Metal surface machining device and machining method thereof

By designing a metal surface processing device including a grinding mechanism, a material transport mechanism and a clamping flip mechanism, the problem of long processing time and low efficiency of metal sheets in the prior art is solved, and the double-sided automatic grinding and efficient processing of metal sheets are realized.

CN120116110AInactive Publication Date: 2025-06-10NINGBO UNIVERSITY OF TECHNOLOGY
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Patent Information

Application Number
CN202510397430.X
Authority / Receiving Office
CN · China
Patent Type
Applications(China)
Current Assignee / Owner
Filing Date
2025-04-01
Publication Date
2025-06-10
Estimated Expiration
Not applicable · inactive patent

AI Technical Summary

Technical Problem

When processing metal sheets, the existing metal surface processing devices have a long processing time and high labor intensity, and can only be polished on one side, which is inefficient.

Method used

A metal surface processing device is designed including a grinding mechanism, a material transport mechanism and a clamping flip mechanism. The grinding mechanism realizes double-sided polishing of metal sheets through rotating windows and rotating rods; the material transport mechanism realizes automatic transportation of metal sheets through translation seats and material transport racks; the clamping flip mechanism realizes automatic turning of metal sheets through rotating plates and clamping cylinders.

Benefits of technology

It realizes automatic grinding of double-sided metal sheets, improves processing efficiency, reduces manual labor intensity, and is suitable for metal sheets of different thicknesses.

✦ Generated by Eureka AI based on patent content.

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Abstract

The invention discloses a metal surface machining device and a machining method thereof, and relates to the technical field of metal surface machining devices and machining methods thereof.The metal surface machining device comprises a box body and further comprises a grinding mechanism, a material conveying mechanism and a clamping and turning-over mechanism; the two polishing assemblies are movably arranged on the left portion of the middle of the interior of the box body. After a metal plate is polished through the polishing assembly and single-face polishing is completed, one end of the metal plate is clamped through the clamping plate, then the rotating plate is driven to rotate so as to turn over the metal plate, the position of the end of the metal plate is adjusted through the material conveying platform after turn-over is completed, and then polishing is conducted through the polishing assembly; the double-sided polishing device for the metal plate achieves the effect of double-sided polishing of the metal plate, and improves the surface machining efficiency of the metal plate by automatically turning over the metal plate after single-sided polishing is completed.
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Description

Technical Field

[0001] The present invention relates to the technical field of metal processing, and specifically to a metal surface processing device and its processing method. Background Technique

[0002] With the rapid development of the manufacturing industry, the requirements for the quality and efficiency of metal surface processing are getting higher and higher. The Chinese patent application with the application number 202411388114.8 discloses "a surface grinding device for metal sheet processing, including a processing base plate and a first bracket installed at the bottom of the processing base plate for supporting it. The outer surface of the processing base plate is provided with a device main body, and the device main body includes: a conveying device, which is fixedly connected to the left side of the processing base plate. The conveying device is used for transporting metal sheets and can also cooperate with subsequent components to perform secondary grinding processing on the metal sheets to improve the grinding processing quality of the device. A first processing device, which is fixedly connected to the rear end surface of the processing base plate. The first processing device is used for spraying water on the processing surface of the metal sheet. The water fully contacts the oil stains, metal chips, and rust on the surface of the metal sheet, making the subsequent pretreatment of the metal sheet easier. This device has the advantages of improving the grinding processing quality of the device, avoiding secondary damage to the metal sheet, and being convenient for users to use";

[0003] This technical solution only solves the problem that it is more cumbersome to process manually and then use a grinding device for grinding, which prolongs the processing time of the device for grinding metal sheets. In existing metal surface processing devices, usually after putting the metal sheet into the device, only one-sided grinding can be carried out. After one-sided grinding, it is often necessary to manually turn the metal sheet outside the device and then put it into the grinding device again. As a result, when the existing device processes the metal surface, not only the processing time is long, but also the manual labor intensity is large and the production efficiency is low. Summary of the Invention

[0004] The purpose of the present invention is to provide a metal surface processing device and its processing method to solve the problems raised in the above background technique.

[0005] To achieve the above purpose, the present invention provides the following technical solution: A metal surface processing device includes a box body, and also includes a grinding mechanism, a material transporting mechanism, and a clamping and turning mechanism:

[0006] The grinding mechanism, the grinding mechanism includes a grinding component, and there are two grinding components in total, and both are movably arranged at the middle left of the inside of the box body;

[0007] The material transporting mechanism, the material transporting mechanism includes a material transporting platform, and there are two material transporting platforms in total, and both are movably installed inside the box body;

[0008] The clamping and turning mechanism, the clamping and turning mechanism includes a rotating plate and a clamping cylinder. There are two rotating plates in total, which are respectively movably arranged at the front and rear sides in the middle of the box body. There are two groups of clamping cylinders, which are respectively fixedly installed at the left and right ends between the two clamping cylinders through bolts.

[0009] Preferably, the grinding mechanism includes a rotating window, a mounting seat, a rotating rod and a connecting cylinder. The rotating window is opened at the left ends of the front and rear side walls of the box body. There are two mounting seats in total, which are respectively fixedly installed on the front and rear side walls of the box body through bolts and are located at the right end of the rotating window. There are two rotating rods in total, which are respectively movably installed in the two mounting seats through bearings. There are two connecting cylinders, and one end close to the rotating rod is fixedly installed at the middle of the side close to the box body of the rotating rod through welding. One end of the grinding assembly close to the mounting seat is movably installed through a bearing in the middle of the connecting cylinder and the rotating rod.

[0010] Preferably, the grinding mechanism includes two first gears, two toothed plates and two first motors. The two first gears are respectively fixedly installed at one end of the two grinding assemblies close to the mounting seat. The first gears are movably sleeved at one end of the connecting cylinder far from the rotating rod through bearings. The two toothed plates are respectively fixedly installed at the inner bottom ends of the two mounting seats. The toothed plates are movably connected with the first gears through meshing. The two first motors are respectively fixedly installed on the front and rear side walls of the box body through bolts. The output shaft of the first motor is fixedly connected with the top end of the rotating rod through bolts.

[0011] Preferably, the material transporting mechanism includes a translation seat, a support rod, a limiting rod and a material transporting rack. There are two translation seats in total, which are both movably installed at the inner bottom end of the box body through sliding and are respectively located at both ends of the two rotating plates. The support rod is fixedly installed between the bottom end of the material transporting platform and the top end of the translation seat through bolts. There are two groups of limiting rods, which are respectively fixedly installed at the left and right ends of the inner bottom end of the box body. The top ends of the two translation seats are respectively movably sleeved on the two groups of limiting rods through sliding. There are two groups of material transporting racks, and each group has two, which are respectively fixedly installed on the front and rear sides of the two translation seats. Each group of material transporting racks is respectively fixedly installed at the top and bottom ends of the two translation seats. A sheet conveyor is arranged in the material transporting platform.

[0012] Preferably, the material transporting mechanism includes a second motor, a transmission rod, and a second gear. The second motor is fixedly installed in the middle of the inner bottom end of the box body by bolts. Output shafts are provided at both the front and rear ends of the second motor. There are two transmission rods in total, and one ends of the two transmission rods close to the second motor are fixedly connected to the two output shafts of the second motor by bolts respectively. There are two second gears in total, and the two second gears are respectively fixedly installed at one ends of the two transmission rods far from the second motor by bolts. The second gears are respectively movably installed between each group of material transporting racks through meshing.

[0013] Preferably, the clamping and turning-over mechanism includes a third motor, an electric push rod, a limiting frame, a clamping rack, and a connecting plate. The third motor is fixedly installed at the upper middle position on the front side of the box body by bolts. The output shaft of the third motor passes through the front side wall of the box body and is fixedly connected to the middle of a rotating plate located at the front side by bolts. There are two electric push rods in total, and the two electric push rods are both fixedly installed at the middle of the front side of a rotating plate located at the front side by bolts. There are four limiting frames in total, and the four limiting frames are respectively fixedly installed at the four corners of a rotating plate located at the front side by bolts. There are four clamping racks in total, and the four clamping racks are respectively movably installed in the four limiting frames by insertion. There are two connecting plates in total, and the two connecting plates are respectively fixedly installed at one ends of the left and right groups of clamping racks far from the third motor by bolts. One end of the electric push rod close to the connecting plate is fixedly connected to the middle of the connecting plate by bolts.

[0014] Preferably, the clamping and turning-over mechanism includes a threaded rod, a third gear, a slider, a connecting arm, and a clamping plate. The threaded rod is located inside the clamping cylinder, and both ends are respectively movably installed at both ends of the clamping cylinder through bearings. Threads with opposite directions are respectively engraved at both ends of the threaded rod located inside the clamping cylinder. The third gear is fixedly sleeved on one end of the threaded rod located outside the front end of the clamping cylinder by bolts. One side of the third gear close to the electric push rod is movably connected to the clamping rack through meshing. There are two sliders in total, and the two sliders are both movably installed inside the clamping cylinder by sliding, and are respectively movably sleeved on both ends of the threaded rod through threads. There are two connecting arms in total, and the top ends of the two connecting arms are respectively movably installed at the middle of the bottom ends of the two sliders through rotating shafts. The clamping plate is movably installed at the bottom end of the clamping cylinder, and the bottom ends of the two connecting arms are respectively movably installed at both ends of the clamping plate close to the slider side through rotating shafts.

[0015] The present invention also provides another technical solution: a processing method for the surface of a metal, including the following steps:

[0016] S1. Start the second motor, drive the transmission rod to rotate through the second motor, drive the material transporting rack to move through the second gear, so that the two translation seats move away from the rotating plate at the same time, drive the two material transporting platforms to move towards both ends of the box body through the two translation seats, place the metal plate to be processed on the plate conveyor belt on the material transporting platform. While driving the metal plate to move through the second motor, drive the plate conveyor belt to rotate to adjust the position of the metal plate, so that the end of the metal plate is close to one end of the material transporting platform close to the rotating plate;

[0017] S2. After the metal plate is placed, start the first motor, drive the rotating rod to rotate through the first motor. At this time, drive the grinding assembly to rotate through the connecting cylinder, so that the grinding assembly passes through the rotating window from outside the box body and enters the box body, drive both grinding assemblies to rotate to be perpendicular to the inner wall of the box body, and drive the grinding assembly to work to grind the metal surface;

[0018] S3. When the material transporting platform moves to the end of the rotating plate, continue to drive the metal plate to move through the plate conveyor belt provided on the material transporting platform. When the metal plate moves, grind the surface of the metal plate through the grinding assembly. The part with the surface ground is gradually fed between the two groups of clamping cylinders, and the metal plate moves to another material transporting platform. Continue to drive the metal plate to move through the plate conveyor belt provided in the other material transporting platform until the end of the metal plate is ground;

[0019] S4. After the end of the metal plate is ground, drive the metal plate to continue to move, so that the end of the metal plate moves between a group of clamping cylinders close to the plate inlet end. Then, pull the connecting plate towards the direction of the third motor through the electric push rod, drive the clamping rack to move through the connecting plate. When the clamping rack moves, drive the threaded rod to rotate through the third gear. When the threaded rod rotates, drive the two sliders on the threaded rod to move towards both ends of the threaded rod at the same time. At this time, drive the clamping plate to move downwards through the connecting arm, so that the two clamping plates between the two groups of clamping cylinders move towards the plate at the same time, and clamp the metal plate through the clamping plate. Adjust the displacement of the electric push rod pulling the connecting plate according to the actual thickness of the metal plate, so that the device is applicable to metal plates of different thicknesses;

[0020] S5. After the metal plate is clamped, start the third motor, drive the rotating plate to rotate through the third motor, so that the clamping cylinder rotates with the rotating plate at the same time, and drive the metal plate to rotate at the same time and rotate half a circle to complete turning over;

[0021] S6. While the metal sheet is rotating, drive the rotating rod to reverse by the first motor, so that the grinding assembly moves out of the box through the rotating window after passing through the box body. And during this process, drive the grinding assembly to rotate through the meshing of the first gear and the toothed plate, so that the grinding assembly rotates while rotating around the rotating rod, and the bottom end of the grinding assembly rotates 90 degrees through its own rotation, so that the bottom end leaves above the material transportation platform, facilitating its passing through the rotating window. After the metal sheet is turned over, adjust the position of the end of the metal sheet through the material transportation platform and the sheet conveyor belt arranged therein, and then grind it through the grinding assembly. After both sides are ground, transport the metal sheet out of the box through the material transportation platform.

[0022] Compared with the prior art, the beneficial effects of the present invention are:

[0023] The present invention is designed and installed with a grinding mechanism, a material transportation mechanism and a clamping and turning mechanism. The metal sheet is ground by the grinding assembly. After one side is ground, clamp one end of the metal sheet by the clamping plate and drive the rotating plate to rotate to turn over the metal sheet. After turning over, adjust the position of the end of the metal sheet through the material transportation platform, and then grind it through the grinding assembly, realizing the effect of double-sided grinding of the metal sheet. And while the metal sheet is being turned over, drive the grinding assembly to rotate around the rotating rod, so that the grinding assembly does not block the metal sheet from falling on the material transportation platform when the metal sheet is turned over. By adjusting the displacement of the clamping rack, the clamping plate can clamp metal sheets of different thicknesses, so that the device can be applicable to metal sheets of different thicknesses, improving the applicability of the device. By automatically turning over the metal sheet after one side is ground, the surface processing efficiency of the metal sheet is improved. BRIEF DESCRIPTION OF THE DRAWINGS

[0024] Figure 1 It is a schematic diagram of the overall structure provided by an embodiment of the present invention;

[0025] Figure 2 It is a schematic diagram of the internal structure of the box body provided by an embodiment of the present invention;

[0026] Figure 3 It is a schematic diagram of the grinding mechanism provided by an embodiment of the present invention;

[0027] Figure 4 It is a schematic diagram of the material transportation mechanism provided by an embodiment of the present invention;

[0028] Figure 5 It is a schematic diagram of a partial structure of the clamping and turning mechanism provided by an embodiment of the present invention;

[0029] Figure 6 It is a schematic diagram of the internal structure of the clamping cylinder provided by an embodiment of the present invention.

[0030] In the figure: 1. Box body; 2. Grinding mechanism; 201. Rotating window; 202. Mounting seat; 203. Rotating rod; 204. Connecting cylinder; 205. Grinding assembly; 206. First gear; 207. Rack; 208. First motor; 3. Material conveying mechanism; 301. Translating seat; 302. Support rod; 303. Material conveying platform; 304. Limiting rod; 305. Material conveying rack; 306. Second motor; 307. Transmission rod; 308. Second gear; 4. Clamping and turning-over mechanism; 401. Rotating plate; 402. Third motor; 403. Clamping cylinder; 404. Electric push rod; 405. Limiting frame; 406. Clamping rack; 407. Connecting plate; 408. Threaded rod; 409. Third gear; 410. Slide block; 411. Connecting arm; 412. Clamping plate. Detailed implementation manners

[0031] Next, the technical solutions in the embodiments of the present invention will be clearly and completely described in conjunction with the accompanying drawings in the embodiments of the present invention. Obviously, the described embodiments are only a part of the embodiments of the present invention, rather than all the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by those of ordinary skill in the art without creative efforts shall fall within the protection scope of the present invention.

[0032] Please refer to Figures 1 to 6 , the present invention provides a technical solution: a metal surface processing device, including a box body 1, and further including a grinding mechanism 2, a material conveying mechanism 3 and a clamping and turning-over mechanism 4:

[0033] The grinding mechanism 2, the grinding mechanism 2 includes a grinding assembly 205, and there are two grinding assemblies 205 in total and both are movably arranged at the middle left of the inside of the box body 1;

[0034] The material conveying mechanism 3, the material conveying mechanism 3 includes a material conveying platform 303, and there are two material conveying platforms 303 in total and both are movably installed inside the box body 1;

[0035] The clamping and turning-over mechanism 4, the clamping and turning-over mechanism 4 includes a rotating plate 401 and a clamping cylinder 403, there are two rotating plates 401 in total and they are respectively movably arranged at the front and rear sides of the middle inside of the box body 1, and there are two groups of clamping cylinders 403 in total and they are respectively fixedly installed at the left and right ends between the two clamping cylinders 403 through bolts.

[0036] The grinding mechanism 2 includes a rotating window 201, a mounting base 202, a rotating rod 203, and a connecting cylinder 204. The rotating window 201 is opened at the left ends of the front and rear side walls of the box body 1. There are two mounting bases 202, which are respectively fixedly installed on the front and rear side walls of the box body 1 by bolts and are located at the right end of the rotating window 201. There are two rotating rods 203, which are respectively movably installed inside the two mounting bases 202 through bearings. There are two connecting cylinders 204, and one end close to the rotating rod 203 is fixedly installed in the middle of the side of the rotating rod 203 close to the box body 1 by welding. One end of the grinding assembly 205 close to the mounting base 202 is movably installed inside the connecting cylinder 204 and in the middle of the rotating rod 203; the rotating rod 203 drives the connecting cylinder 204 to rotate, and the connecting cylinder 204 drives the grinding assembly 205 to rotate;

[0037] The grinding mechanism 2 includes a first gear 206, a toothed plate 207, and a first motor 208. There are two first gears 206, which are respectively fixedly installed at one end of the two grinding assemblies 205 close to the mounting base 202 by bolts. The first gear 206 is movably sleeved on one end of the connecting cylinder 204 away from the rotating rod 203 through a bearing. There are two toothed plates 207, which are respectively fixedly installed at the inner bottom ends of the two mounting bases 202 by bolts. The toothed plate 207 is movably connected to the first gear 206 through meshing. There are two first motors 208, which are respectively fixedly installed on the front and rear side walls of the box body 1 by bolts. The output shaft of the first motor 208 is fixedly connected to the top end of the rotating rod 203 by bolts; through the meshing of the first gear 206 and the toothed plate 207, the grinding assembly 205 rotates around the rotating rod 203 and rotates itself at the same time. When the grinding assembly 205 rotates 180 degrees, the grinding assembly 205 rotates itself 90 degrees;

[0038] The material transporting mechanism 3 includes a translation base 301, a support rod 302, a limiting rod 304, and a material transporting rack 305. There are two translation bases 301, both of which are slidably installed at the inner bottom end of the box body 1 and are respectively located at both ends of the two rotating plates 401. The support rod 302 is fixedly installed between the bottom end of the material transporting platform 303 and the top end of the translation base 301 by bolts. There are two groups of limiting rods 304, which are respectively fixedly installed at the left and right ends of the inner bottom end of the box body 1 by bolts. The top ends of the two translation bases 301 are respectively slidably sleeved on the two groups of limiting rods 304. There are two groups of material transporting racks 305, with two in each group, and they are respectively fixedly installed on the front and rear sides of the two translation bases 301. Each group of material transporting racks 305 is respectively fixedly installed at the top and bottom ends of the two translation bases 301. A sheet conveyor belt is arranged in the material transporting platform 303. The two translation bases 301 drive the two material transporting platforms 303 to move towards both ends of the box body 1. The metal sheet to be processed is placed on the sheet conveyor belt of the material transporting platform 303. While the second motor 306 drives the metal sheet to move, it also drives the sheet conveyor belt to rotate to adjust the position of the metal sheet, so that the end of the metal sheet is close to one end of the material transporting platform 303 close to the rotating plate 401.

[0039] The material transporting mechanism 3 includes a second motor 306, a transmission rod 307, and a second gear 308. The second motor 306 is fixedly installed in the middle of the inner bottom end of the box body 1 by bolts. Output shafts are arranged at both the front and rear ends of the second motor 306. There are two transmission rods 307, and the ends close to the second motor 306 are respectively fixedly connected to the two output shafts of the second motor 306 by bolts. There are two second gears 308, which are respectively fixedly installed at the ends of the two transmission rods 307 far from the second motor 306. The second gears 308 are respectively installed between each group of material transporting racks 305 through meshing. The second motor 306 drives the transmission rod 307 to rotate, and the second gear 308 drives the material transporting rack 305 to move, so that the two translation bases 301 move away from the rotating plate 401 at the same time.

[0040] The clamping and turning mechanism 4 includes a third motor 402, an electric push rod 404, a limit frame 405, a clamping rack 406, and a connecting plate 407. The third motor 402 is fixedly installed by bolts at the upper middle position on the front side of the box body 1. The output shaft of the third motor 402 passes through the front side wall of the box body 1 and is fixedly connected by bolts to the middle of a rotating plate 401 located on the front side. There are two electric push rods 404 in total, and both are fixedly installed by bolts at the middle of the front side of a rotating plate 401 located on the front side. There are four limit frames 405 in total, and they are respectively fixedly installed by bolts at the four corners of a rotating plate 401 located on the front side. There are four clamping racks 406 in total, and they are respectively installed in the four limit frames 405 through insertion in a movable manner. There are two connecting plates 407 in total, and they are respectively fixedly installed by bolts at one ends of the left and right groups of clamping racks 406 away from the third motor 402. One end of the electric push rod 404 close to the connecting plate 407 is fixedly connected by bolts to the middle of the connecting plate 407; the electric push rod 404 pulls the connecting plate 407 to move in the direction of the third motor 402, and the connecting plate 407 drives the clamping rack 406 to move;

[0041] The clamping and turning mechanism 4 includes a threaded rod 408, a third gear 409, a slider 410, a connecting arm 411, and a clamping plate 412. The threaded rod 408 is located inside the clamping cylinder 403, and both ends are respectively installed in the two ends of the clamping cylinder 403 through bearings in a movable manner. Threads with opposite directions are respectively engraved at both ends of the threaded rod 408 located inside the clamping cylinder 403. The third gear 409 is fixedly sleeved by bolts on one end of the threaded rod 408 located outside the front end of the clamping cylinder 403. One side of the third gear 409 close to the electric push rod 404 is movably connected to the clamping rack 406 through meshing. There are two sliders 410 in total, and both are installed in the clamping cylinder 403 through sliding in a movable manner, and are respectively sleeved on both ends of the threaded rod 408 through threads. There are two connecting arms 411 in total, and the tops are respectively installed at the middle of the bottoms of the two sliders 410 through rotating shafts in a movable manner. The clamping plate 412 is installed at the bottom of the clamping cylinder 403 in a movable manner. The bottoms of the two connecting arms 411 are respectively installed at both ends of the clamping plate 412 close to the side of the slider 410 through rotating shafts in a movable manner; the third gear 409 drives the threaded rod 408 to rotate. When the threaded rod 408 rotates, it drives the two sliders 410 on the threaded rod 408 to move simultaneously in the direction of both ends of the threaded rod 408. At this time, the connecting arm 411 drives the clamping plate 412 to move downward, so that the two clamping plates 412 between the two groups of clamping cylinders 403 move simultaneously in the direction of the metal plate, and the metal plate is clamped by the clamping plate 412. The displacement of the electric push rod 404 pulling the connecting plate 407 is adjusted according to the actual thickness of the metal plate, so that the device is applicable to metal plates of different thicknesses.

[0042] The present invention also provides another technical solution: a processing method for the surface of a metal, including the following steps:

[0043] S1. Start the second motor 306, drive the transmission rod 307 to rotate through the second motor 306, drive the material transporting rack 305 to move through the second gear 308, so that the two translation seats 301 move away from the rotating plate 401 at the same time. Drive the two material transporting platforms 303 to move towards the two ends of the box body 1 through the two translation seats 301. Place the metal sheet to be processed on the sheet conveyor belt on the material transporting platform 303. While driving the metal sheet to move through the second motor 306, drive the sheet conveyor belt to rotate to adjust the position of the metal sheet, so that the end of the metal sheet is close to one end of the material transporting platform 303 close to the rotating plate 401;

[0044] S2. After the metal sheet is placed, start the first motor 208, drive the rotating rod 203 to rotate through the first motor 208. At this time, drive the grinding assembly 205 to rotate through the connecting cylinder 204, so that the grinding assembly 205 passes through the rotating window 201 from outside the box body 1 and enters the box body 1. Drive both grinding assemblies 205 to rotate perpendicular to the inner wall of the box body 1, and drive the grinding assembly 205 to work to grind the metal surface;

[0045] S3. When the material transporting platform 303 moves to the end of the rotating plate 401, continue to drive the metal sheet to move through the sheet conveyor belt provided on the material transporting platform 303. Grind the surface of the metal sheet through the grinding assembly 205 while the metal sheet is moving. The part with the surface ground gradually enters between the two groups of clamping cylinders 403, and the metal sheet moves to another material transporting platform 303. Continue to drive the metal sheet to move through the sheet conveyor belt provided in the other material transporting platform 303 until the end of the metal sheet is ground;

[0046] S4. After the end of the metal sheet is ground, drive the metal sheet to continue to move, so that the end of the metal sheet moves between a group of clamping cylinders 403 close to the sheet inlet end. Then pull the connecting plate 407 towards the direction of the third motor 402 through the electric push rod 404, drive the clamping rack 406 to move through the connecting plate 407. When the clamping rack 406 moves, drive the threaded rod 408 to rotate through the third gear 409. When the threaded rod 408 rotates, drive the two sliders 410 on the threaded rod 408 to move towards the two ends of the threaded rod 408 at the same time. At this time, drive the clamping plate 412 to move downwards through the connecting arm 411, so that the two clamping plates 412 between the two groups of clamping cylinders 403 move towards the sheet at the same time, and clamp the metal sheet through the clamping plate 412. Adjust the displacement of the electric push rod 404 pulling the connecting plate 407 according to the actual thickness of the metal sheet, so that the device is applicable to metal sheets of different thicknesses;

[0047] S5. After the metal sheet is clamped, start the third motor 402 to drive the rotating plate 401 to rotate through the third motor 402, so that the clamping cylinder 403 rotates simultaneously with the rotating plate 401, and at the same time drives the metal sheet to rotate and rotate it half a turn to complete the turning over;

[0048] S6. While the metal sheet is rotating, drive the rotating rod 203 to reverse through the first motor 208, so that the grinding assembly 205 moves out of the box body 1 through the rotating window 201 after passing through the box body 1. And during this process, through the meshing of the first gear 206 and the toothed plate 207, drive the grinding assembly 205 to rotate, so that the grinding assembly 205 rotates while rotating around the rotating rod 203. Through the self-rotation of the grinding assembly 205, the bottom end thereof rotates 90 degrees, so that the bottom end thereof leaves above the material transporting platform 303, facilitating its passing through the rotating window 201. After the turning over of the metal sheet is completed, adjust the position of the end of the metal sheet through the material transporting platform 303 and the sheet conveyor belt arranged therein, and then grind it through the grinding assembly 205. After both sides are ground, transport the metal sheet out of the box body 1 through the material transporting platform 303.

[0049] It should be noted that in this article, relational terms such as first and second are only used to distinguish one entity or operation from another entity or operation, and do not necessarily require or imply any such actual relationship or order between these entities or operations. Moreover, the term "comprises", "comprising" or any other variant thereof is intended to cover a non-exclusive inclusion, so that a process, method, article or device comprising a series of elements includes not only those elements, but also other elements not expressly listed, or elements inherent to such process, method, article or device.

[0050] Although the embodiments of the present invention have been shown and described, those of ordinary skill in the art can understand that various changes, modifications, substitutions and variations can be made to these embodiments without departing from the principle and spirit of the present invention. The scope of the present invention is defined by the appended claims and their equivalents.

Claims

1. A metal surface processing device, comprising a housing (1), characterized in that: It also includes a grinding mechanism (2), a material transport mechanism (3) and a clamping and turning mechanism (4): A grinding mechanism (2), the grinding mechanism (2) comprising a grinding assembly (205), two grinding assemblies (205) in total and both movably arranged at the middle left side of the interior of the box (1); A material transport mechanism (3), the material transport mechanism (3) comprising a material transport platform (303), and the material transport platform (303) has two movably mounted inside the box body (1); The clamping and turning mechanism (4) comprises a rotating plate (401) and a clamping cylinder (403). The rotating plates (401) are in total two and are movably arranged at the front and rear sides of the middle of the box body (1). The clamping cylinder (403) is in total two groups and is fixedly installed at the left and right ends between the two clamping cylinders (403).

2. A metal surface processing device according to claim 1, characterized in that: The grinding mechanism (2) comprises a rotating window (201), a mounting seat (202), a rotating rod (203) and a connecting tube (204); the rotating window (201) is provided at the left end of the front and rear side walls of the box body (1); there are two mounting seats (202) which are respectively fixedly mounted on the front and rear side walls of the box body (1) by bolts and are located at the right end of the rotating window (201); there are two rotating rods (203) which are respectively movably mounted inside the two mounting seats (202) by bearings; there are two connecting tubes (204) and one end of which is close to the rotating rod (203) is fixedly mounted in the middle of a side of the rotating rod (203) close to the box body (1) by welding; and one end of the grinding assembly (205) which is close to the mounting seat (202) is movably mounted in the middle of the rotating rod (203) inside the connecting tube (204) by bearings.

3. A metal surface processing device according to claim 2, characterized in that: The grinding mechanism (2) comprises a first gear (206), a tooth plate (207) and a first motor (208). There are two first gears (206) and they are fixedly mounted on one end of the two grinding assemblies (205) close to the mounting seat (202) by bolts. The first gear (206) is movably sleeved on one end of the connecting tube (204) away from the rotating rod (203) through a bearing. There are two tooth plates (207) and they are fixedly mounted on the inner bottom ends of the two mounting seats (202) by bolts. The tooth plates (207) are movably connected to the first gears (206) by meshing. There are two first motors (208) and they are fixedly mounted on the front and rear side walls of the box body (1) by bolts. The output shaft of the first motor (208) is fixedly connected to the top of the rotating rod (203) by bolts.

4. A metal surface processing device according to claim 3, characterized in that: The material transport mechanism (3) comprises a translation seat (301), a support rod (302), a limit rod (304) and a material transport rack (305); the translation seat (301) has two members, both of which are mounted on the inner bottom end of the box body (1) by sliding movement and are respectively located at the two ends of the two rotating plates (401); the support rod (302) is fixedly mounted between the bottom end of the material transport platform (303) and the top end of the translation seat (301) by bolts; the limit rod (304) has two groups, each of which is fixedly mounted by bolts The material transport racks (305) are fixedly mounted on the left and right ends of the bottom end of the box body (1). The top ends of the two translation seats (301) are respectively connected to the two groups of limit rods (304) by sliding. There are two groups of material transport racks (305), and each group has two racks, which are respectively fixedly mounted on the front and rear sides of the two translation seats (301) by bolts. Each group of material transport racks (305) is respectively fixedly mounted on the top and bottom ends of the two translation seats (301) by bolts. A plate conveyor belt is arranged in the material transport platform (303).

5. A metal surface processing device according to claim 4, characterized in that: The material transport mechanism (3) comprises a second motor (306), a transmission rod (307) and a second gear (308); the second motor (306) is fixedly mounted in the middle of the inner bottom end of the box body (1) by means of bolts; the front and rear ends of the second motor (306) are both provided with output shafts; there are two transmission rods (307) and one end close to the second motor (306) is respectively fixedly connected to two output shafts of the second motor (306) by means of bolts; there are two second gears (308) and they are respectively fixedly mounted on one end of the two transmission rods (307) away from the second motor (306) by means of bolts; the second gears (308) are respectively mounted between each set of material transport racks (305) by means of meshing movement.

6. A metal surface processing device according to claim 5, characterized in that: The clamping and turning mechanism (4) comprises a third motor (402), an electric push rod (404), a limit frame (405), a clamping rack (406) and a connecting plate (407); the third motor (402) is fixedly mounted on the upper middle portion of the front side of the box body (1) by means of bolts; the output shaft of the third motor (402) passes through the front side wall of the box body (1) and is fixedly connected to the middle of a rotating plate (401) located on the front side by means of bolts; there are two electric push rods (404) and both are fixedly mounted on the rotating plate (401) located on the front side by means of bolts. In the middle of the front side, there are four limit frames (405) which are fixedly installed at the four corners of a rotating plate (401) located on the front side by bolts, there are four clamping racks (406) which are installed in the four limit frames (405) by insertion, there are two connecting plates (407) which are fixedly installed at the ends of the left and right clamping racks (406) away from the third motor (402) by bolts, and the end of the electric push rod (404) close to the connecting plate (407) is fixedly connected to the middle of the connecting plate (407) by bolts.

7. A metal surface processing device according to claim 6, characterized in that: The clamping and turning mechanism (4) comprises a threaded rod (408), a third gear (409), a slider (410), a connecting arm (411) and a clamping plate (412); the threaded rod (408) is located inside the clamping cylinder (403), and both ends are movably mounted on the two ends of the clamping cylinder (403) through bearings; the two ends of the threaded rod (408) located inside the clamping cylinder (403) are respectively engraved with threads in opposite directions; the third gear (409) is fixedly sleeved on one end of the threaded rod (408) located outside the front end of the clamping cylinder (403) by bolts; the third gear (409) is close to the electric push rod. One side of the rod (404) is movably connected to the clamping rack (406) by meshing. There are two sliders (410) both of which are movably installed inside the clamping cylinder (403) by sliding, and are respectively movably sleeved on the two ends of the threaded rod (408) by threads. There are two connecting arms (411) and the top ends are movably installed in the middle of the bottom ends of the two sliders (410) by rotating shafts. The clamping plate (412) is movably installed at the bottom end of the clamping cylinder (403). The bottom ends of the two connecting arms (411) are respectively movably installed at the two ends of the clamping plate (412) close to the slider (410) by rotating shafts.

8. A metal surface processing method, applicable to a metal surface processing device according to any one of claims 1 to 7, characterized in that: The following steps are involved: S1, start the second motor (306), drive the transmission rod (307) to rotate through the second motor (306), drive the material transport rack (305) to move through the second gear (308), so that the two translation seats (301) move in a direction away from the rotating plate (401) at the same time, drive the two material transport platforms (303) to move toward the two ends of the box body (1) through the two translation seats (301), place the metal sheet to be processed on the sheet conveyor belt on the material transport platform (303), and while driving the metal sheet to move through the second motor (306), drive the sheet conveyor belt to rotate to adjust the position of the metal sheet, so that the end of the metal sheet is close to the end of the material transport platform (303) close to the rotating plate (401); S2. When the metal plate is placed, the first motor (208) is started, and the rotating rod (203) is driven to rotate by the first motor (208). At this time, the grinding assembly (205) is driven to rotate by the connecting tube (204), so that the grinding assembly (205) passes through the rotating window (201) from the outside of the box (1) and enters the box (1), and the two grinding assemblies (205) are driven to rotate to be perpendicular to the inner wall of the box (1), and the grinding assemblies (205) are driven to work to grind the metal surface; S3, when the material transport platform (303) moves to the end of the rotating plate (401), the plate conveyor belt provided on the material transport platform (303) continues to drive the metal plate to move, and the surface of the metal plate is polished by the polishing component (205) while the metal plate moves, and the polished portion of the surface gradually enters between the two groups of clamping cylinders (403), and the metal plate moves to another material transport platform (303), and the plate conveyor belt provided on the other material transport platform (303) continues to drive the metal plate to move until the end of the metal plate is polished; S4. After the end of the metal plate is polished, the metal plate is driven to continue to move, so that the end of the metal plate moves between a group of clamping cylinders (403) close to the entry end of the plate, and then the connecting plate (407) is pulled by the electric push rod (404) to move in the direction of the third motor (402), and the clamping rack (406) is driven to move through the connecting plate (407). When the clamping rack (406) moves, the threaded rod (408) is driven to rotate through the third gear (409). When the threaded rod (408) rotates, it drives The two sliders (410) on the threaded rod (408) simultaneously move toward the two ends of the threaded rod (408), and at this time, the clamping plate (412) is driven to move downward by the connecting arm (411), so that the two groups of clamping plates (412) between the two groups of clamping cylinders (403) simultaneously move toward the direction of the plate, and the metal plate is clamped by the clamping plate (412). The displacement of the connecting plate (407) pulled by the electric push rod (404) is adjusted according to the actual thickness of the metal plate, so that the device is suitable for metal plates of different thicknesses; S5. After the metal sheet is clamped, the third motor (402) is started, and the rotating plate (401) is driven to rotate by the third motor (402), so that the clamping cylinder (403) rotates simultaneously with the rotating plate (401), and the metal sheet is driven to rotate, and rotated half a circle to complete the turning over; S6. While the metal sheet is rotating, the first motor (208) drives the rotating rod (203) to reverse, so that the grinding assembly (205) passes through the rotating window (201) from the inside of the box (1) and moves to the outside of the box (1). In this process, the first gear (206) is engaged with the toothed plate (207), so that the grinding assembly (205) rotates while the rotating rod (203) rotates. The bottom end of the grinding assembly (205) rotates ninety degrees through the self-rotation of the grinding assembly (205), so that the bottom end leaves the top of the material transport platform (303) to facilitate its passing through the rotating window (201). When the metal sheet is turned over, the position of the end of the metal sheet is adjusted by the material transport platform (303) and the sheet conveyor belt arranged therein, and then the grinding assembly (205) is used to grind. After both sides are polished, the metal sheet is transported from the inside of the box (1) to the outside through the material transport platform (303).

Citation Information

Patent Citations

  • Surface grinding equipment for metal plate machining

    CN118875932A