Inner cavity size detection device based on hydraulic valve machining

By designing a hydraulic valve inner cavity size detection device combining a conveying mechanism, cleaning components and detection module, the problems of low detection efficiency and inaccurate results in the prior art are solved, and efficient and accurate detection of the hydraulic valve inner cavity size is achieved.

CN120101644AInactive Publication Date: 2025-06-06JINGJIANG NEW CENTURY HYDRAULIC PARTS MFG CO LTD
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Patent Information

Application Number
CN202510586932.7
Authority / Receiving Office
CN · China
Patent Type
Applications(China)
Current Assignee / Owner
Filing Date
2025-05-08
Publication Date
2025-06-06
Estimated Expiration
Not applicable · inactive patent

AI Technical Summary

Technical Problem

The existing hydraulic valve inner cavity size detection device has problems such as low detection efficiency and inaccurate detection results. It is mainly because the linear motor platform cannot maintain the working state of two processes at the same time during the detection process, and the pollutants remaining in the hydraulic valve inner cavity affect laser detection.

Method used

A cavity size detection device based on hydraulic valve processing is designed, using a combination of conveyor mechanism, cleaning components and detection modules. The hydraulic valve is driven through the cleaning components and detection modules through the conveyor belt, and the cleaning brush rod and jet port are combined to clean up the inner cavity contaminants to ensure that the laser probe can be accurately detected.

Benefits of technology

It improves the efficiency and accuracy of the internal cavity size detection of hydraulic valves, ensures that every process is in a working state, avoids contaminants affecting laser detection, and enhances the reliability of the detection results.

✦ Generated by Eureka AI based on patent content.

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Abstract

The invention relates to the technical field of detection devices, and discloses an inner cavity size detection device based on hydraulic valve machining, through cooperation of a conveying mechanism, a cleaning assembly and a detection module, when the size of an inner cavity of a hydraulic valve is detected, a plurality of to-be-detected hydraulic valves are placed on the conveying mechanism one by one at the feeding end of a detection cabinet; the conveying mechanism drives the hydraulic valves to pass through the cleaning assembly and the detection module in sequence through the conveying belt, in the process, the cleaning assembly cleans pollutants left in hydraulic valve cavities through cooperation of cleaning brush rods and air nozzles, and the situation that the pollutants left in the inner cavities of the hydraulic valves affect laser irradiation is avoided; the detection module detects the cleaned hydraulic valve, and the cleaning assembly starts to clean the next to-be-detected hydraulic valve, so that each process in the device is in a working state, and the detection efficiency of the size of the inner cavity of the hydraulic valve is improved.
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Description

Technical Field

[0001] The present invention relates to the technical field of detection devices, and in particular to an inner cavity size detection device based on hydraulic valve processing. Background Art

[0002] Hydraulic valves are key components in hydraulic systems. They are mainly used to control and adjust the flow direction, pressure and flow of hydraulic fluid, thereby achieving precise control of actuators. After the hydraulic valve is produced, it is necessary to use corresponding testing equipment to test whether the inner cavity size of the hydraulic valve meets the requirements; Chinese patent CN109443198B discloses a shell inner cavity feature detection machine, which can detect the inner side of the arc surface or other obscured features of the product to be inspected, and has a novel structural design and good detection effect. However, in the process of detecting products, the prior art needs to use a linear motor platform to drive the product placed on the positioning fixture to move to the camera detection module to complete the detection, and then drive the positioning fixture to move the product to the laser detection module for detection. After all the detections are completed, the linear motor platform needs to transport the product back to the loading position for unloading before loading. When one process is in working state, the other process will be in idle state, thereby reducing the detection efficiency of the product. In addition, during the processing and assembly process of the hydraulic valve, some pollutants such as metal chips and welding slag will be generated. These pollutants will remain in the inner cavity of the hydraulic valve. When the laser detects the inner cavity size of the hydraulic valve, it will affect the laser irradiation, resulting in inaccurate detection results. Summary of the invention

[0003] In view of the deficiencies of the prior art, the present invention provides an inner cavity size detection device based on hydraulic valve processing to overcome the above-mentioned technical problems existing in the prior art.

[0004] In order to solve the above technical problems, the present invention provides the following technical solutions: an inner cavity size detection device based on hydraulic valve processing, comprising a detection cabinet and a loading end and a discharging end respectively opened on both sides of the detection cabinet, the detection cabinet is provided with a conveying mechanism, a positioning component, a driving component, a cleaning component and a detection module, the conveying mechanism comprises a fixed frame and a mobile frame, the fixed frame and the mobile frame are sequentially installed in the detection cabinet, and a conveyor belt is installed on the fixed frame and the mobile frame, an adjusting rod is connected between the fixed frame and the mobile frame, and the mobile frame can be driven to perform linear motion by rotating the adjusting rod, and two groups of the positioning components are provided on the mobile frame, and the two groups of positioning components correspond to the cleaning component and the detection module respectively, and are used For positioning the hydraulic valve to be inspected, the driving assembly is arranged on a side of the movable frame away from the fixed frame, the cleaning assembly includes a cleaning head and a cleaning brush rod, the cleaning head is installed on a side of the driving assembly close to the feeding end, an air jet is provided on the cleaning head, the cleaning brush rod is connected to the cleaning head, the detection module is installed on the other side of the driving assembly, a laser probe is installed on the detection module, after the hydraulic valve is positioned, the driving assembly drives the cleaning head and the laser probe to move down into the inner cavity of the hydraulic valve, the cleaning brush rod on the cleaning head rotates to clean the inner cavity of the hydraulic valve, and the impurities brushed off are blown away through the air jet, and the laser probe detects the cleaned inner cavity of the hydraulic valve by laser.

[0005] Preferably, slide rails are fixedly installed on both sides of the detection cabinet, and the slide rails are located on the side of the fixed frame facing the movable frame. A slide groove is provided at the bottom of the detection cabinet, and the slide groove is located on the side of the movable frame away from the fixed frame. The bottom of the fixed frame is fixedly connected to the bottom of the detection cabinet, and the bottom of the movable frame is slidably connected to the slide rails through a slider, and a plurality of driven rollers are rotatably connected to both the fixed frame and the movable frame.

[0006] Preferably, the conveying mechanism also includes a fixed seat, two of the fixed seats are fixedly installed on both sides of the detection cabinet, and the movable frame is located between the fixed frame and the fixed seat, wherein a sliding rod is rotatably connected between the fixed seat and the fixed frame near the unloading end, and the sliding rod is prism-shaped, and a shaft sleeve is rotatably connected to the movable frame, and the shaft sleeve is slidably installed on the sliding rod, and driving rollers are rotatably installed on the fixed frame and the shaft sleeve, and the driving rollers can be driven to rotate when the sliding rod rotates, and the conveyor belt sequentially bypasses the driven rollers and the driving rollers, thereby being installed on the fixed frame and the movable frame.

[0007] Preferably, the adjusting rod is provided on the two fixed seats, the two ends of the adjusting rod are rotatably connected to the fixed frame and the fixed seat respectively, and the two ends of the adjusting rod pass through the fixed frame and the fixed seat respectively, and the two adjusting rods passing through the fixed seat are coaxially fixedly installed with a transmission gear on one end, and the two transmission gears are connected by a toothed belt, a hand wheel is fixedly connected to the other end of one of the adjusting rods, and a thread is provided on the adjusting rod, and the two ends of the movable frame are respectively matched with the two adjusting rods through threaded sleeves.

[0008] Preferably, a plurality of baffles are fixedly connected to the upper sides of the fixed frame and the movable frame, and two intervals are arranged between the baffles on the movable frame. Two laser sensors are fixedly installed on the side of the fixed frame away from the movable frame, and the two laser sensors correspond to the two groups of positioning components respectively.

[0009] Preferably, the driving assembly includes a mounting frame and a linear motor, the mounting frame is slidably mounted on the slide slot, fixing bolts are installed on both sides of the bottom of the mounting frame, the linear motor is fixedly mounted on the upper part of the mounting frame, and a connecting plate is movably mounted on the linear motor.

[0010] Preferably, the cleaning assembly also includes a motor, the motor is fixedly mounted on a side of the connecting plate close to the feeding end, a connecting rod is coaxially fixedly connected to the output shaft of the motor, the connecting rod is hollow, the lower end of the connecting rod is rotatably connected to the cleaning head and passes through the cleaning head, a fixing rod is fixedly connected between the upper side of the cleaning head and the lower side of the connecting plate, the air jet port is opened at the bottom of the cleaning head, and the air jet port surrounds the outer side of the connecting rod, a connecting port is fixedly connected to one side of the cleaning head, the connecting port is communicated with the air jet port, the upper end of the cleaning brush rod is inserted into the connecting rod, and a plurality of evenly arranged locking holes are opened on the upper end of the cleaning brush rod, an adjusting bolt is assembled on the connecting rod, and the adjusting bolt is inserted into the locking hole so that the cleaning brush rod is fixedly connected to the connecting rod, and a plurality of bristles are fixedly connected to the lower end of the cleaning brush rod, and the collecting trough is movably mounted below the conveying mechanism and corresponds to the cleaning head.

[0011] Preferably, the detection module is fixedly mounted on a side of the connection plate close to the discharge end, and the laser probe is fixedly connected to an end of the detection module facing the conveying mechanism.

[0012] Preferably, the positioning assembly includes a support seat and a driving cylinder, the support seat is fixedly mounted on a side of the mobile frame facing the driving assembly, the driving cylinder is fixedly connected to the fixed seat, a push plate is fixedly connected to the output rod of the driving cylinder, the push plate is located in the interval formed by a plurality of baffles on the mobile frame, and the driving cylinder is connected to the laser sensor via an electrical signal.

[0013] Preferably, the conveying mechanism also includes a driving motor, which is fixedly installed in the detection cabinet. The driving motor is located below the sliding rod, and a pulley is fixedly connected to one end of the sliding rod close to the driving motor. The driving motor is connected to the pulley through a transmission belt.

[0014] Compared with the prior art, the present invention provides an inner cavity size detection device based on hydraulic valve processing, which has the following beneficial effects: 1. The inner cavity size detection device based on hydraulic valve processing, through the cooperation of the conveying mechanism, the cleaning component and the detection module, when detecting the inner cavity size of the hydraulic valve, a number of hydraulic valves to be detected are placed one by one on the conveying mechanism at the loading end of the detection cabinet, and the conveying mechanism drives these hydraulic valves through the cleaning component and the detection module in sequence through the conveyor belt. In this process, the cleaning component cleans the residual pollutants in the hydraulic valve cavity through the cooperation of the cleaning brush rod and the air jet, avoiding the influence of the laser irradiation on the residual pollutants in the inner cavity of the hydraulic valve, thereby improving the accuracy of laser detection, the detection module detects the cleaned hydraulic valve, and the cleaning component starts to clean the next hydraulic valve to be detected, so that each process in the device is in working state, and the detection efficiency of the inner cavity size of the hydraulic valve is improved.

[0015] 2. The inner cavity size detection device based on hydraulic valve processing, through the setting of the adjusting rod, when it is necessary to detect hydraulic valves of other sizes, the device can rotate the adjusting rod to make the movable frame move linearly with the cooperation of the sliding rod and the sliding rail, thereby adjusting the distance between the fixed frame and the movable frame, so that the conveying mechanism can quickly complete the adjustment and detect hydraulic valves of other sizes, thereby improving the applicability of the device and further improving the detection efficiency of the hydraulic valve. BRIEF DESCRIPTION OF THE DRAWINGS

[0016] Figure 1 It is a schematic diagram of the side view structure of the driving assembly of the present invention; Figure 2 for Figure 1 A local enlarged structural schematic diagram; Figure 3 It is a schematic diagram of the three-dimensional structure of the present invention; Figure 4 It is a schematic diagram of the side view structure of the cleaning component of the present invention; Figure 5 It is a schematic diagram of the side view structure of the positioning assembly of the present invention; Figure 6 for Figure 5 A schematic diagram of the local enlarged structure at B; Figure 7 It is a schematic diagram of the side view structure of the baffle of the present invention; Figure 8 It is a side view structural schematic diagram of the conveying mechanism of the present invention; Fig. 9 It is a schematic diagram showing the structure of the present invention.

[0017] In the figure: 1. detection cabinet; 11. feeding end; 12. unloading end; 13. slide rail; 14. slide trough; 2. conveying mechanism; 21. fixed frame; 211. laser sensor; 22. mobile frame; 221. bushing; 23. driven roller; 24. fixed seat; 25. slide bar; 251. driving roller; 252. pulley; 26. adjusting rod; 261. transmission gear; 262. toothed belt; 263. hand wheel; 27. driving motor; 271. transmission belt; 28. conveyor belt; 29. ​​baffle ;3. Positioning assembly;31. Support seat;32. Driving cylinder;33. Push plate;4. Driving assembly;41. Mounting frame;411. Fixing bolt;42. Linear motor;43. Connecting plate;5. Cleaning assembly;51. Motor;52. Connecting rod;53. Cleaning head;531. Fixing rod;532. Jet nozzle;533. Connecting port;54. Cleaning brush rod;541. Locking hole;55. Adjusting bolt;6. Detection module;61. Laser probe;7. Collection tank;8. Hydraulic valve. DETAILED DESCRIPTION

[0018] The following will be combined with the drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the present invention.

[0019] Embodiment 1; See also Figure 1-Figure 9, a cavity size detection device based on hydraulic valve 8 processing, including a detection cabinet 1 and a loading end 11 and a discharging end 12 respectively opened on both sides of the detection cabinet 1, the detection cabinet 1 is provided with a conveying mechanism 2, a positioning component 3, a driving component 4, a cleaning component 5 and a detection module 6, the conveying mechanism 2 includes a fixed frame 21 and a mobile frame 22, the fixed frame 21 and the mobile frame 22 are sequentially installed in the detection cabinet 1, and a conveyor belt 28 is installed on the fixed frame 21 and the mobile frame 22, an adjusting rod 26 is connected between the fixed frame 21 and the mobile frame 22, and the mobile frame 22 can be driven to perform linear motion by rotating the adjusting rod 26, and two groups of positioning components 3 are provided on the mobile frame 22, and the two groups of positioning components 3 correspond to the cleaning component 5 and the detection module 6 respectively, and are used to position the to-be-detected The hydraulic valve 8 and the driving component 4 are arranged on the side of the movable frame 22 away from the fixed frame 21. The cleaning component 5 includes a cleaning head 53 and a cleaning brush rod 54. The cleaning head 53 is installed on the side of the driving component 4 close to the feeding end 11. The cleaning head 53 is provided with an air jet 532. The cleaning brush rod 54 is connected to the cleaning head 53. The detection module 6 is installed on the other side of the driving component 4. The detection module 6 is provided with a laser probe 61. After the hydraulic valve 8 is positioned, the driving component 4 drives the cleaning head 53 and the laser probe 61 to move down into the inner cavity of the hydraulic valve 8. The cleaning brush rod 54 on the cleaning head 53 rotates to clean the inner cavity of the hydraulic valve 8, and blows off the impurities brushed off through the air jet 532. The laser probe 61 detects the cleaned inner cavity of the hydraulic valve 8 through laser.

[0020] When in use, the device is first started, and the conveyor belts 28 on the fixed frame 21 and the mobile frame 22 are started synchronously, and begin to rotate from the loading end 11 to the unloading end 12. At the loading end 11 of the detection cabinet 1, a plurality of hydraulic valves 8 to be tested are placed one by one on the conveyor belt 28, so that the side of the hydraulic valve 8 is located between the fixed frame 21 and the mobile frame 22, and the bottom sides of the hydraulic valve 8 are placed on the conveyor belts 28 of the fixed frame 21 and the mobile frame 22 respectively, so that the inner cavity of the hydraulic valve 8 is in the gap between the fixed frame 21 and the mobile frame 22. When the first hydraulic valve 8 to be tested moves to the bottom of the cleaning component 5, the positioning component 3 corresponding to the cleaning component 5 fixes the hydraulic valve 8, so that the hydraulic valve 8 cannot move, while other hydraulic valves 8 continue to follow the conveyor belt 28. Move, after the first hydraulic valve 8 is fixed, the driving component 4 drives the cleaning component 5 and the detection module 6 to move downward synchronously, so that the cleaning brush rod 54 under the cleaning head 53 is inserted into the inner cavity of the hydraulic valve 8, and the cleaning brush rod 54 rotates at the same time to clean the inner cavity of the hydraulic valve 8 and brush away the pollutants remaining in the inner cavity of the hydraulic valve 8. When the cleaning head 53 is also inserted into the inner cavity of the hydraulic valve 8 so that the air jet 532 is located at the upper end of the inner cavity of the hydraulic valve 8, the cleaning brush rod 54 completes the cleaning of the inner cavity of the hydraulic valve 8 and stops rotating. At the same time, the air jet 532 ejects airflow to blow all the pollutants in the cavity of the hydraulic valve 8 that are brushed or moved by the cleaning brush rod 54 out of the inner cavity of the hydraulic valve 8, thereby cleaning the inner cavity of the hydraulic valve 8 and avoiding the pollutants remaining in the hydraulic valve 8. The pollutants in the inner cavity of 8 affect the irradiation of the laser during detection, thereby improving the accuracy of the detection result. Subsequently, the driving component 4 drives the cleaning component 5 and the detection module 6 to move upward, and pulls out the cleaning brush rod 54 from the cleaned inner cavity of the hydraulic valve 8. Subsequently, the positioning component 3 under the cleaning component 5 releases the fixation of the hydraulic valve 8, so that the hydraulic valve 8 arrives under the detection module 6 under the conveyor belt 28. At the same time, the second hydraulic valve 8 is also moved under the cleaning component 5. At this time, the two groups of positioning components 3 fix the first hydraulic valve 8 and the second hydraulic valve 8 respectively. The driving component 4 drives the cleaning component 5 and the detection module 6 to move downward again, and the cleaning component 5 repeats the above steps to clean the inner cavity of the second hydraulic valve 8. At the same time, the laser probe 61 of the detection module 6 Insert it into the inner cavity of the first hydraulic valve 8 that has been cleaned, and detect the size of the inner cavity of the hydraulic valve 8 by laser. When the cleaning component 5 completes the cleaning of the inner cavity of the second hydraulic valve 8, the detection module 6 also completes the detection of the first hydraulic valve 8. Then the two groups of positioning components 3 release the fixation of the two hydraulic valves 8 at the same time, and the conveyor belt 28 conveys the hydraulic valves 8 that have completed the detection to the unloading end 12 for unloading. At the same time, the second hydraulic valve 8 that has completed the cleaning is moved under the detection module 6, and the third hydraulic valve 8 to be cleaned is moved under the cleaning component 5, so as to repeat the above steps, and so on, to complete the detection of the inner cavity size of this batch of hydraulic valves 8. When it is necessary to detect hydraulic valves 8 of other sizes, the work of the conveying mechanism 2 is suspended, and the adjusting rod 26 is rotated in the opposite direction.The movable frame 22 is driven away from the fixed frame 21 to increase the distance between the fixed frame 21 and the movable frame 22, which is used to detect a larger hydraulic valve 8, or the movable frame 22 is driven close to the fixed frame 21 by rotating the adjustment rod 26 in the positive direction to reduce the distance between the fixed frame 21 and the movable frame 22, which is used to detect a smaller hydraulic valve 8, thereby increasing the applicability of the device. After the adjustment is completed, the conveying mechanism 2 continues to work.

[0021] The difference from the above embodiment is that slide rails 13 are fixedly installed on both sides of the detection cabinet 1, and the slide rails 13 are located on the side of the fixed frame 21 facing the movable frame 22. A slide groove 14 is provided at the bottom of the detection cabinet 1, and the slide groove 14 is located on the side of the movable frame 22 away from the fixed frame 21. The bottom of the fixed frame 21 is fixedly connected to the bottom of the detection cabinet 1, and the bottom of the movable frame 22 is slidably connected to the slide rails 13 through a slider, and a plurality of driven rollers 23 are rotatably connected to both the fixed frame 21 and the movable frame 22.

[0022] When the adjusting rod 26 rotates, the moving frame 22 slides on the slide rail 13 via the slider.

[0023] The difference from the above embodiment is that the conveying mechanism 2 also includes a fixed seat 24, and the two fixed seats 24 are respectively fixedly installed on both sides of the detection cabinet 1, and the mobile frame 22 is located between the fixed frame 21 and the fixed seat 24, wherein a slide bar 25 is rotatably connected between the fixed seat 24 and the fixed frame 21 near the unloading end 12, and the slide bar 25 is prism-shaped, and a shaft sleeve 221 is rotatably connected to the mobile frame 22, and the shaft sleeve 221 is slidably installed on the slide bar 25, and a driving roller 251 is rotatably installed on both the fixed frame 21 and the shaft sleeve 221, and when the slide bar 25 rotates, it can drive the driving roller 251 to rotate, and the conveyor belt 28 sequentially bypasses the driven roller 23 and the driving roller 251, thereby being installed on the fixed frame 21 and the mobile frame 22.

[0024] Among them, when the adjusting rod 26 is rotated to adjust the distance between the fixed frame 21 and the movable frame 22, the movable frame 22 slides on the slide rail 13, and at the same time, it will slide on the slide rod 25 between the fixed seat 24 and the fixed frame 21 through the shaft sleeve 221. When the conveying mechanism 2 needs to work, the prismatic slide rod 25 can drive the two driving rollers 251 to rotate, and drive the two conveyor belts 28 to rotate from the loading end 11 to the unloading end 12 with the cooperation of the driven roller 23.

[0025] The difference from the above embodiment is that an adjusting rod 26 is provided on each of the two fixed seats 24, and the two ends of the adjusting rod 26 are rotatably connected to the fixed frame 21 and the fixed seat 24 respectively, and the two ends of the adjusting rod 26 pass through the fixed frame 21 and the fixed seat 24 respectively, and a transmission gear 261 is coaxially fixedly installed on one end of the two adjusting rods 26 passing through the fixed seat 24, and the two transmission gears 261 are connected by a toothed belt 262, and a hand wheel 263 is fixedly connected to the other end of one of the adjusting rods 26, and a thread is provided on the adjusting rod 26, and the two ends of the movable frame 22 are respectively matched on the two adjusting rods 26 through threaded sleeves.

[0026] When it is necessary to adjust the distance between the fixed frame 21 and the movable frame 22, the hand wheel 263 is manually turned to drive one of the adjusting rods 26 to rotate. At the same time, the adjusting rod 26 cooperates with the transmission gear 261 to drive the other adjusting rod 26 to rotate synchronously, so that the adjusting rod 26 drives the movable frame 22 thereon to move through the thread.

[0027] The difference from the above-mentioned embodiment lies in that a plurality of baffles 29 are fixedly connected to the upper sides of the fixed frame 21 and the movable frame 22, and two intervals are arranged between the baffles 29 on the movable frame 22, and two laser sensors 211 are fixedly installed on the side of the fixed frame 21 away from the movable frame 22, and the two laser sensors 211 correspond to two groups of positioning components 3 respectively.

[0028] Among them, when the hydraulic valve 8 moves to the bottom of the cleaning component 5 or the bottom of the detection module 6, the corresponding laser sensor 211 will be triggered. The triggered laser sensor 211 sends a signal to the positioning component 3, so that the positioning component 3 will fix the hydraulic valve 8 that triggers the laser sensor 211, so that the cleaning brush rod 54 and the cleaning head 53 of the cleaning component 5 and the laser probe 61 of the detection module 6 can be accurately inserted into the inner cavity of the hydraulic valve 8 to clean and detect the inner cavity of the hydraulic valve 8.

[0029] The difference from the above embodiment is that the driving assembly 4 includes a mounting frame 41 and a linear motor 42, the mounting frame 41 is slidably installed on the slide groove 14, fixing bolts 411 are installed on both sides of the bottom of the mounting frame 41, the linear motor 42 is fixedly installed on the upper part of the mounting frame 41, and a connecting plate 43 is movably installed on the linear motor 42.

[0030] When the inner cavity of the hydraulic valve 8 needs to be cleaned and inspected, the linear motor 42 of the drive assembly 4 drives the connecting plate 43 to move downward. When the cleaning and inspection of the hydraulic valve 8 are completed, the linear motor 42 drives the connecting plate 43 to move upward. When the adjusting rod 26 is rotated in the opposite direction to increase the distance between the fixed frame 21 and the movable frame 22, the fixing bolt 411 needs to be loosened first, and the mounting frame 41 is pushed to move a corresponding distance toward the end of the slide 14 away from the movable frame 22, and then the fixing bolt 411 is tightened. 11, so that the mounting frame 41 is fixed in the detection cabinet 1. When the adjustment rod 26 is rotated forward to reduce the distance between the fixed frame 21 and the movable frame 22, the fixing bolt 411 must be loosened first, and the mounting frame 41 is pushed to move a corresponding distance toward the end of the slide 14 close to the movable frame 22, and then the fixing bolt 411 is tightened to fix the mounting frame 41 in the detection cabinet 1, thereby ensuring that the cleaning head 53 and the cleaning brush rod 54 of the cleaning assembly 5 and the laser probe 61 of the detection module 6 can be inserted into the inner cavity of the hydraulic valve 8 of the new size.

[0031] The difference from the above embodiment is that the cleaning assembly 5 also includes a motor 51 and a collecting tank 7. The motor 51 is fixedly mounted on one side of the connecting plate 43 close to the feeding end 11. A connecting rod 52 is coaxially fixedly connected to the output shaft of the motor 51. The connecting rod 52 is hollow. The lower end of the connecting rod 52 is rotatably connected to the cleaning head 53 and penetrates the cleaning head 53. A fixing rod 531 is fixedly connected between the upper side of the cleaning head 53 and the lower side of the connecting plate 43. The air jet 532 is opened at the bottom of the cleaning head 53, and the air jet 532 surrounds the connecting rod 52. On the outside, one side of the cleaning head 53 is fixedly connected with a connecting port 533, and the connecting port 533 is communicated with the air jet port 532. The upper end of the cleaning brush rod 54 is inserted into the connecting rod 52, and a plurality of evenly arranged locking holes 541 are opened on the upper end of the cleaning brush rod 54. An adjusting bolt 55 is assembled on the connecting rod 52, and the adjusting bolt 55 is inserted into the locking hole 541, so that the cleaning brush rod 54 is fixedly connected to the connecting rod 52. A plurality of bristles are fixedly connected to the lower end of the cleaning brush rod 54. The collecting tank 7 is movably installed below the conveying mechanism 2 and corresponds to the cleaning head 53.

[0032] When the device is used, the connecting port 533 is connected to the air pump. When the connecting plate 43 moves downward, the motor 51 drives the connecting rod 52 to rotate on the cleaning head 53, and the cleaning head 53 remains fixed under the action of the fixing rod 531. At this time, the adjusting bolt 55 is inserted into one of the locking holes 541 of the cleaning brush rod 54, and the cleaning brush rod 54 is fixedly connected to the connecting rod 52, so that the cleaning brush rod 54 can be driven by the connecting rod 52 to rotate to obtain the cleaning brush rod 54 to clean the pollutants remaining in the inner cavity of the hydraulic valve 8 through the bristles at the lower end. Some of the pollutants brushed off by the cleaning brush rod 54 will fall into the collecting tank 7. After the cleaning work is completed and the cleaning brush rod 54 stops rotating, the air pump delivers air to the air jet port 532, and the air jet port 532 then releases the air Air is sprayed into the inner cavity of the hydraulic valve 8, and the pollutants in the inner cavity of the hydraulic valve 8 that are brushed or moved by the cleaning brush rod 54 are blown into the collecting tank 7. At the same time, the bristles on the cleaning brush rod 54 are blown down to blow away the pollutants on the bristles, thereby cleaning the inner cavity of the hydraulic valve 8. Then the air jet 532 stops jetting, and the driving component 4 lifts the cleaning component 5 to pull out the cleaning head 53 and the cleaning brush rod 54. When the hydraulic valve 8 to be cleaned becomes longer, the adjusting bolt 55 is unscrewed, and the other part of the cleaning brush rod 54 stored in the connecting rod 52 is pulled out, and the adjusting bolt 55 is screwed into another locking hole 541 to fix the cleaning brush rod 54 in the connecting rod 52, thereby increasing the length of the cleaning brush rod 54 to adapt to hydraulic valves 8 of other sizes.

[0033] The difference from the above embodiment is that the detection module 6 is fixedly mounted on a side of the connection plate 43 close to the discharge end 12 , and the laser probe 61 is fixedly connected to an end of the detection module 6 facing the conveying mechanism 2 .

[0034] Among them, when the connecting plate 43 of the driving component 4 moves downward, it will drive the detection module 6 to move synchronously, and insert the laser probe 61 into the inner cavity of the hydraulic valve 8 to be detected for detection. After the detection is completed, the connecting plate 43 of the driving component 4 moves upward and the laser probe 61 is pulled out.

[0035] The difference from the above embodiment is that the positioning assembly 3 includes a support base 31 and a driving cylinder 32. The support base 31 is fixedly installed on the side of the mobile frame 22 facing the driving assembly 4. The driving cylinder 32 is fixedly connected to the fixed base 24. The output rod of the driving cylinder 32 is fixedly connected to a push plate 33. The push plate 33 is located in the interval formed by a plurality of baffles 29 on the mobile frame 22. The driving cylinder 32 is connected to the laser sensor 211 through an electrical signal.

[0036] Among them, when the laser sensor 211 is triggered, the laser sensor 211 sends an electrical signal to the driving cylinder 32, causing the driving cylinder 32 to extend the output rod, push the push plate 33 to press the hydraulic valve 8 against the baffle 29 of the fixed frame 21, thereby completing the clamping and fixing of the hydraulic valve 8. After cleaning and inspection are completed, the driving cylinder 32 retracts the push plate 33 to contact the clamping and fixing of the hydraulic valve 8.

[0037] Embodiment 2: The difference from the above embodiment is that the conveying mechanism 2 also includes a driving motor 27, which is fixedly installed in the detection cabinet 1. The driving motor 27 is located below the slide bar 25, and a pulley 252 is fixedly connected to one end of the slide bar 25 close to the driving motor 27. The driving motor 27 is connected to the pulley 252 through a transmission belt 271.

[0038] When the conveying mechanism 2 is started, the driving motor 27 drives the slide bar 25 to rotate through the transmission belt 271 , and the slide bar 25 drives the conveying belt 28 to rotate through the driving roller 251 .

[0039] Working principle: When in use, the device is first started, and the conveyor belts 28 on the fixed frame 21 and the mobile frame 22 are started synchronously, and begin to rotate from the loading end 11 to the unloading end 12. At the loading end 11 of the detection cabinet 1, a number of hydraulic valves 8 to be tested are placed one by one on the conveyor belt 28, so that the side of the hydraulic valve 8 is located between the fixed frame 21 and the mobile frame 22, and the bottom sides of the hydraulic valve 8 are placed on the conveyor belts 28 of the fixed frame 21 and the mobile frame 22 respectively, so that the inner cavity of the hydraulic valve 8 is in the gap between the fixed frame 21 and the mobile frame 22. When the first hydraulic valve 8 to be tested moves to the bottom of the cleaning component 5, the positioning component 3 corresponding to the cleaning component 5 fixes the hydraulic valve 8, so that the hydraulic valve 8 cannot move, while other hydraulic valves 8 continue to follow the conveyor belt 28 moves, after the first hydraulic valve 8 is fixed, the driving component 4 drives the cleaning component 5 and the detection module 6 to move downward synchronously, so that the cleaning brush rod 54 under the cleaning head 53 is inserted into the inner cavity of the hydraulic valve 8, and the cleaning brush rod 54 rotates at the same time to clean the inner cavity of the hydraulic valve 8 and brush away the pollutants remaining in the inner cavity of the hydraulic valve 8. When the cleaning head 53 is also inserted into the inner cavity of the hydraulic valve 8 so that the air jet 532 is located at the upper end of the inner cavity of the hydraulic valve 8, the cleaning brush rod 54 completes the cleaning of the inner cavity of the hydraulic valve 8 and stops rotating. At the same time, the air jet 532 ejects airflow to blow all the pollutants in the cavity of the hydraulic valve 8 that are brushed or moved by the cleaning brush rod 54 out of the inner cavity of the hydraulic valve 8, thereby cleaning the inner cavity of the hydraulic valve 8 and avoiding the pollutants remaining in the hydraulic The pollutants in the inner cavity of the valve 8 affect the irradiation of the laser during detection, thereby improving the accuracy of the detection result. Subsequently, the driving component 4 drives the cleaning component 5 and the detection module 6 to move upward, and pulls out the cleaning brush rod 54 from the cleaned inner cavity of the hydraulic valve 8. Subsequently, the positioning component 3 under the cleaning component 5 releases the fixation of the hydraulic valve 8, so that the hydraulic valve 8 arrives under the detection module 6 under the conveyor belt 28. At the same time, the second hydraulic valve 8 is also moved under the cleaning component 5. At this time, the two groups of positioning components 3 fix the first hydraulic valve 8 and the second hydraulic valve 8 respectively. The driving component 4 drives the cleaning component 5 and the detection module 6 to move downward again, and the cleaning component 5 repeats the above steps to clean the inner cavity of the second hydraulic valve 8. At the same time, the laser probe 61 of the detection module 6 Insert it into the inner cavity of the first hydraulic valve 8 that has been cleaned, and detect the size of the inner cavity of the hydraulic valve 8 by laser. When the cleaning component 5 completes the cleaning of the inner cavity of the second hydraulic valve 8, the detection module 6 also completes the detection of the first hydraulic valve 8. Then the two groups of positioning components 3 release the fixation of the two hydraulic valves 8 at the same time, and the conveyor belt 28 conveys the hydraulic valves 8 that have completed the detection to the unloading end 12 for unloading. At the same time, the second hydraulic valve 8 that has completed the cleaning is moved under the detection module 6, and the third hydraulic valve 8 to be cleaned is moved under the cleaning component 5, so as to repeat the above steps, and so on, to complete the detection of the inner cavity size of this batch of hydraulic valves 8. When it is necessary to detect hydraulic valves 8 of other sizes, the work of the conveying mechanism 2 is suspended, and the adjusting rod 26 is rotated in the opposite direction.The movable frame 22 is driven away from the fixed frame 21 to increase the distance between the fixed frame 21 and the movable frame 22, which is used to detect a larger hydraulic valve 8, or the movable frame 22 is driven close to the fixed frame 21 by rotating the adjustment rod 26 in the positive direction to reduce the distance between the fixed frame 21 and the movable frame 22, which is used to detect a smaller hydraulic valve 8, thereby increasing the applicability of the device. After the adjustment is completed, the conveying mechanism 2 continues to work.

[0040] Although embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that various changes, modifications, substitutions and variations may be made to the embodiments without departing from the principles and spirit of the present invention, and that the scope of the present invention is defined by the appended claims and their equivalents.

Claims

1. An inner cavity size detection device based on hydraulic valve processing, comprising a detection cabinet and a loading end and a discharging end respectively opened on both sides of the detection cabinet, characterized in that: The detection cabinet is provided with a conveying mechanism, a positioning component, a driving component, a cleaning component and a detection module. The conveying mechanism includes a fixed frame and a mobile frame, the fixed frame and the mobile frame are sequentially installed in the detection cabinet, and a conveyor belt is installed on the fixed frame and the mobile frame. An adjusting rod is connected between the fixed frame and the mobile frame, and the mobile frame can be driven to perform linear motion by rotating the adjusting rod. Two groups of positioning components are provided on the mobile frame, and the two groups of positioning components correspond to the cleaning component and the detection module respectively, and are used to position the hydraulic valve to be detected. The driving component is arranged on the mobile frame away from the fixed frame. On one side, the cleaning assembly includes a cleaning head and a cleaning brush rod, the cleaning head is installed on one side of the driving assembly close to the feeding end, an air jet is provided on the cleaning head, the cleaning brush rod is connected to the cleaning head, the detection module is installed on the other side of the driving assembly, a laser probe is installed on the detection module, after the hydraulic valve is positioned, the driving assembly drives the cleaning head and the laser probe to move down into the inner cavity of the hydraulic valve, the cleaning brush rod on the cleaning head rotates to clean the inner cavity of the hydraulic valve, and the impurities brushed off are blown away through the air jet, and the laser probe detects the cleaned inner cavity of the hydraulic valve by laser.

2. The inner cavity size detection device based on hydraulic valve processing according to claim 1 is characterized in that: Slide rails are fixedly installed on both sides of the detection cabinet, and the slide rails are located on the side of the fixed frame facing the movable frame. A slide groove is provided at the bottom of the detection cabinet, and the slide groove is located on the side of the movable frame away from the fixed frame. The bottom of the fixed frame is fixedly connected to the bottom of the detection cabinet, and the bottom of the movable frame is slidably connected to the slide rails through a slider, and a plurality of driven rollers are rotatably connected to both the fixed frame and the movable frame.

3. The inner cavity size detection device based on hydraulic valve processing according to claim 2 is characterized in that: The conveying mechanism also includes a fixed seat, two of the fixed seats are fixedly installed on both sides of the detection cabinet, and the movable frame is located between the fixed frame and the fixed seat, wherein a sliding rod is rotatably connected between the fixed seat and the fixed frame near the unloading end, and the sliding rod is prism-shaped, and a shaft sleeve is rotatably connected to the movable frame, and the shaft sleeve is slidably installed on the sliding rod, and driving rollers are rotatably installed on the fixed frame and the shaft sleeve, and the driving rollers can be driven to rotate when the sliding rod rotates, and the conveyor belt sequentially passes around the driven rollers and the driving rollers, thereby being installed on the fixed frame and the movable frame.

4. The inner cavity size detection device based on hydraulic valve processing according to claim 3 is characterized in that: The two fixing seats are each provided with the adjusting rod, and the two ends of the adjusting rod are rotatably connected to the fixing frame and the fixing seat respectively, and the two ends of the adjusting rod pass through the fixing frame and the fixing seat respectively, and the two adjusting rods passing through one end of the fixing seat are coaxially fixedly installed with a transmission gear, and the two transmission gears are connected by a toothed belt, and a hand wheel is fixedly connected to the other end of one of the adjusting rods, and a thread is provided on the adjusting rod, and the two ends of the movable frame are respectively matched with the two adjusting rods through threaded sleeves.

5. The inner cavity size detection device based on hydraulic valve processing according to claim 4 is characterized in that: A plurality of baffles are fixedly connected to the upper sides of the fixed frame and the movable frame, and two intervals are arranged between the baffles on the movable frame. Two laser sensors are fixedly installed on the side of the fixed frame away from the movable frame, and the two laser sensors correspond to the two groups of positioning components respectively.

6. The inner cavity size detection device based on hydraulic valve processing according to claim 5 is characterized in that: The driving assembly includes a mounting frame and a linear motor. The mounting frame is slidably mounted on the slide slot. Fixing bolts are mounted on both sides of the bottom of the mounting frame. The linear motor is fixedly mounted on the upper portion of the mounting frame. A connecting plate is movably mounted on the linear motor.

7. The inner cavity size detection device based on hydraulic valve processing according to claim 6 is characterized in that: The cleaning assembly also includes a motor and a collecting trough, the motor is fixedly mounted on a side of the connecting plate near the feeding end, a connecting rod is coaxially fixedly connected to the output shaft of the motor, the connecting rod is hollow, the lower end of the connecting rod is rotatably connected to the cleaning head and passes through the cleaning head, a fixing rod is fixedly connected between the upper side of the cleaning head and the lower side of the connecting plate, the air jet port is opened at the bottom of the cleaning head, and the air jet port surrounds the outer side of the connecting rod, a connecting port is fixedly connected to one side of the cleaning head, the connecting port is communicated with the air jet port, the upper end of the cleaning brush rod is inserted into the connecting rod, and a plurality of evenly arranged locking holes are opened on the upper end of the cleaning brush rod, an adjusting bolt is assembled on the connecting rod, and the adjusting bolt is inserted into the locking hole so that the cleaning brush rod is fixedly connected to the connecting rod, and a plurality of bristles are fixedly connected to the lower end of the cleaning brush rod, and the collecting trough is movably mounted below the conveying mechanism and corresponds to the cleaning head.

8. The inner cavity size detection device based on hydraulic valve processing according to claim 7 is characterized in that: The detection module is fixedly mounted on a side of the connection plate close to the discharge end, and the laser probe is fixedly connected to an end of the detection module facing the conveying mechanism.

9. The inner cavity size detection device based on hydraulic valve processing according to claim 5 is characterized in that: The positioning assembly includes a support base and a driving cylinder. The support base is fixedly installed on the side of the mobile frame facing the driving assembly. The driving cylinder is fixedly connected to the fixed base. A push plate is fixedly connected to the output rod of the driving cylinder. The push plate is located in the interval formed by a plurality of baffles on the mobile frame. The driving cylinder is connected to the laser sensor through an electrical signal.

10. The inner cavity size detection device based on hydraulic valve processing according to claim 3 is characterized in that: The conveying mechanism also includes a driving motor, which is fixedly installed in the detection cabinet and located below the sliding rod. A pulley is fixedly connected to one end of the sliding rod close to the driving motor, and the driving motor is connected to the pulley through a transmission belt.

Citation Information

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