Heating and Stirring Production Device and Production Method
By setting up a partition and an inductive heating unit in the mixing tank, the material is circulated between the agitator, the reflow chamber and the conveying pipe, the problem of slow heating speed of the existing heating mixing tank is solved, and efficient and uniform heating is achieved.
Patent Information
- Application Number
- CN202510601524.4
- Authority / Receiving Office
- CN · China
- Patent Type
- Patents(China)
- Current Assignee / Owner
- Filing Date
- 2025-05-12
- Publication Date
- 2025-07-04
- Estimated Expiration
- 2045-05-12
AI Technical Summary
The heating method of existing heating mixing tanks has low energy conversion efficiency, and the small heating area leads to a slow heating speed.
The agitating chamber and the reflow chamber are separated by a partition, combined with the inductive heating unit and the conveying unit, the material flows circulating between the agitator, the reflow chamber and the conveying tube, and the side walls of the inductive coils are used to heat the tank side walls and the partitions to increase the heating area.
The heating speed and stirring effect are improved, the uniform heating of the materials in the tank is achieved, and the energy conversion efficiency is improved.
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Figure CN120115046B_ABST
Abstract
Description
Technical Field
[0001] The invention relates to the field of mixing technology, and in particular to a heating and stirring production device and a production method. Background Art
[0002] Heated stirring tanks are required in the production of chemical products, food, medicine, cosmetics and many other products. Currently, the common way to heat the stirring tank is to set electric heating wires on the tank wall of the stirring tank. However, this heating method still has some shortcomings, such as low energy conversion efficiency and small heating area resulting in slow heating speed. Summary of the invention
[0003] The present invention aims to solve at least one of the technical problems existing in the prior art. To this end, the present invention provides a heating and stirring production device and a production method.
[0004] The heating and stirring production device according to the first embodiment of the present invention comprises:
[0005] A stirring unit comprises a tank body, wherein the tank body has a tank side wall, a stirring chamber and a reflux chamber sleeved between the tank side wall and the stirring chamber are arranged in the tank body, a partition is arranged between the stirring chamber and the reflux chamber, the tank body is provided with a feed port communicating with the stirring chamber, a discharge port communicating with the reflux chamber is arranged at the top of the tank body, and a first opening communicating with the reflux chamber is arranged at the bottom of the partition; the stirring chamber is provided with a stirrer, and the tank body is provided with a driving device for driving the stirrer; the tank side wall and the partition are both metal components;
[0006] A conveying unit, comprising a conveying pipe, wherein the conveying pipe is connected between the feed port and the discharge port, and the conveying pipe is provided with a liquid conveyor;
[0007] The induction heating unit comprises an induction coil spirally wound around the outer circumference of the tank.
[0008] According to the heating and stirring production device of the first aspect of the present invention, there are at least the following technical effects: by setting a partition, the surface of the partition on the stirring chamber side, the surface of the partition on the reflux chamber side and the surface of the tank side wall on the reflux chamber side are all in contact with the material, so that the heating area is larger, which is beneficial to increase the heating speed; by setting the feed port, the discharge port, the reflux chamber and the conveying unit, the material in the stirring chamber can circulate between the agitator, the reflux chamber and the conveying pipe, further enhancing the stirring effect, while the material in various places in the tank body can be evenly heated.
[0009] According to some embodiments of the present invention, the agitator includes a tubular agitator shaft and agitator blades arranged on the agitator shaft, the agitator shaft is vertically arranged, the top end of the agitator shaft is arranged outside the tank body, the top end of the agitator shaft is the feed port, the bottom end of the agitator shaft is provided with a reflux port, the feed port and the reflux port are connected through the interior of the agitator shaft, and the agitator shaft is a metal component.
[0010] According to some embodiments of the present invention, a tank cover is provided on the top of the tank body, the agitator is connected to the tank cover, an open mouth is provided on the top of the tank body, the partition is detachably inserted into the tank body along the vertical direction, the edge of the open mouth and the partition are both in contact with the bottom of the tank cover, a first sealing ring is provided between the edge of the open mouth and the tank cover, and a second sealing ring is provided between the partition and the tank cover; the conveying pipe is connected to the feed port via a detachable structure.
[0011] According to some embodiments of the present invention, the delivery pipe has a swinging section, which is arranged above the tank body and crosses the edge of the tank body. The two ends of the swinging section are respectively called the first end and the second end. The second end is connected to the detachable structure, and a vertically arranged first rotating joint is connected between the first end and the liquid conveyor.
[0012] According to some embodiments of the present invention, the driving device includes a first gear, a second gear and a rotary driver for driving the first gear to rotate, the second gear is meshed with the first gear, the second gear is transmission-connected between the first gear and the stirring shaft, the second gear is arranged on the upper side of the tank cover, the axial direction of the second gear is vertical, and the first gear is arranged outside the tank cover along the radial direction of the tank cover.
[0013] According to some embodiments of the present invention, the reflux chamber is provided with a spiral blade surrounding the partition.
[0014] According to some embodiments of the present invention, the conveying pipe is provided with a first bypass interface and a first stop valve, and the first bypass interface and the first stop valve are arranged in sequence between the liquid conveyor and the discharge port; the first bypass interface is provided with a feed pipe, and the feed pipe is provided with a second stop valve; when the first stop valve is turned on and the second stop valve is turned off, the liquid conveyor conveys the material to circulate between the stirring chamber, the reflux chamber and the conveying pipe; when the first stop valve is turned off and the second stop valve is turned on, the liquid conveyor feeds the production raw materials added from the feed pipe into the stirring chamber.
[0015] According to some embodiments of the present invention, a second rotary joint is connected between the conveying pipe and the feed port, the conveying pipe is provided with a second bypass interface and a third stop valve, the second bypass interface and the third stop valve are sequentially arranged between the liquid conveyor and the feed port, the second bypass interface is provided with a discharge pipe, and the discharge pipe is provided with a fourth stop valve; when the third stop valve is turned on and the fourth stop valve is turned off, the liquid conveyor conveys the material to circulate among the stirring chamber, the reflux chamber and the conveying pipe; when the third stop valve is turned off and the fourth stop valve is turned on, the liquid conveyor delivers the material in the stirring chamber from the discharge pipe.
[0016] According to the heating and stirring production method of the second aspect of the present invention, the heating and stirring production device is used to perform stirring production. The heating and stirring production method includes a stirring step, and the stirring step includes:
[0017] Controlling and starting the driving device to enable the stirrer to stir the material in the stirring chamber;
[0018] Controlling and starting the induction heating unit so that the induction coil heats the tank side wall, the partition and the stirring shaft;
[0019] The liquid conveyor is controlled to start, so that the material circulates among the stirring chamber, the reflux chamber and the conveying pipe.
[0020] The heating and stirring production method according to the second aspect of the embodiment of the present invention has at least the following technical effects: the material in the stirring chamber can circulate between the agitator, the reflux chamber, and the conveying pipe, further enhancing the stirring effect, while the material in various places in the tank body can be evenly heated.
[0021] According to some embodiments of the present invention, the heating and stirring production method further includes a discharging step, and the discharging step includes:
[0022] Controlling to stop the liquid conveyor;
[0023] Operating the detachable structure to separate the second end from the feed inlet;
[0024] Swinging the swing section to move the second end portion away from the top of the tank body;
[0025] The liquid conveyor is controlled to start, so that the material passes through the reflux chamber and the conveying pipe in sequence from the stirring chamber and then is delivered from the second end.
[0026] Additional aspects and advantages of the present invention will be given in part in the following description and in part will be obvious from the following description, or will be learned through practice of the present invention. BRIEF DESCRIPTION OF THE DRAWINGS
[0027] The above and / or additional aspects and advantages of the present invention will become apparent and be readily understood from the following description of embodiments in conjunction with the accompanying drawings, wherein:
[0028] Figure 1 is a schematic structural diagram of a heating and stirring production device according to an embodiment of the present invention;
[0029] Figure 2 is a schematic structural diagram of a heating and stirring production device according to another embodiment of the present invention;
[0030] Figure 3 is Figure 2 a schematic diagram of the discharging state of the heating and stirring production device in;
[0031] Figure 4 is Figure 1 a schematic cross-sectional structural diagram of the tank body in;
[0032] Figure 5 is Figure 2 a schematic cross-sectional structural diagram of the tank body in;
[0033] Figure 6 is Figure 2 a schematic exploded structural diagram of the tank body in;
[0034] In the drawings:
[0035] 100 - tank body; 101 - reflux chamber; 102 - first edge; 103 - tank side wall; 200 - tank cover; 201 - avoidance groove; 300 - driving device; 301 - first gear; 302 - second gear; 303 - third gear; 304 - feed inlet; 310 - stirring shaft; 311 - reflux port; 312 - stirring blade; 320 - tapered roller bearing; 331 - first sealing ring; 332 - second sealing ring; 333 - third sealing ring; 400 - partition member; 401 - second edge; 402 - stirring chamber; 403 - discharge port; 410 - first opening; 420 - spiral blade; 800 - conveying pipe; 801 - feed pipe; 802 - discharge pipe; 803 - swing section; 811 - first stop valve; 812 - second stop valve; 813 - third stop valve; 814 - fourth stop valve; 820 - liquid conveyor; 831 - first rotary joint; 832 - second rotary joint; 840 - telescopic pipe; 841 - socket; 900 - inductive coil; 910 - control cabinet. Detailed Embodiments
[0036] Embodiments of the present invention will be described in detail below. Examples of the embodiments are shown in the accompanying drawings, where the same or similar reference numerals denote the same or similar elements or elements having the same or similar functions throughout. The embodiments described below with reference to the accompanying drawings are exemplary and are only used to explain the present invention and should not be construed as a limitation of the present invention.
[0037] In the description of the present invention, it should be understood that with regard to the orientation description, such as the upper, lower, front, rear, left, right, etc., the orientation or positional relationship indicated is based on the orientation or positional relationship shown in the accompanying drawings. It is only for the convenience of describing the present invention and simplifying the description, rather than indicating or implying that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation, and therefore should not be construed as a limitation of the present invention. In addition, the meaning of several is one or more, the meaning of multiple is more than two, greater than, less than, exceeding, etc. are understood as not including the original number, and above, below, within, etc. are understood as including the original number. If there is a description of first and second, it is only for the purpose of distinguishing technical features and should not be understood as indicating or implying relative importance or implicitly indicating the quantity of the indicated technical features or the sequence relationship of the indicated technical features.
[0038] In the description of the present invention, unless otherwise clearly defined, terms such as setting, installation, connection, etc. should be understood in a broad sense, and those skilled in the art can reasonably determine the specific meanings of the above terms in the present invention in combination with the specific content of the technical solution.
[0039] The following refers to Figures 1 to 6 Describe a heating and stirring production device and a production method according to an embodiment of the present invention.
[0040] The heating and stirring production device according to the first aspect embodiment of the present invention includes a stirring unit, a conveying unit, and an inductive heating unit.
[0041] Referring to Figure 4 , the stirring unit includes a tank body 100. The tank body 100 is in the shape of a vertically arranged cylinder. The bottom of the tank body 100 is closed, and the top of the tank body 100 is provided with an open mouth. The edge of the open mouth is called the first edge 102, and a tank cover 200 is provided at the open mouth; the tank body 100 has a tank side wall 103, and the tank side wall 103 is the outer peripheral wall of the tank body 100. A stirring cavity 402 and a return cavity 101 sleeved between the tank side wall 103 and the stirring cavity 402 are provided inside the tank body 100. A partition member 400 is provided between the stirring cavity 402 and the return cavity 101, and the partition member 400 is also in the shape of a vertically arranged cylinder.
[0042] A stirrer is provided in the stirring cavity 402. The stirrer is rotatably arranged on the tank cover 200, and the tank body 100 is provided with a driving device 300 for driving the stirrer; both the tank side wall 103 and the partition member 400 are metal members;
[0043] The tank body 100 is provided with a feed inlet 304 communicating with the stirring cavity 402. The feed inlet 304 can be arranged on the first edge 102, or the feed inlet 304 can also be arranged on the tank lid 200, as long as it can communicate with the stirring cavity 402. The top of the tank body 100 is provided with a discharge outlet 403 communicating with the reflux cavity 101. The discharge outlet 403 is arranged at the top of the tank side wall 103. Of course, the discharge outlet 403 can also be arranged on the first edge 102. The bottom of the partition member 400 is provided with a first opening 410 communicating with the reflux cavity 101. The partition member 400 is used to separate the stirring cavity 402 and the reflux cavity 101, so that the stirring cavity 402 and the reflux cavity 101 can only communicate through the first opening 410.
[0044] The conveying unit includes a conveying pipe 800. The conveying pipe 800 is connected between the feed inlet 304 and the discharge outlet 403. The conveying pipe 800 is provided with a liquid conveyor 820. The liquid conveyor 820 can be a centrifugal pump. The feed inlet 304 is located at the left top of the tank body 100. The conveying pipe 800 has a first pipe section and a second pipe section. The first pipe section is arranged horizontally. The right end of the first pipe section is connected to the feed inlet 304, and the left end of the first pipe section is connected to the liquid suction port of the liquid conveyor 820. The second pipe section is arranged vertically. The top end of the second pipe section is connected to the feed inlet 304, and the bottom end of the second pipe section is connected to the liquid discharge port of the liquid conveyor 820.
[0045] The inductive heating unit includes an inductive coil 900 spirally wound around the outer periphery of the tank body 100 and a control cabinet 910 for controlling the operation of the inductive coil 900.
[0046] During use, after adding the materials to be stirred and mixed into the stirring cavity 402, the driving device 300 can be started. The driving device 300 drives the stirrer to rotate to realize the stirring of the materials. At the same time, an alternating current is applied to the inductive coil 900, and an alternating magnetic field will be generated around the inductive coil 900. Eddy currents will be induced inside the tank side wall 103 and the partition member 400 in the magnetic field. When the eddy currents flow inside the tank side wall 103 and the partition member 400, heat is generated due to the resistance of the material, so as to realize heating. Among them, by setting the partition member 400, the surface of the partition member 400 on the side of the stirring cavity 402, the surface of the partition member 400 on the side of the reflux cavity 101, and the surface of the tank side wall 103 on the side of the reflux cavity 101 are all in contact with the materials, so that the heating area is larger, which is beneficial to improving the heating speed. By setting the feed inlet 304, the discharge outlet 403, the reflux cavity 101 and the conveying unit, the materials in the stirring cavity 402 can circulate between the stirrer, the reflux cavity 101 and the conveying pipe 800. While further enhancing the stirring effect, the materials at various parts inside the tank body 100 can be evenly heated.
[0047] In addition, compared with the conventional electric heating wire heating, the energy conversion efficiency of inductive heating is higher.
[0048] In some embodiments of the present invention, the agitator includes a tubular agitator shaft 310 and agitator blades 312 provided on the agitator shaft 310. The agitator shaft 310 is vertically arranged, and the agitator blades 312 are connected to the outer peripheral surface of the agitator shaft 310. The number of agitator blades 312 is multiple. The top end of the agitator shaft 310 is provided outside the tank body 100, and the top end of the agitator shaft 310 is a feed port 304. A reflux port 311 is provided at the bottom end of the agitator shaft 310. The feed port 304 and the reflux port 311 are communicated through the inside of the agitator shaft 310. The agitator shaft 310 is a metal component. In this way, the side wall of the agitator shaft 310 can also be heated by the alternating magnetic field generated by the inductor coil 900, making full use of the alternating magnetic field, further increasing the heating area, further improving the energy conversion efficiency, and being beneficial to increasing the heating speed. By providing the reflux port 311 at the bottom end of the agitator shaft 310, the material can flow vertically through the entire agitator shaft 310, reducing the flow dead angle.
[0049] Furthermore, the agitator shaft 310 is installed on the tank cover 200. The tank cover 200 is provided with a first through hole, and the agitator shaft 310 vertically penetrates the first through hole. A third sealing ring 333 is provided between the agitator shaft 310 and the hole wall of the first through hole to prevent external sundries from falling into the stirring cavity 402. The agitator shaft 310 has a first shaft section and a second shaft section. The first shaft section is provided above the first through hole, and the second shaft section is provided below the first through hole. The agitator blades 312 are provided on the second shaft section. A plurality of reflux ports 311 are provided on the side wall of the second section, and the plurality of reflux ports 311 are arranged at intervals in the vertical direction in sequence. In this way, as the agitator shaft 310 rotates, the refluxed material can flow out from the plurality of reflux ports 311 under the action of centrifugal force, which is beneficial to the uniform mixing of the refluxed material and the material in the stirring cavity 402.
[0050] The first shaft section is provided with a shoulder. A gear, a belt pulley or other suitable transmission component is sleeved on the upper side of the shoulder of the first shaft section to be drivingly connected to the driving device 300. A tapered roller bearing 320 is sleeved on the lower side of the shoulder of the first shaft section. The tapered roller bearing 320 is provided between the shoulder and the tank cover 200, so that the agitator shaft 310 can bear both radial force and axial force, and the structure is stable.
[0051] It can be understood that the utensils for producing food need to be cleaned internally frequently to maintain health and hygiene. Therefore, in order to facilitate cleaning so that the heating and stirring production device can be applicable to food production, in some embodiments of the present invention, a tank cover 200 is provided at the top of the tank body 100. The edge of the open mouth and the partition member 400 both abut against the bottom of the tank cover 200. An avoidance groove 201 is provided on the bottom of the tank cover 200 in an upwardly concave manner. The avoidance groove 201 is provided above the open mouth. The outer peripheral edge of the tank cover 200 abuts against the first edge 102 from top to bottom. A first sealing ring 331 is provided between the first edge 102 and the tank cover 200. The partition member 400 is detachably inserted into the tank body 100 in the vertical direction. The bottom of the partition member 400 abuts against the bottom of the tank body 100. The top of the partition member 400 protrudes from the open mouth out of the tank body 100. The top of the partition member 400 extends into the avoidance groove 201 and abuts against the top wall of the avoidance groove 201. A second sealing ring 332 is provided between the partition member 400 and the top wall of the avoidance groove 201. The conveying pipe 800 and the feed inlet 304 are connected by a detachable structure. Refer to Figure 6 , after the conveying pipe 800 and the feed inlet 304 are disassembled, the tank cover 200 and the stirrer are taken out, and then the partition member 400 is taken out, so as to facilitate the cleaning of the inside of the stirrer, the partition member 400, and the tank body 100.
[0052] A lifting ring can be provided on the tank cover 200 to facilitate the taking and placing of the tank cover 200 by hoisting; a second edge 401 can be provided on the inner side of the top of the partition member 400, which is convenient for using a lifting hook to hang on the second edge 401 to take and place the partition member 400 by hoisting; at the same time, the second edge 401 can also be used to provide the second sealing ring 332 to avoid the problem that it is difficult to provide the second sealing ring 332 due to the too small top surface area of the partition member 400.
[0053] It should be noted that, in order to facilitate the insertion of the partition member 400, the open mouth and the partition member 400 are in clearance fit or the inner diameter of the open mouth is slightly smaller than the outer diameter of the partition member 400, which will result in poor sealing performance between the open mouth and the partition member 400, and further result in poor effect of the liquid conveyor 820 sucking the material in the reflux chamber 101, which is not conducive to the circular flow of the material.
[0054] In this embodiment, the first sealing ring 331 and the second sealing ring 332 are provided. The first sealing ring 331 can seal between the tank cover 200 and the tank body 100 to block the entry of external air into the reflux chamber 101 from between the open mouth and the partition member 400; the second sealing ring 332 can seal between the tank cover 200 and the partition member 400 to block the entry of air in the stirring chamber 402 into the reflux chamber 101 from between the open mouth and the partition member 400, so that the reflux chamber 101 has good sealing performance.
[0055] In some embodiments of the present invention, refer to Figure 2, the conveying pipe 800 has a swinging section 803. The swinging section 803 extends horizontally, is arranged above the tank body 100 and spans the edge of the tank body 100. The two ends of the swinging section 803 are respectively called the first end and the second end. The second end is connected to the detachable structure, and a vertically arranged first rotary joint 831 is connected between the first end and the liquid conveyor 820. The rotary joint is a conventional component in the art and can be directly purchased, and its specific structure will not be described in detail here. The first rotary joint 831 is arranged at the top of the second pipe section; by setting the first rotary joint 831, after the swinging section 803 is separated from the feed inlet 304, it can swing to a position far above the tank body 100, so that the heating and stirring production device is in the discharging state. Refer to Figure 3 , then the swinging section 803 will not prevent the tank cover 200 and the partition member 400 from being taken out upward. Moreover, at this time, starting the liquid conveying device can make the materials that have been stirred and processed in the stirring chamber 402 be sent out from the second end, achieving the purpose of discharging.
[0056] Among them, the detachable structure includes a telescopic pipe 840 and a socket 841. The telescopic pipe 840 is arranged vertically. The socket 841 includes an insertion pipe and a cap sleeved outside the insertion pipe. The telescopic pipe 840 is connected between the top end of the insertion pipe and the second end. The bottom end of the insertion pipe is inserted into the feed inlet 304, and the cap is arranged above the feed inlet 304. And a downwardly protruding flange is provided on the outer edge of the cap to prevent external dust and other sundries from falling into the stirring shaft 310 between the cap and the feed inlet 304. Lifting the cap socket 841 upward can realize the separation of the conveying pipe 800 from the feed inlet 304, with a simple structure and convenient operation.
[0057] In some embodiments of the present invention, refer to Figure 5The driving device 300 includes a first gear 301, a second gear 302 and a rotary driver for driving the first gear 301 to rotate. The rotary driver can be a motor. The rotary driver has a main body and an output shaft. The main body is arranged on the tank body 100. The first gear 301 is arranged on the output shaft. The second gear 302 is meshed with the first gear 301. The second gear 302 is linked to the stirring shaft 310. The second gear 302 is transmission-connected between the first gear 301 and the stirring shaft 310. 302 is rotatably connected to the tank cover 200, the second gear 302 is arranged on the upper side of the tank cover 200, the stirring shaft 310 is provided with a third gear 303, the second gear 302 is meshed with the third gear 303, that is, the second gear 302 and the stirring shaft 310 are linked and connected, the axial directions of the first gear 301, the second gear 302 and the third gear 303 are all vertical, the first gear 301 is arranged outside the tank cover 200 along the radial direction of the tank cover 200, that is, the horizontal projection of the first gear 301 is arranged outside the tank cover 200. In this way, when the tank cover 200 is taken out upward, the first gear 301 is separated from the second gear 302, and the first gear 301 will not block the upward movement of the tank cover 200; at the same time, the rotary driver is arranged on the tank body 100, so that there will be no wire involved when taking out the tank cover 200, which is convenient for taking out the tank cover 200.
[0058] In some embodiments of the present invention, the reflux chamber 101 is provided with a spiral blade 420 surrounding the partition 400. It is understandable that if the spiral blade 420 is not provided, the material in the reflux chamber 101 will flow along the shortest path between the first opening 410 and the discharge port 403, resulting in a large range of flow dead angles in the reflux chamber 101; in this embodiment, by providing the spiral blade 420, the material can flow upward in the reflux chamber 101 in a spiral manner, reducing the flow dead angle, which is conducive to fully taking away the heat from various places in the reflux chamber 101.
[0059] In some embodiments of the present invention, the delivery pipe 800 is provided with a first bypass interface and a first stop valve 811, which are respectively arranged between the liquid conveyor 820 and the discharge port 403; the first bypass interface is provided with a feed pipe 801, and the feed pipe 801 is provided with a second stop valve 812. The first stop valve 811 is used to control the on-off of the flow channel from the discharge port 403 to the liquid conveyor 820, and the second stop valve 812 is used to control the on-off of the flow channel from the feed pipe 801 to the liquid conveyor 820; when the first stop valve 811 is controlled to be turned on and the second stop valve 812 is turned off, the material can circulate between the stirring chamber 402, the reflux chamber 101, and the conveying pipe 800; when the first stop valve 811 is controlled to be turned off and the second stop valve 812 is controlled to be turned on, production raw materials can be added to the feed pipe 801, and the liquid conveyor 820 can deliver the production raw materials into the stirring chamber 402, which is convenient for feeding the stirring chamber 402, wherein the tank cover 200 can be provided with a vent to balance the air pressure in the stirring chamber 402.
[0060] In some embodiments of the present invention, referring to Figure 1 , a second rotary joint 832 is connected between the conveying pipe 800 and the feed port 304. The conveying pipe 800 is provided with a second bypass interface and a third stop valve 813. The second bypass interface and the third stop valve 813 are sequentially arranged between the liquid conveyor 820 and the feed port 304. The second bypass interface is provided with a discharge pipe 802, and the discharge pipe 802 is provided with a fourth stop valve 814.
[0061] When the product produced by stirring is a chemical product and it is necessary to prevent harmful gases from overflowing during the stirring process, a second rotary joint 832 with better sealing performance is connected between the conveying pipe 800 and the feed port 304, so that the material can flow smoothly from the conveying pipe 800 to the stirring shaft 310 while the conveying pipe 800 does not interfere with the rotation of the stirring shaft 310; the third stop valve 813 is used to control the on-off of the flow path between the liquid conveyor 820 and the feed port 304, and the fourth stop valve 814 is used to control the on-off of the flow path between the liquid conveyor 820 and the discharge pipe 802; when the third stop valve 813 is controlled to be conductive and the fourth stop valve 814 is controlled to be cutoff, the material can circulate between the stirring chamber 402, the reflux chamber 101, and the conveying pipe 800; when the third stop valve 813 is controlled to be cutoff and the fourth stop valve 814 is controlled to be conductive, the liquid conveyor 820 can send out the product after stirring and processing from the discharge pipe 802. In this embodiment, the requirement for cleaning the separation member 400 is not high. Therefore, the driving device 300 can be arranged on the tank cover 200 to simplify the structure.
[0062] The heating and stirring production method according to the second aspect embodiment of the present invention uses the above-mentioned heating and stirring production device for stirring production. The heating and stirring production method includes a stirring step, and the stirring step includes:
[0063] Step S110, controlling to start the driving device 300 to make the stirrer stir the material in the stirring chamber 402;
[0064] Step S120, controlling to start the inductive heating unit to make the inductive coil 900 heat the tank side wall 103, the separation member 400, and the stirring shaft 310;
[0065] Step S130, controlling to start the liquid conveyor 820 to make the material circulate between the stirring chamber 402, the reflux chamber 101, and the conveying pipe 800.
[0066] In this way, the material in the stirring chamber 402 can circulate between the stirrer, the reflux chamber 101, and the conveying pipe 800, further enhancing the stirring effect while the material everywhere in the tank body 100 can be heated evenly.
[0067] In some embodiments of the present invention, the heating and stirring production method further includes a discharging step, and the discharging step includes:
[0068] Step S210, controlling to stop the liquid conveyor 820;
[0069] Step S220, operating the detachable structure to separate the second end from the feed inlet 304;
[0070] Step S230, swinging the swinging section 803 to move the second end away from above the tank body 100;
[0071] Step S240, controlling to start the liquid conveyor 820 so that the material is sent out from the second end after passing through the reflux chamber 101 and the conveying pipe 800 in sequence from the stirring chamber 402.
[0072] In this way, the material that has been stirred and processed in the stirring chamber 402 can be sent out from the second end, achieving the purpose of discharging.
[0073] In some embodiments of the present invention, the heating and stirring production method further includes a cleaning step, and the cleaning step includes:
[0074] Step S310, operating the detachable structure to separate the second end from the feed inlet 304;
[0075] Step S320, swinging the swinging section 803 to move the second end away from above the tank body 100;
[0076] Step S330, taking out the tank cover 200 from bottom to top;
[0077] Step S340, taking out the partition member 400 from bottom to top;
[0078] Step S350, cleaning the inner side of the tank body 100.
[0079] In this way, it is convenient to clean the inside of the heating and stirring production device frequently to meet the production requirements.
[0080] The above has specifically described the preferred embodiments of the present invention, but the present invention is not limited to the embodiments. Those skilled in the art can also make various equivalent variations or substitutions without departing from the spirit of the present invention, and these equivalent variations or substitutions are all included within the scope defined by the claims of this application.
Claims
1. A heating and stirring production device, characterized in that, Comprising: A stirring unit, including a tank body, the tank body having a tank side wall, a stirring chamber provided inside the tank body and a reflux chamber sleeved between the tank side wall and the stirring chamber, a partition member provided between the stirring chamber and the reflux chamber, a feed port communicated with the stirring chamber provided on the tank body, a discharge port communicated with the reflux chamber provided at the top of the tank body, and a first opening communicated with the reflux chamber provided at the bottom of the partition member; a stirrer is provided in the stirring chamber, and a driving device for driving the stirrer is provided on the tank body; both the tank side wall and the partition member are metal components; A conveying unit, including a conveying pipe, the conveying pipe being connected between the feed port and the discharge port, and a liquid conveyor being provided on the conveying pipe; An inductive heating unit, including an inductive coil spirally wound around the outer periphery of the tank body; The stirrer includes a tubular stirring shaft, the top end of the stirring shaft being the feed port, a reflux port being provided at the bottom end of the stirring shaft, and the feed port and the reflux port being communicated through the inside of the stirring shaft; The conveying pipe and the feed port are connected by a detachable structure; The conveying pipe has a swing section, the swing section being provided above the tank body and striding across the edge of the tank body, the two ends of the swing section being respectively referred to as a first end and a second end, the second end being connected to the detachable structure, and a vertically arranged first rotary joint being connected between the first end and the liquid conveyor; The detachable structure includes a telescopic pipe and a socket, the telescopic pipe being vertically arranged, the socket including an insertion pipe and a cap sleeved outside the insertion pipe, the telescopic pipe being connected between the top end of the insertion pipe and the second end, the bottom end of the insertion pipe being inserted into the feed port, the cap being provided above the feed port, and a downwardly protruding flange being provided on the outer edge of the cap; The reflux chamber is provided with spiral blades surrounding the partition member; The conveying pipe is provided with a first bypass interface and a first stop valve, the first bypass interface and the first stop valve being sequentially arranged between the liquid conveyor and the discharge port; the first bypass interface is provided with a feed pipe, and the feed pipe is provided with a second stop valve; when the first stop valve is open and the second stop valve is closed, the liquid conveyor conveys materials to circulate between the stirring chamber, the reflux chamber and the conveying pipe; when the first stop valve is closed and the second stop valve is open, the liquid conveyor sends the production raw materials added from the feed pipe into the stirring chamber.
2. The heating and stirring production device according to claim 1, characterized in that: The stirrer includes stirring blades provided on the stirring shaft, the stirring shaft being vertically arranged, the top end of the stirring shaft being provided outside the tank body, and the stirring shaft being a metal component.
3. The heating and stirring production device according to claim 2, characterized in that: The top of the tank body is provided with a tank cover, the stirrer being connected to the tank cover, the top of the tank body being provided with an open mouth, the partition member being vertically and detachably inserted into the tank body, the edges of the open mouth and the partition member both abutting against the bottom of the tank cover, a first sealing ring being provided between the edge of the open mouth and the tank cover, and a second sealing ring being provided between the partition member and the tank cover.
4. The heating and stirring production device according to claim 3, characterized in that: The driving device includes a first gear, a second gear and a rotary driver for driving the first gear to rotate, the second gear is meshed with the first gear, the second gear is transmission-connected between the first gear and the stirring shaft, the second gear is arranged on the upper side of the tank cover, the axial direction of the second gear is vertical, and the first gear is arranged outside the tank cover along the radial direction of the tank cover.
5. A heating and stirring production method, characterized in that: The stirring production is performed using the heating stirring production device according to claim 4, wherein the heating stirring production method comprises a stirring step, and the stirring step comprises: Controlling and starting the driving device to enable the stirrer to stir the material in the stirring chamber; Controlling and starting the induction heating unit so that the induction coil heats the tank side wall, the partition and the stirring shaft; The liquid conveyor is controlled to start, so that the material circulates among the stirring chamber, the reflux chamber and the conveying pipe.
6. The heating and stirring production method according to claim 5, wherein: The heating and stirring production method further comprises a discharging step, wherein the discharging step comprises: Controlling to stop the liquid conveyor; Operating the detachable structure to separate the second end from the feed inlet; Swinging the swing section to move the second end portion away from the top of the tank body; The liquid conveyor is controlled to start, so that the material passes through the reflux chamber and the conveying pipe in sequence from the stirring chamber and then is delivered from the second end.
Citation Information
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