Galvanized steel pipe machining device for central air conditioner cooling water circulation system

Abstract

The invention relates to the technical field of galvanized steel pipe processing, and discloses a galvanized steel pipe processing device for a central air conditioner cooling water circulation system, which comprises a galvanizing pool, a heated plate fixedly connected to the inner wall of the galvanizing pool, a resistance heating pipe attached to the bottom surface of the heated plate, a base fixedly connected to the bottom of the galvanizing pool, and a feeding assembly, the device comprises a plurality of bent rods, first connecting plates are fixedly connected to the two sides of each bent rod, and first vertical supporting plates are fixedly connected to the two ends of each first connecting plate. According to the feeding assembly, through the design of an arc-shaped notch of a material distribution plate and cooperative rotation of a transmission rod, precise material distribution and sequential conveying of steel pipes are achieved; specifically, the curvature of the arc-shaped notch of the material distributing plate is matched with the outer diameter of the steel pipe, it is ensured that only one steel pipe is driven to move each time, and the problem that multiple pipes enter a galvanizing pool at the same time, and consequently a plating layer is not uniform is solved; the bent rod is matched with the vertical baffle, a plurality of steel pipes can be placed at a time and prevented from rolling down, and the feeding capacity and the operation safety are improved.

Description

Technical Field

[0001] The present invention relates to the technical field of galvanized steel pipe processing, and particularly to a processing device for galvanized steel pipes used in the central air-conditioning cooling water circulation system. Background Art

[0002] The central air-conditioning cooling water circulation system is a core component for maintaining the efficient operation of the air-conditioning unit. It transfers heat through circulating water to achieve the refrigeration or heating function. Since the cooling water is in a long-term flowing state and frequently contacts the metal pipes, the system poses strict requirements on the corrosion resistance, strength, and durability of the pipe materials. Galvanized steel pipes have become the mainstream choice in this field because the zinc layer covering their surfaces can effectively isolate the direct contact between water and the steel pipe substrate, significantly delaying the processes of metal oxidation and electrochemical corrosion.

[0003] According to the search, the Chinese patent document with the publication number: CN221501203U discloses a steel pipe galvanizing processing device. By turning on the second electric cylinder, the limiting block drives the first L-shaped block to move, so that the distance between the first bearing column and the second bearing column can be adjusted. Thus, it is convenient to place the steel pipe on the outer walls of the first bearing column and the second bearing column. Then, turn on the second electric cylinder to make the first L-shaped block drive the first bearing column to move towards the direction where the second bearing column is located, and use the end faces of the first L-shaped block and the second L-shaped block that are close to each other to clamp and fix the steel pipe. After that, turn on the first electric cylinder to make the telescopic rod of the first electric cylinder drive the lifting plate to move downward, place the steel pipe into the cleaning tank filled with sufficient water, and turn on the transducer to perform ultrasonic cleaning on the steel pipe, solving the problem of insufficient cleaning treatment of the pipe surface before galvanizing the steel pipe and being unable to fully remove the grease, oxides, and other impurities on the steel pipe surface.

[0004] However, in the actual use process of the above device, the steel pipes cannot be fed step by step before galvanizing. Excessive feeding at one time may lead to uneven galvanizing on the outer surface of the steel pipes, and there is a lack of an automatic discharging structure after galvanizing. Summary of the Invention

[0005] Aiming at the deficiencies of the prior art, the present invention provides a processing device for galvanized steel pipes used in the central air-conditioning cooling water circulation system, which has the advantages of being able to gradually feed the steel pipes into the galvanizing tank for galvanizing and being able to automatically discharge the galvanized steel pipes after galvanizing, thus solving the above technical problems.

[0006] To achieve the above object, the present invention provides the following technical solutions:

[0007] A processing device for galvanized steel pipes used in the central air-conditioning cooling water circulation system includes a galvanizing tank. A heating plate is fixedly connected to the inner wall of the galvanizing tank, and a resistance heating tube is attached to the bottom surface of the heating plate. A base is fixedly connected to the bottom of the galvanizing tank. It also includes,

[0008] Loading component, which includes a plurality of bent rods. Connecting plates I are fixedly connected to both sides of the bent rods. Vertical support plates I are fixedly connected to both ends of the connecting plates I. A cross plate is fixedly connected to one side of the vertical support plates I. A vertical support plate II is fixedly connected to one end of the cross plate. A transmission rod is rotatably connected to the side surface of the vertical support plate II. And a connecting plate II is fixedly connected to the side surface of the vertical support plate II. A vertical baffle is fixedly connected to the outer surface of the connecting plate II. A material distribution plate is fixedly connected to the outer surface of the transmission rod. And one end of the transmission rod is connected to a driving component;

[0009] Discharging component, which includes two side plates. A shaft rod I is rotatably connected between the two side plates. A sprocket I is fixedly connected to the outer surface of the shaft rod I. And a support plate is rotatably connected to the outer surface of the shaft rod I. A shaft rod II is rotatably connected to one end of the support plate. A sprocket II is fixedly connected to the outer surface of the shaft rod II. The sprocket II is meshed and connected with a chain. An L-shaped dial rod is fixedly connected to the outer surface of the chain. One end of the shaft rod I is connected to a reduction motor.

[0010] Preferably, the loading component further includes a fixing plate. One end of the fixing plate is welded to one side of the vertical support plate II. And the fixing plate is connected to the side surface of the galvanizing tank by bolts.

[0011] Preferably, the driving component includes a motor. The output shaft of the motor is connected to a pulley I. The pulley I is connected to a pulley II through a synchronous belt. The center of the end face of the pulley II is connected to the transmission rod through a coupling.

[0012] Preferably, the number of the material distribution plates is multiple. And the multiple material distribution plates are evenly distributed along the axial direction of the transmission rod. And an arc-shaped notch is opened on the outer surface of the material distribution plate. The arc-shaped notch fits the outer diameter of the steel pipe. The steel pipes to be galvanized are placed on the inclined surface of the bent rod.

[0013] Preferably, the reduction motor is a variable-frequency reduction motor. The reduction motor is installed on the outer surface of the side plate. The number of the L-shaped dial rods is multiple. And the distance between adjacent L-shaped dial rods is equal.

[0014] Preferably, a temperature sensor is arranged in the galvanizing tank. The temperature sensor is electrically connected to the control circuit of the resistance heating pipe.

[0015] Preferably, the discharging component further includes a roller conveyor. The bottom of the frame of the roller conveyor is connected with an inclined tray by screws.

[0016] Preferably, one side of the inclined tray relative to the roller conveyor is welded to the outer surface of the galvanizing tank. A reflux groove opening is penetrated and opened on the outer surface of the galvanizing tank.

[0017] Compared with the prior art, the present invention provides a processing device for galvanized steel pipes used in the central air-conditioning cooling water circulation system, which has the following beneficial effects:

[0018] 1. In the present invention, the feeding assembly realizes the precise feeding and sequential conveying of steel pipes through the arc-shaped notch design of the material dividing plate and the coordinated rotation of the transmission rod; specifically, the curvature of the arc-shaped notch of the material dividing plate matches the outer diameter of the steel pipe, ensuring that only one steel pipe is driven to move each time, avoiding the problem of uneven coating caused by multiple pipes entering the galvanizing bath at the same time; the bent rod cooperates with the vertical baffle to place multiple steel pipes at one time and prevent them from rolling down, improving the feeding capacity and operation safety.

[0019] 2. The present invention realizes the automatic extraction and conveying of the galvanized steel pipes through the L-shaped lever driven by a chain and the roller conveyor; the equidistant distribution of the L-shaped levers matches the frequency conversion control of the reduction motor with the length of the steel pipe to ensure a stable and continuous discharging process. The design of the inclined tray and the reflux trough opening can guide the residual zinc liquid on the surface of the steel pipe back to the galvanizing bath, reducing the waste of zinc resources and avoiding the pollution of the working environment caused by the dripping of zinc liquid. BRIEF DESCRIPTION OF THE DRAWINGS

[0020] Figure 1 is a three-dimensional schematic diagram of the structure of the present invention;

[0021] Figure 2 is a side schematic diagram of the structure of the present invention;

[0022] Figure 3 is an exploded schematic diagram of components such as the galvanizing bath in the structure of the present invention;

[0023] Figure 4 is a three-dimensional schematic diagram of the feeding assembly in the structure of the present invention;

[0024] Figure 5 is a three-dimensional schematic diagram of the discharging assembly in the structure of the present invention.

[0025] Wherein: 1. Galvanizing bath; 2. Heating plate; 3. Resistance heating tube; 4. Base; 5. Feeding assembly; 51. Bent rod; 52. Connecting plate one; 53. Vertical support plate one; 54. Cross plate; 55. Vertical support plate two; 56. Transmission rod; 57. Connecting plate two; 58. Vertical baffle; 59. Material dividing plate; 510. Driving component; 511. Fixed plate; 6. Discharging assembly; 61. Side plate; 62. Shaft rod one; 63. Sprocket one; 64. Support plate; 65. Shaft rod two; 66. Sprocket two; 67. Chain; 68. L-shaped lever; 69. Reduction motor; 610. Roller conveyor; 7. Inclined tray; 8. Reflux trough opening. DETAILED DESCRIPTION OF THE INVENTION

[0026] The following will clearly and completely describe the technical solutions in the embodiments of the present invention with reference to the accompanying drawings in the embodiments of the present invention. Obviously, the described embodiments are only a part of the embodiments of the present invention, rather than all the embodiments. All other embodiments obtained by those of ordinary skill in the art based on the embodiments of the present invention without creative efforts shall fall within the protection scope of the present invention.

[0027] Please refer to Figures 1-5 , a processing device for galvanized steel pipes used in a central air-conditioning cooling water circulation system, including a galvanizing tank 1, a heating plate 2 fixedly connected to the inner wall of the galvanizing tank 1, a resistance heating tube 3 attached to the bottom surface of the heating plate 2, a base 4 fixedly connected to the bottom of the galvanizing tank 1, and further including,

[0028] A feeding assembly 5, which includes a plurality of bent rods 51, connecting plates 52 fixedly connected to both sides of the bent rods 51, vertical support plates 53 fixedly connected to both ends of the connecting plates 52, a horizontal plate 54 fixedly connected to one side of the vertical support plates 53, a vertical support plate 55 fixedly connected to one end of the horizontal plate 54, a transmission rod 56 rotatably connected to the side surface of the vertical support plate 55, and a connecting plate 57 fixedly connected to the side surface of the vertical support plate 55, a vertical baffle 58 fixedly connected to the outer surface of the connecting plate 57, a material distribution plate 59 fixedly connected to the outer surface of the transmission rod 56, and one end of the transmission rod 56 is connected to a driving component 510;

[0029] A discharging assembly 6, which includes two side plates 61, a shaft rod 62 rotatably connected between the two side plates 61, a sprocket 63 fixedly connected to the outer surface of the shaft rod 62, a support plate 64 rotatably connected to the outer surface of the shaft rod 62, a shaft rod 65 rotatably connected to one end of the support plate 64, a sprocket 66 fixedly connected to the outer surface of the shaft rod 65, a chain 67 meshed with the sprocket 66, an L-shaped lever 68 fixedly connected to the outer surface of the chain 67, and one end of the shaft rod 62 is connected to a reduction motor 69.

[0030] Specifically, the feeding assembly 5 further includes a fixing plate 511, one end of the fixing plate 511 is welded to one side of the vertical support plate 55, and the fixing plate 511 is connected to the side surface of the galvanizing tank 1 by bolts.

[0031] Specifically, the driving component 510 includes a motor, the output shaft of the motor is connected to a first belt pulley, the first belt pulley is connected to a second belt pulley through a synchronous belt, and the center of the end face of the second belt pulley is connected to the transmission rod 56 through a coupling.

[0032] Specifically, the number of the material distribution plates 59 is multiple, and the multiple material distribution plates 59 are uniformly distributed along the axial direction of the transmission rod 56, and arc-shaped notches are formed on the outer surface of the material distribution plates 59, the arc-shaped notches fit the outer diameter of the steel pipe, and the steel pipes to be galvanized are placed on the inclined surface of the bent rod 51.

[0033] The advantages are as follows: First, multiple steel pipes to be galvanized are placed on the inclined surface of the bent rod 51. The bent rod 51 cooperates with the vertical baffle 58 to prevent the steel pipes from rolling down, enabling multiple steel pipes to be placed at one time. Subsequently, the driving component 510 works. The driving component 510 includes a motor. The output shaft of the motor drives the first pulley to rotate. Through the synchronous belt, the second pulley rotates, and then drives the transmission rod 56 to rotate. A plurality of material dividing plates 59 are fixedly connected to the outer surface of the transmission rod 56 and are evenly distributed along the axial direction. The outer surfaces of the material dividing plates 59 are provided with arc-shaped notches that fit the outer diameter of the steel pipes. As the transmission rod 56 rotates, the material dividing plates 59 rotate accordingly. When the material dividing plate 59 rotates to contact the steel pipes on the bent rod 51, the arc-shaped notches of the material dividing plate 59 catch the steel pipes. Each rotation only drives one steel pipe to move. Due to the continuous rotation of the transmission rod 56, the steel pipes are gradually driven by the material dividing plate 59 from the bent rod 51 and finally fall into the galvanizing tank 1, realizing the function of feeding the steel pipes step by step.

[0034] Specifically, the reduction motor 69 is a variable-frequency reduction motor. The reduction motor 69 is installed on the outer surface of the side plate 61. The number of L-shaped levers 68 is multiple, and the distance between adjacent L-shaped levers 68 is equal.

[0035] Specifically, a temperature sensor is provided in the galvanizing tank 1. The temperature sensor is electrically connected to the control circuit of the resistance heating pipe 3.

[0036] Specifically, the discharging assembly 6 further includes a roller conveyor 610. The bottom of the frame of the roller conveyor 610 is connected to the inclined surface tray 7 by screws.

[0037] The advantages are as follows: When the steel pipes fall into the galvanizing tank 1 for galvanizing treatment, the discharging assembly 6 starts to work. Among them, the reduction motor 69 starts, driving the first shaft 62 to rotate. The first shaft 62 drives the first sprocket 63 to rotate. The first sprocket 63 cooperates with the second sprocket 66 to drive the chain 67 to rotate. The rotating chain 67 drives a plurality of L-shaped levers 68 to rotate. The rotating L-shaped levers 68 will gradually contact the steel pipes and pick them out of the galvanizing tank 1. Subsequently, the galvanized steel pipes will fall onto the roller conveyor 610, and the roller conveyor 610 can convey the galvanized steel pipes to the next drying process.

[0038] Specifically, one side of the inclined surface tray 7 relative to the roller conveyor 610 is welded to the outer surface of the galvanizing tank 1. The outer surface of the galvanizing tank 1 is penetrated with a reflux notch 8.

[0039] The advantages are that after the galvanized steel pipe is sent onto the roller conveyor 610, the zinc liquid remaining on the outer surface of the steel pipe will fall onto the inclined tray 7, and then the zinc liquid will fall into the return trough opening 8 along the inclined surface. Through the return trough opening 8, the zinc liquid can flow back into the galvanizing bath 1. On the one hand, the recycling of the zinc liquid realizes the circular utilization of resources, reduces the waste of zinc liquid, and lowers the production cost. On the other hand, it prevents the random dripping of zinc liquid from polluting the working site, meeting the environmental protection requirements.

[0040] During use, first place multiple steel pipes to be galvanized on the inclined surface of the bent rod 51. The bent rod 51 cooperates with the vertical baffle 58 to prevent the steel pipes from rolling, enabling multiple steel pipes to be placed at one time. Subsequently, start the motor of the driving component 510. The output shaft of the motor drives the first pulley to rotate. Through the synchronous belt, the second pulley rotates, and then drives the transmission rod 56 to rotate. The material distribution plate 59 on the transmission rod 56 rotates accordingly. The arc-shaped notch of the material distribution plate 59 catches one steel pipe each time. As the transmission rod 56 continues to rotate, the steel pipes are gradually driven from the bent rod 51 and fall into the galvanizing bath 1. The temperature sensor in the galvanizing bath 1 monitors the temperature in real time and is electrically connected to the control circuit of the resistance heating tube 3 to ensure that the temperature in the galvanizing bath 1 is appropriate. After the steel pipes are galvanized in the galvanizing bath 1, start the reduction motor 69 of the discharging component 6, which drives the first shaft 62 to rotate. The first shaft 62 drives the first sprocket 63 to rotate. The first sprocket 63 cooperates with the second sprocket 66 to drive the chain 67 to rotate. The rotating L-shaped lever 68 pulls the galvanized steel pipes out of the galvanizing bath 1 and makes them fall onto the roller conveyor 610. Subsequently, the roller conveyor 610 transports the galvanized steel pipes to the next drying process. At the same time, the zinc liquid remaining on the outer surface of the steel pipes falls onto the inclined tray 7 and then flows along the inclined surface into the return trough opening 8, flowing back into the interior of the galvanizing bath 1, realizing the circular utilization of resources and preventing pollution.

[0041] Although the embodiments of the present invention have been shown and described, for those of ordinary skill in the art, it can be understood that various changes, modifications, substitutions, and variations can be made to these embodiments without departing from the principles and spirit of the present invention. The scope of the present invention is defined by the appended claims and their equivalents.

Claims

1. A galvanized steel pipe processing device for a central air conditioning cooling water circulation system, comprising a galvanizing pool (1), a heating plate (2) fixedly connected to the inner wall of the galvanizing pool (1), a resistance heating tube (3) attached to the bottom surface of the heating plate (2), and a base (4) fixedly connected to the bottom of the galvanizing pool (1), characterized in that: Also included are, A loading assembly (5), comprising a plurality of bent rods (51), both sides of the bent rods (51) being fixedly connected with a connecting plate 1 (52), both ends of the connecting plate 1 (52) being fixedly connected with a vertical support plate 1 (53), one side of the vertical support plate 1 (53) being fixedly connected with a horizontal plate (54), one end of the horizontal plate (54) being fixedly connected with a vertical support plate 2 (55), the side surface of the vertical support plate 2 (55) being rotatably connected with a transmission rod (56), and the side surface of the vertical support plate 2 (55) being fixedly connected with a connecting plate 2 (57), the outer surface of the connecting plate 2 (57) being fixedly connected with a vertical baffle plate (58), the outer surface of the transmission rod (56) being fixedly connected with a material dividing plate (59), and one end of the transmission rod (56) being connected to a driving component (510); A discharging assembly (6) comprises two side plates (61), wherein an axle rod 1 (62) is rotatably connected between the two side plates (61), an outer surface of the axle rod 1 (62) is fixedly connected to a sprocket wheel 1 (63), and an outer surface of the axle rod 1 (62) is rotatably connected to a bracket plate (64), one end of the bracket plate (64) is rotatably connected to an axle rod 2 (65), an outer surface of the axle rod 2 (65) is fixedly connected to a sprocket wheel 2 (66), a chain (67) is meshedly connected to the sprocket wheel 2 (66), an outer surface of the chain (67) is fixedly connected to an L-shaped lever (68), and one end of the axle rod 1 (62) is connected to a reduction motor (69).

2. The galvanized steel pipe processing device for the central air conditioning cooling water circulation system according to claim 1 is characterized in that: The loading assembly (5) further comprises a fixing plate (511), one end of which is welded to one side of the second vertical support plate (55), and the fixing plate (511) is connected to the side of the galvanizing pool (1) by means of bolts.

3. The galvanized steel pipe processing device for the central air conditioning cooling water circulation system according to claim 1 is characterized in that: The driving component (510) comprises a motor, the output shaft of the motor is connected to pulley one, the pulley one is connected to pulley two via a synchronous belt, and the end face center of pulley two is connected to a transmission rod (56) via a coupling.

4. The galvanized steel pipe processing device for a central air-conditioning cooling water circulation system according to claim 1 is characterized in that: There are multiple dividing plates (59), and the multiple dividing plates (59) are evenly distributed along the axial direction of the transmission rod (56), and an arc-shaped notch is provided on the outer surface of the dividing plate (59), and the arc-shaped notch fits the outer diameter of the steel pipe, and the steel pipe to be galvanized is placed on the inclined surface of the bent rod (51).

5. The galvanized steel pipe processing device for the central air-conditioning cooling water circulation system according to claim 1 is characterized in that: The reduction motor (69) is a variable frequency reduction motor, and the reduction motor (69) is mounted on the outer surface of the side plate (61). The number of the L-shaped shifting rods (68) is multiple, and the spacing between adjacent L-shaped shifting rods (68) is equal.

6. The galvanized steel pipe processing device for the central air-conditioning cooling water circulation system according to claim 1 is characterized in that: A temperature sensor is provided in the galvanizing pool (1), and the temperature sensor is electrically connected to a control circuit of the resistance heating tube (3).

7. The galvanized steel pipe processing device for a central air-conditioning cooling water circulation system according to claim 1 is characterized in that: The discharging assembly (6) further comprises a roller conveyor (610), and the bottom of the frame of the roller conveyor (610) is connected to an inclined tray (7) via screws.

8. The galvanized steel pipe processing device for the central air-conditioning cooling water circulation system according to claim 7 is characterized in that: The inclined tray (7) is welded to the outer surface of the galvanizing pool (1) on one side relative to the roller conveyor (610), and a reflow slot (8) is provided through the outer surface of the galvanizing pool (1).

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