A stent with controllable dissolution rate and its preparation method

By adding magnetic particles and starch to the scaffold and controlling the dissolution rate using an external magnetic field, the problem of uncontrollable dissolution speed of the existing scaffold is solved, realizing instant and rapid dissolution of the scaffold is achieved, and the treatment effect and safety are improved.

CN120132077BActive Publication Date: 2025-07-25DONGHUA UNIV
View PDF 2 Cites 0 Cited by

Patent Information

Application Number
CN202510541592.6
Authority / Receiving Office
CN · China
Patent Type
Patents(China)
Current Assignee / Owner
Filing Date
2025-04-28
Publication Date
2025-07-25
Estimated Expiration
2045-04-28

AI Technical Summary

Technical Problem

The dissolution rate of existing stents in the body is difficult to flexibly regulate and cannot meet the personalized treatment needs of different patients, resulting in poor treatment results and increased potential risks.

Method used

PVA and starch are used as substrates, magnetic particles and surfactant are added, and the dissolution rate of the scaffold is controlled through an external magnetic field. The magnetic particles are used to generate heat under the action of the magnetic field to accelerate the dissolution of PVA. Combined with the drainage effect of starch, the instant and rapid dissolution of the scaffold is achieved.

Benefits of technology

Under the action of external magnetic field, the stent can achieve instant and rapid dissolution, improving the treatment effect and patient recovery experience, while maintaining good mechanical properties and drainage effects.

✦ Generated by Eureka AI based on patent content.
Patent Text Reader

Abstract

The present invention belongs to the field of medical devices, and particularly relates to a stent with a controllable dissolution rate and a preparation method thereof. The stent substrate is composed of PVA and starch, and the hydroxyl content of PVA is 87% - 93%; magnetic particles are uniformly dispersed in the substrate, the specific absorption rate of the magnetic particles is 300 - 600 W / g, the particle size of the magnetic particles is not higher than 25 nm, and the content of the magnetic particles in the stent is not less than 1 wt%; the preparation method is as follows: (a) uniformly mixing an aqueous PVA solution and a gelatinized aqueous starch solution to obtain a basic spinning solution; (b) adding PVA and magnetic particles into water, mixing uniformly to obtain a dispersion liquid, dropping the dispersion liquid into the basic spinning solution, mixing uniformly, and then adding a surfactant and a developer, and mixing uniformly to obtain a spinning solution; (c) subjecting the spinning solution to electrospinning, and then performing heat treatment, washing, and freeze-drying in sequence to obtain the stent; the stent can be instantaneously and rapidly dissolved by means of an external magnetic field.
Need to check novelty before this filing date? Find Prior Art

Description

Technical Field

[0001] The present invention belongs to the field of medical devices and relates to a stent with controllable dissolution rate and a preparation method thereof. Background Art

[0002] In the field of modern medicine, stents, as an important type of medical device, are widely used in the treatment of various lumen stenosis or obstructive diseases. From the implantation of vascular stents for cardiovascular diseases to the application of ureteral stents in the urinary system, stents play a crucial role in restoring the normal function of the lumen and ensuring the health of patients. However, current stent technologies still face many challenges, especially in terms of dissolution performance, where existing stents have obvious deficiencies.

[0003] The dissolution rate of existing stents in the body is difficult to flexibly control. For example, in the literature (Investigation of the degradation behavior of poly-L-lactic acid braided stents under real-time and accelerated conditions, Polymer Testing, Volume 141, December 2024, 108632.), poly-L-lactic acid (PLLA) braided stents were used, and through real-time (37°C) and accelerated (50°C) degradation experiments, the molecular weight changes, crystallinity, mechanical properties, and degradation behavior of the stents were systematically studied. The research shows that the degradation rate of PLLA stents is pre-determined by their initial molecular weight and crystallinity. The molecular weight decreases linearly with time, and the stent fails due to brittle fracture at about 13 months. Although accelerated degradation can shorten the experimental cycle, the degradation rate still cannot be flexibly controlled, and the later degradation behavior deviates from real physiological conditions. Such stents can only dissolve at a fixed slow rate (about 12 - 18 months), cannot match the blood vessel repair cycle (3 - 6 months), and lack the ability to dynamically respond to pathological environments (such as infections). This single dissolution mode cannot meet diverse clinical needs. For example, during the treatment of certain diseases, the recovery speed of patients varies. Some patients may have their conditions effectively alleviated in a relatively short time. At this time, if the stent can dissolve and be excreted from the body quickly, it can reduce the potential risks brought by the long-term retention of the stent in the body, such as infections, inflammatory reactions, and irritation to surrounding tissues. However, existing slow-dissolving stents cannot meet this requirement.

[0004] On the other hand, for some patients with relatively complex conditions and long recovery periods, the stent needs to continuously provide stable support for a long time. At this time, if the dissolution rate of the stent is too fast, the treatment effect cannot be guaranteed. However, it is difficult for the existing technology to flexibly slow down the dissolution of the stent according to the actual treatment situation. This current situation of uncontrollable dissolution rate greatly limits the clinical application effect of the stent, and also increases the treatment risk and medical cost of patients.

[0005] In summary, the defects of the existing stent in terms of dissolution rate regulation urgently require new technologies and materials to be improved to meet the growing demand for precision medicine and enhance the treatment experience and rehabilitation effect of patients. Summary of the Invention

[0006] The purpose of the present invention is to solve the problems existing in the prior art and provide a stent with a controllable dissolution rate and a preparation method thereof.

[0007] To achieve the above object, the technical solution adopted by the present invention is as follows:

[0008] A stent with a controllable dissolution rate, the substrate is composed of PVA and starch, and the hydroxyl content of PVA is not higher than 93%. The hydroxyl content is the proportion of the number of ethylene alcohol structural units that have undergone hydrolysis reaction and been converted in every 100 PVA repeating units. If the hydroxyl content is too high, the stent will be difficult to dissolve due to too strong hydrogen bond interaction;

[0009] Magnetic particles are uniformly dispersed in the substrate. The specific absorption rate of the magnetic particles is 300 - 600 W / g. Based on this specific absorption rate, the magnetic particles can generate heat in a weak magnetic field environment, and the generated heat will not be too high; the particle size of the magnetic particles is not higher than 25 nm. If the particle size is too large, it may damage the PVA continuous phase, causing greater loss and requiring a stronger magnetic field to play a role, thereby causing local overheating and tissue damage; the content of magnetic particles in the stent is not less than 1 wt%. If the content is too low, the effect will not be obvious.

[0010] As a preferred technical solution:

[0011] For the stent with a controllable dissolution rate as described above, the mass ratio of PVA to starch is 1 - 3:20. This mass ratio range can effectively ensure that the stent has good mechanical strength and prevent the brittleness of the stent from increasing.

[0012] A stent with controllable dissolution rate as described above, the hydroxyl content of PVA is not less than 87%, so as to ensure excellent mechanical properties of the stent; the molecular weight of PVA is 85,000 - 200,000 Da, at this time the solubility of PVA is relatively moderate, and the spinning solution formed thereby is more uniform during the spinning process, and the molecular chain has appropriate stiffness, so that the finally obtained spun fiber still has a certain mechanical strength.

[0013] A stent with controllable dissolution rate as described above, the starch is hydroxypropyl starch, and this starch has good compatibility with PVA and better solubility.

[0014] A stent with controllable dissolution rate as described above, the content of magnetic particles in the stent is not higher than 3 wt%; the particle size of the magnetic particles is not less than 15 nm, so as to avoid the magnetic particles being captured by the mucosal layer during excretion and directly migrating outside the PVA after magnetic response; the magnetic particles are magnetite, γ-Fe2O3, cobalt ferrite, manganese ferrite or pure iron nanoparticles.

[0015] A stent with controllable dissolution rate as described above, a surfactant (such as Tween80) is also uniformly dispersed in the substrate to prevent agglomeration, and the content of the surfactant in the stent is 0.1 - 0.15 wt%.

[0016] A stent with controllable dissolution rate as described above, a developer (such as BaSO4) is also uniformly dispersed in the substrate for subsequent X-ray positioning, and the content of the developer in the stent is 10 - 20 wt%.

[0017] A stent with controllable dissolution rate as described above, the mechanical properties of the undissolved stent are excellent, the compressive strength of the undissolved stent is 105.27 - 108.65 cN, the elastic recovery rate is 79.25 - 81.59%, the breaking strength is 70.15 - 80.23 N, and the elongation at break is 185.323 - 189.729%;

[0018] When no magnetic field is applied to the stent, the dissolution rate of the stent is slow. After soaking in PBS buffer solution at 37°C for 14 days, compared with the undissolved stent, the reduction rate of the compressive strength of the stent is 10 - 15%, the reduction rate of the elastic recovery rate is 10 - 13%, the reduction rate of the breaking strength is 9.8 - 11.9%, and the reduction rate of the elongation at break is 10 - 15%;

[0019] When a magnetic field is applied to the stent, the dissolution rate of the stent is relatively fast. After soaking in PBS buffer at 37 °C for 20 min, the temperature of the PBS buffer rises to 42 - 44.5 °C. Compared with the undissolved stent, the reduction rate of the compressive strength of the stent is 95.0 - 99.5%, the reduction rate of the elastic recovery rate is 95.0 - 99.0%, the reduction rate of the breaking strength is 94.5 - 98.0%, and the reduction rate of the elongation at break is 93.5 - 98.5%. The magnetic field strength is 0.6 T and the magnetic field frequency is 100 Hz;

[0020] When the stent is implanted into the body, in the initial stage of treatment, the stent can not only provide appropriate mechanical support, but also show good drainage effect due to the hydrophilic characteristics of the material, effectively meeting the short-term drainage needs after surgery;

[0021] When the service period of the stent in the body ends, for example, when the obstruction has been relieved or the stent is no longer needed, under normal circumstances, the PVA molecular chains will gradually absorb water and swell in body fluids (such as urine), resulting in the breakage of hydrogen bonds and the dissociation of molecular chains, and then dissolution. However, this process not only requires a relatively high temperature but also is slow; while in the present invention, by increasing an external magnetic field, the magnetic particles in the stent will start to move violently under the action of the magnetic field, thus dispersing or breaking the PVA macromolecular chains and promoting their depolymerization; at the same time, the local heat generated by the external alternating magnetic field (AC magnetic field) can just provide a temperature of about 50 °C, which is exactly the dissolution temperature of PVA. This temperature accelerates the destruction of the PVA cross-linked network and promotes the breakage of hydrogen bonds through intramolecular swelling; in addition, the stent selects PVA macromolecular chains with a higher proportion of hydroxyl groups, which have good drainage effects due to their hydrophilicity and further promote the water-soluble effect of the stent; the present invention realizes the instant and rapid dissolution of the stent by using an external magnetic field, enabling it to be discharged from the body smoothly.

[0022] The present invention also provides a method for preparing a stent with a controllable dissolution rate as described above, comprising the following steps:

[0023] (a) Mix a PVA aqueous solution (obtained by dissolving PVA in water at 80 - 90 °C and stirring until completely dissolved) with a gelatinized starch aqueous solution evenly to obtain a basic spinning solution;

[0024] (b) Add PVA and magnetic particles to water and mix evenly (the method is not limited, for example, ultrasonic treatment for 30 min). After obtaining a dispersion liquid, drop the dispersion liquid into the basic spinning solution and mix evenly (the method is not limited, for example, magnetic stirring for 2 h), then add a surfactant and a developer and mix evenly to obtain a spinning solution;

[0025] In steps (a) to (b), PVA is added in two times. For the first time, PVA in the form of an aqueous solution is mixed uniformly with the gelatinized starch aqueous solution, which is beneficial to the uniform mixing of the spinning solution; for the second time, PVA and magnetic particles are added to water and mixed uniformly, aiming to let PVA uniformly coat the magnetic particles in advance.

[0026] (c) After electrospinning the spinning solution, heat treatment, washing, and freeze-drying are carried out in sequence to obtain the scaffold.

[0027] As a preferred technical solution:

[0028] In the method as described above, in step (a), the concentration of the PVA aqueous solution is 8-12 wt%; the concentration of the starch aqueous solution is 5-10 wt%, the temperature of the gelatinization treatment is 60-80 °C, and the time is 30-60 min. The purpose of controlling the conditions of the gelatinization treatment in this way is to prevent the starch granules from not rupturing, resulting in uneven spinning.

[0029] In step (c), the voltage of electrospinning is 12-15 kV, the receiving distance is 12-15 cm, and a rotating metal rod is selected as the receiver during electrospinning, so that a tubular scaffold can be formed; the temperature of the heat treatment is 80-100 °C, and the time is 1-2 h. The heat treatment can enhance the water resistance of the PVA and starch components, and washing can remove the unformed components.

[0030] Beneficial effects:

[0031] The scaffold with controllable dissolution rate of the present invention has excellent mechanical properties and drainage effects. Moreover, with the help of an external magnetic field, the scaffold can be instantaneously and rapidly dissolved, improving the treatment experience and rehabilitation effect of patients. Specific embodiments

[0032] The present invention will be further described below in conjunction with specific embodiments. It should be understood that these embodiments are only used to illustrate the present invention and not to limit the scope of the present invention. In addition, it should be understood that after reading the content taught by the present invention, those skilled in the art can make various changes or modifications to the present invention, and these equivalent forms also fall within the scope defined by the appended claims of this application.

[0033] The following are the test methods for relevant performance indicators in each embodiment:

[0034] Hydroxyl content: According to the standard of GB / T 12010.3-2010, the sample is dried to constant weight at 105±2°C and ground through a 100-mesh sieve. Weigh 1.0 g (accuracy 0.0001 g) and dissolve it in 50 mL of deionized water. After heating to 90°C for dissolution and then cooling to 25°C, add 20 mL of sulfuric acid aqueous solution with a concentration of 0.5 mol / L (calibrated according to GB / T 601-2016) for hydrolysis for 2 h. Subsequently, titrate it with 0.1 mol / L sodium hydroxide aqueous solution (calibrated in the same way) to the phenolphthalein end point (pH value 8.2 - 8.4), and calculate the degree of hydrolysis through the formula (degree of hydrolysis = (difference in consumption of sulfuric acid and sodium hydroxide × 44.05) / sample mass).

[0035] Specific Absorption Rate (SAR): According to IEC 62209-1:2016, use a vector network analyzer (such as Keysight N5222B, 10 MHz - 26.5 GHz) and a standardized SAM model. Fill the tissue-simulating fluid (conductivity 1.45±0.03 S / m, dielectric constant 40.0±2) at 25±1°C. Fix the sample to be measured on the side of the model ear and operate at the maximum emission power. Use an electric field probe (such as SPEAG EX3DV4) to scan the electric field strength with a resolution of ≤2 mm, and calculate the local specific absorption rate according to SAR = σ|E|² / ρ (σ is the conductivity, ρ = 1000 kg / m³).

[0036] Molecular weight: It is determined by gel permeation chromatography (GPC) according to the standard of GB / T 36214-2018. Use a Waters 1515 chromatographic system, equipped with a TSKgel SuperMultipore HZ-M chromatographic column (column temperature controlled at 40±0.1°C) and a Waters 2414 differential refractometer detector (temperature set at 35±0.1°C). The mobile phase uses 0.1 mol / L NaNO3 (for water-soluble samples, the flow rate is 1.0±0.05 mL / min). The standard sample selects narrow-distribution PEG or PS (its molecular weight covers 50% - 150% of the expected value of the sample). The sample is dissolved into a concentration of 2.0±0.1 mg / mL (dissolved at 90±1°C for 2 h and then filtered through 0.22 um). After the system is balanced for 60 minutes (requiring a baseline drift <5 nRIU / min), inject 20 uL of the standard sample to establish a calibration curve (R²≥0.995), and repeat the test on the sample 3 times, and then calculate the molecular weight; the test environment is: temperature 25±1°C, humidity ≤60%.

[0037] Compressive strength: Referring to the standard "YY / T 0872-2013 Test Methods for Ureteral Stents", a compressive specimen with a length of 50 mm is taken. Using the compression method with a fixed distance, the maximum compression distance is specified as half of the stent inner diameter. A foot with a diameter of 4 mm is selected, and the stent platform is moved upward at a speed of 10 mm / min until the foot compresses the stent to 50% of its inner diameter. Record the compressive strength value at this moment.

[0038] Elastic recovery rate: Take a compressive specimen with a length of 50 mm. Using the compression method with a fixed distance, the maximum compression distance is specified as half of the stent inner diameter. A foot with a diameter of 4 mm is selected. Using the LLY-06D artificial biological pipeline compressor produced by Laizhou Electronic Instrument Co., Ltd., the stent platform is moved upward at a speed of 10 mm / min until the foot compresses the stent to 50% of its inner diameter. Then, maintain this compressed state for 5 seconds. Affected by stress relaxation, the compressive strength of the stent will decrease. Then, the stent platform is moved downward at a rate of 10 mm / min until the foot separates from the stent surface, pause for 5 seconds, and then let the stent platform rise again to make the foot contact the stent surface. Repeat the above operation twice to complete one test.

[0039] Breaking strength, breaking elongation: Use a microcomputer-controlled electronic universal material testing machine to test the axial tensile properties of the stent. Referring to the tensile test method for polymer ureteral stents in YY / T 0872-2013, set the stent tensile test parameters as: the tensile rate is 200 mm / min, the gauge distance is 50 mm, and the breaking strength and breaking elongation of the stent are obtained through testing.

[0040] Example 1

[0041] A preparation method for a stent with controllable dissolution rate, the specific steps are as follows:

[0042] (1) Preparation of raw materials;

[0043] PVA: The molecular weight is 85000-90000 Da, and the hydroxyl content is 87%;

[0044] PVA aqueous solution: The concentration is 8 wt%, and it is obtained by dissolving PVA in hot water (80 °C) and stirring until completely dissolved;

[0045] Starch aqueous solution after gelatinization treatment: The starch is hydroxypropyl starch (manufacturer: Henan Hengrui Starch Technology Co., Ltd., model: HS-702), the concentration of the starch aqueous solution is 5 wt%, the gelatinization treatment temperature is 60 °C, and the time is 30 min;

[0046] Magnetic particles: γ-Fe2O3 nanoparticles, the specific absorption rate is 300 W / g, and the particle size is 15-25 nm;

[0047] Water;

[0048] Surfactant: Tween 80, manufactured by Hong Kong Jisenbei International Trade Co., Ltd., product number JS0135;

[0049] Developer: BaSO4;

[0050] (2)Prepare a scaffold with controllable dissolution rate;

[0051] (2.1)Mix the PVA aqueous solution and the gelatinized starch aqueous solution evenly to obtain a basic spinning solution; among them, the mass ratio of PVA to starch is 0.6:20;

[0052] (2.2)Add PVA and magnetic particles to an appropriate amount of water, mix evenly, obtain a dispersion liquid, then drop the dispersion liquid into the basic spinning solution, mix evenly, and then add the surfactant and the developer, mix evenly to obtain a spinning solution;

[0053] (2.3)After electrospinning the spinning solution (select a rotating metal rod as the receiver), perform heat treatment, washing, and freeze-drying in sequence to obtain a scaffold with controllable dissolution rate; among them, the voltage of electrospinning is 12 kV, and the receiving distance is 12 cm; the temperature of heat treatment is 80 °C, and the time is 1 h.

[0054] The content of magnetic particles in the finally prepared scaffold with controllable dissolution rate is 1 wt%, the content of surfactant is 0.1 wt%, the content of developer is 10 wt%, and the mass ratio of PVA (the total PVA added in steps (2.1) and (2.2)) to starch is 1:20;

[0055] The compressive strength of the undissolved scaffold is 105.27 cN, the elastic recovery rate is 79.25%, the breaking strength is 70.15 N, and the elongation at break is 185.323%;

[0056] When no magnetic field is applied to the scaffold, after soaking in PBS buffer solution (manufactured by Wuhan Saiweier Biotechnology Co., Ltd., product number G4202) at 37 °C for 14 days, compared with the undissolved scaffold, the reduction rate of the compressive strength of the scaffold is 14.2%, the reduction rate of the elastic recovery rate is 11.9%, the reduction rate of the breaking strength is 9.9%, and the reduction rate of the elongation at break is 14.3%;

[0057] When a magnetic field (magnetic field strength: 0.6 T, magnetic field frequency: 100 Hz) is applied to the scaffold and it is immersed in PBS buffer at 37 °C for 20 min, the temperature of the PBS buffer rises to 43 °C. Compared with the undissolved scaffold, the reduction rate of the compressive strength of the scaffold is 98.3%, the reduction rate of the elastic recovery rate is 97.4%, the reduction rate of the breaking strength is 96.2%, and the reduction rate of the elongation at break is 95.2%.

[0058] Comparative Example 1

[0059] A method for preparing a scaffold is basically the same as that in Example 1, except that the content of magnetic particles in the scaffold is 0.4 wt%.

[0060] When a magnetic field (magnetic field strength: 0.6 T, magnetic field frequency: 100 Hz) is applied to the scaffold and it is immersed in PBS buffer at 37 °C for 20 min, the temperature of the PBS buffer rises to 39 °C. Compared with the undissolved scaffold, the reduction rate of the compressive strength of the scaffold is 5.30%, the reduction rate of the elastic recovery rate is 6.23%, the reduction rate of the breaking strength is 5.29%, and the reduction rate of the elongation at break is 7.36%.

[0061] Comparing Example 1 with Comparative Example 1, it can be seen that when the content of magnetic particles in the scaffold is too low, the scaffold is difficult to dissolve rapidly under the action of a magnetic field.

[0062] Comparative Example 2

[0063] A method for preparing a scaffold is basically the same as that in Example 1, except that the magnetic particles are replaced by γ-Fe2O3 nanoparticles with a surface Si coating and a specific absorption rate of less than 300 W / g coated.

[0064] When a magnetic field (magnetic field strength: 0.6 T, magnetic field frequency: 100 Hz) is applied to the scaffold and it is immersed in PBS buffer at 37 °C for 20 min, the temperature of the PBS buffer rises to 39.5 °C. Compared with the undissolved scaffold, the reduction rate of the compressive strength of the scaffold is 7.35%, the reduction rate of the elastic recovery rate is 7.37%, the reduction rate of the breaking strength is 8.43%, and the reduction rate of the elongation at break is 7.12%.

[0065] Comparing Example 1 with Comparative Example 2, it can be seen that when the specific absorption rate of the magnetic particles in the scaffold is too small, the response to the applied magnetic field is not sensitive, so the water dissolution rate does not increase significantly when an external magnetic field is applied.

[0066] Comparative Example 3

[0067] A method for preparing a scaffold is basically the same as that in Example 1, except that the particle size of the magnetic particles in the scaffold is 28 - 32 nm.

[0068] The compressive strength of the undissolved scaffold is 82.32 cN, the elastic recovery rate is 50.76%, the breaking strength is 45.29 N, and the elongation at break is 124.23%;

[0069] When no magnetic field was applied to the scaffold, after soaking in PBS buffer (manufactured by Wuhan Sevier Biotechnology Co., Ltd., catalog number G4202) at 37 °C for 14 days, compared with the undissolved scaffold, the reduction rate of the compressive strength of the scaffold was 16.3%, the reduction rate of the elastic recovery rate was 15.82%, the reduction rate of the breaking strength was 12.26%, and the reduction rate of the elongation at break was 15.86%;

[0070] When a magnetic field was applied to the scaffold (magnetic field strength 0.6 T, magnetic field frequency 100 Hz), after soaking in PBS buffer at 37 °C for 20 min, the temperature of the PBS buffer rose to 40 °C. Compared with the undissolved scaffold, the reduction rate of the compressive strength of the scaffold was 85.24%, the reduction rate of the elastic recovery rate was 80.47%, the reduction rate of the breaking strength was 84.97%, and the reduction rate of the elongation at break was 85.84%.

[0071] Comparing Example 1 with Comparative Example 3, it can be seen that when the particle size of the magnetic particles in the scaffold is too large, due to the overly large magnetic particles in the scaffold, the electrospun fibers are discontinuous, resulting in a significant reduction in mechanical properties when undissolved, thus failing to meet the mechanical strength required for in vivo scaffolds. At the same time, when the particle size of the magnetic particles in the scaffold is too large, it may also damage the PVA continuous phase, causing greater loss, and it is difficult to exert the role of promoting dissolution without increasing the magnetic field strength.

[0072] Example 2

[0073] A method for preparing a scaffold with controllable dissolution rate, the specific steps are as follows:

[0074] (1) Preparation of raw materials;

[0075] PVA: The molecular weight is 104500 - 200000 Da, and the hydroxyl content is 90%;

[0076] PVA aqueous solution: The concentration is 10 wt%, obtained by dissolving PVA in hot water (85 °C) and stirring until completely dissolved;

[0077] Starch aqueous solution after gelatinization treatment: The starch is hydroxypropyl starch (manufactured by Henan Hengrui Starch Technology Co., Ltd., model HS - 702), the concentration of the starch aqueous solution is 7.5 wt%, the temperature of the gelatinization treatment is 70 °C, and the time is 45 min;

[0078] Magnetic particles: Cobalt ferrite nanoparticles with a specific absorption rate of 450 W / g and a particle size of 15 - 25 nm;

[0079] Water;

[0080] Surfactant: Tween 80, manufactured by Hong Kong Jisenbei International Trade Co., Ltd., product number JS0135;

[0081] Developer: BaSO4;

[0082] (2) Prepare a scaffold with a controllable dissolution rate;

[0083] (2.1) Mix the PVA aqueous solution and the gelatinized starch aqueous solution evenly to obtain a basic spinning solution; among them, the mass ratio of PVA to starch is 1.5:20;

[0084] (2.2) Add PVA and magnetic particles to an appropriate amount of water, mix evenly, and after obtaining a dispersion, drop the dispersion into the basic spinning solution, mix evenly, then add the surfactant and the developer, and mix evenly to obtain a spinning solution;

[0085] (2.3) After electrospinning the spinning solution (select a rotating metal rod as the receiver), perform heat treatment, washing, and freeze-drying in sequence to obtain a scaffold with a controllable dissolution rate; among them, the voltage of electrospinning is 12.5 kV, and the receiving distance is 12.5 cm; the temperature of heat treatment is 100 °C, and the time is 1.5 h.

[0086] The content of magnetic particles in the finally prepared scaffold with a controllable dissolution rate is 2 wt%, the content of the surfactant is 0.125 wt%, the content of the developer is 15 wt%, and the mass ratio of PVA to starch is 2:20;

[0087] The compressive strength of the undissolved scaffold is 106.03 cN, the elastic recovery rate is 80.27%, the breaking strength is 75.45 N, and the breaking elongation is 187.638%;

[0088] When no magnetic field is applied to the scaffold, after soaking in a PBS buffer solution (manufactured by Wuhan Sevier Biotechnology Co., Ltd., product number G4202) at 37 °C for 14 days, compared with the undissolved scaffold, the reduction rate of the compressive strength of the scaffold is 13%, the reduction rate of the elastic recovery rate is 11.2%, the reduction rate of the breaking strength is 10.02%, and the reduction rate of the breaking elongation is 12.5%;

[0089] When a magnetic field (magnetic field strength: 0.6 T, magnetic field frequency: 100 Hz) is applied to the scaffold and it is immersed in PBS buffer at 37 °C for 20 min, the temperature of the PBS buffer rises to 44.5 °C. Compared with the undissolved scaffold, the reduction rate of the compressive strength of the scaffold is 96.2%, the reduction rate of the elastic recovery rate is 96.7%, the reduction rate of the breaking strength is 95.7%, and the reduction rate of the elongation at break is 94.6%.

[0090] Example 3

[0091] A method for preparing a scaffold with controllable dissolution rate, the specific steps are as follows:

[0092] (1) Preparation of raw materials;

[0093] PVA: The molecular weight is 100,000 - 124,000 Da, and the hydroxyl group content is 93%;

[0094] PVA aqueous solution: The concentration is 12 wt%, and it is obtained by dissolving PVA in hot water (90 °C) and stirring until completely dissolved;

[0095] Starch aqueous solution after gelatinization treatment: The starch is hydroxypropyl starch (manufacturer: Henan Hengrui Starch Technology Co., Ltd., model: HS - 702), the concentration of the starch aqueous solution is 10 wt%, the gelatinization treatment temperature is 80 °C, and the time is 45 min;

[0096] Magnetic particles: Manganese ferrite nanoparticles, the specific absorption rate is 600 W / g, and the particle size is 15 - 25 nm;

[0097] Water;

[0098] Surfactant: Tween 80, manufacturer: Hong Kong Jisenbei International Trade Co., Ltd., product number: JS0135;

[0099] Developer: BaSO4;

[0100] (2) Preparation of a scaffold with controllable dissolution rate;

[0101] (2.1) Mix the PVA aqueous solution and the starch aqueous solution after gelatinization treatment evenly to obtain a basic spinning solution; among them, the mass ratio of PVA to starch is 2.4:20;

[0102] (2.2) Add PVA and magnetic particles to an appropriate amount of water, mix evenly, and after obtaining a dispersion liquid, drop the dispersion liquid into the basic spinning solution, mix evenly, and then add a surfactant and a developer, and mix evenly to obtain a spinning solution;

[0103] (2.3) Electrospin the spinning solution (using a rotating metal rod as the receiver), followed by heat treatment, washing, and freeze-drying in sequence to obtain a scaffold with controllable dissolution rate. Among them, the voltage for electrospinning is 15 kV, and the receiving distance is 15 cm; the temperature for heat treatment is 90 °C, and the time is 2 h.

[0104] The content of magnetic particles in the finally obtained scaffold with controllable dissolution rate is 2 wt%, the content of surfactant is 0.15 wt%, the content of developer is 20 wt%, and the mass ratio of PVA to starch is 3:20;

[0105] The compressive strength of the undissolved scaffold is 106.98 cN, the elastic recovery rate is 81.01%, the breaking strength is 78.32 N, and the breaking elongation is 188.357%;

[0106] When no magnetic field is applied to the scaffold and it is immersed in PBS buffer solution at 37 °C (manufacturer: Wuhan Sevier Biotechnology Co., Ltd., product number: G4202) for 14 days, compared with the undissolved scaffold, the reduction rate of the compressive strength of the scaffold is 10%, the reduction rate of the elastic recovery rate is 10.0%, the reduction rate of the breaking strength is 9.8%, and the reduction rate of the breaking elongation is 10%;

[0107] When a magnetic field is applied to the scaffold (magnetic field strength: 0.6 T, magnetic field frequency: 100 Hz) and it is immersed in PBS buffer solution at 37 °C for 20 min, the temperature of the PBS buffer solution rises to 44.5 °C. Compared with the undissolved scaffold, the reduction rate of the compressive strength of the scaffold is 95%, the reduction rate of the elastic recovery rate is 95%, the reduction rate of the breaking strength is 94.5%, and the reduction rate of the breaking elongation is 93.5%.

[0108] Comparative Example 4

[0109] A method for preparing a scaffold is basically the same as that in Example 1, except that: the magnetic particles are replaced with manganese ferrite nanoparticles coated with citric acid with a specific absorption rate greater than 600 W / g.

[0110] The compressive strength of the undissolved scaffold is 105.20 cN, the elastic recovery rate is 79.19%, the breaking strength is 70.15 N, and the breaking elongation is 185.323%;

[0111] When no magnetic field is applied to the scaffold and it is immersed in PBS buffer solution at 37 °C (manufacturer: Wuhan Sevier Biotechnology Co., Ltd., product number: G4202) for 14 days, compared with the undissolved scaffold, the reduction rate of the compressive strength of the scaffold is 5.30%, the reduction rate of the elastic recovery rate is 6.23%, the reduction rate of the breaking strength is 5.29%, and the reduction rate of the breaking elongation is 7.36%;

[0112] When a magnetic field (magnetic field strength: 0.6 T, magnetic field frequency: 100 Hz) was applied to the scaffold and it was immersed in PBS buffer at 37 °C for 20 min, the temperature of the PBS buffer rose to 55 °C. Compared with the undissolved scaffold, the reduction rate of the compressive strength of the scaffold was 99.48%, the reduction rate of the elastic recovery rate was 98.90%, the reduction rate of the breaking strength was 99.21%, and the reduction rate of the elongation at break was 98.69%.

[0113] Comparing Example 1 with Comparative Example 4, it can be seen that when the specific absorption rate of magnetic particles in the scaffold is too high, the local system heats up rapidly, and excessive heat generated by the magnetic field easily causes local tissue burns.

[0114] Comparative Example 5

[0115] A method for preparing a scaffold is basically the same as that in Example 1, except that the hydroxyl content of PVA is 96%.

[0116] The compressive strength of the undissolved scaffold was 110.69 cN, the elastic recovery rate was 82.35%, the breaking strength was 78.29 N, and the elongation at break was 193.27%;

[0117] When no magnetic field was applied to the scaffold and it was immersed in PBS buffer (manufacturer: Wuhan Sevier Biotechnology Co., Ltd., product number: G4202) at 37 °C for 14 days, compared with the undissolved scaffold, the reduction rate of the compressive strength of the scaffold was 4.37%, the reduction rate of the elastic recovery rate was 5.38%, the reduction rate of the breaking strength was 4.27%, and the reduction rate of the elongation at break was 5.29%;

[0118] When a magnetic field (magnetic field strength: 0.6 T, magnetic field frequency: 100 Hz) was applied to the scaffold and it was immersed in PBS buffer at 37 °C for 20 min, the temperature of the PBS buffer rose to 40.5 °C. Compared with the undissolved scaffold, the reduction rate of the compressive strength of the scaffold was 60.23%, the reduction rate of the elastic recovery rate was 59.49%, the reduction rate of the breaking strength was 62.97%, and the reduction rate of the elongation at break was 59.26%.

[0119] Comparing Example 1 with Comparative Example 5, it can be seen that when the hydroxyl content of PVA is too high, it is difficult for the scaffold to dissolve rapidly under the action of a magnetic field.

[0120] Example 4

[0121] A method for preparing a scaffold with a controllable dissolution rate is as follows:

[0122] (1) Preparation of raw materials;

[0123] PVA: The molecular weight is 100,000 - 124,000 Da, and the hydroxyl content is 90%;

[0124] Aqueous PVA solution: with a concentration of 10 wt%, obtained by dissolving PVA in hot water (85 °C) and stirring until completely dissolved;

[0125] Starch aqueous solution after gelatinization treatment: the starch is hydroxypropyl starch (manufactured by Henan Hengrui Starch Technology Co., Ltd., model HS-702), the concentration of the starch aqueous solution is 7.5 wt%, the gelatinization treatment temperature is 70 °C, and the time is 60 min;

[0126] Magnetic particles: magnetite nanoparticles, with a specific absorption rate of 600 W / g and a particle size of 15 - 25 nm;

[0127] Water;

[0128] Surfactant: Tween 80, manufactured by Hong Kong Jisenbei International Trade Co., Ltd., product number JS0135;

[0129] Developer: BaSO4;

[0130] (2) Prepare a scaffold with a controllable dissolution rate;

[0131] (2.1) Mix the aqueous PVA solution and the starch aqueous solution after gelatinization treatment evenly to obtain a basic spinning solution; among them, the mass ratio of PVA to starch is 1.6:20;

[0132] (2.2) Add PVA and magnetic particles to an appropriate amount of water, mix evenly, and after obtaining a dispersion, drop the dispersion into the basic spinning solution, mix evenly, and then add a surfactant and a developer, and mix evenly to obtain a spinning solution;

[0133] (2.3) After subjecting the spinning solution to electrospinning (selecting a rotating metal rod as the receiver), perform heat treatment, washing, and freeze-drying in sequence to obtain a scaffold with a controllable dissolution rate; among them, the electrospinning voltage is 12.5 kV, and the receiving distance is 12.5 cm; the heat treatment temperature is 90 °C, and the time is 1.5 h.

[0134] In the finally prepared scaffold with a controllable dissolution rate, the content of magnetic particles is 3 wt%, the content of surfactant is 0.15 wt%, the content of developer is 20 wt%, and the mass ratio of PVA to starch is 2:20;

[0135] The compression strength of the undissolved scaffold is 108.65 cN, the elastic recovery rate is 81.59%, the breaking strength is 80.23 N, and the breaking elongation is 189.729%;

[0136] When no magnetic field was applied to the scaffold, after soaking in PBS buffer (manufactured by Wuhan Sevier Biotechnology Co., Ltd., catalog number G4202) at 37 °C for 14 days, compared with the undissolved scaffold, the reduction rate of the compressive strength of the scaffold was 15%, the reduction rate of the elastic recovery rate was 13.0%, the reduction rate of the breaking strength was 11.9%, and the reduction rate of the elongation at break was 15%;

[0137] When a magnetic field was applied to the scaffold (magnetic field strength: 0.6 T, magnetic field frequency: 100 Hz), after soaking in PBS buffer at 37 °C for 20 min, the temperature of the PBS buffer rose to 43.5 °C. Compared with the undissolved scaffold, the reduction rate of the compressive strength of the scaffold was 99.1%, the reduction rate of the elastic recovery rate was 98.2%, the reduction rate of the breaking strength was 97%, and the reduction rate of the elongation at break was 97.9%.

[0138] Example 5

[0139] A method for preparing a scaffold with controllable dissolution rate, which is only different from Example 4 in that: the magnetic particles are pure iron nanoparticles (specific absorption rate and particle size are the same as in Example 4).

[0140] The compressive strength of the undissolved scaffold was 108.65 cN, the elastic recovery rate was 81.59%, the breaking strength was 80.23 N, and the elongation at break was 189.729%;

[0141] When no magnetic field was applied to the scaffold, after soaking in PBS buffer (manufactured by Wuhan Sevier Biotechnology Co., Ltd., catalog number G4202) at 37 °C for 14 days, compared with the undissolved scaffold, the reduction rate of the compressive strength of the scaffold was 15%, the reduction rate of the elastic recovery rate was 13.0%, the reduction rate of the breaking strength was 11.9%, and the reduction rate of the elongation at break was 15%;

[0142] When a magnetic field was applied to the scaffold (magnetic field strength: 0.6 T, magnetic field frequency: 100 Hz), after soaking in PBS buffer at 37 °C for 20 min, the temperature of the PBS buffer rose to 42 °C. Compared with the undissolved scaffold, the reduction rate of the compressive strength of the scaffold was 99.5%, the reduction rate of the elastic recovery rate was 99.0%, the reduction rate of the breaking strength was 98.0%, and the reduction rate of the elongation at break was 98.5%.

[0143] Under the application of a magnetic field, compared with magnetite nanoparticles, although pure iron nanoparticles can provide a faster dissolution rate for the scaffold, their dissociation products may cause complications such as inflammation, and the biocompatibility is poor.

Claims

1. A stent with controllable dissolution rate, characterized in that, The substrate is composed of PVA and starch. The hydroxyl group content of PVA is not higher than 93%, and the hydroxyl group content refers to the proportion of the number of hydrolyzed and converted vinyl alcohol structural units in every 100 PVA repeating units. Magnetic particles are uniformly dispersed in the substrate. The specific absorption rate of the magnetic particles is 300 - 600 W / g, the particle size of the magnetic particles is not higher than 25 nm, and the content of the magnetic particles in the scaffold is not lower than 1 wt%. The compressive strength of the undissolved scaffold is 105.27 - 108.65 cN, the elastic recovery rate is 79.25 - 81.59%, the breaking strength is 70.15 - 80.23 N, and the elongation at break is 185.323 - 189.729%. When no magnetic field is applied to the scaffold, after soaking in PBS buffer at 37°C for 14 days, compared with the undissolved scaffold, the reduction rate of the compressive strength of the scaffold is 10 - 15%, the reduction rate of the elastic recovery rate is 10 - 13%, the reduction rate of the breaking strength is 9.8 - 11.9%, and the reduction rate of the elongation at break is 10 - 15%. When a magnetic field is applied to the scaffold, after soaking in PBS buffer at 37°C for 20 min, the temperature of the PBS buffer rises to 42 - 44.5°C. Compared with the undissolved scaffold, the reduction rate of the compressive strength of the scaffold is 95.0 - 99.5%, the reduction rate of the elastic recovery rate is 95.0 - 99.0%, the reduction rate of the breaking strength is 94.5 - 98.0%, and the reduction rate of the elongation at break is 93.5 - 98.5%. The magnetic field strength is 0.6 T and the magnetic field frequency is 100 Hz.

2. The stent with controllable dissolution rate according to claim 1, wherein The hydroxyl group content of PVA is not lower than 87%; the mass ratio of PVA to starch is 1 - 3:

20.

3. The stent with controllable dissolution rate according to claim 1, wherein The molecular weight of PVA is 85000 - 200000 Da.

4. A stent with controllable dissolution rate according to claim 1, characterized in that, The starch is hydroxypropyl starch.

5. The stent with controllable dissolution rate according to claim 1, wherein The content of the magnetic particles in the scaffold is not higher than 3 wt%; the particle size of the magnetic particles is not lower than 15 nm; the magnetic particles are magnetite, γ-Fe2O3, cobalt ferrite, manganese ferrite or pure iron nanoparticles.

6. The stent with controllable dissolution rate according to claim 1, characterized in that, A surfactant is also uniformly dispersed in the substrate. The content of the surfactant in the scaffold is 0.1 - 0.15 wt%.

7. The stent with controllable dissolution rate according to claim 1, characterized in that, A developer is also uniformly dispersed in the substrate. The content of the developer in the scaffold is 10 - 20 wt%.

8. A method for preparing a stent with controllable dissolution rate according to any one of claims 1 to 7, characterized in that, It includes the following steps: (a) Mix the PVA aqueous solution and the gelatinized starch aqueous solution evenly to obtain a basic spinning solution. (b) Add PVA and magnetic particles to water, mix evenly to obtain a dispersion liquid. Then, drop the dispersion liquid into the basic spinning solution, mix evenly, and then add the surfactant and the developer, and mix evenly to obtain a spinning solution. (c) After electrospinning the spinning solution, perform heat treatment, washing, and freeze-drying in sequence to obtain the scaffold.

9. The method according to claim 8, wherein In step (a), the concentration of the PVA aqueous solution is 8 - 12 wt%; the concentration of the starch aqueous solution is 5 - 10 wt%, the temperature of the gelatinization treatment is 60 - 80°C, and the time is 30 - 60 min. In step (c), the voltage for electrospinning is 12 - 15 kV, the receiving distance is 12 - 15 cm, and a rotating metal rod is selected as the receiver during electrospinning; the temperature for heat treatment is 80 - 100 °C, and the time is 1 - 2 h.

Citation Information

Patent Citations

  • Electrostatic spinning method for preparing fibers containing micro-nanometer spheres

    CN103243481A

  • Preparing device and method for forming micro-nanofiber

    CN104451912A