Electronic product assembling equipment
By designing automated electronic product assembly equipment, the accuracy fluctuations and time-consuming problems in manual assembly in the prior art are solved, and an efficient and accurate assembly process is achieved, and product quality and production efficiency are improved.
Patent Information
- Application Number
- CN202510224793.3
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2025-02-27
- Publication Date
- 2025-06-10
AI Technical Summary
In the prior art, the assembly of the core module of electronic equipment requires manual micron-level precision positioning and installation, which has problems such as large fluctuations in positioning accuracy and long operation time. Especially in the manufacturing of miniaturized electronic devices, it is difficult to ensure batch consistency and product quality.
An electronic product assembly equipment is designed, including multiple loading devices, turntable devices, glue sticking devices, clamping devices and locking devices. The brackets, circuit boards, steel sheets and motor plates are installed and fixed in turn through an automated process to achieve automatic assembly.
It greatly improves assembly efficiency and product yield, reduces the impact of manual operation on product quality, and ensures high accuracy and consistency of the assembly process.
Smart Images

Figure CN120115972A_ABST
Abstract
Description
Technical Field
[0001] The present invention relates to the technical field of electronic products, and particularly to an electronic product assembly device. Background Art
[0002] In the field of precision electronic device manufacturing, the assembly process of core functional modules directly affects product performance and production efficiency. In the prior art, a core module composed of a flexible printed circuit board (FPC), a rigid support steel plate, and a vibration motor assembly usually positions and installs each component on a special-shaped structure bracket by manual assembly. This assembly method requires operators to perform visual alignment with the aid of magnifying equipment and achieve spatial positioning and fixation of micron-level precision components through manual adjustment. Due to the multi-dimensional curved surface characteristics on the surface of the bracket and the complex spatial cooperation relationship between each functional module, there are prominent problems in manual assembly such as large fluctuations in positioning accuracy and long operation time.
[0003] Especially for miniaturized electronic devices, the traditional assembly process faces multiple technical bottlenecks: First, it is difficult for manual operation to maintain the consistency of assembly parameters for each batch of products, affecting the vibration transfer efficiency and signal transmission stability of the core module; second, the complex geometric configuration of the bracket makes the temporary fixing process of functional modules cumbersome, and operators need to repeatedly adjust the clamping angle to complete pre-assembly; third, the fragility of micro-components makes it easy for manual operation to cause FPC creases or solder joint damage. Although the prior art attempts to use simple positioning jigs to assist in assembly, limited by the special-shaped structure characteristics of the bracket, multi-station synchronous calibration and high-precision force control assembly cannot be achieved, severely restricting the production yield and large-scale manufacturing capacity. Therefore, we provide an electronic product assembly device to solve the above problems. Summary of the Invention
[0004] The purpose of the present invention is to overcome the shortcomings of the prior art and provide an electronic product assembly device.
[0005] The purpose of the present invention is achieved through the following technical solutions:
[0006] An electronic product assembly device, comprising:
[0007] A first handling and loading device, which loads the bracket.
[0008] A first turntable device, which is located at the unloading position of the first handling and loading device, and a plurality of first jigs are arranged on the first turntable device, and the first jigs are used for clamping and fixing the bracket.
[0009] An adhesive pasting device, which is located on the outer axis of the first turntable device, and pastes double-sided adhesive on the bracket clamped by the first jig.
[0010] The second handling and loading device is located on the outer circumference of the first turntable device. The second handling and loading device is used to bend the circuit board and install it on the bracket clamped by the first turntable device. The circuit board is pasted on the bracket through an outer double-sided adhesive;
[0011] The third handling and loading device is located on the outer circumference of the first turntable device and in the downstream direction of the second handling and loading device. The third handling and loading device is used to install the steel plate on the bracket clamped by the first fixture. The third handling and loading device includes a second transfer device and a second assembly device. The second transfer device is used for the transfer and clamping of the steel sheet. The second assembly device is located on one side of the second transfer device to transfer and install the steel sheet onto the bracket;
[0012] The handling and transfer device is located at the unloading position of the first turntable device. The handling and transfer device includes a fifth two-axis linear module, and a third jaw cylinder is installed on the moving end of the fifth two-axis linear module;
[0013] The turntable assembly is located at the unloading position of the handling and transfer device. A plurality of second fixtures are provided on the turntable assembly, and the second fixtures are used to clamp the brackets from the handling and transfer device;
[0014] The fourth handling and loading device is located on the outer circumference of the turntable assembly. The fourth handling and loading device includes a third transfer device and a third assembly device. The third transfer device is used for the transfer and clamping of the motor board. The third assembly device is located on one side of the third transfer device to transfer and install the motor board onto the bracket;
[0015] The locking device is located on the outer circumference of the turntable assembly and downstream of the fourth handling and loading device. The locking device locks the screws, and the motor board is fixedly connected to the bracket through the screws.
[0016] Preferably, the first handling and loading device includes a loading conveyor line. At least one first carrier is provided on the loading conveyor line. A first two-axis linear module is provided above the transfer path of the loading conveyor line. A first jaw cylinder is fixedly installed on the moving end of the first two-axis linear module. A collection box is provided on one side of the first two-axis linear module. A first linear module is provided at the end of the loading conveyor line. A first rotary cylinder is installed on the moving end of the first linear module. A first suction head is provided at the rotating end of the first rotary cylinder. A second two-axis linear module is also provided at the end of the loading conveyor line. A second rotary cylinder is fixedly installed at the end of the second two-axis linear module. A second jaw cylinder is installed at the rotating end of the second rotary cylinder.
[0017] Preferably, the adhesive pasting device includes a second linear module. A bracket is fixedly installed on the moving end of the second linear module. A lifting driving cylinder is fixedly installed on the bracket, and a lifting plate is slidably installed thereon. A first reel and a second reel are installed on the lifting plate. A plurality of guiding shafts are arranged on the unwinding path from the first reel to the second reel. A cutting cylinder is also arranged on the unwinding path. A cutter is fixedly installed on the moving end of the cutting cylinder. A fixing plate is arranged on one side of the cutting cylinder. A pressing wheel is rotatably installed at the bottom of the fixing plate.
[0018] Preferably, the second handling and loading device includes a first bending and transfer device. The first bending and transfer device includes a second turntable device located on one side of the first turntable device. At least one bending device is arranged on the second turntable device;
[0019] The second handling and loading device further includes a first assembling device. The first assembling device includes a manipulator located at the unloading position of the first bending and transfer device. A second suction head for adsorbing the bent circuit board is installed on the moving end of the manipulator. A first vision recognition component is also installed on the moving end of the manipulator. A second vision recognition component is arranged on one side of the manipulator.
[0020] Preferably, the second transfer device includes a third turntable device. At least one steel sheet positioning and clamping component is arranged on the third turntable device;
[0021] The second assembling device includes a fourth two-axis linear module located at the unloading position of the third turntable device. A third suction head for handling the steel sheet is installed on the moving end of the fourth two-axis linear module.
[0022] Preferably, the third transfer device includes a fourth turntable device. At least one motor board positioning and clamping component is installed on the fourth turntable device. The positioning and clamping component includes a second fixed block fixedly installed on the fourth turntable device. A third clamping block slidably installed on the fourth turntable device is arranged on one side of the second fixed block. A second clamping driving cylinder is fixedly arranged on one side of the third clamping block. A second driven plate is installed on the moving end of the second clamping driving cylinder. A third pin shaft slidably connected to the second driven plate is fixedly installed at one end of the third clamping block facing the second driven plate direction. A third spring is sleeved on the outer surface of the third pin shaft. One end of the third spring abuts against the third clamping block. The end of the third spring away from the third clamping block abuts against the second driven plate. A limiting block is arranged at the end of the third pin shaft away from the third clamping block. The second driven plate is located between the limiting block and the third spring.
[0023] Preferably, the locking device includes a seventh two-axis linear module. A screwdriver is slidably mounted on the plate of the mobile end of the seventh two-axis linear module, and a second lifting cylinder is fixedly mounted thereon. The second lifting cylinder drives the screwdriver to move downward. A feeding pipe is arranged in the moving direction of the screwdriver, and the locking end of the screwdriver extends into the interior of the feeding pipe. A torque tester is arranged below the transfer path of the seventh two-axis linear module, and a screw feeder is arranged on one side of the seventh two-axis linear module.
[0024] Preferably, the first fixture includes a first mounting plate. A placing plate is fixedly mounted on the first mounting plate. A first positioning block slidably mounted on the first mounting plate is arranged on one side in the width direction of the first mounting plate. A first abutting block is fixedly arranged on one side of the first positioning block. At least one first elastic member is arranged between the first abutting block and the first positioning block; a second positioning block slidably mounted on the first mounting plate is arranged on one side in the length direction of the placing plate. A transmission plate extending below the first mounting plate is arranged on the bottom surface of the second positioning block. A second abutting block is fixedly arranged on one side of the second positioning block. A second elastic member is arranged between the second abutting block and the second positioning block.
[0025] Preferably, an unlocking device is further arranged on the first turntable device. The unlocking device includes a first lifting cylinder located below the first mounting plate. A first unlocking cylinder is arranged at the mobile end of the first lifting cylinder. The driving end of the first unlocking cylinder is located on one side of the transmission plate. The unlocking device further includes a second unlocking cylinder arranged on one side of the first abutting block. A driven rod is arranged at the mobile end of the second unlocking cylinder.
[0026] Preferably, a blanking device is arranged at the blanking end position of the turntable assembly. The blanking device includes an eighth two-axis linear module located on one side of the blanking position of the turntable assembly. A fourth jaw cylinder is fixedly mounted at the driving end of the eighth two-axis linear module. A second carrier is arranged below the transfer path of the eighth two-axis linear module. A blanking conveyor line is arranged at the blanking position of the eighth two-axis linear module. A third carrier is arranged on the blanking conveyor line. A rotary lifting assembly is further arranged at the blanking position of the eighth two-axis linear module. A fifth suction head is arranged at the rotary end of the rotary lifting assembly.
[0027] Preferably, a feeding device is arranged on one side of each of the first handling and loading device, the second handling and loading device, the third handling and loading device, and the fourth handling and loading device. The feeding device includes a palletizing and depalletizing assembly. A feeding conveyor assembly is further arranged on one side of the palletizing and depalletizing assembly. A lifting and transfer assembly is arranged below the path of the feeding conveyor assembly. A storage box is arranged on one side of the lifting and transfer assembly. A feeding handling assembly is arranged above the transfer path of the feeding conveyor assembly.
[0028] The present invention has the following advantages:
[0029] 1. Through the first turntable device of the present invention, the bracket is successively rotated through the gluing device, the second handling and feeding device, and the third handling and feeding device, so as to glue and install the circuit board and the steel sheet on the bracket. And the handling and transfer device transports the bracket with components such as the circuit board and the steel sheet to the turntable assembly. As the turntable assembly rotates, the motor board is installed on the bracket, and the motor board is locked on the bracket through the locking device, thus completing the installation and fixation of the circuit board, the steel sheet, and the motor board. Throughout the process, no manual participation is required, greatly improving the efficiency and the yield of product assembly, improving the product quality, and reducing the impact of manual labor on the product quality.
[0030] 2. Through the cooperation of the feeding conveyor line and the first carrier of the present invention, the bracket from upstream handling is realized. And during the conveying process of the bracket on the feeding conveyor line, the protective film on the bracket is torn off by the first jaw cylinder, and the protective film is placed into the collection box for collection. Finally, the bracket after the film tearing is clamped and transported to the first fixture of the first turntable device by the second jaw cylinder. BRIEF DESCRIPTION OF THE DRAWINGS
[0031] Figure 1 It is a schematic top view of the assembly equipment of the present invention.
[0032] Figure 2 It is a schematic three-dimensional structure diagram of the assembly equipment of the present invention.
[0033] Figure 3 It is a schematic structure diagram of the first handling and feeding device of the present invention.
[0034] Figure 4 It is a schematic structure diagram of the gluing device of the present invention.
[0035] Figure 5 It is a schematic structure diagram of the first bending and transfer device of the present invention.
[0036] Figure 6 It is a schematic structure diagram of the bending device of the present invention.
[0037] Figure 7 It is a schematic structure diagram of the lifting cylinder of the present invention.
[0038] Figure 8 It is a schematic structure diagram of the first assembly device of the present invention.
[0039] Figure 9 It is a schematic structure diagram of the third handling and feeding device of the present invention.
[0040] Figure 10 It is a schematic structure diagram of the second transfer device of the present invention.
[0041] Figure 11Schematic diagram of the handling and transfer device structure of the present invention.
[0042] Figure 12 Schematic diagram of the fourth handling and loading device structure of the present invention.
[0043] Figure 13 Schematic diagram of the turntable assembly, handling and transfer device, third assembly device and locking device of the present invention in the assembled state.
[0044] Figure 14 Schematic diagram of the locking device structure of the present invention.
[0045] Figure 15 Schematic diagram of the blanking device structure of the present invention.
[0046] Figure 16 Schematic diagram of the first turntable device structure of the present invention.
[0047] Figure 17 Schematic diagram of the first jig structure of the present invention.
[0048] Figure 18 Schematic diagram of the pressing cylinder and the lower pressing plate of the present invention.
[0049] Figure 19 Schematic diagram of the feeding device structure of the present invention.
[0050] Figure 20 Schematic diagram of the palletizing and depalletizing assembly structure of the present invention.
[0051] Figure 21 Schematic diagram of the feeding conveyor assembly structure of the present invention.
[0052] Figure 22 Schematic diagram of the lifting and transfer assembly structure of the present invention.
[0053] Figure 23 Schematic diagram of the explosion and assembly state of the bracket, double-sided tape, circuit board, steel sheet and motor board of the present invention.
[0054] In the figure: 100, the first handling and loading device; 110, the loading conveyor; 120, the first carrier; 130, the first two-axis linear module; 140, the first gripper cylinder; 150, the collection box; 160, the first linear module; 170, the first rotary cylinder; 180, the first suction head; 190, the second two-axis linear module; 1010, the second rotary cylinder; 1020, the second gripper cylinder; 200, the first turntable device; 210, the first jig; 211, the first mounting plate; 212, the placement plate; 213, the first positioning block; 214, the first abutting block; 215, the first elastic member; 216, the second positioning block; 217, the second abutting block; 218, the second elastic member; 220, the unlocking device; 221, the first lifting cylinder; 222, the first unlocking cylinder; 223, the second unlocking cylinder; 224, the driven rod; 230, the positioning device; 231, the fixed seat; 232, the rotating shaft; 233, the positioning driving cylinder; 234, the transmission rod; 235, the positioning rod; 236, the positioning hole; 300, the glue pasting device; 310, the second linear module; 320, the lifting driving cylinder; 330, the lifting plate; 340, the first reel; 350, the second reel; 360, the guide shaft; 370, the pressing wheel; 380, the cutting cylinder; 390, the cutter; 400, the second handling and loading device; 410, the first bending and transfer device; 411, the second turntable device; 412, the bending device; 4121, the lifting cylinder; 4122, the carrier plate; 4123, the first limiting cylinder; 4124, the limiting member; 4125, the second limiting cylinder; 4126, the limiting plate; 4127, the third two-axis linear module; 4128, the pressing plate; 4129, the forming driving cylinder; 41210, the forming plate; 420, the first assembling device; 421, the manipulator; 422, the second suction head; 423, the first visual recognition component; 424, the second visual recognition component; 500, the third handling and loading device; 510, the second transfer device; 511, the third turntable device; 512, the first fixing block; 513, the first clamping slider; 514, the second clamping slider; 515, the first clamping driving cylinder; 516, the first driven plate; 517, the driving plate; 518, the first pin shaft; 519, the first spring; 5110, the mounting seat; 5111, the second pin shaft; 5112, the second spring; 5113, the roller; 5114, the guide groove; 520, the second assembling device; 521, the fourth two-axis linear module; 522, the third suction head; 600, the handling and transfer device; 610, the fifth two-axis linear module; 620, the third gripper cylinder; 700, the turntable assembly; 710, the second jig; 730, the pressing cylinder; 740, the pressing plate; 800, the fourth handling and loading device; 810, the third transfer device; 811, the fourth turntable device; 812, the second fixing block; 813, the third clamping block; 814, the second clamping driving cylinder; 815, the second driven plate; 816, the third pin shaft; 817, the third spring;820. Third assembly device; 821. Sixth two-axis linear module; 822. Fourth suction head; 900. Locking device; 910. Seventh two-axis linear module; 920. Electric screwdriver; 921. Second lifting cylinder; 930. Feed pipe; 940. Torque tester; 1000. Unloading device; 1001. Eighth two-axis linear module; 1002. Fourth jaw cylinder; 1003. Second carrier; 1004. Unloading conveyor line; 1005. Third carrier; 1006. Rotary lifting assembly; 1007. Fifth suction head; 1100. Feeding device; 1110. Palletizing and depalletizing assembly; 1111. Mounting frame; 1112. Sliding plate; 1113. Sliding drive cylinder; 1114. Lifting module; 1115. First support plate; 1120. Feeding conveyor assembly; 1121. Pulley; 1122. Belt; 1123. Carrier block; 1124. Second support plate; 1125. Transmission shaft; 1126. Rotary drive member; 1130. Feeding handling assembly; 1131. Three-axis transfer module; 1132. Handling head; 1140. Lifting and transfer assembly; 1141. Second mounting plate; 1142. Carrier plate unloading line; 1143. Third lifting cylinder; 1144. Lifting plate; 1150. Accommodation box; 1200. First line scanning device; 1300. Second line scanning device; a. Bracket; b. Double-sided tape; c. Circuit board; d. Steel sheet; e. Motor board; f. Screw. Detailed implementation mode
[0055] To make the purpose, technical solutions and advantages of the embodiments of the present invention clearer, the technical solutions in the embodiments of the present invention will be clearly and completely described below in conjunction with the drawings in the embodiments of the present invention. Obviously, the described embodiments are part of the embodiments of the present invention, rather than all of the embodiments. Usually, the components of the embodiments of the present invention described and shown in the drawings here can be arranged and designed in various different configurations.
[0056] In the description of the present invention, it should also be noted that unless otherwise clearly specified and limited, the terms "set", "install", "connected", "connected" should be understood in a broad sense. For example, it can be a fixed connection, a detachable connection, or an integral connection; it can be a mechanical connection or an electrical connection; it can be directly connected, or indirectly connected through an intermediate medium, and it can be the communication inside two components. For those of ordinary skill in the art, the specific meanings of the above terms in the present invention can be understood according to specific circumstances.
[0057] As Figure 1 — Figure 23 shown in the embodiments.
[0058] Please refer to Figure 23As shown, in this embodiment, to meet the assembly requirements of the product, the circuit board c, the steel sheet d, and the motor board e need to be sequentially installed on the bracket a. Specifically, in order to fix the circuit board c on the bracket a, a double-sided adhesive b needs to be attached to the bracket a first, and then the circuit board c is attached to the bracket a through the double-sided adhesive b. It should be noted that in this embodiment, the circuit board c is a flexible printed circuit board (FPC). The flexible circuit board c can undergo a certain deformation and can meet the required shape for actual installation through folding. In this embodiment, the circuit board c needs to be bent from a "one" shape to a "ji" shape to meet the installation requirements. Then, the "L"-shaped steel sheet d needs to be installed on the bracket a, and finally the motor board e is installed on the bracket a. It should be noted that the motor board e needs to be located at the "L"-shaped protruding part of the steel sheet d. When the motor is locked to the bracket a through the screw f, a downward pressure can be applied to the steel sheet d through the motor board e to fix the steel sheet d.
[0059] Referring to Figures 1 to 22 As shown, an electronic product assembly device provided by an embodiment of the present application includes a first handling and loading device 100, a first turntable device 200, an adhesive application device 300, a second handling and loading device 400, a third handling and loading device 500, a handling and transfer device 600, a turntable assembly 700, a fourth handling and loading device 800, and a locking device 900.
[0060] In some embodiments, the first handling and loading device 100 loads the brackets. The first turntable device 200 is located at the unloading position of the first handling and loading device 100. A plurality of first jigs 210 are provided on the first turntable device 200. The first jigs 210 are used for clamping and fixing the brackets. The tape sticking device 300 is located on the outer axis of the first turntable device 200. The tape sticking device 300 sticks double-sided tape on the brackets clamped by the first jigs 210. The second handling and loading device 400 is located on the outer circumference of the first turntable device 200. The second handling and loading device 400 is used for bending the circuit board and mounting it on the brackets clamped by the first turntable device 200. The circuit board is stuck on the brackets by the outer double-sided tape. The third handling and loading device 500 is located on the outer circumference of the first turntable device 200 and in the downstream direction of the second handling and loading device 400. The third handling and loading device 500 is used for mounting the steel plate on the brackets clamped by the first jigs 210. The third handling and loading device 500 includes a second transfer device 510 and a second assembly device 520. The second transfer device 510 is used for transferring and clamping the steel sheets. The second assembly device 520 is located on one side of the second transfer device 510 to transfer and mount the steel sheets on the brackets. The handling and transfer device 600 is located at the unloading position of the first turntable device 200. The handling and transfer device 600 includes a fifth two-axis linear module 610. A third jaw cylinder 620 is installed on the moving end of the fifth two-axis linear module 610. The turntable assembly 700 is located at the unloading position of the handling and transfer device 600. A plurality of second jigs 710 are provided on the turntable assembly 700. The second jigs 710 are used for clamping the brackets from the handling and transfer device 600. The fourth handling and loading device 800 is located on the outer circumference of the turntable assembly 700. The fourth handling and loading device 800 includes a third transfer device 810 and a third assembly device 820. The third transfer device 810 is used for transferring and clamping the motor boards. The third assembly device 820 is located on one side of the third transfer device 810 to transfer and mount the motor boards on the brackets. The locking device 900 is located on the outer circumference of the turntable assembly 700 and downstream of the fourth handling and loading device 800. The locking device 900 locks the screws. The motor board is fixedly connected to the bracket by the screws.
[0061] Please refer to Figure 1 and Figure 2As shown, in the present application, the first handling and loading device 100, the second handling and loading device 400, the third handling and loading device 500, and the fourth handling and loading device 800 are all fed by the feeding device 1100 located at their positions. It should be noted that the overall structures of the respective feeding devices 1100 are the same, except for the different shapes of the carrying grooves of the trays used and the different loading and handling heads 1132. It can be understood that the shape of the handling head 1132 can be adaptively adjusted according to the shapes of the bracket, circuit board, steel sheet, and motor to meet the usage requirements.
[0062] Please continue to refer to Figure 1 and Figure 2 As shown, first, the first handling and loading device 100 transports the bracket to the first jig 210 at the loading position of the first turntable device 200. As the first turntable device 200 rotates, the double-sided tape is attached to the bracket by the taping device 300. The first bending and transfer device 410 bends and forms the circuit board. Then, the first assembly device 420 attaches the folded circuit board to the bracket. The circuit board is adhered to the bracket by the double-sided tape. When the bracket is rotated to the position of the third handling and loading device 500, the second transfer device 510 receives and transfers the steel sheet supplied from the upstream, and transports the steel sheet to the loading position of the second assembly device 520. The steel sheet is installed on the bracket by the second assembly device 520. Finally, the handling and transfer device 600 transports the bracket with the circuit board and steel sheet installed to the second jig 710 at the loading position of the turntable assembly 700. As the turntable assembly 700 rotates, the bracket will be rotated to the position of the fourth handling and loading device 800. The third transfer device 810 receives and loads the motor board from the upstream, and transports the motor board to the loading position of the third assembly device 820. The motor board is installed on the bracket by the third assembly device 820. Finally, the motor board is locked and fixed to the bracket by the locking device 900, thereby assembling the components. Finally, the installed bracket can be unloaded and conveyed by the unloading device 1000.
[0063] The first handling and feeding device 100 includes a feeding conveyor line 110, on which at least one first carrier 120 is arranged. Above the transfer path of the feeding conveyor line 110, a first two-axis linear module 130 is arranged. A first gripper cylinder 140 is fixedly installed on the moving end of the first two-axis linear module 130. A collection box 150 is arranged on one side of the first two-axis linear module 130. A first linear module 160 is arranged at the end of the feeding conveyor line 110. A first rotary cylinder 170 is installed on the moving end of the first linear module 160. A first suction head 180 is arranged at the rotating end of the first rotary cylinder 170. A second two-axis linear module 190 is also arranged at the end of the feeding conveyor line 110. A second rotary cylinder 1010 is fixedly installed at the end of the second two-axis linear module 190. A second gripper cylinder 1020 is installed at the rotating end of the second rotary cylinder 1010.
[0064] Refer to Figure 3 As shown, the feeding device 1100 at the position of the first handling and feeding device 100 transports the bracket to the first carrier 120, and then the feeding conveyor line 110 transports the first carrier 120 to the position of the second gripper cylinder 1020. During the transportation process, it will pass through the position of the first gripper cylinder 140. The first two-axis linear module 130 moves the first gripper cylinder 140 to the position of the protective film of the bracket, and the first gripper cylinder 140 clamps the protective film. Finally, the first two-axis linear module 130 moves to tear the protective film clamped by the first gripper cylinder 140 from the bracket. The torn protective film will be discarded into the collection box 150 for collection. After the protective film is torn off, the bracket will be transported to the position of the second gripper cylinder 1020. In order to facilitate the removal of the bracket from the first carrier 120, first, the first linear module 160 and the first rotary cylinder 170 are linked to move the first suction head 180 to the position of the bracket on the first carrier 120. The first suction head 180 adsorbs the bracket, and the first rotary cylinder 170 rotates the bracket by 180 degrees to turn the bracket upwards. At this time, the second two-axis linear module 190 and the second rotary cylinder 1010 cooperate to move the second gripper cylinder 1020 to the position of the bracket adsorbed by the first suction head 180, and the second gripper cylinder 1020 clamps the bracket. After the second gripper cylinder 1020 clamps the bracket, the first suction head 180 releases the adsorption of the bracket. Again, the second two-axis linear module 190 and the second rotary cylinder 1010 are linked to move the bracket clamped by the second gripper cylinder 1020 to the first fixture 210 at the loading position of the first turntable device 200, thereby realizing the feeding of the bracket.
[0065] Please continue to refer to Figure 3As shown, in this embodiment, the first linear module 160 can also achieve movement in two dimensions, namely, horizontal and height directions. Specifically, the first linear module 160 can be composed of two linear cylinders, and the cooperation of the two cylinders drives the first suction head 180 to move in two directions. Further, in order to prevent damage to the bracket caused by the downward pressure of the first suction head 180 when adsorbing the bracket, the first suction head 180 can be composed of a suction head, a spring, a guide post, and a rotating plate. It can be understood that the rotating plate is installed at the rotating end of the first rotating cylinder 170, the guide post is slidably installed on the rotating plate, the other end of the guide post is fixedly connected to the suction head, the spring is sleeved on the guide post, one end of the guide post abuts against the rotating plate, and the other end abuts against the suction head. When the suction head receives force, the spring will contract to achieve buffering and prevent the bracket from being damaged due to excessive downward pressure.
[0066] The tape sticking device 300 includes a second linear module 310. A bracket is fixedly installed at the moving end of the second linear module 310. A lifting drive cylinder 320 is fixedly installed on the bracket, and a lifting plate 330 is slidably installed on the bracket. A first reel 340 and a second reel 350 are installed on the lifting plate 330. A plurality of guide shafts 360 are arranged on the unwinding path from the first reel 340 to the second reel 350. A cutting cylinder 380 is also arranged on the unwinding path. A cutter 390 is fixedly installed at the moving end of the cutting cylinder 380. A fixing plate is arranged on one side of the cutting cylinder 380, and a pressing wheel 370 is rotatably installed at the bottom of the fixing plate.
[0067] Please refer to Figure 4 As shown, the first reel 340 unwinds the double-sided adhesive tape, and the second reel 350 winds up the bottom film of the double-sided adhesive. When the bracket is rotated to the position of the second handling and loading device 400, the first reel 340 unwinds, and the double-sided adhesive tape with the bottom film will pass through each guide shaft 360 and the pressing wheel 370 in sequence. When passing through the pressing wheel 370, at this time, the cutting cylinder 380 drives the cutter 390 to move to cut the double-sided adhesive tape. It should be noted that the cutter 390 only cuts the double-sided adhesive tape and does not cut the bottom film, so as to facilitate the subsequent separation between the double-sided adhesive tape and the bottom film. Further, then, in the cooperation of the second linear module 310 and the lifting drive cylinder 320, the double-sided adhesive tape at the position of the pressing wheel 370 is moved to the position of the bracket. During the movement of the second linear module 310 and the winding of the second reel 350, the double-sided adhesive tape is attached to the bracket, and then the second linear module 310 and the lifting drive cylinder 320 return to the initial position away from the bracket, thus completing the tape sticking.
[0068] The second handling and feeding device 400 includes a first bending and transferring device 410. The first bending and transferring device 410 includes a second turntable device 411 located on one side of the first turntable device 200, and at least one bending device 412 is arranged on the second turntable device 411.
[0069] The second handling and feeding device 400 further includes a first assembling device 420. The first assembling device 420 includes a manipulator 421 located at the discharging position of the first bending and transferring device 410. A second suction head 422 for adsorbing the bent circuit board is installed at the moving end of the manipulator 421. A first vision recognition component 423 is also installed at the moving end of the manipulator 421, and a second vision recognition component 424 is arranged on one side of the manipulator 421.
[0070] Please refer to Figure 5 and Figure 8 As shown, the feeding device 1100 at the position of the second handling and feeding device 400 transports the circuit board to the bending device 412, and then the circuit board is bent by the bending device 412. The bent circuit board will be rotated by the second turntable device 411 to the loading position of the manipulator 421. Next, the manipulator 421 drives the second suction head 422 to move to the discharging position of the second turntable device 411, that is, the loading position of the manipulator 421. The second suction head 422 adsorbs the bent circuit board, and under the drive of the manipulator 421, the circuit board adsorbed by the second suction head 422 is attached to the position pasted with double-sided tape, and the circuit board is installed on the bracket through the double-sided tape. It should be noted that in order to accurately attach the circuit board to the bracket, the position of the bracket is recognized by the first vision recognition component 423, and the specific position of the circuit board is recognized by the second vision recognition component 424. The manipulator 421 is accurately controlled by the vision recognition system to attach the circuit board adsorbed by the second suction head 422 to the bracket.
[0071] Exemplarily, both the first vision recognition component 423 and the second vision recognition component 424 can be industrial cameras, and photo recognition and positioning are performed through the industrial cameras.
[0072] The bending device 412 includes a lifting cylinder 4121. A carrier plate 4122 for carrying the circuit board is fixedly arranged at the moving end of the lifting cylinder 4121. A first limiting cylinder 4123 is arranged at one end of the carrier plate 4122 in the length direction. A limiting member 4124 is fixedly arranged at the moving end of the first limiting cylinder 4123. A second limiting cylinder 4125 is arranged at the other end of the carrier plate 4122 away from the first limiting cylinder 4123. A limiting plate 4126 is fixedly arranged at the moving end of the second limiting cylinder 4125. A third two-axis linear module 4127 is arranged on one side of the carrier plate 4122 in the width direction. A pressing plate 4128 is fixedly arranged at the moving end of the third two-axis linear module 4127. A forming driving cylinder 4129 is arranged on the side of the carrier plate 4122 away from the third two-axis linear module 4127. A forming plate 41210 is fixedly installed at the moving end of the forming driving cylinder 4129. The forming driving cylinder 4129 drives the forming plate 41210 to move towards the length direction of the carrier plate 4122.
[0073] Please refer to Figure 6 and Figure 7 As shown, first, the "one"-shaped circuit board is carried and placed on the carrier plate 4122. Then, the first limiting cylinder 4123 drives the limiting member 4124 to position the circuit board, and the second limiting cylinder 4125 drives the limiting plate 4126 to limit the other end of the circuit board. At this time, the tail of the circuit board is located above the limiting plate 4126. The third two-axis linear module 4127 drives the pressing plate 4128 to move to the position of the carrier plate 4122 and press down on the circuit board to fix it. The forming driving cylinder 4129 drives the forming plate 41210 to move above the tail. At this time, the tail of the circuit board is located between the limiting plate 4126 and the forming plate 41210. Next, the lifting cylinder 4121 drives the carrier plate 4122 to lift. At the same time, the third two-axis linear module 4127 also rises synchronously in height. The head of the circuit board is formed under the pressing of the pressing block on one side of the pressing plate 4128. Under the condition that the limiting plate 4126 and the forming plate 41210 limit the height of the tail of the circuit board, then the forming driving cylinder 4129 drives the forming plate 41210 to continue to move towards the tail of the circuit board and press the tail to fold it externally to complete the tail forming, thereby completing the folding and forming of the circuit board. After the forming is completed, the second turntable device 411 drives the bending device 412 to move the folded "several"-shaped circuit board to the blanking position. Next, each component returns to the initial position to prevent collision during the adsorption and handling by the first assembly device 420.
[0074] The second transfer device 510 includes a third turntable device 511, and at least one steel sheet positioning and clamping assembly is arranged on the third turntable device 511; the second assembly device 520 includes a fourth two-axis linear module 521 located at the blanking position of the third turntable device 511, and a third suction head 522 for carrying the steel sheet is installed on the moving end of the fourth two-axis linear module 521.
[0075] Refer to Figure 9 As shown, the feeding device 1100 at the position of the third handling and loading device 500 feeds the steel sheet positioning and clamping assembly, the steel sheet is clamped and fixed by the positioning and clamping assembly, and then the third turntable device 511 rotates the clamped and fixed steel sheet to the loading position of the third suction head 522. The fourth two-axis linear module 521 moves the third suction head 522 to the position of the steel sheet to adsorb it. After adsorption, the steel sheet is carried by the fourth two-axis linear module 521 and installed on the bracket on the first fixture 210, thus completing the installation of the steel sheet.
[0076] Further, the steel sheet positioning and clamping assembly includes a first fixing block 512 fixedly installed on the third turntable device 511. On one side in the length direction of the first fixing block 512, there is a first clamping slider 513 slidably installed on the third turntable device 511. On one side in the width direction of the first fixing block 512, there is a second clamping slider 514 slidably installed on the third turntable device 511. A first clamping driving cylinder 515 is fixedly installed on the third turntable device 511. The moving end of the first clamping driving cylinder 515 is fixedly installed with a first driven plate 516. One end of the first driven plate 516 is fixedly installed with a driving plate 517. At the end of the first clamping slider 513 away from the first fixing block 512, there is a first pin shaft 518. A first spring 519 is sleeved on the outer surface of the first pin shaft 518. One end of the first spring 519 abuts against the first clamping slider 513, and the end of the first spring 519 away from the first clamping slider 513 abuts against the driving plate 517. On one side of the second clamping slider 514, there is a mounting seat 5110. At the end of the second clamping slider 514 away from the first fixing block 512, a second pin shaft 5111 slidably connected to the mounting seat 5110 is fixedly installed. A second spring 5112 is sleeved on the second pin shaft 5111. One end of the second spring 5112 abuts against the second clamping slider 514, and the end of the second spring 5112 away from the second clamping slider 514 abuts against the mounting seat 5110. A roller 5113 is rotatably installed on the second clamping slider 514. A guide groove 5114 is formed on the first driven plate 516. The outer peripheral surface of the roller 5113 abuts against the inner wall of the guide groove 5114. When the first clamping driving cylinder 515 drives the first driven plate 516 to move, it can drive the second clamping slider 514 to move away from the first fixing block 512 through the abutting transmission between the roller 5113 and the guide groove 5114.
[0077] Please refer to Figure 9 and Figure 10 As shown, in order to achieve clamping and positioning, a first clamping slider 513 and a second clamping slider 514 are arranged on one side of the first fixing block 512 for placing the steel sheet. When clamping and positioning the steel sheet is required, the first clamping driving cylinder 515 can be started to drive the first driven plate 516 to move, so that the driving plate 517 moves towards the first fixing block 512. Under the elastic force of the first spring 519, the first clamping slider 513 is driven to move towards the first fixing block 512 and its end abuts against the steel sheet for positioning. On the other side, the inner side surface of the guide groove 5114 no longer presses the roller 5113. Then, under the elastic force of the second spring 5112, the second clamping slider 514 is driven to move towards the first fixing block 512, so that the second clamping slider 514 abuts against the steel sheet to position and fix it.
[0078] It should be noted that the first clamping drive cylinder 515 drives the first driven plate 516 to move. When the inner side wall of the guide groove 5114 abuts against the outer peripheral surface of the roller 5113, it drives the second clamping slider 514 to move away from the first fixed block 512 against the elastic force of the second spring 5112, releasing the positioning of the steel sheet. A nut is fixedly installed at the end of the first pin shaft 518 away from the first clamping slider 513. At this time, the drive plate 517 is located between the nut and the end of the first spring 519. The drive plate 517 will abut against the nut and drive the first clamping slider 513 to move away from the first fixed block 512 through the first spring 519.
[0079] Please refer to Figure 11 As shown, in order to be able to transport the bracket with the steel sheet to the fourth turntable device 811, the fifth two-axis linear module 610 drives the third jaw cylinder 620 to move to the unloading position of the first turntable device 200, adsorbs the bracket through the third jaw cylinder 620, and then transports the bracket adsorbed by the third jaw cylinder 620 to the motor plate positioning and clamping assembly of the fourth turntable device 811 through the fifth two-axis linear module 610 to complete the transfer and transportation of the bracket.
[0080] Please refer to Figure 13 As shown, a first line scanning device 1200 is also provided between the handling and transfer device 600 and the third assembly device 820. The first line scanning device 1200 is used to detect whether the positions of the circuit board and the steel sheet are qualified. It should be noted that the first line scanning device 1200 mainly consists of a linear movement module and a line scanning camera. It can be understood that the linear movement module can drive the line scanning camera to move, so as to be able to take pictures and detect each installation position.
[0081] The third transfer device 810 includes a fourth turntable device 811, and at least one motor board positioning and clamping assembly is installed on the fourth turntable device 811. The positioning and clamping assembly includes a second fixing block 812 fixedly installed on the fourth turntable device 811. A third clamping block 813 slidably installed on the fourth turntable device 811 is arranged on one side of the second fixing block 812. A second clamping driving cylinder 814 is fixedly arranged on one side of the third clamping block 813. A second driven plate 815 is installed on the moving end of the second clamping driving cylinder 814. A third pin shaft 816 slidably connected to the second driven plate 815 is fixedly installed at one end of the third clamping block 813 facing the second driven plate 815. A third spring 817 is sleeved on the outer surface of the third pin shaft 816. One end of the third spring 817 abuts against the third clamping block 813, and the end of the third spring 817 away from the third clamping block 813 abuts against the second driven plate 815. A limiting block is arranged at the end of the third pin shaft 816 away from the third clamping block 813. The second driven plate 815 is located between the limiting block and the third spring 817.
[0082] Please refer to Figure 12 As shown, the feeding device 1100 at the position of the fourth handling and loading device 800 transports the motor board to the motor board positioning and clamping assembly of the fourth turntable device 811. Specifically, when it is necessary to position and clamp the motor board, first, the motor board is transported to the second fixing block 812, and then the second clamping driving cylinder 814 drives the second driven plate 815 to move towards the second fixing block 812, thereby driving the third clamping block 813 to move towards the second fixing block 812, and further clamping the motor board located on the second fixing block 812.
[0083] Further, to prevent the third clamping block 813 from damaging the motor plate on the second fixed block 812 due to excessive clamping force, a third pin shaft 816 is installed on one side of the third clamping block 813 facing the second driven plate 815, and a third spring 817 is sleeved on the third pin shaft 816. The third spring 817 is located between the second driven plate 815 and the third clamping block 813. When the second driven plate 815 drives the third clamping block 813 to move, the second driven plate 815 presses against the third spring 817, and then the force is transmitted to the third clamping block 813 through the spring, thereby driving the third clamping block 813 to move to clamp the motor plate. That is to say, buffering is achieved through the third spring 817 to prevent the motor plate from being squeezed and damaged due to excessive pressing force. Further, when it is necessary to release the clamping of the motor plate, the second clamping drive cylinder 814 only needs to drive the second driven plate 815 to move away from the second fixed block 812. Under the action of the limit block, the third clamping block 813 is driven to move away from the second fixed block 812 through the third pin shaft 816, so as to release the clamping and fixing of the motor plate. In this embodiment, the limit block can be a nut, and the nut is threadedly connected to the end of the third pin shaft 816 to achieve limit transmission of the second driven plate 815.
[0084] Please refer to Figure 12 As shown, the third assembly device 820 includes a sixth two-axis linear module 821, and a fourth suction head 822 is installed on the moving end of the sixth two-axis linear module 821. The motor plate is adsorbed and transported by the fourth suction head 822.
[0085] The locking device 900 includes a seventh two-axis linear module 910. An electric screwdriver 920 is slidably installed on the plate body of the moving end of the seventh two-axis linear module 910, and a second lifting cylinder 921 is fixedly installed. The second lifting cylinder 921 drives the electric screwdriver 920 to move downward. A feed pipe 930 is arranged in the moving direction of the electric screwdriver 920, and the locking end of the electric screwdriver 920 extends into the feed pipe 930. A torque tester 940 is arranged below the transfer path of the seventh two-axis linear module 910, and a screw feeder is arranged on one side of the seventh two-axis linear module 910.
[0086] Please refer to Figure 14 As shown, in order to fix the motor plate, the motor plate needs to be fixed on the bracket by screws. Specifically, the electric screwdriver 920 is moved to the position of the motor plate through the seventh two-axis linear module 910, and then the second lifting cylinder 921 drives the electric screwdriver 920 to descend and screw the screw entering the feed pipe 930 onto the bracket to complete the installation of the motor plate.
[0087] Please continue to refer to Figure 14As shown, the feed pipe 930 is a tee joint. One end is connected to the screw feeder, through which screws are conveyed into the feed pipe 930. Then, the other end is the inlet of the screwdriver head of the electric screwdriver 920, and the last end faces the bracket. The screwdriver head of the electric screwdriver 920 enters from the top and exits from the bottom until the screw is screwed onto the bracket. It should be noted that during the process of the second lifting cylinder 921 driving the electric screwdriver 920 to descend, the electric screwdriver 920 drives the screwdriver head to rotate.
[0088] Furthermore, in order to prevent the torque output by the electric screwdriver 920 from being too large, which may cause the screw to slip during screwing or damage the motor board, the torque of the electric screwdriver 920 needs to be calibrated by the torque tester 940 before screwing to make it reach the preset torque and prevent the phenomenon of screwing the screw badly.
[0089] In this embodiment, the first turntable device 200 has the same structure as the turntable assembly 700, and the first fixture 210 has the same structure as the second fixture 710. Here, only the first turntable device 200 and the first fixture 210 are taken as examples for illustration, which are described in detail as follows.
[0090] The first fixture 210 includes a first mounting plate 211. A placing plate 212 is fixedly mounted on the first mounting plate 211. On one side in the width direction of the first mounting plate 211, a first positioning block 213 is slidably mounted on the first mounting plate 211. On one side of the first positioning block 213, a first abutting block 214 is fixedly arranged. At least one first elastic member 215 is arranged between the first abutting block 214 and the first positioning block 213. On one side in the length direction of the placing plate 212, a second positioning block 216 is slidably mounted on the first mounting plate 211. The bottom surface of the second positioning block 216 is provided with a transmission plate extending below the first mounting plate 211. On one side of the second positioning block 216, a second abutting block 217 is fixedly arranged. A second elastic member 218 is arranged between the second abutting block 217 and the second positioning block 216.
[0091] Refer to Figure 15 and Figure 16 As shown, when it is necessary to clamp and fix the bracket, first place the bracket on the placing plate 212. Under the action of the second elastic member 218, the second positioning block 216 is driven to move towards the placing plate 212, and under the action of the first elastic member 215, the first positioning block 213 is driven to move towards the placing plate 212, so as to realize clamping and positioning in the horizontal and vertical directions of the bracket, and prevent the position of the bracket from moving during rotation, resulting in the offset of the installation positions of each component.
[0092] In this embodiment, both the second elastic member 218 and the first elastic member 215 are springs, specifically compression springs.
[0093] See also Figure 17 As shown, when the turntable assembly 700 needs to lock the screw with the second fixture 710 at the screw locking position, in order to prevent the bracket from moving when locking, it is necessary to press it. Specifically, a downward pressing cylinder 730 is set on one side, and a downward pressing plate 740 is installed at the lifting end of the downward pressing cylinder 730. The downward pressing cylinder 730 drives the downward pressing plate 740 to move downward, thereby realizing the downward pressing and fixing of the bracket.
[0094] An unlocking device 220 is also provided on the first turntable device 200, and the unlocking device 220 includes a first lifting cylinder 221 located below the first mounting plate 211, and a first unlocking cylinder 222 is provided at the moving end of the first lifting cylinder 221, and a driving end of the first unlocking cylinder 222 is located on one side of the transmission plate. The unlocking device 220 also includes a second unlocking cylinder 223 arranged on one side of the first abutment block 214, and a driven rod 224 is provided at the moving end of the second unlocking cylinder 223.
[0095] Please continue reading Figure 15 and Figure 16 As shown, the bottom of the second positioning block 216 and the top of the first positioning block 213 are each provided with an abutment block. When the clamped bracket needs to be in contact with the clamping state, the first lifting cylinder 221 can first drive the first unlocking cylinder 222 to lift to the abutment position at the bottom of the second positioning block 216, and then the first unlocking cylinder 222 extends to the abutment block position of the second positioning block 216, and drives the abutment block and the second positioning block 216 to overcome the elastic force of the second elastic member 218 and move away from the placement plate 212, and the second unlocking cylinder 223 drives the driven rod 224 to move and drive the first positioning block 213 and the abutment block above it to overcome the first elastic member 215 and move away from the first positioning block 213, thereby releasing the clamping between them and achieving unlocking.
[0096] See also Figure 15 As shown, a positioning device 230 is also provided at the bottom of the first turntable device 200, and the positioning device 230 includes a fixed seat 231 arranged below the first turntable device 200, and a rotating shaft 232 is rotatably installed on the fixed seat 231, and the rotating shaft 232 and the transmission rod 234 are fixedly installed on the outer circumference of the rotating shaft 232, and a positioning drive cylinder 233 is also hingedly provided on the machine platform below the first turntable device 200, and the telescopic end of the positioning drive cylinder 233 is hinged to the transmission rod 234, and a plurality of positioning holes 236 are opened on the outer circumference of the first turntable device 200, and the positioning drive cylinder 233 drives the transmission rod 234 to rotate, thereby driving the top of the positioning rod 235 to extend into the positioning hole 236 to position the first turntable device 200, so that the first turntable device 200 can be rotated to a predetermined position.
[0097] A blanking device 1000 is provided at the blanking end of the turntable assembly 700. The blanking device 1000 includes an eighth two-axis linear module 1001 located on one side of the blanking position of the turntable assembly 700. A fourth jaw cylinder 1002 is fixedly installed at the driving end of the eighth two-axis linear module 1001. A second carrier 1003 is provided below the transfer path of the eighth two-axis linear module 1001. A blanking conveyor line 1004 is provided at the blanking position of the eighth two-axis linear module 1001. A third carrier 1005 is provided on the blanking conveyor line 1004. A rotary lifting assembly 1006 is also provided at the blanking position of the eighth two-axis linear module 1001. A fifth suction head 1007 is provided at the rotary end of the rotary lifting assembly 1006.
[0098] Please refer to Figure 13 and Figure 18 As shown, a second line scanning device 1300 is also provided between the locking position of the locking device 900 and the eighth two-axis linear module 1001. The second line scanning device 1300 performs locking detection on the installed motor board and the locked screws, so as to judge whether the motor board and the screws are installed in place, and thus judge whether they are qualified. After the detection, the eighth two-axis linear module 1001 needs to drive the fourth jaw cylinder 1002 to clamp and transport the detected bracket. When transporting unqualified products, the unqualified products are placed on the second carrier 1003. When the products are qualified, the clamped bracket is transported to the position of the rotary lifting assembly 1006. Then, the rotary lifting assembly 1006 drives the fifth suction head 1007 to face upward to adsorb the bracket clamped by the fourth jaw cylinder 1002. Next, the fourth jaw cylinder 1002 releases the clamping of the qualified bracket. The rotary lifting assembly 1006 drives the fifth suction head 1007 to rotate 180 degrees, making the bracket face downward, and places the bracket on the third carrier 1005. After that, the blanking conveyor line 1004 transports the qualified bracket located on the third carrier 1005 to the loading position of the next process.
[0099] Exemplarily, in order for the rotary lifting assembly 1006 to achieve lifting and rotation, the rotary lifting assembly 1006 can be composed of a lifting cylinder and a rotary cylinder. The structure of the fifth suction head 1007 can refer to the structure of the first suction head 180, and the specific structure will not be elaborated here in detail.
[0100] A feeding device 1100 is provided on one side of the first handling and loading device 100, the second handling and loading device 400, the third handling and loading device 500, and the fourth handling and loading device 800. The feeding device 1100 includes a palletizing and depalletizing component 1110. A feeding conveyor component 1120 is further provided on one side of the palletizing and depalletizing component 1110. A lifting and transferring component 1140 is provided below the path of the feeding conveyor component 1120. A receiving box 1150 is provided on one side of the lifting and transferring component 1140. A feeding handling component 1130 is provided above the transfer path of the feeding conveyor component 1120.
[0101] In this embodiment, the feeding devices 1100 on one side of the first handling and loading device 100, the second handling and loading device 400, the third handling and loading device 500, and the fourth handling and loading device 800 are different in the structure of the handling head 1132 and the shape of the tray holding groove for conveying. Specifically, the handling head 1132 at the position of the first handling and loading device 100 is a clamping head, and the structure of the clamping head can refer to the structure of the second jaw cylinder 1020. The handling heads 1132 at the positions of the second handling and loading device 400, the third handling and loading device 500, and the fourth handling and loading device 800 are all suction heads adapted to the shapes of the circuit board, the steel sheet, and the motor board. It should be noted that a vision recognition camera is further provided on one side of the handling head 1132 at the positions of the second handling and loading device 400 and the fourth handling and loading device 800 to recognize the positions of the circuit board and the motor board. Since only the structure of the handling head 1132 is different in the structures of the above-mentioned feeding devices 1100, the feeding device 1100 at the position of the first handling and loading device 100 is taken as an example for illustration.
[0102] Please refer to Figure 19As shown, when feeding is required, first, the stacked pallets (brackets or circuit boards or steel sheets or motor boards) containing products are at the position of the unstacking assembly 1110 in the initial state. When feeding is needed, first, the feeding conveyor assembly 1120 moves the transfer position under the unstacking assembly 1110. Then, the unstacking assembly 1110 unstacks and discharges the materials, placing the lowermost pallet containing products onto the feeding conveyor assembly 1120. The feeding conveyor assembly 1120 conveys the pallet containing products to the position of the lifting transfer assembly 1140. The lifting transfer assembly 1140 lifts the pallet at its position to separate it from the feeding conveyor assembly 1120. Then, the feeding conveyor assembly 1120 returns to the position of the unstacking assembly 1110 to wait for conveying the next pallet. At this time, the handling head 1132 drives the handling head 1132 to move to the position of the pallet lifted by the lifting transfer assembly 1140, and the products in the pallet at this position are transported and fed one by one through the linkage of the three-axis transfer module 1131 and the handling head 1132. Next, the lifting transfer assembly 1140 drives the empty pallet to move downward to the position flush with the storage box 1150, and then the lifting transfer assembly 1140 conveys the empty pallet into the storage box 1150 for stacking and collection.
[0103] Please refer to Figure 20 As shown, in this embodiment, the unstacking assembly 1110 is composed of four lifting modules 1114, and every two lifting modules 1114 form a group. The two groups of lifting modules 1114 are arranged oppositely. A "L"-shaped first support plate 1115 is installed at the lifting end of each lifting module 1114. Each group of lifting modules 1114 is installed on a sliding plate 1112, the sliding plate 1112 is installed on the mounting frame 1111, and a sliding driving cylinder 1113 for driving the sliding plate 1112 to move is also installed on the mounting frame 1111. The two sliding driving cylinders 1113 are linked to drive the two sliding plates 1112 to move closer to or away from each other, so as to realize the support for the stacked pallets. In the initial state, the stacked pallets are supported on the plane formed by each first support plate 1115, and each pallet has a groove or a boss supported by the first support plate 1115.
[0104] Please continue to refer to Figure 20As shown, when it is necessary to depalletize, first, each lifting module 1114 is linked to place the stacked pallets on the feeding conveying assembly 1120, and then the sliding drive cylinder 1113 drives the sliding plate 1112 to move, so that the first support plate 1115 is separated from the bottom pallet. Next, each lifting module 1114 synchronously drives each first support plate 1115 to rise to the position of the second-to-last pallet, and the sliding drive cylinder 1113 drives the two sliding plates 1112 to move closer to each other, so that the first support plate 1115 is separated from the bottom pallet. Plate 1115 moves to the groove or boss position of the penultimate tray, thereby supporting the penultimate trays and above. Furthermore, in order to facilitate the feeding and conveying assembly 1120 to move the tray on the last side, when the first support plate 1115 extends into the groove and boss of the penultimate tray, the lifting module 1114 can also drive the first support plate 1115 to lift upward, so that the penultimate trays and above are separated from the penultimate tray, and no downward pressure is applied to the penultimate tray.
[0105] See also Figure 21 As shown, four pulley seats are installed on the machine, and a pulley is installed on each pulley seat. The four pulleys are distributed in a rectangular shape, and a belt 1122 is arranged between two pulleys on the same side, and a carrier block 1123 is also slidably installed at the position of the belt 1122 on each side. A second support plate 1124 is arranged on one side where the two carrier blocks 1123 are close to each other, and the pallet to be transferred is supported by the second support plate 1124. Specifically, a transmission shaft 1125 is installed on two pulley seats 1121, and the two belts 1122 are driven to rotate by the rotation of the transmission shaft 1125. A rotating driving member 1126 is installed at the power input end of the transmission shaft 1125, and the transmission shaft 1125 is driven to rotate by the rotating driving member 1126.
[0106] Please continue reading Figure 21 As shown, in order to be able to transport and carry the pallet, the driving shaft 1125 is driven to rotate by the rotating driving member 1126, thereby driving the belt 1122 to rotate, and then driving the carrier block 1123 to slide and the second support plate 1124 to move, and the second support plate 1124 moves to the position of the destacking assembly 1110 to carry the bottom pallet, and finally, as the rotating driving member 1126 drives the belt 1122 to rotate in the reverse direction, the pallet is transported to the position of the lifting and transferring assembly 1140, and the pallet is lifted by the lifting and transferring assembly 1140, and then the second support plate 1124 moves to the position of the destacking assembly 1110 again to wait for the next pallet.
[0107] In this example, see Figure 22As shown, in order to be able to lift and transfer the tray, the lifting and transfer assembly 1140 includes a second mounting plate 1141. A third lifting cylinder 1143 is fixedly mounted on the bottom surface of the second mounting plate 1141, and the lifting end of the third lifting cylinder 1143 extends above the second mounting plate 1141. A lifting plate 1144 is mounted on the lifting end of the third lifting cylinder 1143. It should be noted that in order to make the lifting of the lifting plate 1144 smoother, a guide shaft is also slidably mounted on the second mounting plate 1141 in the height direction, and the lifting of the lifting plate 1144 is guided through the guide shaft. A tray unloading line 1142 is also mounted on the second mounting plate 1141. The tray unloading line 1142 is composed of two synchronous belts. The lifting plate 1144 is located between the two synchronous belts, so as to facilitate the tray unloading line 1142 to carry the empty tray.
[0108] Please continue to refer to Figure 22 As shown, first, the tray is lifted by the lifting plate 1144. After the products in the tray are transported, the third lifting cylinder 1143 drives the lifting plate 1144 to descend. During the descent, the tray is placed on the tray unloading line 1142, and then the tray unloading line 1142 transports the empty tray to the storage box 1150 for collection and storage.
[0109] In this embodiment, the above-mentioned two-axis straight line can be composed of a motor screw linear module and a cylinder capable of realizing lifting, so as to realize two-dimensional movement.
[0110] The working process of the present invention is as follows: First, the feeding device 1100 at the feeding end of the first handling and feeding device 100 provides a bracket for the first handling and feeding device 100. Then, the first handling and feeding device 100 tears off the protective film on the bracket and transports the bracket to the first fixture 210 of the first turntable device 200. The first turntable device 200 drives the bracket clamped by the first fixture 210 to rotate successively to the positions of the glue pasting device 300, the second handling and feeding device 400, and the third handling and feeding device 500. The double-sided tape is pasted on the bracket by the glue pasting device 300. Then, the first bending transfer device 410 of the second handling and feeding device 400 bends the circuit board from the feeding device 1100 at its position. After bending, the circuit board is installed on the bracket through the first assembling device 420. The second transfer device 510 carries the steel sheet supplied by the feeding device 1100 at its position, and the second transfer device 510 transports the steel sheet to the feeding position of the second assembling device 520. The second assembling device 520 installs the steel sheet on the bracket. The bracket is transferred to the position of the handling transfer device 600, and the handling transfer device 600 transports it to the second fixture 710 of the turntable assembly 700. The second fixture 710 passes through the fourth handling and feeding device 800 and the locking device 900 in turn. The fourth handling and feeding device 800 installs the motor board on the bracket, and the locking device 900 locks the motor board on the bracket to complete the fixed installation of the motor board. And the installed circuit board, steel sheet, and motor board are detected for qualification by the first line scanning device 1200 and the second line scanning device 1300. Finally, the first handling and feeding device 100 discharges the qualified brackets and unqualified brackets after installation, thus completing the installation of the circuit board, steel sheet, and motor board on the bracket.
[0111] Although the present invention has been described in detail with reference to the foregoing embodiments, for those skilled in the art, they can still modify the technical solutions recorded in the foregoing embodiments, or perform equivalent replacements for some of the technical features. Any modifications, equivalent replacements, improvements, etc. made within the spirit and principle of the present invention shall be included within the protection scope of the present invention.
Claims
1. An electronic product assembly device, characterized in that: include: A first transporting and loading device (100), wherein the first transporting and loading device (100) loads the bracket; A first turntable device (200), the first turntable device (200) being located at a material unloading position of the first transport and loading device (100), a plurality of first fixtures (210) being arranged on the first turntable device (200), the first fixtures (210) being used to clamp and fix the bracket; A gluing device (300), the gluing device (300) being located in the outer axial direction of the first turntable device (200), and the gluing device (300) is used to stick double-sided adhesive tape on the bracket clamped by the first fixture (210); A second transporting and loading device (400), the second transporting and loading device (400) being located on the outer circumference of the first turntable device (200), the second transporting and loading device (400) being used to bend the circuit board and install it on a bracket clamped by the first turntable device (200), the circuit board being adhered to the bracket by an external double-sided adhesive tape; A third transporting and loading device (500), the third transporting and loading device (500) is located in the outer circumferential direction of the first turntable device (200) and in the downstream direction of the second transporting and loading device (400), the third transporting and loading device (500) is used to install the steel plate on the bracket clamped by the first fixture (210), the third transporting and loading device (500) comprises a second transfer device (510) and a second assembly device (520), the second transfer device (510) is used for transfer and clamping of the steel sheet, and the second assembly device (520) is located on one side of the second transfer device (510) to transport and install the steel sheet on the bracket; A transport transfer device (600), the transport transfer device (600) is located at the unloading position of the first turntable device (200), the transport transfer device (600) comprises a fifth two-axis linear module (610), and a third clamping claw cylinder (620) is installed at the moving end of the fifth two-axis linear module (610); A turntable assembly (700), the turntable assembly (700) being located at a material unloading position of the transport transfer device (600), the turntable assembly (700) being provided with a plurality of second fixtures (710), the second fixtures (710) being used to clamp the bracket from the transport transfer device (600); A fourth transporting and loading device (800), the fourth transporting and loading device (800) is located on the outer circumference of the turntable assembly (700), the fourth transporting and loading device (800) comprises a third transfer device (810) and a third assembly device (820), the third transfer device (810) is used for transfer clamping of the motor plate, and the third assembly device (820) is located on one side of the third transfer device (810) to transport and install the motor plate onto the bracket; A locking device (900), wherein the locking device (900) is located on the outer circumference of the turntable assembly (700) and downstream of the fourth transporting and loading device (800), and the locking device (900) locks the screws, and the motor plate is fixedly connected to the bracket through the screws.
2. The electronic product assembly equipment according to claim 1, characterized in that: The first handling and loading device (100) comprises a loading conveyor line (110), on which at least one first carrier (120) is arranged, a first two-axis linear module (130) is arranged above the transfer path of the loading conveyor line (110), a first clamping cylinder (140) is fixedly installed at the moving end of the first two-axis linear module (130), a collecting box (150) is arranged on one side of the first two-axis linear module (130), and a first two-axis linear module (150) is arranged at the end of the loading conveyor line (110). A first linear module (160), the movable end of the first linear module (160) is installed with a first rotating cylinder (170), the rotating end of the first rotating cylinder (170) is provided with a first suction head (180), the end of the feeding conveyor line (110) is also provided with a second two-axis linear module (190), the end of the second two-axis linear module (190) is fixedly installed with a second rotating cylinder (1010), and the rotating end of the second rotating cylinder (1010) is installed with a second clamping cylinder (1020).
3. The electronic product assembly equipment according to claim 1, characterized in that: The glue sticking device (300) comprises a second linear module (310), a bracket is fixedly mounted on the movable end of the second linear module (310), a lifting drive cylinder (320) is fixedly mounted on the bracket and a lifting plate (330) is slidably mounted on the bracket, a first reel (340) and a second reel (350) are mounted on the lifting plate (330), a plurality of guide shafts (360) are arranged on the unwinding path from the first reel (340) to the second reel (350), a cutting cylinder (380) is also arranged on the unwinding path, a cutter (390) is fixedly mounted on the movable end of the cutting cylinder (380), a fixing plate is arranged on one side of the cutting cylinder (380), and a pressing wheel (370) is rotatably mounted on the bottom of the fixing plate.
4. The electronic product assembly equipment according to claim 1, characterized in that: The second conveying and loading device (400) comprises a first bending transfer device (410), the first bending transfer device (410) comprises a second turntable device (411) located on one side of the first turntable device (200), at least one bending device (412) is arranged on the second turntable device (411), the bending device (412) comprises a lifting cylinder (4121), a carrier plate (4122) for carrying a circuit board is fixedly arranged at the movable end of the lifting cylinder (4121), a first limiting cylinder (4123) is arranged at one end in the length direction of the carrier plate (4122), a limiting member (4124) is fixedly arranged at the movable end of the first limiting cylinder (4123), and the carrier plate (4122) is away from the first limiting cylinder. A second limiting cylinder (4125) is provided at the other end of (4123), and a limiting plate (4126) is fixedly provided at the movable end of the second limiting cylinder (4125); a third two-axis linear module (4127) is provided on one side in the width direction of the carrier plate (4122), and a pressing plate (4128) is fixedly provided on the movable end of the third two-axis linear module (4127); a forming driving cylinder (4129) is provided on the side of the carrier plate (4122) away from the third two-axis linear module (4127), and a forming plate (41210) is fixedly installed on the movable end of the forming driving cylinder (4129), and the forming driving cylinder (4129) drives the forming plate (41210) to move in the length direction of the carrier plate (4122); The second handling and loading device (400) also includes a first assembling device (420), and the first assembling device (420) includes a manipulator (421) located at the unloading position of the first bending transfer device (410), and the mobile end of the manipulator (421) is equipped with a second adsorption head (422) for adsorbing the circuit board after bending, and the mobile end of the manipulator (421) is also equipped with a first visual recognition component (423), and a second visual recognition component (424) is arranged on one side of the manipulator (421).
5. The electronic product assembly equipment according to claim 1, characterized in that: The second transfer device (510) comprises a third turntable device (511), and at least one steel sheet positioning clamping assembly is arranged on the third turntable device (511), and the steel sheet positioning clamping assembly comprises a first fixed block (512) fixedly mounted on the third turntable device (511), a first clamping slider (513) slidably mounted on the third turntable device (511) is arranged on one side in the length direction of the first fixed block (512), and a second clamping slider (514) slidably mounted on the third turntable device (511) is arranged on one side in the width direction of the first fixed block (512). A first clamping drive cylinder (515) is fixedly mounted on the third turntable device (511); a first driven plate (516) is fixedly mounted on the movable end of the first clamping drive cylinder (515); a driving plate (517) is fixedly mounted on one end of the first driven plate (516); a first pin shaft (518) is provided at the end of the first clamping slider (513) away from the first fixed block (512); a first spring (519) is sleeved on the outer surface of the first pin shaft (518); one end of the first spring (519) abuts against the first clamping slider (513); and the first spring (519) is provided on the outer surface of the first pin shaft (518). The end of the spring (519) away from the first clamping slider (513) abuts against the driving plate (517); a mounting seat (5110) is provided on one side of the second clamping slider (514); a second pin shaft (5111) slidably connected to the mounting seat (5110) is fixedly installed on the end of the second clamping slider (514) away from the first fixing block (512); a second spring (5112) is sleeved on the second pin shaft (5111); one end of the second spring (5112) abuts against the second clamping slider (514); the second spring (5112) away from the first fixing block (512) One end of the second clamping slider (514) is in contact with the mounting seat (5110); a roller (5113) is rotatably mounted on the second clamping slider (514); a guide groove (5114) is provided on the first driven plate (516); the outer peripheral surface of the roller (5113) is in contact with the inner wall of the guide groove (5114); the first clamping drive cylinder (515) drives the first driven plate (516) to move, and can drive the second clamping slider (514) to move in a direction away from the first fixed block (512) through the contact transmission between the roller (5113) and the guide groove (5114); The second assembly device (520) comprises a fourth two-axis linear module (521) located at the unloading position of the third turntable device (511), and a third adsorption head (522) for transporting steel sheets is installed at the movable end of the fourth two-axis linear module (521).
6. The electronic product assembly equipment according to claim 1, characterized in that: The third transfer device (810) includes a fourth turntable device (811), on which at least one motor plate positioning clamping assembly is installed, and the positioning clamping assembly includes a second fixed block (812) fixedly installed on the fourth turntable device (811), a third clamping block (813) slidably installed on the fourth turntable device (811) is arranged on one side of the second fixed block (812), a second clamping drive cylinder (814) is fixedly arranged on one side of the third clamping block (813), a second driven plate (815) is installed on the moving end of the second clamping drive cylinder (814), and the third clamping block (812) is fixedly installed on one side of the third clamping block (813). 13) A third pin shaft (816) is fixedly installed at one end in the direction of the second driven plate (815) and is slidably connected to the second driven plate (815). A third spring (817) is sleeved on the outer surface of the third pin shaft (816). One end of the third spring (817) abuts against the third clamping block (813). The end of the third spring (817) away from the third clamping block (813) is connected to the second driven plate (815). A limiting block is provided at the end of the third pin shaft (816) away from the third clamping block (813). The second driven plate (815) is located between the limiting block and the third spring (817).
7. The electronic product assembly equipment according to claim 1, characterized in that: The locking device (900) comprises a seventh two-axis linear module (910), an electric screwdriver (920) is slidably mounted on a plate at the moving end of the seventh two-axis linear module (910) and a second lifting cylinder (921) is fixedly mounted, the second lifting cylinder (921) drives the electric screwdriver (920) to move downward, a feed pipe (930) is arranged in the moving direction of the electric screwdriver (920), the locking end of the electric screwdriver (920) penetrates into the feed pipe (930), a torque tester (940) is arranged below the transfer path of the seventh two-axis linear module (910), and a screw feeder is arranged on one side of the seventh two-axis linear module (910).
8. The electronic product assembly equipment according to claim 1, characterized in that: The first fixture (210) comprises a first mounting plate (211), a placing plate (212) is fixedly mounted on the first mounting plate (211), a first positioning block (213) slidably mounted on the first mounting plate (211) is arranged on one side in the width direction of the first mounting plate (211), a first abutting block (214) is fixedly arranged on one side of the first positioning block (213), and at least one first elastic member (215) is arranged between the first abutting block (214) and the first positioning block (213); a second positioning block (216) slidably mounted on the first mounting plate (211) is arranged on one side in the length direction of the placing plate (212), a transmission plate extending to the bottom of the first mounting plate (211) is arranged on the bottom surface of the second positioning block (216), a second abutting block (217) is fixedly arranged on one side of the second positioning block (216), and a second elastic member (218) is arranged between the second abutting block (217) and the second positioning block (216).
9. The electronic product assembly equipment according to claim 8, characterized in that: The first turntable device (200) is also provided with an unlocking device (220), the unlocking device (220) comprising a first lifting cylinder (221) located below the first mounting plate (211), a first unlocking cylinder (222) being provided at the moving end of the first lifting cylinder (221), a driving end of the first unlocking cylinder (222) being located at one side of the transmission plate, the unlocking device (220) further comprising a second unlocking cylinder (223) being provided at one side of the first abutting block (214), a driven rod (224) being provided at the moving end of the second unlocking cylinder (223).
10. The electronic product assembly equipment according to claim 1, characterized in that: The unloading end of the turntable assembly (700) is provided with an unloading device (1000), and the unloading device (1000) comprises an eighth two-axis linear module (1001) located on one side of the unloading position of the turntable assembly (700), a fourth clamping cylinder (1002) is fixedly mounted on the driving end of the eighth two-axis linear module (1001), a second carrier (1003) is provided below the transfer path of the eighth two-axis linear module (1001), a unloading conveying line (1004) is provided at the unloading position of the eighth two-axis linear module (1001), and a third carrier (1005) is provided on the unloading conveying line (1004), and a rotating lifting assembly (1006) is also provided at the unloading position of the eighth two-axis linear module (1001), and a fifth adsorption head (1007) is provided at the rotating end of the rotating lifting assembly (1006).
11. The electronic product assembly equipment according to claim 1, characterized in that: A feeding device (1100) is arranged on one side of the first transporting and loading device (100), the second transporting and loading device (400), the third transporting and loading device (500) and the fourth transporting and loading device (800), and the feeding device (1100) comprises a destacking component (1110), and a feeding conveying component (1120) is also arranged on one side of the destacking component (1110), and a lifting and transferring component (1140) is arranged below the path of the feeding conveying component (1120), and a containing box (1150) is arranged on one side of the lifting and transferring component (1140), and a feeding and transporting component (1130) is arranged above the transfer path of the feeding conveying component (1120).