Detection device for automobile parts after injection molding
By designing a detection device including a mounting frame, a chain plate conveying mechanism and a detection mechanism, the problem of low detection efficiency of existing detection equipment is solved, and continuous detection and efficient detection of parts are achieved.
Patent Information
- Application Number
- CN202510577804.6
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2025-05-07
- Publication Date
- 2025-06-06
- Estimated Expiration
- Not applicable · inactive patent
AI Technical Summary
When conducting inspections, existing automated testing equipment requires cumbersome loading and unloading processes, which have low detection efficiency and are inconvenient to conduct continuous testing.
A detection device including a mounting frame, a chain plate conveying mechanism and a detection mechanism is designed. The chain plate conveying mechanism carries components on the chain plate by conveying the vehicle components on the drive motor drive chain plate, and the detection mechanism uses the lift control components and the pressure sensor components to detect the deformation of the components.
The continuous inspection of parts is achieved, the inspection efficiency is improved, the accuracy and consistency of the inspection results are ensured, and the chain plate is not subjected to individual stress, extending the service life of the equipment.
Smart Images

Figure CN120102296A_ABST
Abstract
Description
Technical Field
[0001] The invention relates to the technical field of component detection, and in particular to a detection device for automobile components after injection molding. Background Art
[0002] In the production process of automotive parts, injection molding is a common manufacturing method used to produce plate-type parts of various shapes and sizes. These parts need to undergo rigorous quality inspections before being assembled into the car to ensure that they meet safety and performance standards. Traditional inspection methods usually rely on manual inspections or simple mechanical devices, which are not only inefficient but also easily affected by the operator's subjective judgment, making it difficult to ensure the accuracy and consistency of the inspection results.
[0003] With the development of automation technology, more and more companies are beginning to use automated testing equipment to improve production efficiency and product quality. However, when performing tests, such as anti-deformation testing, existing automated testing equipment requires cumbersome loading and unloading processes, and the testing efficiency is low.
[0004] After searching, the application scheme of Chinese patent application number CN202321494994.8 discloses an anti-bending detection device for automobile parts, including a base, a connecting frame fixedly connected to the top of the base, a hydraulic press fixedly connected to the top of the connecting frame, two clamping frames slidably connected to the base, a bottom plate fixedly connected to the clamping frame, a moving plate slidably connected to the clamping frame, and a sliding frame fixedly connected to a first spring. The detection device in the above document has the following shortcomings: it is inconvenient to perform continuous detection and the detection efficiency is low. Summary of the invention
[0005] The purpose of the present invention is to solve the shortcomings of the prior art and to propose a detection device for automobile parts after injection molding.
[0006] In order to achieve the above object, the present invention adopts the following technical solutions: A detection device for automobile parts after injection molding, comprising: a mounting frame and a detection mechanism, wherein a chain plate conveying mechanism is mounted on the mounting frame, and a conveying drive motor for driving the chain plate conveying mechanism is arranged on one side of the mounting frame; a carrier assembly for carrying plate-type parts is detachably mounted on the chain plate of the chain plate conveying mechanism; The carrier assembly comprises: A carrier, the carrier being detachably mounted on a chain plate of the chain plate conveying mechanism; A support plate, which is arranged on the outer wall of the top of the carrier, and is symmetrical about the center of the carrier; A support portion, the support portion is arranged on the top of the carrier; The detection mechanism includes: A support assembly, the support assembly is arranged outside the chain conveying mechanism; A lifting control assembly, the lifting control assembly is installed on the supporting assembly; A lifting frame, the lifting frame is installed on the supporting assembly, a pressing frame is slidably installed at the bottom of the lifting frame, the pressing frame and the lifting frame are connected by a first spring, a pressing plate is rotatably installed on the pressing frame through an axis, and the pressing plate is located above the movement path between the two supporting plates; A support rod assembly is installed at the bottom of the lifting frame, and a pressure sensor assembly is installed at the bottom of the support rod assembly; the height of the bottom surface of the pressure sensor assembly is higher than the bottom surface of the pressure plate; Based on the above structure, during detection, the plate-type component to be detected can be placed on the carrier. When it moves to the detection position, the lifting control component works to drive the pressure plate to press the plate-type component downward. If the plate-type component is deformed, its two ends will curl upward, thereby squeezing the pressure sensor component, and using the pressure sensor component to detect the force deformation of the plate-type component.
[0007] As a preferred embodiment of the present invention: the support portion includes: A support tube, the support tube is fixed to the outer wall of the top of the carrier; A support column, the support column is slidably connected to the inner wall of the support tube, and an anti-slip rubber block is fixed on the top of the support column; The first threaded knob is connected to the inner wall of one side of the support tube through threads and is used to fix the support column.
[0008] As a preferred embodiment of the present invention, the support rod assembly includes: A detection cylinder, the top of which is fixed to the outer wall of the bottom of the lifting frame; The top of the detection rod is slidably connected to the inner wall of the bottom of the detection tube. The inner wall of one side of the detection tube is threadedly connected with a second threaded knob for fixing the detection rod. The pressure sensor assembly is installed at the bottom end of the detection rod.
[0009] As a preferred embodiment of the present invention: the support assembly includes: A mounting seat, a support seat is mounted on the top of the mounting seat so as to slide up and down, and a lifting control assembly is mounted on the support seat; A fixing knob is connected to an inner wall of one side of the mounting seat through a thread, and the fixing knob is used to fix the supporting seat.
[0010] As a preferred embodiment of the present invention: the lifting control component includes: A vertical pole, the top of which is fixed on a support seat, and a lifting frame is slidably connected to an outer wall of the vertical pole; The rotary drive motor is installed on the support seat. The output end of the rotary drive motor is transmission-connected with a lifting control stud. The lifting control stud is connected to the inner wall of the lifting frame through threads.
[0011] As a preferred embodiment of the present invention: mounting plates are fixed to the inner walls on both sides of the mounting frame, and a support rod is installed on the outer wall on one side of the mounting plate.
[0012] As a preferred embodiment of the present invention: a roller is rotatably mounted on one end of the support rod, and the height of the top surface of the roller matches the height of the bottom surfaces on both sides of the carrier; During the conveying process, when the carrier moves to the detection position, the rollers are located at the bottom of both sides of the carrier. During the structural pressure test, the support rods and rollers are used to reliably support the bottom of both sides of the carrier to prevent the chain plate from being subjected to force alone, and the rollers can cooperate with the conveying while providing support.
[0013] As a preferred embodiment of the present invention, two symmetrical vertical plates are fixed on the top of the carrier, and the inner walls of the vertical plates are slidably connected with pressure rods, and the pressure rods on both sides are symmetrically arranged in an inverted eight shape, and a pressure wheel is rotatably installed at one end of the pressure rod, and the pressure rod and the vertical plate are connected by a second spring; When the plate-type components are placed on the carrier, based on the force of the second spring, the pressure rods and pressure wheels are used to limit and fix the plate-type components from the upper and lower sides to avoid structural distortion during transportation. The multi-point fixing method can realize the universal use of plate-type components of different forms.
[0014] As a preferred embodiment of the present invention: a guide assembly is installed on the mounting frame, a ball head rod is fixed at one end of the pressure rod, the ball head rod includes a rod body and a ball body, the guide assembly is located at the detection position and at both ends of the chain plate conveying mechanism, and the guide assembly is located on the movement path of the ball head rod; During the movement of the chain conveyor mechanism, the ball head rod moves to the guide assembly. Under the guidance of the guide assembly, the ball head rod can be gradually pulled apart to both sides, thereby releasing the fixing effect on the plate-type components to ensure the reliability of detection.
[0015] As a preferred embodiment of the present invention: the guide assembly includes: A fixing frame, the fixing frame is detachably mounted on the mounting frame, and the two fixing frames are symmetrically arranged; The guide frame is installed on the fixed frame, and the guide frame is in a "X" shape. A channel for the ball head rod body to pass through is arranged between the two guide frames, and the width of the channel is smaller than the diameter of the ball head rod sphere.
[0016] The beneficial effects of the present invention are: 1. The present invention can place the plate-type component to be detected on the carrier by setting a carrier assembly and a detection mechanism. When it moves to the detection position, based on the operation of the lifting control assembly, it drives the pressure plate to press the plate-type component downward. If the plate-type component is deformed, its two ends will rise upward, thereby squeezing the pressure sensor assembly, and using the pressure sensor assembly to detect the force deformation of the plate-type component.
[0017] 2. The present invention provides structures such as mounting plates, support rods and rollers, so that during the conveying process, when the carrier moves to the detection position, the rollers are located at the bottom of both sides of the carrier. During the structural pressure test, the support rods and rollers are used to reliably support the bottom of both sides of the carrier, avoiding the chain plate from being subjected to force alone, thereby ensuring the detection accuracy and the service life of the chain plate.
[0018] 3. By providing structures such as pressure rods, the present invention can, when placing the plate-type components on the carrier, limit and fix the pressure rods and pressure wheels from both sides obliquely above based on the action force of the second spring to avoid structural distortion during transportation; by providing a support portion, the plate-type components can be reliably supported from bottom to top, and because the effective length of the support column and the first threaded knob is adjustable, it can adapt to plate-type components of different forms.
[0019] 4. The present invention sets a guide assembly, which can enable the ball head rod to move into the channel between the two guide frames during the movement of the chain conveying mechanism. Since the width of the channel is smaller than the diameter of the ball body of the ball head rod and the guide frame is in a "J" shape, the ball head rod can be gradually pulled apart to both sides, thereby releasing the fixing effect on the plate-type components and avoiding possible deformation of the plate-type components during the detection process, thereby improving the reliability of the detection. The fixing and releasing are automatically switched through the movement of the chain conveying mechanism, without the need for an additional electrical control structure, and have high reliability and low cost. BRIEF DESCRIPTION OF THE DRAWINGS
[0020] Figure 1 This is a schematic structural diagram of a detection device for automobile parts after injection molding proposed by the present invention; Figure 2 This is a schematic structural diagram of another angle of a detection device for injection molded automobile parts proposed by the present invention; Figure 3 A schematic diagram of the structure of a detection mechanism of a detection device for automobile parts after injection molding proposed by the present invention; Figure 4 This is a schematic structural diagram of the ball head rod and guide frame of a detection device for injection molded automobile parts proposed by the present invention; Figure 5 This is a schematic structural diagram of a carrier of a testing device for injection molded automobile parts proposed by the present invention; Figure 6 The present invention provides a schematic structural diagram of a lifting frame and a fixing frame of a detection device for automobile parts after injection molding.
[0021] In the figure: 1. mounting frame; 2. mounting seat; 3. conveying drive motor; 4. vertical pole; 5. rotating drive motor; 6. chain plate conveying mechanism; 7. fixed frame; 8. support seat; 9. fixed knob; 10. lifting control stud; 11. lifting frame; 12. roller; 13. support rod; 14. mounting plate; 15. ball head rod; 16. pressure rod; 17. pressure wheel; 18. plate-type parts; 19. guide frame; 20. carrier; 21. anti-slip rubber block; 22. support column; 23. first threaded knob; 24. support tube; 25. support plate; 26. detection tube; 27. second threaded knob; 28. detection rod; 29. pressure sensor assembly; 30. pressure plate; 31. pressure frame; 32. first spring. DETAILED DESCRIPTION
[0022] The technical solution of the present invention is further described in detail below in conjunction with specific implementation methods.
[0023] Embodiments of the present invention are described in detail below, examples of which are shown in the accompanying drawings, wherein the same or similar reference numerals throughout represent the same or similar elements or elements having the same or similar functions. The embodiments described below with reference to the accompanying drawings are exemplary and are only used to explain the present invention, and cannot be understood as limiting the present invention.
[0024] Example:
[0025] A detection device for automobile parts after injection molding, such as Figure 1-6 As shown, it comprises: a mounting frame 1 and a detection mechanism, a chain plate conveying mechanism 6 is mounted on the mounting frame 1, and a conveying driving motor 3 for driving the chain plate conveying mechanism 6 is arranged on one side of the mounting frame 1; a carrier assembly for carrying a plate-shaped component 18 is detachably mounted on the chain plate of the chain plate conveying mechanism 6; The carrier assembly comprises: A carrier 20, the carrier 20 is detachably mounted on the chain plate of the chain plate conveying mechanism 6; A support plate 25, the support plate 25 is disposed on the top outer wall of the carrier 20, and the support plate 25 is symmetrical about the center of the carrier 20; A support portion, which is disposed on the top of the carrier 20; The detection mechanism includes: A support assembly, the support assembly is arranged outside the chain conveying mechanism 6; A lifting control assembly, the lifting control assembly is installed on the supporting assembly; A lifting frame 11, the lifting frame 11 is installed on the supporting assembly, a pressing frame 31 is slidably installed at the bottom of the lifting frame 11, the pressing frame 31 and the lifting frame 11 are connected by a first spring 32, a pressing plate 30 is rotatably installed on the pressing frame 31 through an axis, and the pressing plate 30 is located above the movement path between the two supporting plates 25; A support rod assembly is installed at the bottom of the lifting frame 11, and a pressure sensor assembly 29 is installed at the bottom of the support rod assembly; the height of the bottom surface of the pressure sensor assembly 29 is higher than the bottom surface of the pressure plate 30; By setting up a carrier assembly and a detection mechanism, the plate-type component 18 to be detected can be placed on the carrier 20. When it moves to the detection position, the lifting control assembly works to drive the pressure plate 30 to press the plate-type component 18 downward. If the plate-type component 18 is deformed, its two ends will curl upward and then squeeze the pressure sensor assembly 29. The pressure sensor assembly 29 is used to detect the force deformation of the plate-type component 18.
[0026] In order to provide more reliable support; Figure 5 As shown, the support portion includes: A support tube 24, the support tube 24 is fixed to the top outer wall of the carrier 20; A support column 22, the support column 22 is slidably connected to the inner wall of the support tube 24, and an anti-slip rubber block 21 is fixed on the top of the support column 22; A first threaded knob 23, the first threaded knob 23 is connected to the inner wall of one side of the support tube 24 through a thread, and is used to fix the support column 22; By providing the support portion, the plate-shaped component 18 can be reliably supported from bottom to top, and because the effective lengths of the support column 22 and the first threaded knob 23 are adjustable, they can adapt to plate-shaped components 18 of different shapes.
[0027] In order to better detect; Figure 6 As shown, the support rod assembly includes: A detection tube 26, the top of which is fixed to the bottom outer wall of the lifting frame 11; The detection rod 28 has its top slidably connected to the bottom inner wall of the detection tube 26 , and a second threaded knob 27 for fixing the detection rod 28 is threadedly connected to the inner wall of one side of the detection tube 26 . The pressure sensor assembly 29 is installed at the bottom end of the detection rod 28 .
[0028] In order to provide reliable support; Figure 2 , Figure 3 As shown, the support assembly includes: A mounting seat 2, a support seat 8 is mounted on the top of the mounting seat 2 so as to slide up and down, and a lifting control assembly is mounted on the support seat 8; A fixing knob 9 is connected to an inner wall of one side of the mounting seat 2 through a thread, and the fixing knob 9 is used to fix the supporting seat 8 .
[0029] In order to facilitate the control of the lifting frame 11; Figure 6 As shown, the lifting control assembly includes: The top of the vertical pole 4 is fixed on the support seat 8, and the lifting frame 11 is slidably connected to the outer wall of the vertical pole 4; The rotary drive motor 5 is mounted on the support seat 8 , and the output end of the rotary drive motor 5 is transmission-connected with a lifting control stud 10 , and the lifting control stud 10 is connected to the inner wall of the lifting frame 11 through threads.
[0030] In order to reliably support the carrier 20 during the test; Figure 4 As shown, mounting plates 14 are fixed to the inner walls of both sides of the mounting frame 1 , and a support rod 13 is installed to the outer wall of one side of the mounting plate 14 .
[0031] To improve fluency; Figure 4 As shown, a roller 12 is rotatably mounted on one end of the support rod 13, and the height of the top surface of the roller 12 matches the height of the bottom surfaces of both sides of the carrier 20; By providing structures such as the mounting plate 14, the support rod 13 and the roller 12, during the conveying process, when the carrier 20 moves to the detection position, the roller 12 is located at the bottom of both sides of the carrier 20. During the structural pressure test, the support rod 13 and the roller 12 are used to reliably support the bottom of both sides of the carrier 20, avoiding the chain plate from being subjected to force alone, thereby ensuring the detection accuracy and the service life of the chain plate.
[0032] In order to fix the plate-shaped component 18 during the conveying process; Figure 4 As shown, two symmetrical vertical plates are fixed on the top of the carrier 20, and the inner wall of the vertical plate is slidably connected with a pressure rod 16, and the pressure rods 16 on both sides form an inverted eight-shaped symmetrical arrangement, and a pressure wheel 17 is rotatably installed at one end of the pressure rod 16, and the pressure rod 16 and the vertical plate are connected by a second spring; By providing structures such as the pressure rod 16, when the plate-type component 18 is placed on the carrier 20, based on the action of the second spring, the pressure rod 16 and the pressure wheel 17 can limit and fix the plate-type component 18 from both sides obliquely upward to avoid structural distortion during transportation.
[0033] In order to facilitate inspection and loading and unloading; Figure 1 , Figure 4 , Figure 6 As shown, the mounting frame 1 is provided with a guide assembly, one end of the pressure rod 16 is fixed with a ball head rod 15, the ball head rod 15 includes a rod body and a sphere, the guide assembly is located at the detection position and at both ends of the chain conveying mechanism 6, and the guide assembly includes: A fixing frame 7, the fixing frame 7 is detachably mounted on the mounting frame 1, and the two fixing frames 7 are symmetrically arranged; The guide frame 19 is mounted on the fixed frame 7. The guide frame 19 is in a "F" shape. A passage for the ball head rod 15 to pass through is provided between the two guide frames 19. The width of the passage is smaller than the diameter of the ball of the ball head rod 15. By setting up a guide component, the ball head rod 15 can move into the channel between the two guide frames 19 during the movement of the chain conveyor mechanism 6. Since the width of the channel is smaller than the diameter of the sphere of the ball head rod 15 and the guide frame 19 is in a "J" shape, the ball head rod 15 can be gradually pulled apart to both sides, thereby releasing the fixing effect on the plate-type component 18, avoiding the deformation of the plate-type component 18 that may occur during the detection process, and improving the reliability of the detection.
[0034] The above description is only a preferred specific implementation manner of the present invention, but the protection scope of the present invention is not limited thereto. Any technician familiar with the technical field can make equivalent replacements or changes according to the technical scheme and inventive concept of the present invention within the technical scope disclosed by the present invention, which should be covered by the protection scope of the present invention.
Claims
1. A detection device for automobile parts after injection molding, characterized in that: include: A mounting frame (1) and a detection mechanism, wherein a chain plate conveying mechanism (6) is mounted on the mounting frame (1), and a conveying drive motor (3) for driving the chain plate conveying mechanism (6) is arranged on one side of the mounting frame (1); a carrier assembly for carrying a plate-shaped component (18) is detachably mounted on the chain plate of the chain plate conveying mechanism (6); The carrier assembly comprises: A carrier (20), the carrier (20) being detachably mounted on a chain plate of the chain plate conveying mechanism (6); A support plate (25), the support plate (25) being arranged on the top outer wall of the carrier (20), and the support plate (25) being symmetrical about the center of the carrier (20); A support portion, the support portion being arranged on the top of the carrier (20); The detection mechanism includes: A support assembly, the support assembly being arranged outside the chain conveying mechanism (6); A lifting control assembly, the lifting control assembly is installed on the supporting assembly; A lifting frame (11), the lifting frame (11) is mounted on the support assembly, a pressure frame (31) is slidably mounted on the bottom of the lifting frame (11), the pressure frame (31) and the lifting frame (11) are connected via a first spring (32), a pressure plate (30) is rotatably mounted on the pressure frame (31) via an axis, and the pressure plate (30) is located above the movement path between the two support plates (25); A support rod assembly is installed at the bottom of the lifting frame (11), and a pressure sensor assembly (29) is installed at the bottom of the support rod assembly; the bottom surface of the pressure sensor assembly (29) is higher than the bottom surface of the pressure plate (30).
2. A detection device for injection molded automobile parts according to claim 1, characterized in that: The support portion comprises: A support tube (24), the support tube (24) being fixed to the top outer wall of the carrier (20); A support column (22), the support column (22) is slidably connected to the inner wall of the support tube (24) up and down, and a non-slip rubber block (21) is fixed to the top of the support column (22); A first threaded knob (23), the first threaded knob (23) is connected to an inner wall of one side of the support tube (24) through a thread, and is used to fix the support column (22).
3. The detection device for injection molded automobile parts according to claim 1, characterized in that: The support rod assembly comprises: A detection tube (26), the top of which is fixed to the bottom outer wall of the lifting frame (11); A detection rod (28) is slidably connected at the top of the detection rod (28) to the inner wall at the bottom of the detection tube (26); a second threaded knob (27) for fixing the detection rod (28) is threadedly connected to the inner wall of one side of the detection tube (26); and a pressure sensor assembly (29) is mounted at the bottom end of the detection rod (28).
4. The detection device for injection molded automobile parts according to claim 1, characterized in that: The support assembly comprises: A mounting seat (2), a support seat (8) being mounted on the top of the mounting seat (2) so as to be slidable up and down, and a lifting control assembly being mounted on the support seat (8); A fixing knob (9) is connected to an inner wall of one side of the mounting seat (2) through a thread, and the fixing knob (9) is used to fix the support seat (8).
5. The detection device for injection molded automobile parts according to claim 4, characterized in that: The lifting control assembly comprises: A vertical pole (4), the top end of the vertical pole (4) is fixed on a support seat (8), and a lifting frame (11) is slidably connected to an outer wall of the vertical pole (4); The rotary drive motor (5) is mounted on the support seat (8), and the output end of the rotary drive motor (5) is drivingly connected to a lifting control stud (10), and the lifting control stud (10) is connected to the inner wall of the lifting frame (11) through a thread.
6. The detection device for injection molded automobile parts according to claim 1, characterized in that: Mounting plates (14) are fixed to the inner walls on both sides of the mounting frame (1), and a support rod (13) is mounted on the outer wall on one side of the mounting plate (14).
7. The detection device for injection molded automobile parts according to claim 6, characterized in that: A roller (12) is rotatably mounted on one end of the support rod (13), and the height of the top surface of the roller (12) matches the height of the bottom surfaces of both sides of the carrier (20).
8. The detection device for injection molded automobile parts according to claim 7, characterized in that: Two symmetrical vertical plates are fixed on the top of the carrier (20), and the inner walls of the vertical plates are slidably connected to pressure rods (16). The pressure rods (16) on both sides are symmetrically arranged in an inverted eight shape. A pressure wheel (17) is rotatably mounted on one end of the pressure rod (16), and the pressure rod (16) and the vertical plates are connected via a second spring.
9. The detection device for injection molded automobile parts according to claim 8, characterized in that: A guide assembly is mounted on the mounting frame (1); a ball head rod (15) is fixed to one end of the pressure rod (16); the ball head rod (15) comprises a rod body and a ball body; the guide assembly is located at both ends of the detection position and the chain plate conveying mechanism (6); and the guide assembly is located on the movement path of the ball head rod (15).
10. The detection device for injection molded automobile parts according to claim 9, characterized in that: The guide component comprises: A fixing frame (7), the fixing frame (7) being detachably mounted on the mounting frame (1), and the two fixing frames (7) being symmetrically arranged; The guide frame (19) is mounted on the fixed frame (7). The guide frame (19) is in a "J"-shaped structure. A passage for the ball head rod (15) to pass through is provided between the two guide frames (19). The width of the passage is smaller than the diameter of the ball of the ball head rod (15).
Citation Information
Patent Citations
Automobile part bending resistance detection device
CN220367137U
Plant protection machine test platform
CN115266178A
Pressure detection device for mining trackless rubber-tyred vehicle accessory processing
CN118654899A
Rubber product testing device
CN118654986A
New energy automobile headlamp testing device and method thereof
CN119689319A
Cited By
Mold injection molding speed control method, device, equipment, medium and program product
CN120588456A
Mold injection molding speed control method, device, equipment, medium and program product
CN120588456B
Torque detection device for automobile connecting piece
CN120869424A
Visual inspection device for automobile instrument desk
CN120908206A