A granule coating process production line finished product detection device
By using a rotating and flipping drive mechanism and a vibrating motion mechanism to flatten the tablets, combined with the uniform distribution of the feeding mechanism and the dust removal of the blower mechanism, the problems of detection dead corners and accumulation are solved, achieving higher detection accuracy and efficiency.
Patent Information
- Application Number
- CN202510259376.2
- Authority / Receiving Office
- CN · China
- Patent Type
- Patents(China)
- Current Assignee / Owner
- Filing Date
- 2025-03-06
- Publication Date
- 2026-02-03
- Estimated Expiration
- 2045-03-06
AI Technical Summary
In existing finished product testing devices for granule coating production lines, contact between the tablets and the testing carrier creates blind spots, affecting testing accuracy, and the testing efficiency is low when a large number of tablets are piled up.
The system employs a drive mechanism to rotate the detection box, combined with the reciprocating motion of the moving mechanism and the uniform distribution of the feeding mechanism, along with the dust removal of the blowing mechanism and the dust analysis of the sampling mechanism, to improve detection accuracy and efficiency.
By rotating, flipping, and vibrating to flatten the tablets, a more comprehensive detection range and higher detection accuracy are achieved, tablet accumulation is avoided, automatic and uniform feeding and dust removal are implemented, and detection results are improved.
Smart Images

Figure CN120102561B_ABST
Abstract
Description
TECHNICAL FIELD
[0001] The present application relates to the technical field of detection devices, in particular to a granule coating method production line finished product detection device. BACKGROUND
[0002] The finished product detection device of the granule coating method production line is mainly used for quality detection of granule products after coating treatment to ensure that they meet relevant standards and requirements.
[0003] After searching, the Chinese patent with publication number CN115372374A discloses a pesticide granule coating method production line finished product detection device, which includes a base, and the base is provided with: a front end feeding assembly for feeding granule tablets to be detected; a guide assembly connected with the front end feeding assembly; a rear end feeding assembly connected with the guide assembly; a placement table; and a clamping member connected with the rear end feeding assembly, which can clamp and move the granule tablets to be detected by batches to the placement table; and an ultraviolet camera is fixedly arranged above the placement table and can shoot the entire placement table. The patent has the following advantages and effects: the tablets to be detected do not need to be placed at a specific position of the detection carrier by human, which is more convenient and ensures that the ultraviolet camera can irradiate the entire placement table; at the same time, the step of taking out the tablets to be detected from the detection carrier by human can be omitted, and the risk of pollution of the detection object caused by secondary contact is reduced.
[0004] However, the above-mentioned application has the following disadvantages:
[0005] In the above-mentioned device, the tablets cannot be placed in suspension, and there is a contact area between the tablets and the detection carrier. This part of the area cannot be detected by the ultraviolet camera, so there is a detection dead angle, which reduces the detection range of the ultraviolet camera for the tablets, affects the accuracy of detection, and if the detection efficiency needs to be improved, a large number of tablets need to be detected at the same time. When there are many tablets, they are easy to accumulate together, which further causes a dead angle between the tablets and the ultraviolet camera, further affects the accuracy of detection, and affects the use. SUMMARY
[0006] The present application aims to provide a granule coating method production line finished product detection device to solve the problems in the background art.
[0007] The technical scheme of the present application is: a granule coating method production line finished product detection device, comprising a movable seat, two groups of mounting racks are fixedly installed on the movable seat, each mounting rack has two, the two mounting racks are symmetrically arranged on the movable seat, outer mounting rings are fixedly installed between the two groups of mounting racks, inner drive rings are movably installed in the inner part of the outer mounting rings, detection boxes are fixedly installed between the inner parts of the three inner drive rings, the detection boxes are made of ultra-white glass, a plurality of ultraviolet cameras are fixedly installed on the inner wall of the inner drive ring in a uniform distribution, a driving mechanism is arranged on the outer mounting ring, a movable mechanism is arranged on the movable seat;
[0008] The driving mechanism comprises:
[0009] A driving motor and a transmission cover are fixedly installed on the middle outer mounting ring, and the transmission cover is fixedly installed on the middle outer mounting ring at a position corresponding to the driving motor.
[0010] A transmission gear, a rotating shaft and a transmission gear ring are arranged, the transmission gear is arranged in the inner part of the transmission cover, the rotating shaft is fixedly installed on the output end of the driving motor, and the rotating shaft is fixedly connected with the transmission gear, the transmission gear ring has two, the two transmission gear rings are respectively inlaidly installed on the middle outer mounting ring and the right outer mounting ring, and the transmission gear is in meshing transmission with the transmission gear ring on the middle outer mounting ring.
[0011] Preferably, the movable mechanism comprises a base, a sliding shaft, a movable gear, a transmission shaft, a fixed block and a threaded sleeve, the base is provided with a movable groove, the movable seat is movably installed in the inner part of the movable groove, the sliding shaft is movably installed in the inner part of the movable groove, the sliding shaft penetrates the side wall of the movable seat, the movable gear is inlaidly installed in the inner part of the right outer mounting ring, and the movable gear is in meshing transmission with the right transmission gear ring, the transmission shaft is fixedly connected with the movable gear, the threaded sleeve is a cylindrical structure with reciprocating threads on the side wall, the threaded sleeve is fixedly sleeved on the transmission shaft, the fixed block is provided with a threaded groove matched with the threaded sleeve in the inner part, and the threaded sleeve is movably installed in the inner part of the fixed block.
[0012] Preferably, a discharging mechanism is arranged above the movable seat, the discharging mechanism comprises a transmission seat, a conveying belt, a partition plate, a discharging hopper, a discharging plate, a dust cover and a discharging pipe, the transmission seat is arranged above the side of the movable seat, the conveying belt is movably installed in the inner part of the transmission seat through a motor, the partition plate is fixedly installed in the inner part of the transmission seat at a position corresponding to the conveying belt, the discharging hopper is a hollow trapezoidal structure gradually decreasing from top to bottom, the discharging plate is a rectangular plate arranged obliquely, a plurality of rectangular grooves are formed in the discharging plate, the dust cover is fixedly installed between the top of the discharging hopper and the transmission seat, and the discharging pipe is a hollow rectangular structure with an opening downward, and the discharging pipe is movably installed in the inner part of the discharging hopper.
[0013] Preferably, the lower blanking tube is provided with a blanking port corresponding to the position of the blanking plate, the blanking port is in communication with the inside of the blanking tube, the top of the dust cover is fixedly installed with a blanking motor, the output end of the blanking motor is fixedly installed with a driving shaft, the driving shaft is a cylindrical structure with threads on the side wall, and the driving shaft penetrates through the top wall of the blanking tube downward and is threadedly connected with the blanking tube.
[0014] Preferably, the top of the detection box is provided with a feeding port corresponding to the position of the blanking tube, the feeding port is in communication with the inside of the detection box, the inside of the feeding port is movably installed with a sealing plate through a torsion spring shaft, and the inside of the detection box is fixedly installed with a plurality of distribution plates.
[0015] Preferably, the bottom wall of the detection box is provided with a discharging port away from the feeding port, the inside of the discharging port is movably installed with a discharging shaft, the discharging shaft is a torsion spring shaft, a discharging plate is fixedly sleeved on the discharging shaft, the top wall of the detection box is fixedly installed with an electric push rod corresponding to the position of the discharging shaft, and the output end of the electric push rod is in communication with the inside of the detection box by penetrating through the top wall of the detection box downward.
[0016] Preferably, the detection box is provided with a blowing mechanism, the blowing mechanism comprises an air inlet pipe, a connecting rod, a check valve pipe one, a Venturi tube, a check valve pipe two and an air inlet pipe, the air inlet pipe is arranged on the left side of the detection box, supporting legs are fixedly installed between the bottom of the air inlet pipe and the movable seat, a rectangular piston plate is arranged in the inside of the air inlet pipe, the connecting rod is fixedly installed on the left wall of the detection box and located in the inside of the air inlet pipe, threads are formed in the connecting rod, the connecting rod penetrates through the piston plate and is threadedly connected with the piston plate, and the check valve pipe one is fixedly installed on the top right side of the air inlet pipe and is in communication with the inside of the air inlet pipe.
[0017] Preferably, the check valve pipe one makes the air in the inside of the air inlet pipe unable to flow to the outside, and the outside air can enter the inside of the air inlet pipe, the Venturi tube is embeddedly installed on the inside left side of the detection box, the check valve pipe two is fixedly installed on the Venturi tube and is in communication with the inside of the detection box, the check valve pipe two makes the air in the inside of the Venturi tube enter the inside of the detection box, and the air in the inside of the detection box cannot enter the Venturi tube, a connecting port is formed in the right side of the inside of the connecting rod, the air inlet pipe is fixedly installed between the connecting rod and the Venturi tube, the air inlet pipe is in communication with the connecting port and the inside of the Venturi tube, air inlets are formed in the left sides of the upper and lower walls of the detection box, and the air inlets extend to the inside of the Venturi tube and are in communication with the Venturi tube.
[0018] Preferably, the right side of the detection box is provided with a sampling mechanism, the sampling mechanism comprising a sampling box, a connecting cover, a wind deflector, a sampling plate, an image acquisition device one and a filter plate, the sampling box is arranged on the right side of the detection box, the inside of the connecting cover gradually decreases towards the sampling box, the connecting cover is fixedly installed on the right side wall of the detection box, the right side of the detection box is provided with an opening, the sampling box and the connecting cover are in communication with the inside of the detection box, the filter plate is fixedly installed on the right side of the inside of the detection box, the hole of the filter plate is smaller than the diameter of the granular tablet, the wind deflector is fixedly installed on the left side below the inside of the sampling box, the sampling plate is fixedly installed on the upper side of the inside of the sampling box, and the image acquisition device one is obliquely embedded on the sampling box at a position corresponding to the sampling plate.
[0019] Preferably, the sampling mechanism further comprises a sampling box, a material receiving seat, a material guide plate, a collection box and an image acquisition device two, and the inside of the sampling box is black, the sampling box is arranged on the right side of the movable seat, the material receiving seat is fixedly installed on the top of the sampling box at a position corresponding to the material discharging plate, the material guide plate is fixedly installed on the upper side of the inside of the sampling box, through the arrangement of the material guide plate, the granular tablets falling into the inside of the material receiving seat will fall to the middle position of the inside of the sampling box after being guided by the material guide plate, the collection box is embedded on the lower side of the inside of the sampling box, and the image acquisition device two is obliquely installed on the upper side of the inside of the sampling box, and a search light is arranged on the image acquisition device two.
[0020] The granular coating production line finished product detection device provided by the application improves the prior art and has the following improvements and advantages:
[0021] Firstly, by arranging the driving mechanism, when the granular tablets are placed in the inside of the detection box, the driving motor can be started, the driving motor drives the transmission gear to rotate through the rotating shaft, the transmission gear is in meshing transmission with the transmission gear ring, the transmission gear ring in turn drives the inner driving ring to rotate, the inner driving ring in turn drives the detection box to rotate, the rotation of the detection box can make the granular tablets in the inside of the detection box turn over, thereby improving the detection range of the ultraviolet camera on the granular tablets and increasing the detection accuracy.
[0022] Secondly, through the design of the movable mechanism, when the drive mechanism rotates the detection box and the inner drive ring, the right inner drive ring can drive the movable gear to rotate via the right transmission gear ring. The movable gear can then drive the transmission shaft to rotate, which in turn drives the threaded sleeve to rotate inside the fixed block. Since the threaded sleeve and the fixed block are connected by a thread, the threaded sleeve can move in its axial direction, thereby driving the entire movable seat, the inner drive ring, and the detection box to reciprocate. The movable seat can move on the sliding shaft inside the movable groove. The reciprocating motion of the detection box can vibrate and flatten the granular tablets inside the detection box, preventing the granular tablets from accumulating inside the detection box and thus avoiding the situation where the granular tablets cannot be detected by the ultraviolet camera, further improving the accuracy of the detection.
[0023] Thirdly, this invention, through the setting of the feeding mechanism, allows the feeding motor to be started after the granular tablets are separated and transported by the feeding plate. The feeding motor drives the drive shaft to rotate, and the drive shaft is threadedly connected to the feeding pipe. The feeding pipe will then move downwards. When the bottom of the feeding pipe contacts the sealing plate, the sealing plate will flip downwards, causing the bottom of the feeding pipe to move into the detection box. At the same time, the feeding port on the feeding pipe will correspond to the feeding plate. At this time, the granular tablets on the feeding plate can enter the inside of the feeding pipe through the feeding port, and then enter the inside of the detection box through the feeding port. Meanwhile, the inside of the detection box is equipped with multiple distribution plates, and the granular tablets will enter between the multiple distribution plates, so that the granular tablets can be evenly distributed inside the granular tablet detection box. This achieves automatic and uniform feeding, while also ensuring uniform distribution of granular tablets and improving the detection effect.
[0024] Fourthly, this invention utilizes a blower mechanism. When the detection box rotates to flip the internal granular tablets, the connecting rod rotates with the detection box. The connecting rod is threadedly connected to the piston plate inside the air inlet pipe. As the detection box rotates, the piston plate moves inside the air inlet pipe, compressing the air inside. The compressed air enters the venturi tube through the connecting port and the air inlet pipe. Under the Venturi effect, outside air is drawn into the venturi tube through the air inlet and then enters the detection box through the check valve. At this time, any powder that may be present inside the detection box will leave the detection box with the airflow, thus achieving the effect of automatic dust removal when flipping the granular tablets.
[0025] Fifthly, this invention, through the setting of the sampling mechanism, when the granular tablets fall into the collection box, the collision between the granular tablets and the collection box may cause the granular tablets to break. At this time, dust can be formed inside the sampling box. Under the illumination of the searchlight on the image acquisition device two, the dust will be illuminated by the searchlight due to the Tyndall effect. Then, the image acquisition device two can be used to acquire images, which can then be compared with normal data to determine the strength of the coating of the current batch of granular tablets. If more dust appears, it indicates that the coating strength of the current granular tablets is low; conversely, if less dust appears, it indicates that the coating strength of the current granular tablets is high. Attached Figure Description
[0026] To more clearly illustrate the specific embodiments of the present invention or the technical solutions in the prior art, the drawings used in the description of the specific embodiments or the prior art will be briefly introduced below. Obviously, the drawings described below are some embodiments of the present invention. For those skilled in the art, other drawings can be obtained from these drawings without creative effort.
[0027] Figure 1 This is a schematic diagram of the overall structure of the present invention;
[0028] Figure 2 This is a schematic diagram of the detection mechanism structure in this invention;
[0029] Figure 3 This is a schematic diagram of the drive mechanism structure in this invention;
[0030] Figure 4 For the present invention Figure 2 Enlarged view of point A in the middle;
[0031] Figure 5 This is a schematic diagram of the feeding mechanism in this invention;
[0032] Figure 6 For the present invention Figure 2 Enlarged view at point B in the middle;
[0033] Figure 7 For the present invention Figure 2 Enlarged view at point C;
[0034] Figure 8 This is a schematic diagram of the sampling mechanism in this invention.
[0035] Figure label:
[0036] 1. Movable seat; 2. Mounting bracket; 3. Outer mounting ring; 4. Inner drive ring; 5. Detection box; 6. Ultraviolet camera; 7. Drive motor; 8. Support leg; 9. Transmission cover; 10. Transmission gear; 11. Rotating shaft; 12. Transmission gear ring; 13. Base; 14. Movable groove; 15. Sliding shaft; 16. Movable gear; 17. Transmission shaft; 18. Fixing block; 19. Threaded sleeve; 20. Transmission seat; 21. Material conveyor belt; 22. Partition plate; 23. Discharge hopper; 24. Discharge plate; 25. Dust cover; 26. Discharge pipe; 27. Discharge port; 28. Discharge motor; 29. Drive... 30. Moving shaft; 31. Feed inlet; 32. Sealing plate; 33. Distributor plate; 34. Discharge port; 35. Discharge shaft; 36. Discharge plate; 37. Electric push rod; 38. Comparison box; 39. Connecting cover; 40. Air guide plate; 41. Image acquisition device one; 42. Comparison box; 43. Receiving seat; 44. Guide plate; 45. Collection box; 46. Image acquisition device two; 47. Filter plate; 48. Air inlet pipe; 49. Connecting rod; 50. Check valve pipe one; 51. Venturi tube; 52. Check valve pipe two; 53. Connecting port; 54. Air inlet pipe; 55. Air inlet. Detailed Implementation
[0037] The present invention will now be described in detail, and the technical solutions in the embodiments of the present invention will be clearly and completely described. Obviously, the described embodiments are only some embodiments of the present invention, and not all embodiments. Based on the embodiments of the present invention, all other embodiments obtained by those skilled in the art without creative effort are within the scope of protection of the present invention.
[0038] This invention provides an improved finished product testing device for a granule coating production line. The technical solution of this invention is as follows:
[0039] like Figures 1 to 8 As shown, this embodiment of the invention provides a finished product testing device for a granule coating production line, including a movable base 1, which is a rectangular plate. Two sets of mounting frames 2 are fixedly installed on the movable base 1. Each set of mounting frames 2 has two frames, which are symmetrically arranged on the movable base 1. An outer mounting ring 3 is fixedly installed between each set of mounting frames 2. The outer mounting ring 3 has a circular ring structure. An inner drive ring 4 is movably installed inside the outer mounting ring 3. The inner drive ring 4 has a circular ring structure. A detection box 5 is fixedly installed between the three inner drive rings 4. The detection box 5 has a hollow rectangular structure and is made of ultra-white glass. Multiple ultraviolet cameras 6 are evenly distributed and fixedly installed on the inner wall of the inner drive ring 4. When granule tablets are placed inside the detection box 5, the ultraviolet cameras 6 can then detect the surface coating of the granule tablets inside the detection box 5 using ultraviolet light. A drive mechanism is provided on the outer mounting ring 3, and a movable mechanism is provided on the movable base 1.
[0040] like Figure 2 and Figure 3 As shown, the drive mechanism includes a drive motor 7, a transmission cover 9, a transmission gear 10, a rotating shaft 11, and a transmission gear ring 12. The drive motor 7 is fixedly mounted on the middle outer mounting ring 3. The transmission cover 9 is a hollow cylindrical structure and is fixedly mounted on the middle outer mounting ring 3 at the position corresponding to the drive motor 7. The transmission gear 10 is a circular structure and is located inside the transmission cover 9. The rotating shaft 11 is a cylindrical structure and is fixedly mounted on the output end of the drive motor 7, and the rotating shaft 11 is fixedly connected to the transmission gear 10. There are two transmission gear rings 12, which are respectively embedded in the middle outer mounting ring 3. On the right outer mounting ring 3, the transmission gear 10 meshes with the transmission gear ring 12 on the middle outer mounting ring 3. Through the setting of the drive mechanism, when the granular tablets are placed inside the detection box 5, the drive motor 7 can be started. The drive motor 7 drives the transmission gear 10 to rotate through the rotating shaft 11. The transmission gear 10 meshes with the transmission gear ring 12, and the transmission gear ring 12 can then drive the inner drive ring 4 to rotate. The inner drive ring 4 can then drive the detection box 5 to rotate. The rotation of the detection box 5 can cause the granular tablets inside the detection box 5 to flip, thereby improving the detection range of the ultraviolet camera 6 for granular tablets and increasing the accuracy of the detection.
[0041] like Figure 2 and Figure 4As shown, the movable mechanism includes a base 13, a sliding shaft 15, a movable gear 16, a transmission shaft 17, a fixed block 18, and a threaded sleeve 19. The base 13 is a rectangular plate with a movable groove 14. The movable seat 1 is movably installed inside the movable groove 14. The sliding shaft 15 is cylindrical and is movably installed inside the movable groove 14, penetrating the side wall of the movable seat 1. The movable gear 16 is circular and is embedded inside the right outer mounting ring 3, meshing with the right transmission gear ring 12. The transmission shaft 17 is cylindrical and is fixedly connected to the movable gear 16. The fixed block 18 is a rectangular block. The threaded sleeve 19 is a cylindrical structure with reciprocating threads on its side wall and is fixedly sleeved on the transmission shaft 17. The fixed block 18 has threads inside that are compatible with the threaded sleeve 19. The groove and threaded sleeve 19 are movably installed inside the fixed block 18. Through the setting of the movable mechanism, when the drive mechanism drives the detection box 5 and the inner drive ring 4 to rotate, the right inner drive ring 4 can drive the movable gear 16 to rotate through the right transmission gear ring 12. The movable gear 16 can drive the transmission shaft 17 to rotate, and the transmission shaft 17 can then drive the threaded sleeve 19 to rotate inside the fixed block 18. Since the threaded sleeve 19 and the fixed block 18 are connected by threads, the threaded sleeve 19 can move in its axial direction, thereby driving the entire movable seat 1, the inner drive ring 4 and the detection box 5 to reciprocate. The movable seat 1 can move on the sliding shaft 15 inside the movable groove 14. The reciprocating motion of the detection box 5 can vibrate and flatten the granular tablets inside the detection box 5, avoiding the situation where the granular tablets accumulate inside the detection box 5 and cannot be detected by the ultraviolet camera 6, thus further improving the accuracy of detection.
[0042] like Figure 1 and Figure 5As shown, a feeding mechanism is provided above the movable seat 1. The feeding mechanism includes a transmission seat 20, a conveyor belt 21, a partition 22, a feeding hopper 23, a feeding plate 24, a dust cover 25, and a feeding pipe 26. The transmission seat 20 is a hollow structure and is located on the upper side of the movable seat 1. The conveyor belt 21 is movably installed inside the transmission seat 20 via a motor. Granule tablets can be moved by the conveyor belt 21. The partition 22 is an annular plate and is fixedly installed inside the transmission seat 20 at a position corresponding to the conveyor belt 21. The partition 22 can prevent granule tablets from falling off the sides of the conveyor belt 21. The feeding hopper 23 is a hollow trapezoidal structure that gradually decreases in size from top to bottom. The feeding plate 24 is a rectangular plate arranged at an angle, and the feeding plate 24 has openings on it. The conveyor belt 21 has multiple rectangular slots. After the granular tablets move to the position of the feeding plate 24 on the conveyor belt 21, they can be transported separately through the multiple rectangular slots on the feeding plate 24. The dust cover 25 is a hollow structure and is fixedly installed between the top of the feeding hopper 23 and the transmission seat 20. The dust cover 25 can prevent external dust from entering the interior of the feeding hopper 23 during transportation. The feeding pipe 26 is a hollow rectangular structure with its opening facing downwards. The feeding pipe 26 is movably installed inside the feeding hopper 23. The feeding pipe 26 has a feeding port 27 at the position corresponding to the position of the feeding plate 24. The feeding port 27 is a rectangular slot and communicates with the interior of the feeding pipe 26. The feeding motor 28 is fixedly installed on the top of the dust cover 25. A drive shaft 29 is fixedly installed on the output end of the device. The drive shaft 29 is a cylindrical structure with threads on its side wall. The drive shaft 29 passes downward through the top wall of the feed pipe 26 and is threadedly connected to the feed pipe 26. A feed inlet 30 is provided on the top of the detection box 5 corresponding to the position of the feed pipe 26. The feed inlet 30 is a rectangular groove that communicates with the interior of the detection box 5. A sealing plate 31 is movably installed on one side of the interior of the feed inlet 30 via a torsion spring shaft. The sealing plate 31 is a rectangular plate. Multiple distribution plates 32 are fixedly installed inside the detection box 5. The distribution plates 32 are rectangular glass plates. After the granular tablets are separated and transported by the feed plates 24, the feed motor 28 can be started, which drives the drive shaft 29 to rotate. The drive shaft 29 is threadedly connected to the feed tube 26, causing the feed tube 26 to move downwards. When the bottom of the feed tube 26 contacts the sealing plate 31, the sealing plate 31 flips downwards, moving the bottom of the feed tube 26 into the detection box 5. Simultaneously, the feed port 27 on the feed tube 26 aligns with the feed plate 24, allowing the granules on the feed plate 24 to enter the feed tube 26 through the feed port 27, and then through the feed inlet 30 into the detection box 5. The detection box 5 contains multiple distribution plates 32, allowing the granules to be evenly distributed within the detection box 5. This achieves both automatic and uniform feeding, as well as uniform distribution of the granules.And improve detection results.
[0043] like Figure 2 and Figure 7 As shown, a discharge port 33 is provided on the bottom wall of the detection box 5 away from the feed inlet 30. The discharge port 33 is a rectangular groove. A discharge shaft 34 is movably installed inside the discharge port 33. The discharge shaft 34 is a torsion spring shaft. A discharge plate 35 is fixedly sleeved on the discharge shaft 34. The discharge plate 35 is a rectangular plate. An electric push rod 36 is fixedly installed on the top wall of the detection box 5 at the position corresponding to the discharge shaft 34. The output end of the electric push rod 36 penetrates downward through the top wall of the detection box 5 and communicates with the inside of the detection box 5. When the granules are tested, the electric push rod 36 can be activated. The electric push rod 36 pushes the output end downward to squeeze the discharge plate 35. After being squeezed, the discharge plate 35 will flip. The flipping allows the granules inside the detection box 5 to be discharged through the discharge port 33, achieving the effect of rapid feeding.
[0044] like Figure 2 and Figure 6As shown, the test box 5 is equipped with a blower mechanism, which includes an air inlet pipe 48, a connecting rod 49, a first check valve pipe 50, a venturi pipe 51, a second check valve pipe 52, and an air inlet pipe 54. The air inlet pipe 48 is a hollow rectangular structure and is located on the left side of the test box 5. A support leg 8 is fixedly installed between the bottom of the air inlet pipe 48 and the movable seat 1. A rectangular piston plate is installed inside the air inlet pipe 48. The connecting rod 49 is a cylindrical structure and is fixedly installed on the left side wall of the test box 5 and located inside the air inlet pipe 48. The connecting rod 49 is threaded and passes through the piston plate. The check valve tube 50 is fixedly installed on the top right side of the air inlet pipe 48 and communicates with the inside of the air inlet pipe 48. The check valve tube 50 prevents air inside the air inlet pipe 48 from flowing to the outside, while allowing outside air to enter the air inlet pipe 48. The venturi tube 51 is embedded in the inside left side of the detection box 5. The check valve tube 52 is fixedly installed on the venturi tube 51 and communicates with the inside of the detection box 5. The check valve tube 52 allows air inside the venturi tube 51 to enter the inside of the detection box 5, while preventing air inside the detection box 5 from entering the venturi tube 51. A connection port 5 is provided on the inside right side of the connecting rod 49. 3. The connection port 53 is a T-shaped cylindrical groove, and the air inlet pipe 54 is a cylindrical structure. The air inlet pipe 54 is fixedly installed between the connecting rod 49 and the venturi tube 51. The air inlet pipe 54 connects the connection port 53 and the interior of the venturi tube 51. Air inlets 55 are provided on the left side of both the upper and lower walls of the detection box 5. The air inlets 55 are cylindrical grooves that extend into and connect with the interior of the venturi tube 51. Through the setting of the blower mechanism, when the detection box 5 rotates to flip the internal granular tablets, the connecting rod 49 will rotate with the detection box 5. The connecting rod 49 and the piston plate inside the air inlet pipe 48 are threaded together. As the detection box 5 rotates, the piston plate moves inside the air inlet pipe 48, compressing the air inside the air inlet pipe 48. The compressed air enters the venturi tube 51 through the connection port 53 and the air inlet pipe 54. Under the venturi effect, outside air is drawn into the venturi tube 51 through the air inlet port 55, and then enters the detection box 5 through the check valve pipe 52. At this time, any powder that may be present inside the detection box 5 will leave the detection box 5 with the airflow, thus achieving the effect of automatic dust removal when turning over granular tablets.
[0045] like Figure 1 , Figure 7 ,and Figure 8As shown, a comparison mechanism is provided on the right side of the detection box 5. The comparison mechanism includes a comparison box 37, a connecting cover 38, an air guide plate 39, a comparison plate 40, an image acquisition device 41, and a filter plate 47. The comparison box 37 is a hollow rectangular structure and is located on the right side of the detection box 5. The connecting cover 38 is a hollow trapezoidal structure, and its interior gradually decreases in size towards the comparison box 37. The connecting cover 38 is fixedly installed on the right side wall of the detection box 5. An opening is provided on the right side of the detection box 5, and the comparison box 37 and the connecting cover 38 communicate with the interior of the detection box 5. The filter plate 47 is fixedly installed on the right side of the interior of the detection box 5, and the holes in the filter plate 47 are smaller than the diameter of the granule tablets. The air guide plate 39 is an obliquely arranged plate and is fixedly installed on the lower left side of the interior of the comparison box 37. The comparison plate 40 is black. A rectangular plate is set at an angle. The comparison plate 40 is fixedly installed inside the comparison box 37. The image acquisition device 41 is obliquely embedded in the comparison box 37 at the position corresponding to the comparison plate 40. Through the setting of the comparison mechanism, when the powder inside the detection box 5 is blown to the right, the powder will move with the airflow to the inside of the connecting cover 38 and the comparison box 37. After being guided by the air guide plate 39, the powder and airflow will be blown onto the comparison plate 40. Since the comparison plate 40 is black, the powder will be very conspicuous on the comparison plate 40. At this time, the image acquisition device 41 can be used to acquire the image of the comparison plate 40, so as to acquire the amount of powder in the granules inside the detection box 5. Then it can be compared with normal data to know the breakage rate of this batch of granules inside the detection box 5.
[0046] The comparison mechanism also includes a comparison box 42, a receiving seat 43, a guide plate 44, a collection box 45, and an image acquisition device 46. The comparison box 42 is a hollow rectangular structure with a black interior. It is located on the right side of the movable seat 1. The receiving seat 43 is also a hollow rectangular structure, fixedly installed on the top of the comparison box 42 corresponding to the discharge plate 35. When the discharge plate 35 is flipped, it moves into the receiving seat 43, allowing the granules inside the detection box 5 to fall into the comparison box 42 through the receiving seat 43. The guide plate 44 is a triangular block, fixedly installed at the top inside the comparison box 42. The granules falling into the receiving seat 43 are guided by the guide plate 44 and fall towards the center of the comparison box 42. The collection box 45 is a hollow rectangular structure, embedded in the bottom inside the comparison box 42. Image acquisition device 2 46 is obliquely installed inside the upper part of image acquisition box 42, and a searchlight is provided on image acquisition device 2 46. Collection box 45 can collect granular tablets. Then, collection box 45 can be pulled out of the inside of image acquisition box 42 to process granular tablets. Due to the setting of the image acquisition mechanism, when granular tablets fall into the inside of collection box 45, the collision between granular tablets and collection box 45 may cause granular tablets to break. At this time, dust can be formed inside the image acquisition box 42. Under the illumination of the searchlight on image acquisition device 2 46, the dust will be illuminated by the searchlight under the Tyndall effect. Then, the image acquisition device 2 46 can be used to acquire images, which can then be compared with normal data to determine the strength of the coating of the current batch of granular tablets. If more dust appears, it means that the coating strength of the current granular tablets is low. Conversely, if less dust appears, it means that the coating strength of the current granular tablets is high.
[0047] Specific implementation steps: Through the setting of the drive mechanism, when the granular tablets are placed inside the detection box 5, the drive motor 7 can be started. The drive motor 7 drives the transmission gear 10 to rotate through the rotating shaft 11. The transmission gear 10 meshes with the transmission gear ring 12, which in turn drives the inner drive ring 4 to rotate. The inner drive ring 4 in turn drives the detection box 5 to rotate. The rotation of the detection box 5 can cause the granular tablets inside the detection box 5 to flip, thereby improving the detection range of the ultraviolet camera 6 for the granular tablets and increasing the accuracy of the detection.
[0048] Simultaneously, through the setting of the movable mechanism, when the drive mechanism drives the detection box 5 and the inner drive ring 4 to rotate, the right inner drive ring 4 can drive the movable gear 16 to rotate through the right transmission gear ring 12. The movable gear 16 can drive the transmission shaft 17 to rotate, and the transmission shaft 17 can then drive the threaded sleeve 19 to rotate inside the fixed block 18. Since the threaded sleeve 19 and the fixed block 18 are connected by threads, the threaded sleeve 19 can move in its axial direction, thereby driving the entire movable seat 1, the inner drive ring 4, and the detection box 5 to reciprocate. The movable seat 1 can move on the sliding shaft 15 inside the movable groove 14. The reciprocating motion of the detection box 5 can vibrate and flatten the granular tablets inside the detection box 5, avoiding the situation where the granular tablets accumulate inside the detection box 5 and cannot be detected by the ultraviolet camera 6, thus further improving the accuracy of detection.
[0049] The foregoing description enables those skilled in the art to make or use the present invention. Various modifications to these embodiments will be readily apparent to those skilled in the art, and the general principles defined herein may be implemented in other embodiments without departing from the spirit or scope of the invention. Therefore, the invention is not to be limited to the embodiments shown herein, but is to be accorded the widest scope consistent with the principles and novel features disclosed herein.
Claims
1. A finished product testing device for a granule coating production line, comprising a movable base (1), on which two sets of mounting brackets (2) are fixedly installed, each set of mounting brackets (2) consisting of two brackets, the two mounting brackets (2) being symmetrically arranged on the movable base (1), and an outer mounting ring (3) fixedly installed between each set of mounting brackets (2), the inner drive ring (4) being movably installed inside the outer mounting ring (3), characterized in that: A detection box (5) is fixedly installed between the three inner drive rings (4). The detection box (5) is made of ultra-white glass. Multiple ultraviolet cameras (6) are evenly distributed and fixedly installed on the inner wall of the inner drive ring (4). A drive mechanism is provided on the outer mounting ring (3), and a movable mechanism is provided on the movable seat (1). The drive mechanism includes a drive motor (7) and a transmission cover (9). The drive motor (7) is fixedly installed on the middle outer mounting ring (3), and the transmission cover (9) is fixedly installed on the middle outer mounting ring (3) corresponding to the drive motor (7). The position of the transmission gear (10), the rotating shaft (11) and the transmission gear ring (12). The transmission gear (10) is located inside the transmission cover (9). The rotating shaft (11) is fixedly installed on the output end of the drive motor (7), and the rotating shaft (11) is fixedly connected to the transmission gear (10). There are two transmission gear rings (12). The two transmission gear rings (12) are respectively embedded in the middle outer mounting ring (3) and the right outer mounting ring (3). The transmission gear (10) meshes with the transmission gear ring (12) on the middle outer mounting ring (3). The movable mechanism includes a base (13), a sliding shaft (15), a movable gear (16), a transmission shaft (17), a fixed block (18), and a threaded sleeve (19). The base (13) has a movable groove (14), the movable seat (1) is movably installed inside the movable groove (14), the sliding shaft (15) is movably installed inside the movable groove (14), the sliding shaft (15) passes through the side wall of the movable seat (1), the movable gear (16) is embedded in the right outer mounting ring (3), and the movable gear (16) meshes with the right transmission gear ring (12) for transmission. The transmission shaft (17) is fixedly connected to the movable gear (16). The threaded sleeve (19) is a cylindrical structure with reciprocating threads on the side wall. The threaded sleeve (19) is fixedly sleeved on the transmission shaft (17). The fixed block (18) has a threaded groove that matches the threaded sleeve (19), and the threaded sleeve (19) is movably installed inside the fixed block (18).
2. The finished product testing device for a granule coating production line according to claim 1, characterized in that: A feeding mechanism is provided above the movable seat (1). The feeding mechanism includes a transmission seat (20), a conveyor belt (21), a partition (22), a feeding hopper (23), a feeding plate (24), a dust cover (25), and a feeding pipe (26). The transmission seat (20) is located on the upper side of the movable seat (1). The conveyor belt (21) is movably installed inside the transmission seat (20) via a motor. The partition (22) is fixedly installed inside the transmission seat (20) at the position corresponding to the conveyor belt (21). The feeding hopper (23) is a hollow trapezoidal structure that gradually decreases in size from top to bottom. The feeding plate (24) is a rectangular plate that is set at an angle, and multiple rectangular slots are opened on the feeding plate (24). The dust cover (25) is fixedly installed between the top of the feeding hopper (23) and the transmission seat (20). The feeding pipe (26) is a hollow rectangular structure with the opening facing downward. The feeding pipe (26) is movably installed inside the feeding hopper (23).
3. The finished product testing device for a granule coating production line according to claim 2, characterized in that: The feeding pipe (26) has a feeding port (27) at the position corresponding to the feeding plate (24). The feeding port (27) is connected to the inside of the feeding pipe (26). The top of the dust cover (25) is fixedly installed with a feeding motor (28). The output end of the feeding motor (28) is fixedly installed with a drive shaft (29). The drive shaft (29) is a cylindrical structure with threads on the side wall. The drive shaft (29) passes through the top wall of the feeding pipe (26) and is threadedly connected to the feeding pipe (26).
4. The finished product testing device for a granule coating production line according to claim 2, characterized in that: The top of the detection box (5) is provided with a feed inlet (30) corresponding to the position of the feed tube (26). The feed inlet (30) is connected to the inside of the detection box (5). A sealing plate (31) is movably installed on one side of the inside of the feed inlet (30) through a torsion spring shaft. Multiple material distribution plates (32) are fixedly installed inside the detection box (5).
5. The finished product testing device for a granule coating production line according to claim 1, characterized in that: The bottom wall of the test box (5) is provided with a discharge port (33) on the side away from the feed inlet (30). A discharge shaft (34) is movably installed inside the discharge port (33). The discharge shaft (34) is a torsion spring shaft. A discharge plate (35) is fixedly sleeved on the discharge shaft (34). An electric push rod (36) is fixedly installed on the top wall of the test box (5) at the position corresponding to the discharge shaft (34). The output end of the electric push rod (36) penetrates downward through the top wall of the test box (5) and communicates with the interior of the test box (5).
6. The finished product testing device for a granule coating production line according to claim 1, characterized in that: The test box (5) is equipped with a blower mechanism, which includes an air inlet pipe (48), a connecting rod (49), a check valve pipe (50), a venturi pipe (51), a check valve pipe (52), and an air inlet pipe (54). The air inlet pipe (48) is located on the left side of the test box (5). A support leg (8) is fixedly installed between the bottom of the air inlet pipe (48) and the movable seat (1). A rectangular piston plate is installed inside the air inlet pipe (48). The connecting rod (49) is fixedly installed on the left side wall of the test box (5) and located inside the air inlet pipe (48). The connecting rod (49) is threaded and passes through the piston plate and is threadedly connected to it. The check valve pipe (50) is fixedly installed on the top right side of the air inlet pipe (48) and communicates with the inside of the air inlet pipe (48).
7. The finished product testing device for a granule coating production line according to claim 6, characterized in that: The first check valve (50) prevents air inside the air inlet pipe (48) from flowing to the outside, while outside air can enter the air inlet pipe (48). The venturi tube (51) is embedded in the left side of the inside of the detection box (5). The second check valve (52) is fixedly installed on the venturi tube (51) and communicates with the inside of the detection box (5). The second check valve (52) allows air inside the venturi tube (51) to enter the inside of the detection box (5), while air inside the detection box (5) cannot enter the venturi tube (51). A connection port (53) is provided on the right side of the inside of the connecting rod (49). The air inlet pipe (54) is fixedly installed between the connecting rod (49) and the venturi tube (51). The air inlet pipe (54) communicates with the connection port (53) and the inside of the venturi tube (51). Air inlets (55) are provided on the left side of the upper and lower walls of the detection box (5). The air inlets (55) extend into the inside of the venturi tube (51) and communicate with it.
8. The finished product testing device for a granule coating production line according to claim 1, characterized in that: A comparison mechanism is provided on the right side of the detection box (5). The comparison mechanism includes a comparison box (37), a connecting cover (38), an air guide plate (39), a comparison plate (40), an image acquisition device (41), and a filter plate (47). The comparison box (37) is located on the right side of the detection box (5). The interior of the connecting cover (38) gradually decreases in size towards the comparison box (37). The connecting cover (38) is fixedly installed on the right side wall of the detection box (5). An opening is provided on the right side of the detection box (5). The sampling box (37) and the connecting cover (38) are connected to the inside of the detection box (5). The filter plate (47) is fixedly installed on the right side inside the detection box (5). The holes of the filter plate (47) are smaller than the diameter of the granule tablet. The air guide plate (39) is fixedly installed on the lower left side inside the sampling box (37). The sampling plate (40) is fixedly installed on the upper side inside the sampling box (37). The image acquisition device (41) is obliquely embedded on the sampling box (37) at the position corresponding to the sampling plate (40).
9. The finished product testing device for a granule coating production line according to claim 8, characterized in that: The sampling mechanism also includes a sampling box (42), a receiving seat (43), a guide plate (44), a collection box (45), and an image acquisition device (46). The inside of the sampling box (42) is black. The sampling box (42) is located on the right side of the movable seat (1). The receiving seat (43) is fixedly installed on the top of the sampling box (42) corresponding to the position of the discharge plate (35). The guide plate (44) is fixedly installed on the inside of the sampling box (42). Through the setting of the guide plate (44), the granular tablets falling into the receiving seat (43) will fall towards the middle position inside the sampling box (42) after being guided by the guide plate (44). The collection box (45) is embedded in the lower part of the inside of the sampling box (42). The image acquisition device (46) is obliquely installed on the upper part of the inside of the sampling box (42), and a searchlight is provided on the image acquisition device (46).
Citation Information
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