Efficient mixing and mixing device for printing and dyeing slurry
By designing a high-efficiency mixing and slurry mixing device for printing and dyeing slurry including mixing tanks, processing boxes, particle rolling components, filtering components and material collection components, the problems of low mixing efficiency and uneven particles in the prior art are solved, and the efficient mixing and filtration effects of the slurry are achieved.
Patent Information
- Application Number
- CN202510587253.1
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2025-05-08
- Publication Date
- 2025-06-13
- Estimated Expiration
- Not applicable · inactive patent
AI Technical Summary
The existing printing and dyeing slurry mixing methods are inefficient, prone to agglomeration, affecting the quality of the finished product, and the uneven distribution of particles after filtration affects the final performance of the slurry.
An efficient mixing and slurry mixing device for printing and dyeing slurry is designed, including a mixing tank, processing box, particle rolling assembly, filter assembly and material collection assembly. The servo motor drives the bevel gear transmission system to achieve synchronous up and down movement of the particle rolling and filtering mesh. Combined with the flip of the feeding box and the rotation of the secondary mixing rod, it ensures the uniform mixing of the slurry and the thoroughness of the filtration effect.
It improves the mixing efficiency and uniformity of the slurry, reduces the agglomeration of particles and the clogging of the filter net, and ensures the quality and performance of the finished product.
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Figure CN120132684A_ABST
Abstract
Description
Technical Field
[0001] The present invention relates to the technical field of printing and dyeing sizing equipment, and specifically to a high-efficiency mixing and sizing device for printing and dyeing slurries. Background Technique
[0002] Printing and dyeing is the process of printing and dyeing textiles, which endows textiles with richer colors, patterns and functionality. Printing and dyeing slurries play a crucial role in the textile printing and dyeing process. It is used to improve the hand feeling of fabrics, enhance the strength of fabrics, improve the wear resistance of fabrics and other properties. The use of slurries can not only improve the internal quality of textiles, but also enhance their appearance texture, and is an indispensable part of the textile printing and dyeing process.
[0003] Before the printing and dyeing slurry is used, it needs to be mixed with dyes and other substances for sizing before printing and dyeing work can be carried out. Currently, the commonly used mixing method is mostly to use a simple stirrer for stirring and mixing, with slow efficiency. At the same time, lumps are likely to occur in the mixed slurry, and it is also necessary to filter it to filter out the large lumps. However, since various raw materials are prepared in a certain proportion during sizing, the filtered particles will inevitably cause changes in the sizing ratio, affecting the quality of the final product.
[0004] Therefore, those skilled in the art have provided a high-efficiency mixing and sizing device for printing and dyeing slurries to solve the problems raised in the above background technique. Summary of the Invention
[0005] The purpose of the present invention is to provide a high-efficiency mixing and sizing device for printing and dyeing slurries to solve the problems raised in the above background technique.
[0006] To solve the above problems, the present invention provides the following technical solutions: A high-efficiency mixing and sizing device for printing and dyeing slurries, including a bracket, at the top of the bracket is fixedly connected with a mixing tank for mixing the slurry. One side of the mixing tank is provided with a treatment box. In the treatment box, a first side plate and a second side plate are fixedly connected. Between the first side plate and the second side plate is provided a filtering component for filtering the slurry. In the treatment box, there is also a material receiving component for collecting the filtered slurry, and the material receiving component is located directly below the filtering component. Above the filtering component, there is also a particle rolling component for cooperating with the filtering component to break up large-particle dyes. On one side of the first side plate, there is also a driving component for driving the particle rolling component and the filtering component.
[0007] Further: A driving motor is fixedly connected to the bottom of the mixing tank, and the output end of the driving motor is fixedly connected to a rotating shaft through a coupling. The rotating shaft is rotatably connected inside the mixing tank. A stirring rod is fixedly connected to the top of the rotating shaft. A scraping plate is also fixedly connected to the arc surface of the rotating shaft, and the bottom and side walls of the scraping plate are in contact with the inner wall of the mixing tank. One side of the mixing tank close to the treatment box is also communicated with a conveying pipe, and the other end of the conveying pipe is communicated into the treatment box. A first solenoid valve is fixedly connected to the conveying pipe.
[0008] Further: The driving assembly includes a servo motor. The servo motor is fixedly connected to the inner wall of one side of the treatment box. The output end of the servo motor is fixedly connected to a first bevel gear through a coupling. A second bevel gear is engaged with the first bevel gear. A rotating disk is fixedly connected to the top of the second bevel gear. A connecting rod is hinged to the top of the rotating disk. The end of the connecting rod away from the rotating disk is fixed to the particle rolling assembly.
[0009] Further: The driving assembly further includes a third bevel gear. The third bevel gear is engaged with the second bevel gear and is rotatably connected to the first side plate. The end of the third bevel gear away from the second bevel gear penetrates through the first side plate and extends to the other side of the first side plate. The extended end of the third bevel gear is fixedly connected to a driving gear through a connecting shaft. Two sets of transmission gears are also rotatably connected to the first side plate, and both sets of transmission gears are rotatably connected to the first side plate and are engaged with the driving gear. An incomplete gear is fixedly connected to each transmission gear. The driving assembly further includes a synchronous tooth row. The two incomplete gears are alternately engaged with the synchronous tooth row.
[0010] Further: A limiting sliding groove is also fixedly connected to the first side plate. The end of the synchronous tooth row away from the driving gear is slidably connected in the limiting sliding groove.
[0011] Further: The particle rolling assembly includes two sets of support plates. The two sets of support plates are respectively fixedly connected to both sides of the tops of the first side plate and the second side plate. A rolling plate is slidably connected between the two sets of support plates. A plurality of rolling blocks are fixedly connected to the rolling plate. Limiting sliders are fixedly connected to both sides of the two rolling plates, and a plurality of limiting sliders are respectively located at both ends of the rolling plate. Limiting grooves adapted to the plurality of limiting sliders are formed on the opposite surfaces of the two sets of support plates. Each limiting slider is slidably connected in the adjacent limiting groove. A limiting spring is fixedly connected to each limiting slider, and the other end of each limiting spring is fixedly connected in the adjacent limiting groove. A U-shaped connecting plate is fixedly connected to the end of the rolling plate close to the driving assembly. The top of the U-shaped connecting plate is hinged to the connecting rod through a rotating shaft. A plurality of blanking grooves for facilitating the falling of the slurry are also formed in the rolling plate.
[0012] Furthermore: The filtering assembly includes a filtering frame, a filter screen is fixedly connected in the filtering frame, L-shaped connecting frames are fixedly connected to both ends of the top of the filtering frame, the L-shaped connecting frame close to the driving assembly is fixed to the synchronous tooth row, and the other L-shaped connecting frame is slidably connected to the second side plate.
[0013] Furthermore: The material receiving assembly includes a material receiving box, the material receiving box is rotatably connected to the processing box through a rotating shaft, two groups of secondary mixing rods are rotatably connected in the material receiving box, one end of each of the two secondary mixing rods penetrates through the side wall of the material receiving box and extends to the outside of the material receiving box, and the extending ends of the two secondary mixing rods are respectively fixedly connected with a first synchronous shaft and a second synchronous shaft, a transmission belt is sleeved between the first synchronous shaft and the second synchronous shaft, the first synchronous shaft is in transmission connection with the second synchronous shaft through the transmission belt, and a synchronous motor is further fixedly connected to one side of the material receiving box close to the first side plate, and the output end of the synchronous motor is fixedly connected to the second synchronous shaft through a coupling; Two synchronous connecting rods are also hinged to one side of the material receiving box close to the driving assembly, and the two synchronous connecting rods are respectively located at both ends of the material receiving box, and the other ends of the two synchronous connecting rods are respectively hinged to the adjacent incomplete gears.
[0014] Furthermore: The bottom of the material receiving box is also communicated with a discharge pipe, the discharge end of the discharge pipe penetrates through the bottom of the processing box and extends to the outside of the processing box, and a second electromagnetic valve is fixedly connected to the extending end of the discharge pipe.
[0015] The effects of the above solution are as follows: During the filtering process of the present invention, the servo motor drives the rolling plate to move back and forth through the bevel gear transmission system, and can roll the large particles on the filter screen. This design not only improves the filtering efficiency, but also effectively prevents the blockage of the filter screen. The multiple rolling blocks on the rolling plate can evenly distribute the pressure to ensure that each particle can be fully rolled, so as to break it into smaller particles for subsequent processing; At the same time, an innovative synchronous gear transmission system is also equipped. When the rolling plate completes one rolling, one of the incomplete gears will rotate and mesh with the synchronous tooth row, driving the filtering frame and the filter screen to move down, so that the crushed particles are fused with the slurry in the material receiving box. At the same time, the impact force when the filter screen contacts the slurry can further squeeze out the small particles stuck on the filter screen to ensure the thoroughness of the filtering effect; Meanwhile, when the incomplete gear rotates, the receiving box can be simultaneously pulled by the synchronous connecting rod to generate a flip. When the receiving box flips, the slurry inside it will shake. This shaking helps the particles in the slurry to be more evenly distributed, further improving the mixing effect of the slurry. At the same time, it will have a scouring effect on the filter screen. Especially when the filter screen moves downward and contacts the slurry in the receiving box, this scouring force is stronger. This scouring effect can effectively wash off the small particles attached to the filter screen, avoiding clogging of the filter holes. The cooperation between the downward movement of the filter screen and the flipping and shaking of the receiving box can produce a certain squeezing and vibration effect, which helps to extrude the large particles stuck in the filter holes, facilitating the subsequent rolling work and ensuring the smoothness of the filter screen.
[0016] In the secondary mixing stage, the synchronous motor drives the second synchronous shaft to rotate through the transmission belt. The two synchronous shafts cooperate to drive the secondary mixing rod to rotate. This design enables the slurry to be mixed again in the receiving box, ensuring that the particles crushed by the particle rolling assembly can be fully mixed with the slurry. This step not only improves the uniformity of the slurry, reduces waste of raw materials, but also further guarantees the product quality.
[0017] In the present invention, the mixing tank is also equipped with key components such as a driving motor, a rotating shaft, a stirring rod, and a scraper. When the driving motor is started, the rotating shaft rotates accordingly, driving the stirring rod and the scraper to perform all-round stirring and scraping. This design ensures that the slurry is fully stirred in the mixing tank, avoiding mixing dead corners that may occur in traditional mixing methods. At the same time, the design of the scraper can effectively prevent the slurry from adhering to the tank wall and the tank bottom, further enhancing the mixing effect. Through this efficient mixing method, the uniformity of the slurry is significantly improved, thus guaranteeing the quality of the printing and dyeing products. Brief Description of the Drawings
[0018] Figure 1 is the first perspective schematic diagram of the present invention; Figure 2 is the structural schematic diagram inside the processing box of the present invention Figure 1 ; Figure 3 is the structural schematic diagram inside the processing box of the present invention Figure 2 ; Figure 4 is the structural schematic diagram inside the processing box of the present invention Figure 3 ; Figure 5 is in the present invention Figure 4 is the enlarged schematic diagram of the structure at point A above; Figure 6 is the structural schematic diagram of the receiving component of the present invention; Figure 7 is the structural schematic diagram inside the mixing tank of the present invention.
[0019] In the figure: 1. Support; 11. Mixing tank; 12. Rotating shaft; 13. Stirring rod; 14. Scraper; 15. Delivery pipe; 16. First solenoid valve; 2. Processing box; 21. First side plate; 22. Second side plate; 3. Driving assembly; 31. Servo motor; 32. First bevel gear; 33. Second bevel gear; 34. Third bevel gear; 35. Rotating disk; 36. Connecting rod; 37. Driving gear; 38. Incomplete gear; 39. Synchronous tooth row; 4. Particle rolling assembly; 41. Support plate; 42. Rolling plate; 43. Rolling block; 44. U-shaped connecting plate; 45. Limit groove; 46. Limit slider; 47. Limit spring; 48. Feeding chute; 5. Filtering assembly; 51. Filter frame; 52. Filter net; 53. L-shaped connecting frame; 6. Material receiving assembly; 61. Material receiving box; 62. Secondary mixing rod; 63. First synchronous shaft; 64. Transmission belt; 65. Second synchronous shaft; 66. Synchronous connecting rod; 67. Discharge pipe; 68. Second solenoid valve. Specific embodiments
[0020] Next, the technical solutions in the embodiments of the present invention will be clearly and completely introduced in conjunction with the accompanying drawings in the embodiments of the present invention.
[0021] Example 1, please refer to Figures 1-7 , a high-efficiency mixing and sizing device for printing paste, including a support 1. A mixing tank 11 for mixing the paste is fixedly connected to the top of the support 1. A processing box 2 is arranged on one side of the mixing tank 11. A first side plate 21 and a second side plate 22 are fixedly connected in the processing box 2. A filtering assembly 5 for filtering the paste is arranged between the first side plate 21 and the second side plate 22. A material receiving assembly 6 for collecting the filtered paste is also arranged in the processing box 2, and the material receiving assembly 6 is located directly below the filtering assembly 5. Above the filtering assembly 5, a particle rolling assembly 4 for dispersing large-particle dyes in cooperation with the filtering assembly 5 is also arranged. On one side of the first side plate 21, a driving assembly 3 for driving the particle rolling assembly 4 and the filtering assembly 5 is also arranged. A driving motor is fixedly connected to the bottom of the mixing tank 11, and the output end of the driving motor is fixedly connected to a rotating shaft 12 through a coupling. The rotating shaft 12 is rotatably connected in the mixing tank 11. A stirring rod 13 is fixedly connected to the top of the rotating shaft 12. A scraper 14 is also fixedly connected to the arc surface of the rotating shaft 12, and the bottom and side walls of the scraper 14 are in contact with the inner wall of the mixing tank 11. One side of the mixing tank 11 close to the processing box 2 is also communicated with a delivery pipe 15, and the other end of the delivery pipe 15 is communicated into the processing box 2. A first solenoid valve 16 is fixedly connected to the delivery pipe 15; When using this device, first open the top of the mixing tank 11, put the materials for pulp preparation into the mixing tank 11, start the drive motor in the mixing tank 11, drive the rotating shaft 12 to rotate through the drive motor. When the rotating shaft 12 rotates, it drives the stirring rod 13 to rotate at the same time to mix the materials. When the rotating shaft 12 rotates, it drives the scraper 14 to rotate at the same time, so that the materials can be fully mixed and prevent the materials from adhering to the inner wall of the mixing tank 11; When the materials are initially mixed, open the first solenoid valve 16, so that the mixed slurry enters the treatment tank 2 through the delivery pipe 15. When the slurry enters the treatment tank 2, start the drive assembly 3, and drive the particle rolling assembly 4 and the filtering assembly 5 to start through the drive assembly 3 to filter the slurry.
[0022] Example two, please refer to Figures 1-4 , the drive assembly 3 includes a servo motor 31. The servo motor 31 is fixedly connected to the inner wall of one side of the treatment tank 2. The output end of the servo motor 31 is fixedly connected with a first bevel gear 32 through a coupling. A second bevel gear 33 is meshed with the first bevel gear 32. The top of the second bevel gear 33 is fixedly connected with a rotating disk 35. One end of a connecting rod 36 is hinged to the top of the rotating disk 35. The other end of the connecting rod 36 away from the rotating disk 35 is fixed to the particle rolling assembly 4. The drive assembly 3 further includes a third bevel gear 34. The third bevel gear 34 is meshed with the second bevel gear 33, and the third bevel gear 34 is rotatably connected to the first side plate 21. One end of the third bevel gear 34 away from the second bevel gear 33 penetrates through the first side plate 21 and extends to the other side of the first side plate 21. The extended end of the third bevel gear 34 is fixedly connected with a drive gear 37 through a connecting shaft. Two transmission gears are also rotatably connected to the first side plate 21, and both transmission gears are rotatably connected to the first side plate 21 and meshed with the drive gear 37. An incomplete gear 38 is fixedly connected to each transmission gear. The drive assembly 3 further includes a synchronous tooth row 39. The two incomplete gears 38 are alternately meshed with the synchronous tooth row 39. A limiting chute is also fixedly connected to the first side plate 21. One end of the synchronous tooth row 39 away from the drive gear 37 is slidably connected in the limiting chute; After the slurry enters the treatment tank 2, it will first fall on the filtering assembly 5 through the particle rolling assembly 4, and at this time the filtering assembly 5 is directly below the particle rolling assembly 4. The top of the filtering assembly 5 is in contact with the bottom of the particle rolling assembly 4. The slurry falling on the filtering assembly 5 continues to fall after being filtered and falls into the material receiving assembly 6; Start the servo motor 31, drive the first bevel gear 32 to rotate through the servo motor 31, the first bevel gear 32 drives the engaged second bevel gear 33 to rotate, and the second bevel gear 33 drives the particle rolling assembly 4 to start through the rotating disk 35 and the connecting rod 36 to roll the slurry on the filtering assembly 5 and crush the large particles in the slurry; When the second bevel gear 33 rotates, the third bevel gear 34 meshing with the second bevel gear 33 rotates simultaneously driven by the second bevel gear 33. The third bevel gear 34 drives the drive gear 37 to rotate, and the two transmission gears meshing with the drive gear 37 rotate simultaneously, causing the two incomplete gears 38 to rotate. When the two incomplete gears 38 rotate, they start to alternately mesh with the synchronous tooth row 39. When one of the incomplete gears 38 meshes with the synchronous tooth row 39, it will drive the synchronous tooth row 39 to move downward. When the other incomplete gear 38 meshes with the synchronous tooth row 39, it will drive the synchronous tooth row 39 to move upward. The filter assembly 5 moves up and down synchronously through the up and down movement of the synchronous tooth row 39; Through the setting of the drive assembly 3, during use, by starting the servo motor 31, the particle rolling assembly 4 and the filter assembly 5 can operate simultaneously to process the slurry, greatly accelerating the efficiency of slurry preparation; At the same time, when all the slurry in the mixing tank 11 enters the treatment tank 2 for treatment, the first solenoid valve 16 is closed, and raw materials can be added again in the mixing tank 11 to continue the slurry preparation work, accelerating the work efficiency.
[0023] Embodiment Three, please refer to Figures 2-5 , the particle rolling assembly 4 includes two groups of support plates 41. The two groups of support plates 41 are respectively fixedly connected to both sides of the tops of the first side plate 21 and the second side plate 22. A rolling plate 42 is slidably connected between the two groups of support plates 41. A plurality of rolling blocks 43 are fixedly connected to the rolling plate 42. Limiting sliders 46 are fixedly connected to both sides of the two rolling plates 42, and a plurality of limiting sliders 46 are respectively located at both ends of the rolling plate 42. Limiting grooves 45 adapted to the plurality of limiting sliders 46 are formed on the facing surfaces of the two groups of support plates 41. Each limiting slider 46 is respectively slidably connected to the adjacent limiting groove 45. A limiting spring 47 is also fixedly connected to each limiting slider 46, and the other end of each limiting spring 47 is fixedly connected to the adjacent limiting groove 45. One end of the rolling plate 42 close to the drive assembly 3 is also fixedly connected with a U-shaped connecting plate 44. The top of the U-shaped connecting plate 44 is hinged to the connecting rod 36 through a rotating shaft. A plurality of blanking grooves 48 for facilitating the falling of the slurry are also formed on the rolling plate 42; When the servo motor 31 is started, the servo motor 31 drives the second bevel gear 33 to rotate through the first bevel gear 32. The second bevel gear 33 simultaneously drives the rotating disk 35 to rotate. When the rotating disk 35 rotates, it pulls the connecting rod 36 to move. The connecting rod 36 pulls the rolling plate 42 to move back and forth through the U-shaped connecting plate 44, so that the plurality of rolling blocks 43 on the rolling plate 42 move back and forth on the top of the filter assembly 5 to crush the large particles filtered out on the filter assembly 5; When the rolling plate 42 moves towards the direction close to the driving assembly 3, a plurality of limit sliders 46 on the rolling plate 42 slide along the limit slots 45 simultaneously, so that the limit springs 47 are compressed. When the rolling plate 42 moves in the reverse direction, the limit springs 47 rebound and reset to push the limit sliders 46 to move in the same direction as the rolling plate 42, increasing the stability of the rolling plate 42 during movement; After the rolling plate 42 rolls, the synchronous tooth row 39 meshes with one of the incomplete gears 38, driving the filtering assembly 5 to move downward. The filtering assembly 5 moves downward into the material receiving assembly 6. Inside the material receiving assembly 6, the large particles after rolling are mixed with the slurry collected by the material receiving assembly 6, reducing raw material waste while ensuring the effect of slurry preparation and color matching.
[0024] Embodiment Three, please refer to Figures 1-6 , the filtering assembly 5 includes a filtering frame 51, a filter screen 52 is fixedly connected in the filtering frame 51, both ends of the top of the filtering frame 51 are fixedly connected with L-shaped connecting frames 53. The L-shaped connecting frame 53 close to the driving assembly 3 is fixed to the synchronous tooth row 39, and the other L-shaped connecting frame 53 is slidably connected to the second side plate 22. The material receiving assembly 6 includes a material receiving box 61, the material receiving box 61 is rotatably connected to the processing box 2 through a rotating shaft, two groups of secondary mixing rods 62 are rotatably connected in the material receiving box 61, one end of each of the two secondary mixing rods 62 penetrates through the side wall of the material receiving box 61 and extends to the outside of the material receiving box 61. The extending ends of the two secondary mixing rods 62 are respectively fixedly connected with a first synchronous shaft 63 and a second synchronous shaft 65. A transmission belt 64 is sleeved between the first synchronous shaft 63 and the second synchronous shaft 65, and the first synchronous shaft 63 is in transmission connection with the second synchronous shaft 65 through the transmission belt 64. A synchronous motor is further fixedly connected to one side of the material receiving box 61 close to the first side plate 21, and the output end of the synchronous motor is fixedly connected to the second synchronous shaft 65 through a coupling. Two synchronous connecting rods 66 are further hinged to one side of the material receiving box 61 close to the driving assembly 3, and the two synchronous connecting rods 66 are respectively located at both ends of the material receiving box 61. The other ends of the two synchronous connecting rods 66 are respectively hinged to the adjacent incomplete gears 38. The bottom of the material receiving box 61 is further communicated with a discharge pipe 67, the discharge end of the discharge pipe 67 penetrates through the bottom of the processing box 2 and extends to the outside of the processing box 2, and a second solenoid valve 68 is fixedly connected to the extending end of the discharge pipe 67; During use, when the slurry falls on the filter screen 52 through the blanking chute 48, the slurry is first filtered by the filter screen 52, and the large particles filtered down stay on the filter screen 52. At this time, the driving assembly 3 drives the particle rolling assembly 4 to start, and the large particles on the filter screen 52 are rolled under the forward and backward movement of the rolling plate 42 to crush the particles; At this time, the synchronous gear row 39 meshes with one of the incomplete gears 38 and moves downward under the drive of the incomplete gear 38. When the synchronous gear row 39 moves downward, it simultaneously drives the filter box 51 to move downward through the L-shaped connecting frame 53, so that the filter box 51 drives the filter screen 52 to move downward into the material receiving box 61, making the crushed large particles fuse with the slurry in the material receiving box 61; When the filter screen 52 contacts the slurry in the material receiving box 61, the impact force can also squeeze out the large particles stuck on the filter screen 52. When the synchronous gear row 39 meshes with the other incomplete gear 38, the synchronous gear row 39 moves upward under the action of the incomplete gear 38, so that the filter box 51 and the filter screen 52 move upward again to contact the rolling block 43, and the particles on the filter screen 52 are rolled again under the action of the rolling block 43; When the two incomplete gears 38 rotate, the two incomplete gears 38 pull the material receiving box 61 to turn over through the synchronous connecting rod 66. When the material receiving box 61 turns over, it drives the slurry inside to shake, flushing the filter screen 52. On the one hand, the particles after rolling on the filter screen 52 are washed off and mixed with the slurry in the material receiving box 61. On the other hand, through the downward movement of the filter screen 52 in cooperation with the turning and shaking of the material receiving box 61, the large particles stuck on the filter holes of the filter screen 52 are squeezed out, preventing the filter screen 52 from being blocked and facilitating subsequent continuous rolling; For the traditional structure that swings around an axis, its flushing effect is often limited by the swinging trajectory and strength. However, the design of pulling the material receiving box 61 to turn over by the two incomplete gears through the synchronous connecting rod 66 makes the flushing action more complex and changeable, and the shaking of the slurry in the material receiving box 61 is also more intense, thus more effectively flushing the filter screen 52; While the filter screen 52 moves downward, the synchronous motor starts, driving the second synchronous shaft 65 to rotate. When the second synchronous shaft 65 rotates, it drives the first synchronous shaft 63 to rotate through the transmission belt 64, making the two secondary mixing rods 62 rotate, remixing the slurry falling into the material receiving box 61, so that the particles crushed by the particle rolling assembly 4 can be fully mixed with the slurry in the material receiving box 61; When all the work is completed, open the second solenoid valve 68, and the prepared slurry can be discharged through the discharge pipe 67.
[0025] The working principle of the present invention is: When using this device, first open the top of the mixing tank 11, put the materials for preparing the slurry into the mixing tank 11, start the drive motor in the mixing tank 11, drive the rotating shaft 12 to rotate through the drive motor. When the rotating shaft 12 rotates, it simultaneously drives the stirring rod 13 to rotate to mix the materials. When the rotating shaft 12 rotates, it simultaneously drives the scraper 14 to rotate, so that the materials can be fully mixed. When the materials are initially mixed, open the first solenoid valve 16, and the mixed slurry enters the treatment tank 2 through the delivery pipe 15; After the slurry enters the treatment tank 2, it will first fall on the filter screen 52 through the blanking chute 48. The slurry is filtered through the filter screen 52, and the large particles filtered out are left on the filter screen 52. The servo motor 31 is started, and the first bevel gear 32 is driven to rotate by the servo motor 31. The first bevel gear 32 drives the engaged second bevel gear 33 to rotate. The second bevel gear 33 drives the rotating disk 35 to rotate, so that the connecting rod 36 pulls the rolling plate 42 to move back and forth through the U-shaped connecting plate 44, and multiple rolling blocks 43 on the rolling plate 42 move back and forth on the top of the filter assembly 5 to crush the large particles filtered out on the filter assembly 5; When the second bevel gear 33 rotates, the second bevel gear 33 simultaneously drives the third bevel gear 34 to rotate, so that the third bevel gear 34 drives the driving gear 37 to rotate. The two transmission gears engaged with the driving gear 37 rotate simultaneously, so that the two incomplete gears 38 rotate. After the rolling plate 42 rolls, one of the incomplete gears 38 rotates to engage with the synchronous tooth row 39 and drives the synchronous tooth row 39 to move downward. When the synchronous tooth row 39 moves downward, it simultaneously drives the filter frame 51 to move downward through the L-shaped connecting frame 53, so that the filter frame 51 drives the filter screen 52 to move downward into the receiving box 61, and the crushed large particles are fused with the slurry in the receiving box 61; The impact force when the filter screen 52 contacts the slurry in the receiving box 61 can also squeeze out the large particles stuck on the filter screen 52. When the synchronous tooth row 39 engages with the other incomplete gear 38, the synchronous tooth row 39 moves upward under the action of the incomplete gear 38, so that the filter frame 51 and the filter screen 52 move upward again to contact the rolling block 43, and the particles on the filter screen 52 are rolled again under the action of the rolling block 43; When the two incomplete gears 38 rotate, the two incomplete gears 38 pull the receiving box 61 to turn over through the synchronous connecting rod 66. When the receiving box 61 turns over, it drives the slurry inside to shake, flushing the filter screen 52. On the one hand, the particles after rolling on the filter screen 52 are washed off and mixed with the slurry in the receiving box 61. On the other hand, through the downward movement of the filter screen 52 in cooperation with the turning and shaking of the receiving box 61, the large particles stuck in the filter holes of the filter screen 52 are squeezed out, avoiding the blockage of the filter screen 52 and facilitating subsequent continuous rolling; While the filter screen 52 moves downward, the synchronous motor is started to drive the second synchronous shaft 65 to rotate. When the second synchronous shaft 65 rotates, it drives the first synchronous shaft 63 to rotate through the transmission belt 64, so that the two secondary mixing rods 62 rotate to remix the slurry falling into the receiving box 61, so that the particles after being crushed by the particle rolling assembly 4 can be fully mixed with the slurry in the receiving box 61; When all the slurry in the mixing tank 11 enters the treatment tank 2 for treatment, the first solenoid valve 16 is closed, and raw materials can be added again in the mixing tank 11 to continue the slurry mixing work, improving the work efficiency.
[0026] It should be noted that the devices in this application are all common devices in the market, which can be selected according to needs during specific use. Moreover, the circuit connection relationships of the devices all belong to simple series and parallel connection circuits, and there are no innovation points in the circuit connection part. Those skilled in the art can easily implement them, which belong to the prior art and will not be elaborated here.
[0027] Although the present invention is disclosed as above, the present invention is not limited thereto. Any person skilled in the art can make various changes and modifications without departing from the spirit and scope of the present invention. Therefore, the protection scope of the present invention should be subject to the scope defined by the claims.
Claims
1. A highly efficient mixing and sizing device for printing and dyeing slurry, comprising a support (1), characterized in that: A mixing tank (11) for mixing slurry is fixedly connected to the top of the support (1), a processing box (2) is arranged on one side of the mixing tank (11), a first side plate (21) and a second side plate (22) are fixedly connected to the processing box (2), a filtering assembly (5) for filtering the slurry is arranged between the first side plate (21) and the second side plate (22), a material collecting assembly (6) for collecting the filtered slurry is also arranged in the processing box (2), and the material collecting assembly (6) is located directly below the filtering assembly (5), and a particle crushing assembly (4) for cooperating with the filtering assembly (5) to break up large particles of dye is also arranged above the filtering assembly (5); A driving assembly (3) for driving a particle crushing assembly (4) and a filtering assembly (5) is also provided on one side of the first side plate (21).
2. The high-efficiency mixing and slurry preparation device for printing and dyeing slurry according to claim 1, characterized in that: The bottom of the mixing tank (11) is fixedly connected to a driving motor, and the output end of the driving motor is fixedly connected to a rotating shaft (12) via a coupling, the rotating shaft (12) is rotatably connected to the mixing tank (11), the top of the rotating shaft (12) is fixedly connected to a stirring rod (13), and a scraper (14) is also fixedly connected to the circular arc surface of the rotating shaft (12), and the bottom and side wall of the scraper (14) are both in contact with the inner wall of the mixing tank (11); The mixing tank (11) is also connected to a delivery pipe (15) on one side close to the processing box (2); the other end of the delivery pipe (15) is connected to the processing box (2); and a first solenoid valve (16) is fixedly connected to the delivery pipe (15).
3. The high-efficiency mixing and slurry preparation device for printing and dyeing slurry according to claim 1, characterized in that: The driving assembly (3) comprises a servo motor (31), the servo motor (31) is fixedly connected to the inner wall of one side of the processing box (2), the output end of the servo motor (31) is fixedly connected to a first bevel gear (32) via a coupling, the first bevel gear (32) is meshed with a second bevel gear (33), the top of the second bevel gear (33) is fixedly connected to a rotating disk (35), the top of the rotating disk (35) is hinged with a connecting rod (36), and the end of the connecting rod (36) away from the rotating disk (35) is fixed to the particle crushing assembly (4).
4. The high-efficiency mixing and slurry preparation device for printing and dyeing slurry according to claim 3, characterized in that: The driving assembly (3) further comprises a third bevel gear (34), the third bevel gear (34) meshing with the second bevel gear (33), and the third bevel gear (34) is rotatably connected to the first side plate (21), one end of the third bevel gear (34) away from the second bevel gear (33) passes through the first side plate (21) and extends to the other side of the first side plate (21), the extended end of the third bevel gear (34) is fixedly connected to a driving gear (37) via a connecting shaft, and the first side plate (21) is also rotatably connected with two sets of transmission gears, and both sets of transmission gears are rotatably connected to the first side plate (21) and meshing with the driving gear (37), and each of the transmission gears is fixedly connected with an incomplete gear (38); The driving assembly (3) further comprises a synchronous gear row (39), and the two incomplete gears (38) are alternately meshed with the synchronous gear row (39).
5. The high-efficiency mixing and slurry preparation device for printing and dyeing slurry according to claim 4, characterized in that: The first side plate (21) is also fixedly connected to a limiting sliding groove, and one end of the synchronous gear row (39) away from the driving gear (37) is slidably connected to the limiting sliding groove.
6. The high-efficiency mixing and slurry preparation device for printing and dyeing slurry according to claim 3, characterized in that: The particle rolling assembly (4) comprises two groups of support plates (41), the two groups of support plates (41) are respectively fixedly connected to the two sides of the top of the first side plate (21) and the second side plate (22), a rolling plate (42) is slidably connected between the two groups of support plates (41), a plurality of groups of rolling blocks (43) are fixedly connected to the rolling plate (42), both sides of the two rolling plates (42) are fixedly connected with limiting sliders (46), and the plurality of limiting sliders (46) are respectively located at the two ends of the rolling plates (42), and the facing surfaces of the two groups of support plates (41) are A limiting groove (45) adapted to a plurality of limiting slide blocks (46) is provided on the plate, each limiting slide block (46) is slidably connected to an adjacent limiting groove (45), each limiting slide block (46) is also fixedly connected to a limiting spring (47), and the other end of each limiting spring (47) is fixedly connected to an adjacent limiting groove (45), and one end of the rolling plate (42) close to the driving assembly (3) is also fixedly connected to a U-shaped connecting plate (44), and the top of the U-shaped connecting plate (44) is hinged to the connecting rod (36) via a rotating shaft; The rolling plate (42) is also provided with a plurality of drop grooves (48) for facilitating the drop of the slurry.
7. The high-efficiency mixing and slurry preparation device for printing and dyeing slurry according to claim 1, characterized in that: The filter assembly (5) comprises a filter frame (51), a filter screen (52) being fixedly connected to the filter frame (51), L-shaped connecting frames (53) being fixedly connected to both ends of the top of the filter frame (51), the L-shaped connecting frame (53) close to the drive assembly (3) being fixed to a synchronous gear row (39), and the other L-shaped connecting frame (53) being slidably connected to the second side plate (22).
8. A printing and dyeing slurry efficient mixing and slurry adjusting device according to claim 1 or 4, characterized in that: The material receiving assembly (6) comprises a material receiving box (61), the material receiving box (61) being rotatably connected to the processing box (2) via a rotating shaft, two sets of secondary mixing rods (62) being rotatably connected to the material receiving box (61), one end of each of the two secondary mixing rods (62) passing through the side wall of the material receiving box (61) and extending to the outside of the material receiving box (61), the extended ends of the two secondary mixing rods (62) being respectively fixedly connected to a first synchronous shaft (63) and a second synchronous shaft (65), a transmission belt (64) being sleeved between the first synchronous shaft (63) and the second synchronous shaft (65), the first synchronous shaft (63) being transmission-connected to the second synchronous shaft (65) via the transmission belt (64), and a synchronous motor being fixedly connected to a side of the material receiving box (61) close to the first side plate (21), and an output end of the synchronous motor being fixed to the second synchronous shaft (65) via a coupling; Two synchronous connecting rods (66) are hingedly connected to one side of the material receiving box (61) close to the driving assembly (3), and the two synchronous connecting rods (66) are respectively located at two ends of the material receiving box (61), and the other ends of the two synchronous connecting rods (66) are respectively hingedly connected to adjacent incomplete gears (38).
9. The high-efficiency mixing and slurry preparation device for printing and dyeing slurry according to claim 8, characterized in that: The bottom of the material receiving box (61) is also connected to a discharge pipe (67), the discharge end of the discharge pipe (67) passes through the bottom of the processing box (2) and extends to the outside of the processing box (2), and a second solenoid valve (68) is fixedly connected to the extended end of the discharge pipe (67).