Heating and stirring production device and production method

By adopting inductive heating and a heating and stirring production device designed with special structure in the heating and stirring tank, the existing heating methods are solved, and more efficient heating and stirring effects are achieved.

CN120115046AActive Publication Date: 2025-06-10GUANGDONG HAICHEN MASCH MFG CO LTD
View PDF 4 Cites 0 Cited by

Patent Information

Application Number
CN202510601524.4
Authority / Receiving Office
CN · China
Patent Type
Applications(China)
Current Assignee / Owner
Filing Date
2025-05-12
Publication Date
2025-06-10
Estimated Expiration
2045-05-12

AI Technical Summary

Technical Problem

The heating method of the existing heating mixing tank has the problems of low energy conversion efficiency and slow heating speed.

Method used

A heating and stirring production device is designed, adopting an inductive heating unit and a special stirring chamber and reflux chamber structure. Through the design of the partition and stirring shaft, the heating area is increased, and the circulation flow through the conveying pipe and the liquid conveyor is enhanced to enhance the stirring effect and heating uniformity.

Benefits of technology

The heating speed and stirring effect are improved, and the uniform heating of the materials in the tank is achieved. Compared with conventional electric heating wire heating, the energy conversion efficiency is higher.

✦ Generated by Eureka AI based on patent content.

Smart Images

  • Figure CN120115046A_ABST
    Figure CN120115046A_ABST
Patent Text Reader

Abstract

The invention discloses a heating and stirring production device and a production method, and belongs to the technical field of mixing, the heating and stirring production device comprises a stirring unit, the stirring unit comprises a tank body, a stirring cavity and a backflow cavity are arranged in the tank body, a separator is arranged between the stirring cavity and the backflow cavity, and the tank body is provided with a feed inlet communicated with the stirring cavity; the tank body is provided with a discharge port communicated with the backflow cavity, and the separator is provided with a first opening communicated with the backflow cavity; the stirring cavity is provided with a stirrer; the conveying unit comprises a conveying pipe, and the conveying pipe is connected between the feeding port and the discharging port; the inductance heating unit comprises an inductance coil surrounding the tank body. The surface of the separator on one side of the stirring cavity, the surface of the separator on one side of the backflow cavity and the surface of the tank side wall on one side of the backflow cavity are all in contact with materials, so that the heating area is larger, and the heating speed is increased; and materials in the stirring cavity can circularly flow among the stirrer, the backflow cavity and the conveying pipe. According to the heating and stirring production method, the heating and stirring production device is used for stirring production.
Need to check novelty before this filing date? Find Prior Art

Description

Technical Field

[0001] The present invention relates to the field of mixing technologies, and particularly to a heating and stirring production device and a production method thereof. Background Art

[0002] In the production of various products such as chemical products, foods, pharmaceuticals, and cosmetics, heating and stirring tanks are required; currently, a common way to heat a stirring tank is to provide heating wires on the tank wall of the stirring tank; however, such a heating method still has some deficiencies, such as low energy conversion efficiency and slow heating speed due to a relatively small heating area. Summary of the Invention

[0003] The present invention aims to solve at least one of the technical problems existing in the prior art. For this purpose, the present invention provides a heating and stirring production device and a production method thereof.

[0004] According to an embodiment of the first aspect of the present invention, a heating and stirring production device includes: A stirring unit, including a tank body, the tank body having a tank side wall, a stirring chamber provided inside the tank body, and a reflux chamber sleeved between the tank side wall and the stirring chamber. A partition is provided between the stirring chamber and the reflux chamber. The tank body is provided with a feed port communicating with the stirring chamber, a discharge port communicating with the reflux chamber at the top of the tank body, and a first opening communicating with the reflux chamber at the bottom of the partition; a stirrer is provided in the stirring chamber, and the tank body is provided with a driving device for driving the stirrer; both the tank side wall and the partition are metal components; A conveying unit, including a conveying pipe, the conveying pipe being connected between the feed port and the discharge port, and a liquid conveyor being provided on the conveying pipe; An inductive heating unit, including an inductive coil spirally wound around the outer periphery of the tank body.

[0005] According to an embodiment of the first aspect of the present invention, the heating and stirring production device has at least the following technical effects: by providing a partition, the surfaces of the partition on the side of the stirring chamber, the surfaces of the partition on the side of the reflux chamber, and the surface of the tank side wall on the side of the reflux chamber are all in contact with the material, resulting in a relatively large heating area and being beneficial to improving the heating speed; by providing a feed port, a discharge port, a reflux chamber, and a conveying unit, the material in the stirring chamber can circulate between the stirrer, the reflux chamber, and the conveying pipe, further enhancing the stirring effect while enabling the material at various parts in the tank body to be evenly heated.

[0006] According to some embodiments of the present invention, the agitator includes a tubular agitator shaft and agitator blades arranged on the agitator shaft, the agitator shaft is vertically arranged, the top end of the agitator shaft is arranged outside the tank body, the top end of the agitator shaft is the feed port, the bottom end of the agitator shaft is provided with a reflux port, the feed port and the reflux port are connected through the interior of the agitator shaft, and the agitator shaft is a metal component.

[0007] According to some embodiments of the present invention, a tank cover is provided on the top of the tank body, the agitator is connected to the tank cover, an open mouth is provided on the top of the tank body, the partition is detachably inserted into the tank body along the vertical direction, the edge of the open mouth and the partition are both in contact with the bottom of the tank cover, a first sealing ring is provided between the edge of the open mouth and the tank cover, and a second sealing ring is provided between the partition and the tank cover; the conveying pipe is connected to the feed port via a detachable structure.

[0008] According to some embodiments of the present invention, the delivery pipe has a swinging section, which is arranged above the tank body and crosses the edge of the tank body. The two ends of the swinging section are respectively called the first end and the second end. The second end is connected to the detachable structure, and a vertically arranged first rotating joint is connected between the first end and the liquid conveyor.

[0009] According to some embodiments of the present invention, the driving device includes a first gear, a second gear and a rotary driver for driving the first gear to rotate, the second gear is meshed with the first gear, the second gear is transmission-connected between the first gear and the stirring shaft, the second gear is arranged on the upper side of the tank cover, the axial direction of the second gear is vertical, and the first gear is arranged outside the tank cover along the radial direction of the tank cover.

[0010] According to some embodiments of the present invention, the reflux chamber is provided with a spiral blade surrounding the partition.

[0011] According to some embodiments of the present invention, the conveying pipe is provided with a first bypass interface and a first stop valve, and the first bypass interface and the first stop valve are arranged in sequence between the liquid conveyor and the discharge port; the first bypass interface is provided with a feed pipe, and the feed pipe is provided with a second stop valve; when the first stop valve is turned on and the second stop valve is turned off, the liquid conveyor conveys the material to circulate between the stirring chamber, the reflux chamber and the conveying pipe; when the first stop valve is turned off and the second stop valve is turned on, the liquid conveyor feeds the production raw materials added from the feed pipe into the stirring chamber.

[0012] According to some embodiments of the present invention, a second rotary joint is connected between the conveying pipe and the feed port, the conveying pipe is provided with a second bypass interface and a third stop valve, the second bypass interface and the third stop valve are sequentially arranged between the liquid conveyor and the feed port, the second bypass interface is provided with a discharge pipe, and the discharge pipe is provided with a fourth stop valve; when the third stop valve is turned on and the fourth stop valve is turned off, the liquid conveyor conveys the material to circulate among the stirring chamber, the reflux chamber and the conveying pipe; when the third stop valve is turned off and the fourth stop valve is turned on, the liquid conveyor delivers the material in the stirring chamber from the discharge pipe.

[0013] According to the heating and stirring production method of the second aspect of the present invention, the heating and stirring production device is used to perform stirring production. The heating and stirring production method includes a stirring step, and the stirring step includes: Controlling and starting the driving device to enable the stirrer to stir the material in the stirring chamber; Controlling and starting the induction heating unit so that the induction coil heats the tank side wall, the partition and the stirring shaft; The liquid conveyor is controlled to start, so that the material circulates among the stirring chamber, the reflux chamber and the conveying pipe.

[0014] The heating and stirring production method according to the second aspect of the embodiment of the present invention has at least the following technical effects: the material in the stirring chamber can circulate between the agitator, the reflux chamber, and the conveying pipe, further enhancing the stirring effect, while the material in various places in the tank body can be evenly heated.

[0015] According to some embodiments of the present invention, the heating and stirring production method further includes a discharging step, and the discharging step includes: Controlling to stop the liquid conveyor; Operating the detachable structure to separate the second end from the feed inlet; Swinging the swing section to move the second end portion away from the top of the tank body; The liquid conveyor is controlled to start, so that the material passes through the reflux chamber and the conveying pipe in sequence from the stirring chamber and then is delivered from the second end.

[0016] Additional aspects and advantages of the present invention will be given in part in the following description and in part will be obvious from the following description, or will be learned through practice of the present invention. BRIEF DESCRIPTION OF THE DRAWINGS

[0017] The above and / or additional aspects and advantages of the present invention will become apparent and easily understood from the description of the embodiments in conjunction with the following drawings, in which: Figure 1 It is a schematic structural diagram of a heating and stirring production device according to an embodiment of the present invention; Figure 2 It is a schematic structural diagram of a heating and stirring production device according to another embodiment of the present invention; Figure 3 It is Figure 2 a schematic diagram of the discharging state of the heating and stirring production device in Figure 4 It is Figure 1 a schematic cross-sectional structure diagram of the tank body in Figure 5 It is Figure 2 a schematic cross-sectional structure diagram of the tank body in Figure 6 It is Figure 2 a schematic exploded structure diagram of the tank body in In the drawings: 100 - tank body; 101 - reflux cavity; 102 - first edge; 103 - tank side wall; 200 - tank cover; 201 - avoidance groove; 300 - driving device; 301 - first gear; 302 - second gear; 303 - third gear; 304 - feed inlet; 310 - stirring shaft; 311 - reflux port; 312 - stirring blade; 320 - tapered roller bearing; 331 - first sealing ring; 332 - second sealing ring; 333 - third sealing ring; 400 - partition member; 401 - second edge; 402 - stirring cavity; 403 - discharge port; 410 - first opening; 420 - spiral blade; 800 - conveying pipe; 801 - feed pipe; 802 - discharge pipe; 803 - swing section; 811 - first stop valve; 812 - second stop valve; 813 - third stop valve; 814 - fourth stop valve; 820 - liquid conveyor; 831 - first rotary joint; 832 - second rotary joint; 840 - telescopic pipe; 841 - socket; 900 - inductive coil; 910 - control cabinet. Detailed Embodiments

[0018] The embodiments of the present invention will be described in detail below. The examples of the embodiments are shown in the drawings, in which the same or similar reference numerals denote the same or similar elements or elements having the same or similar functions throughout. The embodiments described below by referring to the drawings are exemplary and are only used to explain the present invention and should not be construed as a limitation to the present invention.

[0019] In the description of the present invention, it should be understood that, regarding the orientation description, for example, the orientation or positional relationship indicated by up, down, front, back, left, right, etc. is based on the orientation or positional relationship shown in the drawings. It is only for the convenience of describing the present invention and simplifying the description, rather than indicating or implying that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation. Therefore, it should not be construed as a limitation to the present invention. In addition, the meaning of "several" is one or more, the meaning of "multiple" is more than two, and understandings such as "greater than", "less than", "exceeding", etc. do not include the present number, and understandings such as "above", "below", "within", etc. include the present number. If there is a description of "first" and "second", it is only for the purpose of distinguishing technical features and cannot be understood as indicating or implying relative importance or implicitly indicating the quantity of the indicated technical features or implicitly indicating the sequence relationship of the indicated technical features.

[0020] In the description of the present invention, unless otherwise clearly defined, words such as "set", "installed", "connected", etc. should be understood in a broad sense, and those skilled in the art can reasonably determine the specific meanings of the above words in the present invention in combination with the specific content of the technical solution.

[0021] The following refers to Figures 1 to 6 Describe a heating and stirring production device and a production method according to an embodiment of the present invention.

[0022] The heating and stirring production device according to the first aspect embodiment of the present invention includes a stirring unit, a conveying unit, and an inductive heating unit.

[0023] Refer to Figure 4 , the stirring unit includes a tank body 100. The tank body 100 is in the shape of a vertically arranged cylinder. The bottom of the tank body 100 is closed, and the top of the tank body 100 is provided with an open mouth. The edge of the open mouth is called the first edge 102, and a tank cover 200 is provided at the open mouth; the tank body 100 has a tank side wall 103, and the tank side wall 103 is the outer peripheral wall of the tank body 100. A stirring cavity 402 and a return cavity 101 sleeved between the tank side wall 103 and the stirring cavity 402 are provided inside the tank body 100. A partition member 400 is provided between the stirring cavity 402 and the return cavity 101, and the partition member 400 is also in the shape of a vertically arranged cylinder.

[0024] A stirrer is provided in the stirring cavity 402. The stirrer is rotatably arranged on the tank cover 200, and the tank body 100 is provided with a driving device 300 for driving the stirrer; both the tank side wall 103 and the partition member 400 are metal components; The tank body 100 is provided with a feed port 304 connected to the stirring chamber 402. The feed port 304 can be set on the first edge 102, and the feed port 304 can also be set on the tank cover 200, as long as it can be connected to the stirring chamber 402; the top of the tank body 100 is provided with a discharge port 403 connected to the reflux chamber 101, and the discharge port 403 is set on the top of the tank side wall 103. Of course, the discharge port 403 can also be set on the first edge 102; the bottom of the partition 400 is provided with a first opening 410 connected to the reflux chamber 101, and the partition 400 is used to separate the stirring chamber 402 and the reflux chamber 101, so that the stirring chamber 402 and the reflux chamber 101 can only be connected through the first opening 410.

[0025] The conveying unit includes a conveying pipe 800, which is connected between the feed port 304 and the discharge port 403. The conveying pipe 800 is provided with a liquid conveyor 820, which can be a centrifugal pump. The feed port 304 is located at the top of the left side of the tank body 100. The conveying pipe 800 has a first pipe section and a second pipe section. The first pipe section is arranged horizontally, the right end of the first pipe section is connected to the feed port 304, and the left end of the first pipe section is connected to the liquid suction port of the liquid conveyor 820. The second pipe section is arranged vertically, the top end of the second pipe section is connected to the feed port 304, and the bottom end of the second pipe section is connected to the liquid discharge port of the liquid conveyor 820. The induction heating unit includes an induction coil 900 spirally wound around the outer circumference of the tank body 100 and a control cabinet 910 for controlling the operation of the induction coil 900 .

[0026] When in use, after adding the material to be stirred and mixed into the stirring chamber 402, the driving device 300 can be started, and the driving device 300 drives the stirrer to rotate to achieve stirring of the material; at the same time, an alternating current is applied to the inductor 900, and an alternating magnetic field is generated around the inductor 900, and eddy currents are induced inside the tank side wall 103 and the partition 400 in the magnetic field. When the eddy currents flow inside the tank side wall 103 and the partition 400, heat is generated due to the resistance of the material, thereby achieving heating; wherein, by setting the partition 400, the partition 400 00 on one side of the stirring chamber 402, the surface of the partition 400 on one side of the reflux chamber 101, and the surface of the tank side wall 103 on one side of the reflux chamber 101 are all in contact with the material, so that the heating area is larger, which is beneficial to improving the heating speed; by setting the feed port 304, the discharge port 403, the reflux chamber 101 and the conveying unit, the material in the stirring chamber 402 can circulate between the agitator, the reflux chamber 101, and the conveying pipe 800, further enhancing the stirring effect, while the material in various places in the tank body 100 can be evenly heated.

[0027] In addition, compared with conventional electric heating wire heating, induction heating has higher energy conversion efficiency.

[0028] In some embodiments of the present invention, the agitator includes a tubular stirring shaft 310 and stirring blades 312 provided on the stirring shaft 310. The stirring shaft 310 is vertically arranged, and the stirring blades 312 are connected to the outer peripheral surface of the stirring shaft 310. The number of the stirring blades 312 is multiple; the top end of the stirring shaft 310 is arranged outside the tank body 100, and the top end of the stirring shaft 310 is a feed port 304. A return port 311 is provided at the bottom end of the stirring shaft 310. The feed port 304 and the return port 311 are communicated through the inside of the stirring shaft 310. The stirring shaft 310 is a metal component. In this way, the side wall of the stirring shaft 310 can also be heated by the alternating magnetic field generated by the inductor coil 900, making full use of the alternating magnetic field, further increasing the heating area, further improving the energy conversion efficiency, and being beneficial to improving the heating speed; by providing the return port 311 at the bottom end of the stirring shaft 310, the material can flow vertically through the entire stirring shaft 310, reducing the flow dead angle.

[0029] Further, the stirring shaft 310 is installed on the tank cover 200; the tank cover 200 is provided with a first through hole, the stirring shaft 310 vertically penetrates through the first through hole, and a third sealing ring 333 is provided between the stirring shaft 310 and the hole wall of the first through hole to prevent external sundries from falling into the stirring cavity 402; the stirring shaft 310 has a first shaft section and a second shaft section. The first shaft section is arranged on the upper side of the first through hole, and the second shaft section is arranged on the lower side of the first through hole. The stirring blades 312 are arranged on the second shaft section, and a plurality of return ports 311 are provided on the side wall of the second section. The plurality of return ports 311 are arranged at intervals in the vertical direction in sequence; in this way, as the stirring shaft 310 rotates, the material flowing back under the action of centrifugal force can flow out from the plurality of return ports 311, which is beneficial to the uniform mixing of the material flowing back and the material in the stirring cavity 402.

[0030] The first shaft section is provided with a shoulder. A gear, a pulley or other suitable transmission component is sleeved on the upper side of the shoulder of the first shaft section to be drivingly connected to the driving device 300. A tapered roller bearing 320 is sleeved on the lower side of the shoulder of the first shaft section. The tapered roller bearing 320 is arranged between the shoulder and the tank cover 200, so that the stirring shaft 310 can bear both radial force and axial force, and the structure is stable.

[0031] It is understandable that the utensils used for food production need to be cleaned internally frequently to maintain health and hygiene. Therefore, in order to facilitate cleaning so that the heating and stirring production device can be applicable to food production, in some embodiments of the present invention, a tank cover 200 is provided at the top of the tank body 100. The edge of the open mouth and the partition member 400 both abut against the bottom of the tank cover 200. An upwardly concave avoidance groove 201 is provided at the bottom of the tank cover 200. The avoidance groove 201 is provided above the open mouth. The outer peripheral edge of the tank cover 200 abuts against the first edge 102 from top to bottom. A first sealing ring 331 is provided between the first edge 102 and the tank cover 200. The partition member 400 is detachably inserted into the tank body 100 in the vertical direction. The bottom of the partition member 400 abuts against the bottom of the tank body 100. The top of the partition member 400 protrudes from the open mouth out of the tank body 100. The top of the partition member 400 extends into the avoidance groove 201 and abuts against the top wall of the avoidance groove 201. A second sealing ring 332 is provided between the partition member 400 and the top wall of the avoidance groove 201. The conveying pipe 800 and the feed inlet 304 are connected by a detachable structure. Refer to Figure 6 , after the conveying pipe 800 and the feed inlet 304 are disassembled, the tank cover 200 and the stirrer are taken out, and then the partition member 400 is taken out, so as to facilitate the cleaning of the inside of the stirrer, the partition member 400, and the tank body 100.

[0032] A lifting ring can be provided on the tank cover 200 to facilitate the taking and placing of the tank cover 200 by means of hoisting. A second edge 401 can be provided on the inner side of the top of the partition member 400 to facilitate hanging a lifting hook on the second edge 401 to take and place the partition member 400 by means of hoisting. At the same time, the second edge 401 can also be used to provide the second sealing ring 332 to avoid the problem that it is difficult to provide the second sealing ring 332 due to the too small top surface area of the partition member 400.

[0033] It should be noted that, in order to facilitate the insertion of the partition member 400, the open mouth and the partition member 400 are in clearance fit or the inner diameter of the open mouth is slightly smaller than the outer diameter of the partition member 400, which will result in poor sealing performance between the open mouth and the partition member 400, and further result in poor effect of the liquid conveyor 820 sucking the material in the reflux chamber 101, which is not conducive to the circular flow of the material.

[0034] In this embodiment, a first sealing ring 331 and a second sealing ring 332 are provided. The first sealing ring 331 can seal between the tank cover 200 and the tank body 100 to block the entry of external air into the reflux chamber 101 between the open mouth and the partition member 400. The second sealing ring 332 can seal between the tank cover 200 and the partition member 400 to block the entry of air in the stirring chamber 402 into the reflux chamber 101 between the open mouth and the partition member 400, so that the reflux chamber 101 has good sealing performance.

[0035] In some embodiments of the present invention, refer to Figure 2, the conveying pipe 800 has a swing section 803 which extends laterally. The swing section 803 is arranged above the tank body 100 and spans the edge of the tank body 100. The two ends of the swing section 803 are respectively called the first end and the second end. The second end is connected to the detachable structure, and a vertically arranged first rotary joint 831 is connected between the first end and the liquid conveyor 820. The rotary joint is a conventional component in the art and can be directly purchased, so its specific structure will not be elaborated here. The first rotary joint 831 is arranged at the top of the second pipe section; by setting the first rotary joint 831, after the swing section 803 is separated from the feed inlet 304, it can swing to a position far away from the upper part of the tank body 100, so that the heating and stirring production device is in the discharging state. Refer to Figure 3 , then the swing section 803 will not prevent the upward removal of the tank cover 200 and the partition member 400. Moreover, at this time, starting the liquid conveying device can make the materials that have been stirred and processed in the stirring chamber 402 be sent out from the second end, achieving the purpose of discharging.

[0036] Among them, the detachable structure includes a telescopic pipe 840 and a socket 841. The telescopic pipe 840 is arranged vertically. The socket 841 includes an insertion pipe and a cap sleeved outside the insertion pipe. The telescopic pipe 840 is connected between the top of the insertion pipe and the second end. The bottom end of the insertion pipe is inserted into the feed inlet 304. The cap is arranged above the feed inlet 304, and a downward convex edge is provided on the outer edge of the cap to prevent external dust and other sundries from falling into the stirring shaft 310 between the cap and the feed inlet 304. Lifting the cap socket 841 upward can realize the separation of the conveying pipe 800 from the feed inlet 304. The structure is simple and the operation is convenient.

[0037] In some embodiments of the present invention, refer to Figure 5The driving device 300 includes a first gear 301, a second gear 302 and a rotary driver for driving the first gear 301 to rotate. The rotary driver can be a motor. The rotary driver has a main body and an output shaft. The main body is arranged on the tank body 100. The first gear 301 is arranged on the output shaft. The second gear 302 is meshed with the first gear 301. The second gear 302 is linked to the stirring shaft 310. The second gear 302 is transmission-connected between the first gear 301 and the stirring shaft 310. 302 is rotatably connected to the tank cover 200, the second gear 302 is arranged on the upper side of the tank cover 200, the stirring shaft 310 is provided with a third gear 303, the second gear 302 is meshed with the third gear 303, that is, the second gear 302 and the stirring shaft 310 are linked and connected, the axial directions of the first gear 301, the second gear 302 and the third gear 303 are all vertical, the first gear 301 is arranged outside the tank cover 200 along the radial direction of the tank cover 200, that is, the horizontal projection of the first gear 301 is arranged outside the tank cover 200. In this way, when the tank cover 200 is taken out upward, the first gear 301 is separated from the second gear 302, and the first gear 301 will not block the upward movement of the tank cover 200; at the same time, the rotary driver is arranged on the tank body 100, so that there will be no wire involved when taking out the tank cover 200, which is convenient for taking out the tank cover 200.

[0038] In some embodiments of the present invention, the reflux chamber 101 is provided with a spiral blade 420 surrounding the partition 400. It is understandable that if the spiral blade 420 is not provided, the material in the reflux chamber 101 will flow along the shortest path between the first opening 410 and the discharge port 403, resulting in a large range of flow dead angles in the reflux chamber 101; in this embodiment, by providing the spiral blade 420, the material can flow upward in the reflux chamber 101 in a spiral manner, reducing the flow dead angle, which is conducive to fully taking away the heat from various places in the reflux chamber 101.

[0039] In some embodiments of the present invention, the delivery pipe 800 is provided with a first bypass interface and a first stop valve 811, which are respectively arranged between the liquid conveyor 820 and the discharge port 403; the first bypass interface is provided with a feed pipe 801, and the feed pipe 801 is provided with a second stop valve 812. The first stop valve 811 is used to control the on-off of the flow channel from the discharge port 403 to the liquid conveyor 820, and the second stop valve 812 is used to control the on-off of the flow channel from the feed pipe 801 to the liquid conveyor 820; when the first stop valve 811 is controlled to be turned on and the second stop valve 812 is turned off, the material can circulate between the stirring chamber 402, the reflux chamber 101, and the conveying pipe 800; when the first stop valve 811 is controlled to be turned off and the second stop valve 812 is controlled to be turned on, production raw materials can be added to the feed pipe 801, and the liquid conveyor 820 can deliver the production raw materials into the stirring chamber 402, which is convenient for feeding the stirring chamber 402, wherein the tank cover 200 can be provided with a vent to balance the air pressure in the stirring chamber 402.

[0040] In some embodiments of the present invention, with reference to Figure 1 , a second rotary joint 832 is connected between the conveying pipe 800 and the feed port 304. The conveying pipe 800 is provided with a second bypass interface and a third stop valve 813. The second bypass interface and the third stop valve 813 are sequentially arranged between the liquid conveyor 820 and the feed port 304. The second bypass interface is provided with a discharge pipe 802, and the discharge pipe 802 is provided with a fourth stop valve 814.

[0041] When the product produced by stirring is a chemical product and it is necessary to prevent harmful gases from overflowing during the stirring process, a second rotary joint 832 with better sealing performance is connected between the conveying pipe 800 and the feed port 304, so that the material can smoothly flow from the conveying pipe 800 to the stirring shaft 310 while the conveying pipe 800 does not interfere with the rotation of the stirring shaft 310; the third stop valve 813 is used to control the on-off of the flow path between the liquid conveyor 820 and the feed port 304, and the fourth stop valve 814 is used to control the on-off of the flow path between the liquid conveyor 820 and the discharge pipe 802; when the third stop valve 813 is controlled to be conducted and the fourth stop valve 814 is controlled to be cut off, the material can circulate between the stirring chamber 402, the reflux chamber 101, and the conveying pipe 800; when the third stop valve 813 is controlled to be cut off and the fourth stop valve 814 is controlled to be conducted, the liquid conveyor 820 can send out the product after the stirring process from the discharge pipe 802. In this embodiment, the requirement for cleaning the separation member 400 is not high. Therefore, the driving device 300 can be arranged on the tank cover 200 to simplify the structure.

[0042] The heating and stirring production method according to the second aspect embodiment of the present invention uses the above-mentioned heating and stirring production device for stirring production. The heating and stirring production method includes a stirring step, and the stirring step includes: Step S110, controlling to start the driving device 300 to make the stirrer stir the material in the stirring chamber 402; Step S120, controlling to start the inductive heating unit to make the inductive coil 900 heat the tank side wall 103, the separation member 400, and the stirring shaft 310; Step S130, controlling to start the liquid conveyor 820 to make the material circulate between the stirring chamber 402, the reflux chamber 101, and the conveying pipe 800.

[0043] In this way, the material in the stirring chamber 402 can circulate between the stirrer, the reflux chamber 101, and the conveying pipe 800, further enhancing the stirring effect while the material everywhere in the tank body 100 can be evenly heated.

[0044] In some embodiments of the present invention, the heating and stirring production method further includes a discharging step, and the discharging step includes: Step S210, control to stop the liquid conveyor 820; Step S220, operate the detachable structure to separate the second end from the feed port 304; Step S230, swing the swing section 803 to move the second end away from above the tank body 100; Step S240, control to start the liquid conveyor 820 so that the material is sent out from the second end after passing through the reflux chamber 101 and the delivery pipe 800 in sequence from the stirring chamber 402.

[0045] In this way, the material that has completed the stirring process in the stirring chamber 402 can be sent out from the second end to achieve the purpose of discharging.

[0046] In some embodiments of the present invention, the heating and stirring production method further includes a cleaning step, and the cleaning step includes: Step S310, operate the detachable structure to separate the second end from the feed port 304; Step S320, swing the swing section 803 to move the second end away from above the tank body 100; Step S330, remove the tank cover 200 from bottom to top; Step S340, remove the partition member 400 from bottom to top; Step S350, clean the inner side of the tank body 100.

[0047] This facilitates the frequent cleaning of the inside of the heating and stirring production device to meet the production requirements.

[0048] The above has specifically described the preferred embodiments of the present invention, but the present invention is not limited to the embodiments. Those skilled in the art can also make various equivalent variations or substitutions without departing from the spirit of the present invention, and these equivalent variations or substitutions are all included within the scope defined by the claims of this application.

Claims

1. A heating and stirring production device, characterized in that: include: A stirring unit comprises a tank body, wherein the tank body has a tank side wall, a stirring chamber and a reflux chamber sleeved between the tank side wall and the stirring chamber are arranged in the tank body, a partition is arranged between the stirring chamber and the reflux chamber, the tank body is provided with a feed port communicating with the stirring chamber, a discharge port communicating with the reflux chamber is arranged at the top of the tank body, and a first opening communicating with the reflux chamber is arranged at the bottom of the partition; the stirring chamber is provided with a stirrer, and the tank body is provided with a driving device for driving the stirrer; the tank side wall and the partition are both metal components; A conveying unit, comprising a conveying pipe, wherein the conveying pipe is connected between the feed port and the discharge port, and the conveying pipe is provided with a liquid conveyor; The induction heating unit comprises an induction coil spirally wound around the outer circumference of the tank.

2. The heating and stirring production device according to claim 1, characterized in that: The agitator includes a tubular agitator shaft and agitator blades arranged on the agitator shaft. The agitator shaft is vertically arranged, and the top end of the agitator shaft is arranged outside the tank body. The top end of the agitator shaft is the feed port, and the bottom end of the agitator shaft is provided with a reflux port. The feed port and the reflux port are connected through the interior of the agitator shaft, and the agitator shaft is a metal component.

3. The heating and stirring production device according to claim 2 is characterized in that: A tank cover is provided on the top of the tank body, the agitator is connected to the tank cover, an open mouth is provided on the top of the tank body, the partition is detachably inserted into the tank body along the vertical direction, the edge of the open mouth and the partition are both in contact with the bottom of the tank cover, a first sealing ring is provided between the edge of the open mouth and the tank cover, and a second sealing ring is provided between the partition and the tank cover; the conveying pipe is connected to the feed port via a detachable structure.

4. The heating and stirring production device according to claim 3 is characterized in that: The delivery pipe has a swing section, which is arranged above the tank body and crosses the edge of the tank body. The two ends of the swing section are respectively called the first end and the second end. The second end is connected to the detachable structure, and a vertically arranged first rotating joint is connected between the first end and the liquid conveyor.

5. The heating and stirring production device according to claim 3 is characterized in that: The driving device includes a first gear, a second gear and a rotary driver for driving the first gear to rotate, the second gear is meshed with the first gear, the second gear is transmission-connected between the first gear and the stirring shaft, the second gear is arranged on the upper side of the tank cover, the axial direction of the second gear is vertical, and the first gear is arranged outside the tank cover along the radial direction of the tank cover.

6. The heating and stirring production device according to claim 1, characterized in that: The reflux chamber is provided with a spiral blade surrounding the partition.

7. The heating and stirring production device according to claim 1 is characterized in that: The conveying pipe is provided with a first bypass interface and a first stop valve, and the first bypass interface and the first stop valve are arranged in sequence between the liquid conveyor and the discharge port; the first bypass interface is provided with a feed pipe, and the feed pipe is provided with a second stop valve; when the first stop valve is turned on and the second stop valve is turned off, the liquid conveyor conveys the material to circulate among the stirring chamber, the reflux chamber and the conveying pipe; when the first stop valve is turned off and the second stop valve is turned on, the liquid conveyor delivers the production raw materials added from the feed pipe into the stirring chamber.

8. The heating and stirring production device according to claim 1, characterized in that: A second rotary joint is connected between the conveying pipe and the feed port, and the conveying pipe is provided with a second bypass interface and a third stop valve, and the second bypass interface and the third stop valve are sequentially arranged between the liquid conveyor and the feed port, and the second bypass interface is provided with a discharge pipe, and the discharge pipe is provided with a fourth stop valve; when the third stop valve is turned on and the fourth stop valve is turned off, the liquid conveyor conveys the material to circulate among the stirring chamber, the reflux chamber and the conveying pipe; when the third stop valve is turned off and the fourth stop valve is turned on, the liquid conveyor delivers the material in the stirring chamber from the discharge pipe.

9. A heating and stirring production method, characterized in that: The stirring production is performed using the heating stirring production device according to claim 4, wherein the heating stirring production method comprises a stirring step, and the stirring step comprises: Controlling and starting the driving device to enable the stirrer to stir the material in the stirring chamber; Controlling and starting the induction heating unit so that the induction coil heats the tank side wall, the partition and the stirring shaft; The liquid conveyor is controlled to start, so that the material circulates among the stirring chamber, the reflux chamber and the conveying pipe.

10. The heating and stirring production method according to claim 9, characterized in that: The heating and stirring production method further comprises a discharging step, wherein the discharging step comprises: Controlling to stop the liquid conveyor; Operating the detachable structure to separate the second end from the feed inlet; Swinging the swing section to move the second end portion away from the top of the tank body; The liquid conveyor is controlled to start, so that the material passes through the reflux chamber and the conveying pipe in sequence from the stirring chamber and then is delivered from the second end.

Citation Information

Patent Citations

  • Feeding assembly and pulping device

    CN114259903A

  • Mixing and dispersing equipment for glue preparation and use method of mixing and dispersing equipment

    CN117000109A

  • Full-automatic polyurethane footpath finish-coat paint production line

    CN214020225U

  • Screw conveyer type continuous stirring apparatus

    JP2005000854A