shaped surface, so as to achieve flexible provision of different degrees and strengths of thrust on the wedge-shaped surface, which is conducive to the continuous radial push of the emulsion at the center of the heat exchange tube toward the dispersion sleeve group and the heat exchange tube, fully improving the flow of the emulsion and increasing the contact surface of the cold and heat sources.

[0020] In one embodiment, the outer dispersion tube comprises:

[0021] External dispersion cylinder;

[0022] A positioning ring is sleeved on the outside of the end of one end of the outer dispersion cylinder; the positioning ring is rotatably assembled on the inner wall of the heat exchange tube;

[0023] The driving rack ring is sleeved on the outside of the end of the other end of the outer dispersion cylinder; the driving rack ring is rotatably assembled inside the annular box provided on the heat exchange tube;

[0024] Among them, a plurality of support plates are fixed between the driving rack ring, the positioning ring and the outer dispersion cylinder, and the driving rack ring, the positioning ring and the outer dispersion cylinder are supported by the support plates.

[0025] Furthermore, the driving rack ring is connected to the driving device through power transmission; the driving device comprises:

[0026] A driving motor is mounted on the end of the heat exchange tube;

[0027] A driving gear, fixed on the output shaft of the driving motor;

[0028] The gear box is fixed at the end of the heat exchange tube; the driving gear is rotatably assembled inside the gear box and meshed with the driving rack ring.

[0029] The driving motor transmits power to the outer dispersion cylinder through the driving gear and the driving rack ring, driving the outer dispersion cylinder to rotate; the rotating outer dispersion cylinder forms a continuous dislocation with the inner dispersion cylinder to further break up the emulsion, which is beneficial to the dispersion fluidity of the emulsion and increases the contact surface of the cold and heat sources by fully mobilizing the emulsion flow; combined with the material shifting rack, the emulsion can be fully and comprehensively dispersed, which is beneficial to increase the contact surface between the emulsion and the internal heat source of the mud pump body.

[0030] In one embodiment, the inner dispersion tube comprises:

[0031] Internal dispersion cylinder;

[0032] An annular material guide box is fixed at the end of the inner dispersion cylinder, an air guide cavity is opened inside the annular material guide box, and a plurality of dispersion holes are distributed in an array on the inner dispersion cylinder;

[0033] The second air regulating pipe is installed on the annular material guide box and communicated with the air guide cavity;

[0034] A plurality of air guide tubes are flat and embedded in the outer wall of the inner dispersion cylinder; a plurality of the air guide tubes are distributed in a circular array on the inner dispersion cylinder; and the air guide tubes are connected to the air guide cavity.

[0035] An annular air bag is inlaid on the inner wall of the dispersion hole, and the annular air bag is connected to the air guide pipe through the air guide hole.

[0036] The annular airbag is inflated and deflated by adjusting the air pipe 2, the air guiding cavity and the plurality of air guiding pipes. After the annular airbag is inflated, the aperture of the dispersion hole can be reduced. After the annular airbag is deflated and contracted, the aperture of the dispersion hole can be expanded, thereby adjusting the particle size of the dispersed emulsion.

[0037] In one embodiment, a guide box is installed at the end of one end of the heat exchange tube group, and a piston cylinder is installed inside the guide box, and the piston cylinder is used to mobilize the circulation of the emulsion; a feed pipe is installed at the lower end of the guide box, and the feed pipe is installed on the storage box; the feed pipe is used to connect the guide box and the storage box; an emulsion heat dissipation box is installed inside the storage box, and the emulsion heat dissipation box is connected to the feed pipe, and the emulsion heat dissipation box includes:

[0038] A heat sink used to cool down the emulsion after it absorbs heat;

[0039] two sealing plates, distributed at both ends of the heat dissipation tube;

[0040] The dispersed rotating frame is rotatably assembled inside the heat dissipation tube.

[0041] Further, the dispersed rotating frame includes:

[0042] A fixed shaft is rotatably inserted into the sealing disk and fixed to the output shaft of the motor;

[0043] The dispersed and movable mesh plate is fixed on the end of the fixed shaft; the dispersed and movable mesh plate is rotatably assembled on the guide ring structure 1 and the guide ring structure 2, and the guide ring structure 1 and the guide ring structure 2 are inserted and fixed on the heat dissipation tube;

[0044] Among them, the guide ring structure 1 is equipped with an air outlet pipe, and the guide ring structure 2 is equipped with an air inlet pipe. The guide ring structure 1 and the guide ring structure 2 adopt the same structure; the guide ring structure 1 includes an outer sealing ring and an inner guide ring, and the inner guide ring is provided with a ring-shaped guide cavity on its outer side wall; the outer sealing ring is rotatably assembled on the inner guide ring outside the guide cavity through a sealing bearing 1; and a guide hole is provided on the inner guide ring.

[0045] The dispersed shifting screen plate comprises:

[0046] A rotating shaft is fixed at the end of the fixed shaft;

[0047] An air inlet duct is inserted and fixed on the rotating shaft; the air inlet duct is inserted and fixed in the material guide hole on the material guide ring structure 2, and is connected to the inside of the material guide ring structure 2;

[0048] The air outlet duct is inserted and fixed on the rotating shaft; the air outlet duct and the air inlet duct are distributed in parallel; the air outlet duct is inserted and fixed in the guide hole of the guide ring structure 1, and is connected to the inside of the guide ring structure 1;

[0049] A plurality of air guide transverse pipes are all arranged between the air outlet duct and the air inlet duct; and the air guide transverse pipes are all communicated with the air outlet duct and the air inlet duct.

[0050] Compared with the prior art, the energy-saving mud pump based on emulsion circulation cooling of the present invention can achieve:

[0051] 1) After the mud pump body generates heat, the emulsion will continue to flow into the heat exchange tube, which will drive the material rack to rotate. The rotating material rack will continuously push the emulsion at the center of the heat exchange tube radially toward the inner wall of the heat exchange tube, so that the emulsion inside the heat exchange tube away from the inner wall of the heat exchange tube is pushed toward the inner wall of the heat exchange tube in turn, and the radial fluidity of the emulsion is improved by radially shifting the emulsion, so as to increase the contact surface between the emulsion inside the heat exchange tube and the heat source inside the mud pump body, promote the efficient operation of the mud pump, avoid excessive energy consumption, and achieve effective energy saving;

[0052] 2) When the emulsion flows radially toward the inner wall of the heat exchange tube, it will successively pass through the inner dispersion tube and the outer dispersion tube on the dispersion sleeve group. The inner dispersion tube will use multiple dispersion holes and the outer dispersion tube will use multiple material guide holes to break up the emulsion, which is beneficial to the dispersion fluidity of the emulsion. By fully mobilizing the emulsion flow, the contact surface of the cold and heat sources is increased to complete accurate and rapid heat exchange, promote the stable operation of the mud pump body, improve the working efficiency and service life of the mud pump body, avoid excessive energy consumption, and achieve effective energy saving;

[0053] 3) When the emulsion is continuously introduced into the heat exchange tube, it will continuously act on the impeller, which drives the driving shaft and multiple stripper plates to rotate. The multiple stripper plates use the wedge-shaped surface facing the side of the heat exchange tube to continuously push the emulsion at the center of the heat exchange tube radially toward the inner wall of the heat exchange tube. After ventilating the cavity 2 and the airbag, the degree of outward push of the stripper plate on the wedge-shaped surface is adjusted, so as to adjust the degree and strength of the outward push of the emulsion and promote the degree of coordination with the dispersion sleeve group. At the same time, the cavity 2 and the airbag can be periodically inflated and deflated to achieve periodic outward and inward push of the stripper plate on the wedge-shaped surface, so as to achieve flexible provision of different degrees and strengths of thrust on the wedge-shaped surface, which is conducive to the continuous radial push of the emulsion at the center of the heat exchange tube toward the dispersion sleeve group and the heat exchange tube, fully improving the flow of the emulsion and increasing the contact surface of the cold and heat sources.

[0054] 4) After starting the driving motor, the driving motor transmits power to the outer dispersion cylinder through the driving gear and the driving rack ring, driving the outer dispersion cylinder to rotate; the rotating outer dispersion cylinder forms a continuous dislocation with the inner dispersion cylinder, so as to further break up the emulsion, which is beneficial to the dispersion fluidity of the emulsion, and to increase the contact surface of the cold and heat sources by fully mobilizing the emulsion flow; combined with the material shifting rack, the emulsion can be fully and comprehensively dispersed, which is beneficial to increase the contact surface between the emulsion and the internal heat source of the mud pump body;

[0055] 5) The annular airbag is inflated and deflated through the air-adjusting tube 2, the air-guiding cavity and the multiple air-guiding tubes. After the annular airbag is inflated, the aperture of the dispersion hole can be reduced. After the annular airbag is deflated and contracted, the aperture of the dispersion hole can be expanded, thereby adjusting the particle size of the dispersed emulsion;

[0056] 6) The emulsion recycled after absorbing heat is sprayed into the heat dissipation tube through the spray head, and the motor is started to drive the dispersion and shifting screen to rotate. In the process of the dispersion and shifting screen successively entering the emulsion, the external cold air enters the guide ring structure 2 through the air intake pipe, and then enters the air intake duct. The cold air inside the air intake duct is redistributed into multiple air guide cross pipes, so that the multiple air guide cross pipes can dissipate the heat of the emulsion on the basis of breaking up the emulsion and avoiding its stratification, which is beneficial to the subsequent emulsion recycling and cooling mud pump. BRIEF DESCRIPTION OF THE DRAWINGS

[0057] The accompanying drawings are used to provide a further understanding of the present invention and constitute a part of the specification. Together with the embodiments of the present invention, they are used to explain the present invention and do not constitute a limitation of the present invention. In the accompanying drawings:

[0058] Figure 1 It is a schematic structural diagram of an energy-saving mud pump based on emulsion circulation cooling of the present invention;

[0059] Figure 2 for Figure 1 The structural schematic diagram of the heat exchange tube group;

[0060] Figure 3 for Figure 2 Schematic diagram of the assembly structure of the middle material dispensing rack and the dispersion sleeve group;

[0061] Figure 4 for Figure 2 Structural diagram of the middle material rack;

[0062] Figure 5 for Figure 2 A schematic diagram of the structure of the middle dispersion sleeve group;

[0063] Figure 6 for Figure 5 Schematic diagram of the structure of the Chinese and foreign dispersion tubes;

[0064] Figure 7 for Figure 5 Schematic diagram of the structure of the middle and inner dispersion tube;

[0065] Figure 8 for Figure 7 Schematic diagram of the structure of the dispersed pores;

[0066] Fig. 9 It is a structural schematic diagram of the emulsion heat dissipation box in the present invention;

[0067] Fig.10 for Fig. 9 Schematic diagram of the structure after removing the sealing disk;

[0068] Fig.11 for Fig.10 Schematic diagram of the structure after removing the heat sink;

[0069] Fig.12 for Fig.12 The schematic diagram of the structure of the intermediate guide ring after the outer sealing ring is removed;

[0070] Fig.13 for Fig.11 Schematic diagram of the structure of the dispersed rotating rack.

[0071] In the reference numerals:

[0072] Mud pump body 1;

[0073] Heat exchange tube group 2; annular support plate 21, air regulating tube 1 22, air regulating tube 2 23, gear box 24, drive motor 25, material shifting rack 26, dispersion sleeve group 27; impeller 261, drive shaft 262, material shifting plate 263, material pushing plate 264, material guide box 265; inner dispersion tube 271, drive rack ring 272, outer dispersion tube 273, positioning ring 274, annular material guide box 275, support plate 276; air guide tube 2711, dispersion hole 2712, annular air bag 2713, air guide hole 2714;

[0074] Guide box 3;

[0075] Feeding tube 4;

[0076] Storage box 5;

[0077] Emulsion heat sink 6; dispersion rotating frame 61, sealing plate 62, air inlet pipe 63, heat dissipation tube 64, air outlet pipe 65, material guide ring structure 1 66, material guide ring structure 2 67; dispersion shifting mesh plate 611, fixed shaft 612; outer sealing ring 661, sealing bearing 1 662, inner material guide ring 663, material guide cavity 664, material guide hole 665; air inlet duct 6111, air guide cross pipe 6112, air outlet duct 6113, rotating shaft 6114. DETAILED DESCRIPTION

[0078] In order to make the purpose, technical scheme and advantages of the present invention more clearly understood, the present invention is further described in detail below in conjunction with the accompanying drawings and embodiments. It should be understood that the specific embodiments described herein are only used to explain the present invention and are not intended to limit the present invention. The specific implementation of the present invention is described in detail below in conjunction with the specific embodiments.

[0079] In the embodiment of the present invention, Figure 1-Figure 3 and Figure 5 As shown: an energy-saving mud pump based on emulsion circulation cooling, comprising a mud pump body 1, a heat exchange tube group 2 is installed inside the mud pump body 1, and the heat exchange tube group 2 comprises:

[0080] The heat exchange tube is made of heat-conducting material;

[0081] The material-push rack 26 is rotatably mounted on the column center line inside the heat exchange tube; when the emulsion is introduced into the heat exchange tube, the material-push rack 26 is driven to rotate, and the rotating material-push rack 26 is used to continuously push the emulsion radially toward the inner wall of the heat exchange tube;

[0082] The dispersion sleeve group 27 is inserted into the heat exchange tube and has a gap with the inner wall of the heat exchange tube. The dispersion sleeve group 27 is used to disperse the emulsion passing radially.

[0083] Therefore, in view of the problem that the existing technology has poor fluidity in the dispersion and mobilization of the emulsion in the pump, which affects the contact surface of the cold and hot sources, the present application can achieve:

[0084] After the mud pump body 1 generates heat, the emulsion continues to flow into the heat exchange tube, which drives the material shifting rack 26 to rotate. The rotating material shifting rack 26 will continuously push the emulsion at the center of the heat exchange tube radially toward the inner wall of the heat exchange tube, so that the emulsion in the heat exchange tube away from the inner wall of the heat exchange tube is continuously pushed toward the inner wall of the heat exchange tube in turn, and the radial fluidity of the emulsion is improved by shifting the emulsion in the radial direction, so as to increase the contact surface between the emulsion in the heat exchange tube and the internal heat source of the mud pump body 1, avoid excessive energy consumption, and achieve effective energy saving;

[0085] It should be noted that the components of the mud pump body 1 other than the heat exchange tube group 2 that are not described are all prior art, and their detailed structures can be found in existing literature journals, and can also be purchased directly on the market, or can be assembled from components purchased on the market, etc.; they are not to be protected by the present invention and will not be elaborated on in detail here;

[0086] Wherein, the dispersion sleeve group 27 comprises:

[0087] The outer dispersion cylinder 273 is rotated and inserted into the heat exchange tube. The outer dispersion cylinder 273 is used to disperse the emulsion through the multiple material guide holes provided therein;

[0088] The inner dispersion cylinder 271 is inserted into the outer dispersion cylinder 273 and is independently arranged with the outer dispersion cylinder 273; the inner dispersion cylinder 271 is provided with a plurality of dispersion holes 2712, and the dispersion holes 2712 are used to disperse the emulsion;

[0089] In the process of the emulsion flowing radially toward the inner wall of the heat exchange tube, it will successively pass through the inner dispersion tube 271 and the outer dispersion tube 273 on the dispersion sleeve group 27. The inner dispersion tube 271 will use multiple dispersion holes 2712 and the outer dispersion tube 273 will use multiple material guide holes to break up the emulsion, which is beneficial to the dispersion fluidity of the emulsion. By fully mobilizing the flow of the emulsion, the contact surface of the cold and heat sources is increased to complete precise and rapid heat exchange, promote the stable operation of the mud pump body 1, improve the working efficiency and service life of the mud pump body 1, avoid excessive energy consumption, and achieve effective energy saving.

[0090] In the embodiment of the present invention, Figure 2-Figure 4 As shown: the material shifting frame 26 includes:

[0091] The driving shaft 262 is rotatably mounted on the material guide box 265. The material guide box 265 is fixed with an air conditioning pipe 22. The air conditioning pipe 22 is inserted and fixed on the annular support plate 21 and passes through the annular support plate 21. The annular support plate 21 is fixed on the heat exchange tube.

[0092] A plurality of material-pickup plates 263 are fixed on the driving shaft 262; the plurality of material-pickup plates 263 are distributed in a circular array around the driving shaft 262; the material-pickup plates 263 are provided with a wedge-shaped surface on the outer side thereof facing the heat exchange tube;

[0093] A plurality of push plates 264 are in one-to-one correspondence with a plurality of diverter plates 263; the push plates 264 are movably inserted into the grooves provided on the wedge-shaped surfaces of the diverter plates 263, an air bag is placed inside the grooves, and the outer wall of the air bag is connected to the push plates 264;

[0094] The impeller 261 is mounted at the end of the driving shaft 262 ; the impeller 261 is used to drive the driving shaft 262 and the plurality of material-discharging plates 263 to rotate after the emulsion flows through.

[0095] Further, such as Figure 2-Figure 4 As shown: the material guide box 265 has a cavity 1 inside, the driving shaft 262 has a cavity 2 inside, the cavity 2 is connected to the cavity 1 through the through hole opened by the driving shaft 262 inside the cavity 1, the driving shaft 262 is rotatably connected to the cavity 1 through the sealing bearing 2; the air regulating pipe 1 22 is connected to the cavity 1; the cavity 2 is connected to the airbag.

[0096] Therefore, when the emulsion is continuously introduced into the heat exchange tube, it will continuously act on the impeller 261, and the impeller 261 drives the driving shaft 262 and the plurality of stripper plates 263 to rotate. The plurality of stripper plates 263 use the wedge-shaped surface facing the side of the heat exchange tube to continuously radially push the emulsion at the center position of the heat exchange tube to the inner wall of the heat exchange tube. After ventilating the cavity 2 and the airbag, the degree of outward push of the stripper plate 264 on the wedge-shaped surface is adjusted, so as to adjust the degree and strength of the outward push of the emulsion and promote the degree of coordination with the dispersion sleeve group 27. At the same time, the stripper plate 264 can be periodically pushed outward and retracted on the wedge-shaped surface by periodically inflating and deflating the cavity 2 and the airbag, so as to flexibly provide different degrees and strengths of thrust on the wedge-shaped surface, which is conducive to the continuous radial push of the emulsion at the center position of the heat exchange tube to the dispersion sleeve group 27 and the heat exchange tube, fully improving the flow of the emulsion and increasing the contact surface of the cold and heat sources.

[0097] It should be noted that the gas flow on the material dispensing rack 26 is as follows: when inflating, the gas first enters cavity one through the gas regulating pipe 22, then enters cavity two, and finally enters the airbag; when deflated, the flow direction is opposite; as for the exhaust fan and the exhaust valve, they are both prior art, and their detailed structures can be found in existing literature journals, and they can also be purchased directly on the market, or parts can be purchased on the market to assemble them, etc.; they are not what the present invention is intended to protect, and will not be elaborated here, nor drawn in the accompanying drawings.

[0098] In the embodiment of the present invention, Figure 5 and Figure 6 As shown: the outer dispersion tube 273 includes:

[0099] External dispersion cylinder;

[0100] A positioning ring 274 is sleeved on the outside of the end of one end of the outer dispersion cylinder; the positioning ring 274 is rotatably assembled on the inner wall of the heat exchange tube;

[0101] The driving rack ring 272 is sleeved on the outside of the end of the other end of the outer dispersion cylinder; the driving rack ring 272 is rotatably assembled inside the annular box provided on the heat exchange tube;

[0102] Among them, a plurality of support plates 276 are fixed between the driving rack ring 272 and the positioning ring 274 and the outer dispersion cylinder, and the driving rack ring 272 and the positioning ring 274 and the outer dispersion cylinder are supported by the support plates 276.

[0103] Further, such as Figure 2 , Figure 3 , Figure 5 and Figure 6 As shown: the driving rack ring 272 is connected to the driving device through power transmission; the driving device includes:

[0104] A driving motor 25 is mounted on the end of the heat exchange tube;

[0105] A driving gear, fixed on the output shaft of the driving motor 25;

[0106] The gear box 24 is fixed at the end of the heat exchange tube. The driving gear is rotatably assembled inside the gear box 24 and meshes with the driving rack ring 272 .

[0107] Therefore, after starting the driving motor 25, the driving motor 25 transmits power to the outer dispersion cylinder 273 through the driving gear and the driving rack ring 272, driving the outer dispersion cylinder 273 to rotate; the rotating outer dispersion cylinder 273 forms a continuous misalignment with the inner dispersion cylinder 271, so as to further break up the emulsion, which is beneficial to the dispersion fluidity of the emulsion, and achieves the goal of increasing the contact surface of the cold and heat sources by fully mobilizing the flow of the emulsion; and combined with the material dispensing rack 26, the emulsion can be fully and comprehensively dispersed, which is beneficial to increase the contact surface between the emulsion and the internal heat source of the mud pump body 1.

[0108] In the embodiment of the present invention, Figure 2 , Figure 3 , Figure 5 and Figure 7 As shown: the inner dispersion tube 271 includes:

[0109] Internal dispersion cylinder;

[0110] An annular material guide box 275 is fixed at the end of the inner dispersion cylinder. An air guide cavity is provided inside the annular material guide box 275. A plurality of dispersion holes 2712 are distributed in an array on the inner dispersion cylinder.

[0111] The air regulating pipe 23 is installed on the annular material guide box 275 and communicates with the air guide cavity;

[0112] Multiple air guide tubes 2711 are flat and embedded in the outer wall of the inner dispersion cylinder; multiple air guide tubes 2711 are distributed in a circular array on the inner dispersion cylinder; the air guide tubes 2711 are connected to the air guide cavity.

[0113] Further, such as Figure 7 and Figure 8 As shown: an annular air bag 2713 is inlaid on the inner wall of the dispersion hole 2712, and the annular air bag 2713 is connected to the air guide pipe 2711 through the air guide hole 2714.

[0114] Therefore, the annular airbag 2713 can be inflated and deflated by adjusting the air pipe 23, the air guiding cavity and the plurality of air guiding pipes 2711. After the annular airbag 2713 is inflated, the aperture of the dispersion hole 2712 can be reduced. After the annular airbag 2713 is deflated and contracted, the aperture of the dispersion hole 2712 can be expanded, thereby achieving the adjustment of the particle size of the dispersed emulsion.

[0115] In the embodiment of the present invention, Figure 1 , Fig. 9 and Fig.10As shown: a guide box 3 is installed at the end of one end of the heat exchange tube group 2, and a piston cylinder is installed inside the guide box 3, and the piston cylinder is used to mobilize the circulation of the emulsion; a feed pipe 4 is installed at the lower end of the guide box 3, and the feed pipe 4 is installed on the storage box 5; the feed pipe 4 is used to connect the guide box 3 and the storage box 5; an emulsion heat dissipation box 6 is installed inside the storage box 5, and the emulsion heat dissipation box 6 is connected to the feed pipe 4, and the emulsion heat dissipation box 6 includes:

[0116] A heat sink 64 for cooling the emulsion after absorbing heat;

[0117] Two sealing disks 62 are distributed at both ends of the heat dissipation cylinder 64;

[0118] The dispersion rotating frame 61 is rotatably assembled inside the heat dissipation cylinder 64 .

[0119] Further, such as Figure 10-13 As shown: the dispersed rotating frame 61 includes:

[0120] A fixed shaft 612 is rotatably inserted through the sealing disk 62 and fixed to the output shaft of the motor;

[0121] The dispersing and moving mesh plate 611 is fixed to the end of the fixed shaft 612; the dispersing and moving mesh plate 611 is rotatably assembled on the material guide ring structure 1 66 and the material guide ring structure 2 67, and the material guide ring structure 1 66 and the material guide ring structure 2 67 are inserted and fixed on the heat dissipation tube 64;

[0122] Among them, the guide ring structure 1 66 is equipped with an air outlet pipe 65, and the guide ring structure 2 67 is equipped with an air inlet pipe 63. The guide ring structure 1 66 and the guide ring structure 2 67 adopt the same structure; the guide ring structure 1 66 includes an outer sealing ring 661 and an inner guide ring 663, and the inner guide ring 663 is provided with a ring-shaped guide cavity 664 on its outer side wall; the outer sealing ring 661 is rotatably assembled on the inner guide ring 663 outside the guide cavity 664 through a sealing bearing 1 662; the inner guide ring 663 is provided with a guide hole 665.

[0123] In the embodiment of the present invention, Fig.11 and Fig.13 As shown: the dispersed shifting screen plate 611 includes:

[0124] The rotating shaft 6114 is fixed at the end of the fixed shaft 612;

[0125] The air inlet duct 6111 is inserted and fixed on the rotating shaft 6114; the air inlet duct 6111 is inserted and fixed in the guide hole 665 on the second guide ring structure 67, and is connected to the inside of the second guide ring structure 67;

[0126] The air outlet duct 6113 is inserted and fixed on the rotating shaft 6114; the air outlet duct 6113 and the air inlet duct 6111 are arranged in parallel; the air outlet duct 6113 is inserted and fixed in the guide hole 665 of the guide ring structure 66, and is connected to the inside of the guide ring structure 66;

[0127] A plurality of transverse air guide ducts 6112 are all installed between the air outlet duct 6113 and the air inlet duct 6111 ; the transverse air guide ducts 6112 are all connected to the air outlet duct 6113 and the air inlet duct 6111 .

[0128] Therefore, the emulsion recycled after absorbing heat is sprayed into the heat dissipation tube 64 through the spray head, and the motor is started to drive the dispersion and driving mesh plate 611 to rotate. In the process of the dispersion and driving mesh plate 611 entering the emulsion in turn, the external cold air enters the guide ring structure 67 through the air intake pipe 63, and then enters the air inlet duct 6111. The cold air inside the air inlet duct 6111 is redistributed and enters multiple air guide cross pipes 6112. The multiple air guide cross pipes 6112 can disperse the emulsion and avoid its stratification, and comprehensively and evenly dissipate the heat of the emulsion, which is beneficial to the subsequent mud pump for circulating and cooling the emulsion.

[0129] For example, the prior art "mud pump with spray emulsion circulation recovery and assembly method thereof (Chinese patent, authorization announcement number CN118088432B)" discloses that the "storage tank" for recovering the emulsion only dissipates heat from the emulsion through its outer wall. As a result, the heat dissipation effect of the emulsion near the center is very poor, resulting in the problem that the subsequent emulsion continues to be pumped into the interior of the mud pump body 1 for cooling, and the effect becomes poor.

[0130] In the description of the present invention, unless otherwise specified, "plurality" means two or more.

[0131] In the description of the present invention, although the embodiments of the present invention have been shown and described, it will be understood by those skilled in the art that various changes, modifications, substitutions and variations may be made to these embodiments without departing from the principles and spirit of the present invention, and the scope of the present invention is defined by the appended claims and their equivalents.

Claims

1. An energy-saving mud pump based on emulsion circulation cooling, comprising a mud pump body (1), a heat exchange tube group (2) installed inside the mud pump body (1), characterized in that: The heat exchange tube group (2) comprises: The heat exchange tube is made of heat-conducting material; A material shifting rack (26) is rotatably mounted on the columnar center line inside the heat exchange tube; when the emulsion is introduced into the heat exchange tube, the material shifting rack (26) is driven to rotate, and the rotating material shifting rack (26) is used to continuously push the emulsion radially toward the inner wall of the heat exchange tube; The dispersion sleeve group (27) is inserted into the heat exchange tube and has a gap with the inner wall of the heat exchange tube. The dispersion sleeve group (27) is used to disperse the emulsion passing radially. Wherein, the dispersion sleeve group (27) comprises: An external dispersion cylinder (273) is rotatably inserted into the interior of the heat exchange tube, and the external dispersion cylinder (273) is used to disperse the emulsion through a plurality of material guide holes provided therein; The inner dispersion cylinder (271) is inserted into the outer dispersion cylinder (273) and is independently arranged with the outer dispersion cylinder (273); a plurality of dispersion holes (2712) are provided on the inner dispersion cylinder (271), and the dispersion holes (2712) are used to disperse the emulsion.

2. The energy-saving mud pump based on emulsion circulation cooling according to claim 1 is characterized in that: The material shifting frame (26) comprises: A driving shaft (262) is rotatably mounted on a material guide box (265), an air regulating pipe (22) is fixed on the material guide box (265), the air regulating pipe (22) is inserted and fixed on the annular support plate (21), and passes through the annular support plate (21), and the annular support plate (21) is fixed on the heat exchange tube; A plurality of material-shifting plates (263) are fixed on the driving shaft (262); the plurality of material-shifting plates (263) are distributed in a circular array around the driving shaft (262); a wedge-shaped surface is provided on the outer side of the material-shifting plate (263) facing the heat exchange tube; A plurality of push plates (264) are in one-to-one correspondence with the plurality of diverter plates (263); the push plates (264) are movably inserted into a groove body provided on a wedge-shaped surface of the diverter plate (263); an air bag is placed inside the groove body, and an outer wall of the air bag is connected to the push plate (264); The impeller (261) is mounted at the end of the driving shaft (262); the impeller (261) is used to drive the driving shaft (262) and the plurality of material-dispensing plates (263) to rotate after the emulsion flows through.

3. The energy-saving mud pump based on emulsion circulation cooling according to claim 2 is characterized in that: The material guide box (265) has a cavity 1 formed inside, the drive shaft (262) has a cavity 2 formed inside, the cavity 2 is connected to the cavity 1 via a through hole formed inside the cavity 1 by the drive shaft (262), the drive shaft (262) is rotatably connected to the cavity 1 via a sealing bearing 2; the air regulating pipe 1 (22) is connected to the cavity 1; and the cavity 2 is connected to the air bag.

4. The energy-saving mud pump based on emulsion circulation cooling according to claim 1 is characterized in that: The outer dispersion cylinder (273) comprises: External dispersion cylinder; A positioning ring (274) is sleeved on the outside of the end of one end of the outer dispersion cylinder; the positioning ring (274) is rotatably assembled on the inner wall of the heat exchange tube; A driving rack ring (272) is sleeved on the outside of the end of the other end of the outer dispersion cylinder; the driving rack ring (272) is rotatably assembled inside the annular box provided on the heat exchange tube; A plurality of support plates (276) are fixed between the driving rack ring (272), the positioning ring (274) and the outer dispersion cylinder, and the driving rack ring (272), the positioning ring (274) and the outer dispersion cylinder are supported by the support plates (276).

5. The energy-saving mud pump based on emulsion circulation cooling according to claim 4 is characterized in that: The driving rack ring (272) is connected to the driving device through power transmission; the driving device comprises: A driving motor (25) is mounted on the end of the heat exchange tube; A driving gear fixed on the output shaft of the driving motor (25); The gear box (24) is fixed at the end of the outside of the heat exchange tube; the driving gear is rotatably assembled inside the gear box (24) and meshed with the driving rack ring (272).

6. The energy-saving mud pump based on emulsion circulation cooling according to claim 1 is characterized in that: The inner dispersion tube (271) comprises: Internal dispersion cylinder; An annular material guide box (275) is fixed at the end of the inner dispersion cylinder, an air guide cavity is provided inside the annular material guide box (275), and a plurality of dispersion holes (2712) are distributed in an array on the inner dispersion cylinder; The second air regulating pipe (23) is installed on the annular material guiding box (275) and communicated with the air guiding cavity; A plurality of air guide tubes (2711) are flat and embedded in the outer wall of the inner dispersion cylinder; the plurality of air guide tubes (2711) are distributed in a circular array on the inner dispersion cylinder; the air guide tubes (2711) are connected to the air guide cavity.

7. The energy-saving mud pump based on emulsion circulation cooling according to claim 6 is characterized in that: An annular air bag (2713) is inlaid on the inner wall of the dispersion hole (2712), and the annular air bag (2713) is connected to the air guide tube (2711) through the air guide hole (2714).

8. An energy-saving mud pump based on emulsion circulation cooling according to any one of claims 1 to 7, characterized in that: A flow guide box (3) is installed at the end of one end of the heat exchange tube group (2), and a piston cylinder is installed inside the flow guide box (3), and the piston cylinder is used to mobilize the circulation of the emulsion; a feeding pipe (4) is installed at the lower end of the flow guide box (3), and the feeding pipe (4) is installed on the storage box (5); the feeding pipe (4) is used to connect the flow guide box (3) and the storage box (5); an emulsion heat dissipation box (6) is installed inside the storage box (5), and the emulsion heat dissipation box (6) is connected to the feeding pipe (4), and the emulsion heat dissipation box (6) comprises: A heat dissipation cylinder (64) for cooling the emulsion after absorbing heat; Two sealing disks (62) are distributed at both ends of the heat dissipation tube (64); The dispersion rotating frame (61) is rotatably assembled inside the heat dissipation cylinder (64).

9. The energy-saving mud pump based on emulsion circulation cooling according to claim 8 is characterized in that: The dispersion rotating frame (61) comprises: A fixed shaft (612) rotatably penetrates the sealing disk (62) and is fixed on the output shaft of the motor; The dispersing and moving mesh plate (611) is fixed to the end of the fixed shaft (612); the dispersing and moving mesh plate (611) is rotatably assembled on the material guide ring structure 1 (66) and the material guide ring structure 2 (67); the material guide ring structure 1 (66) and the material guide ring structure 2 (67) are inserted and fixed on the heat dissipation tube (64); The guide ring structure 1 (66) is provided with an air outlet pipe (65), the guide ring structure 2 (67) is provided with an air inlet pipe (63), and the guide ring structure 1 (66) and the guide ring structure 2 (67) have the same structure; the guide ring structure 1 (66) comprises an outer sealing ring (661) and an inner guide ring (663), and the inner guide ring (663) is provided with a ring-shaped guide cavity (664) on its outer side wall; the outer sealing ring (661) is rotatably assembled on the inner guide ring (663) outside the guide cavity (664) through a sealing bearing 1 (662); and the inner guide ring (663) is provided with a guide hole (665).

10. The energy-saving mud pump based on emulsion circulation cooling according to claim 9, characterized in that: The dispersed and movable screen plate (611) comprises: A rotating shaft (6114) is fixed at the end of the fixed shaft (612); The air inlet duct (6111) is inserted and fixed on the rotating shaft (6114); the air inlet duct (6111) is inserted and fixed in the material guide hole (665) on the second material guide ring structure (67), and is connected to the inside of the second material guide ring structure (67); The air outlet duct (6113) is inserted and fixed on the rotating shaft (6114); the air outlet duct (6113) and the air inlet duct (6111) are arranged in parallel; the air outlet duct (6113) is inserted and fixed in the material guide hole (665) of the material guide ring structure (66), and is connected to the inside of the material guide ring structure (66); A plurality of wind guide transverse pipes (6112) are all installed between the wind outlet duct (6113) and the wind inlet duct (6111); the wind guide transverse pipes (6112) are all connected to the wind outlet duct (6113) and the wind inlet duct (6111).

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