Wind cap splicing inclined plane machining equipment and using method

By designing a splicing bevel processing equipment for hood workpieces, the combination of moving parts, shaping, layout and setting mechanisms is used to solve the problem of insufficient structural strength and sealing of the beveled part of the hood workpiece, and a higher service life cycle and functional performance are achieved.

CN120133989AInactive Publication Date: 2025-06-13JINGJIANG YONGMING AUTO PARTS MFG CO LTD
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Patent Information

Application Number
CN202510451024.7
Authority / Receiving Office
CN · China
Patent Type
Applications(China)
Current Assignee / Owner
Filing Date
2025-04-11
Publication Date
2025-06-13
Estimated Expiration
Not applicable · inactive patent

AI Technical Summary

Technical Problem

The existing hood workpiece splicing inclined parts is difficult to achieve precision sealing and structural strength, which makes it easy to shorten the service life cycle due to wear during use, and may lead to misalignment of assembly and connection, affecting the functions of dustproof, rainproof, flow diversion and heat insulation.

Method used

A hood splicing inclined surface processing equipment is designed. Through the combination of the moving mechanism, shaping mechanism, layout mechanism and shaping mechanism, dust-free grooves in the inclined surface of the hood workpiece, the placement of carbon fiber Oxford cloth and the inlay of the shot blaster, forming enhanced structural strength, sealing and wear resistance.

Benefits of technology

It effectively improves the structural strength and sealing effect of the hood workpiece, extends the service life cycle, and ensures that the hood workpiece can effectively play the functions of dustproof, rainproof, flow diversion and heat insulation during use.

✦ Generated by Eureka AI based on patent content.

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Abstract

The invention relates to the technical field of hood machining, in particular to hood splicing inclined plane machining equipment and a using method.The hood splicing inclined plane machining equipment comprises a machine body and a shot blasting machine, and the machine body is divided into an upper-layer structure and a lower-layer structure; the workpiece moving mechanism is used for conveying hood workpieces with upward inclined surfaces from left to right in a stepping manner; the shaping mechanism is rotationally installed on the left side of the upper end of the machine body and used for conducting dust-free grooving on the inclined face part of the hood workpiece to form double grooves. The part moving mechanism is arranged at the lower end of the machine body of the double-layer structure, and the inverted hood workpiece is limited and fixed through the limiting assembly, so that the slope part of the hood workpiece is vertically and upwards placed; the inner skirt edge and the outer skirt edge of the annular carbon fiber oxford cloth are sleeved with the inner annular groove and the outer annular groove respectively through the cloth embedding assembly, and therefore the carbon fiber oxford cloth is fixedly packaged on the inclined face portion of the air cap workpiece to form a thickening layer capable of enhancing structural strength, sealing performance, corrosion resistance and abrasion resistance.
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Description

Technical Field

[0001] The present invention relates to the technical field of wind cap processing, and particularly relates to a wind cap splicing inclined surface processing device and a usage method thereof. Background Art

[0002] Wind cap workpieces are widely used in automobiles, among which the engine air deflector and the ventilation cap are the most common. The former is mainly used to protect the components in the engine compartment, prevent dust, debris, rainwater, etc. from entering the engine compartment, and can also play a certain role in heat insulation and air diversion. The latter provides sufficient oxygen supply for the vehicle to ensure that the engine will not stall or produce harmful gases due to lack of oxygen during operation.

[0003] In order to facilitate installation, the existing wind cap workpieces mostly adopt an inclined surface structure at the interface part. However, due to the difficulty in achieving mutual abutting sealing and the need to finely machine the inclined surface part, under the existing conditions, a wind cap splicing inclined surface processing device disclosed in, for example, CN220560886U is adopted. It adjusts the position of the wind cap splicing inclined surface left and right through a position adjusting mechanism, facilitating the cutting and grinding mechanism to grind and cut the wind cap splicing inclined surface, and adjusts the angle of the wind cap splicing inclined surface through an angle adjusting mechanism, facilitating the angle cutting and grinding of the wind cap splicing inclined surface by the cutting and grinding mechanism. However, for the inclined surface part of the wind cap workpiece, only the flatness is trimmed. With the reduction of the structure thickness, the hardness and strength properties of the wind cap workpiece are also reduced, making the internal structure part of the wind cap workpiece exposed, lacking protection against abrasion and corrosion. During daily use, the service life cycle will be shortened due to severe wear and tear, and even the assembly connection will be misaligned due to excessive wear of the inclined surface part of the wind cap workpiece, making it difficult to play the roles of dust prevention, rain prevention, air diversion and heat insulation of the wind cap workpiece. Summary of the Invention

[0004] The purpose of the present invention is to solve the problem that the splicing inclined surface part of the existing wind cap workpiece is thin and light, affecting the structural strength and sealing effect, and to propose a wind cap splicing inclined surface processing device and a usage method thereof.

[0005] In order to achieve the above purpose, the present invention adopts the following technical solutions:

[0006] A wind cap splicing inclined surface processing device includes a machine body and a shot blasting machine. The machine body is divided into an upper and a lower layer structure, and the following are provided on the machine body:

[0007] A workpiece transfer mechanism, which is movably arranged at the lower end of the machine body and is used for stepwise conveying the wind cap workpiece with the inclined surface facing upwards from left to right;

[0008] A shaping mechanism, which is rotatably installed at the upper left position of the machine body and is used for performing dust-free grooving on the inclined surface part of the wind cap workpiece to form a double groove;

[0009] A cloth placing mechanism, which is rotatably installed in the middle position at the upper end of the machine body, and the cloth placing mechanism places carbon fiber Oxford cloth on the inclined surface of the wind cap workpiece through a double groove.

[0010] A shaping mechanism, which is rotatably installed at the right side position at the upper end of the machine body, and the shaping mechanism installs carbon fiber Oxford cloth on the inclined surface of the wind cap workpiece through a shot blasting machine.

[0011] Preferably, a guiding long hole for guiding the linear reciprocating movement of the workpiece moving mechanism is opened at the lower end position of the machine body, and the shaping mechanism, the cloth placing mechanism and the shaping mechanism are linearly distributed above the guiding long hole.

[0012] Preferably, the workpiece moving mechanism includes:

[0013] A displacement assembly, which is movably arranged on the machine body through the guiding long hole, and the displacement assembly is used to adjust the height and horizontal position of the wind cap workpiece;

[0014] A limiting assembly, which is arranged on the machine body through the displacement assembly, and the limiting assembly is used to fix the wind cap workpiece placed with the inclined surface facing up.

[0015] Preferably, the shaping mechanism includes:

[0016] A cutting assembly, which is rotatably arranged at the upper end position of the machine body, and the cutting assembly is used to open two concentrically distributed ring grooves on the inclined surface of the wind cap workpiece;

[0017] A purification assembly, which is rotatably arranged on the machine body through the cutting assembly, and the purification assembly is used to collect the metal chips formed by the cutting of the cutting assembly.

[0018] Preferably, the cloth placing mechanism includes:

[0019] A cloth releasing assembly, which is rotatably arranged on the machine body, and the cloth releasing assembly is used to place a ring-shaped carbon fiber Oxford cloth on the inclined surface of the wind cap workpiece;

[0020] A cloth embedding assembly, which is rotatably arranged on the machine body through the cloth releasing assembly, and the cloth embedding assembly is used to press the inner and outer skirts of the ring-shaped carbon fiber Oxford cloth into the two ring grooves.

[0021] Preferably, the shaping mechanism includes:

[0022] A shot blasting assembly, which is rotatably arranged on the machine body, and the shot blasting assembly sprays high-speed shot pellets on the inclined surface of the wind cap workpiece through a shot blasting machine to close the two ring grooves;

[0023] A sealing component, which is arranged on the machine body through a shot peening component, and the sealing component is used to seal and connect the shot peening component and the wind cap workpiece in a sleeved manner.

[0024] Preferably, the shot peening component is used to enclose two annular grooves in the inclined plane part of the wind cap workpiece, and fix the inner and outer skirts of the carbon fiber Oxford cloth in the two annular grooves from the inside and outside.

[0025] Preferably, the inner and outer skirts of the carbon fiber Oxford cloth are inclinedly laid on the inclined plane part of the wind cap workpiece.

[0026] The usage method of the above-mentioned wind cap splicing inclined plane processing equipment includes the following steps:

[0027] Step S1, vertically place the wind cap workpiece with the inclined plane facing up on the moving component, fix the wind cap workpiece by using the limiting component, and step by step convey the wind cap workpiece through the shaping component, the cloth placing component and the shaping component in turn by using the shifting component, and timely adjust the height position of the wind cap workpiece.

[0028] Step S2, when the moving component supports the wind cap workpiece at the position below the shaping component, control the cutting component to start, use the cutting component to open two annular grooves in the inclined plane part of the wind cap workpiece, and clean the metal debris in the two annular grooves by using the purification component and then adsorb and collect it.

[0029] Step S3, when the moving component supports the wind cap workpiece at the position below the cloth placing component, control the cloth releasing component to start, place the annular carbon fiber Oxford cloth on the inclined plane part of the wind cap workpiece, and then use the cloth embedding component to press the inner and outer skirts of the annular carbon fiber Oxford cloth into the two annular grooves respectively.

[0030] Step S4, when the moving component supports the wind cap workpiece at the position below the shaping component, control the sealing component to start to seal the wind cap workpiece, and then control the shot peening component to start to perform high-speed impact on the inclined plane part of the wind cap workpiece to fix the annular carbon fiber Oxford cloth on the inclined plane part of the wind cap workpiece.

[0031] Compared with the prior art, the present invention has the following advantages:

[0032] 1. The present invention sets a moving component at the lower end of the double-layer structure machine body, and uses the limiting component to limit and fix the inverted wind cap workpiece, so that the inclined plane part of the wind cap workpiece is placed vertically upward, which is convenient for opening holes, installing cloth and fixing processing on the inclined plane part. By setting the shifting component that supports the limiting component, the wind cap workpiece can be horizontally shifted and adjusted step by step on the machine body, and at the same time, the lifting adjustment in the vertical direction is performed to ensure that the wind cap workpiece can flexibly correspond to the shaping component, the cloth placing component and the shaping component.

[0033] 2. The present invention provides a shaping mechanism composed of a cutting component and a purification component at the left side of the machine body. By adjusting the horizontal movement of the cutting tool, two concentric annular grooves with different radii are opened on the inclined surface of the wind cap workpiece. Then, a gas collecting cavity and a dust collecting cavity are set up by using a synchronous sleeve to drive and collect the metal chips formed by cutting in a closed manner, reducing the diffusion pollution and resource waste of the metal chips.

[0034] 3. The present invention provides a cloth laying component and an inlaying component distributed from top to bottom at the middle position of the machine body. The cloth laying component enables the annular carbon fiber Oxford cloth to be accurately laid flat on the inclined surface of the wind cap workpiece. Through the inlaying component, the inner and outer skirts of the annular carbon fiber Oxford cloth are respectively sleeved in the inner and outer two annular grooves.

[0035] 4. The present invention provides a shaping mechanism composed of a shot peening component and a sealing component at the right side of the machine body. Among them, a double-layer structure cylinder is used to sleeve the wind cap workpiece component, and the sealing component is used to sleeve and seal the inclined surface of the wind cap workpiece that needs to be strengthened, so that the shot peening machine can perform shot peening on the two annular groove parts sleeving the inner and outer skirts of the annular carbon fiber Oxford cloth through the upper shot peening end and the lower shot peening end, thereby fixing and encapsulating the carbon fiber Oxford cloth on the inclined surface of the wind cap workpiece to form a thickened layer that can enhance the structural strength, sealing performance, corrosion resistance and wear resistance. BRIEF DESCRIPTION OF THE DRAWINGS

[0036] Figure 1 It is a schematic structural diagram of a wind cap splicing inclined surface processing device proposed by the present invention;

[0037] Figure 2 It is a bottom view of a wind cap splicing inclined surface processing device proposed by the present invention;

[0038] Figure 3 It is a sectional view of a wind cap splicing inclined surface processing device proposed by the present invention;

[0039] Figure 4 It is a schematic diagram of the workpiece transfer mechanism of a wind cap splicing inclined surface processing device proposed by the present invention;

[0040] Figure 5 It is a sectional view of the displacement component and the limit component of a wind cap splicing inclined surface processing device proposed by the present invention;

[0041] Figure 6 It is a schematic structural diagram of the shaping mechanism of a wind cap splicing inclined surface processing device proposed by the present invention;

[0042] Figure 7 It is a sectional view of the cutting component and the purification component of a wind cap splicing inclined surface processing device proposed by the present invention;

[0043] Figure 8Schematic structural diagram of the cloth placing mechanism of a wind cap splicing inclined surface processing device proposed by the present invention;

[0044] Figure 9 Cross-sectional view of the cloth feeding component and the cloth embedding component of a wind cap splicing inclined surface processing device proposed by the present invention;

[0045] Figure 10 Schematic structural diagram of the shaping mechanism of a wind cap splicing inclined surface processing device and its usage method proposed by the present invention;

[0046] Figure 11 Cross-sectional view of the shot peening component and the sealing component of a wind cap splicing inclined surface processing device proposed by the present invention;

[0047] Figure 12 Cross-sectional view of the double-layer sleeve of a wind cap splicing inclined surface processing device proposed by the present invention;

[0048] Figure 13 Schematic diagram of the initial state of the wind cap workpiece of a wind cap splicing inclined surface processing device proposed by the present invention;

[0049] Figure 14 Schematic diagram of the formed state of the wind cap workpiece of a wind cap splicing inclined surface processing device proposed by the present invention;

[0050] Figure 15 Cross-sectional view of the formed state of the wind cap workpiece of a wind cap splicing inclined surface processing device proposed by the present invention.

[0051] In the figure:

[0052] 1. Machine body;

[0053] 2. Part shifting mechanism;

[0054] 21. Shifting component; 211. Stepping moving part; 212. Lifting part; 213. Load-carrying tray;

[0055] 22. Limiting component; 221. First spiral cover; 222. Extension frame; 223. Active lifting rod; 224. Steering swing rod; 225. Driven lifting rod; 226. Pressure-reducing limiting ring;

[0056] 3. Shaping mechanism;

[0057] 31. Cutting component; 311. First rotating shaft; 312. Reciprocating gear; 313. Reciprocating rack; 314. Cutting tool;

[0058] 32. Purifying component; 321. Synchronous sleeve; 322. Synchronous pull rod; 323. Air collecting cavity; 324. Dust collecting cavity; 325. High-pressure air gun; 326. Vacuum cleaner;

[0059] 4. Cloth placing mechanism;

[0060] 41. Cloth feeding assembly; 411. Second rotating shaft; 412. Limiting sleeve; 413. Driving lifting block; 414. Opening and closing support roller; 415. Upper connecting rod

[0061] 42. Cloth embedding assembly; 421. Driving lifting rod; 422. Right-angle telescopic rod; 423. Lower connecting rod; 424. Pressurizing ring

[0062] 5. Shaping mechanism

[0063] 51. Shot peening assembly

[0064] 511. Double-layer sleeve; 5111. Cylinder body; 5112. Outer cavity; 5113. Inner cavity

[0065] 512. Shot peening machine; 513. Upper spraying end; 514. Lower spraying end

[0066] 52. Sealing assembly; 521. Second spiral cover; 522. Elastic lifting key; 523. Receiving arc groove; 524. Sector arc plate; 525. Traction connecting rod Detailed implementation manners

[0067] Next, the technical solutions in the embodiments of the present invention will be clearly and completely described in conjunction with the accompanying drawings in the embodiments of the present invention. Obviously, the described embodiments are only a part of the embodiments of the present invention, rather than all the embodiments

[0068] Refer to Figures 1 - 15 , a processing device for the splicing inclined surface of a wind cap, including a machine body 1 and a shot peening machine 512. The machine body 1 is divided into upper and lower two-layer structures. It should be noted that shot peening is a surface strengthening technology that impacts the surface of alloy materials with high-speed shot peening to cause plastic deformation and residual compressive stress

[0069] A moving part mechanism 2, a shaping mechanism 3, a cloth placing mechanism 4 and a shaping mechanism 5 are arranged on the machine body 1

[0070] The moving part mechanism 2 is movably arranged at the lower end of the machine body 1, and the moving part mechanism 2 is used for step-by-step conveying of the wind cap workpiece placed with the inclined surface facing up from left to right. The moving part mechanism 2 includes a shifting component 21 and a limiting component 22

[0071] The shifting component 21 is movably arranged on the machine body 1 through a guiding long hole, and the shifting component 21 is used for adjusting the height and horizontal position of the wind cap workpiece. The shifting component 21 includes a step moving part 211, a lifting part 212 and a load-carrying tray 213

[0072] The stepping moving part 211 is slidably installed in the guiding long hole. Through the stepping moving part 211, the wind cap workpiece is adjusted to the corresponding positions of the shaping mechanism 3, the cloth placing mechanism 4 and the shaping mechanism 5 by performing a stepping movement along the guiding long hole.

[0073] The lifting part 212 is slidably installed in the stepping moving part 211. It should be noted that during the process of the displacement assembly 21 supporting the horizontal movement of the wind cap workpiece, the height position of the wind cap workpiece needs to be lowered through the lifting part 212. When the wind cap workpiece moves to the corresponding positions of the shaping mechanism 3, the cloth placing mechanism 4 and the shaping mechanism 5, the height position needs to be lifted through the lifting part 212. In particular, it is worth noting that when corresponding to the shaping mechanism 3, since two annular grooves are opened on the inclined surface part of the wind cap workpiece, the height position also needs to be adjusted so as to contact the cutting tool 314.

[0074] The load-carrying tray 213 is fixedly installed on the lifting part 212. The load-carrying tray 213 is used to place and support the wind cap workpiece. Specifically, refer to the attached Figure 1 to the attached Figure 13 , and the wind cap workpiece is placed upside down on the load-carrying tray 213.

[0075] The limiting assembly 22 is arranged on the machine body 1 through the displacement assembly 21, and the limiting assembly 22 is used to fix the wind cap workpiece placed with the inclined surface facing up. The limiting assembly 22 includes a first spiral cover 221, an extension frame 222, a driving lifting rod 223, a steering swing rod 224, a driven lifting rod 225, and a pressure-reducing limiting ring 226:

[0076] The first spiral cover 221 is threadedly installed on the lifting part 212. The outer wall of the lifting part 212 is provided with an external thread corresponding to the first spiral cover 221, and the first spiral cover 221 is manually driven to spiral up and down along the lifting part 212.

[0077] The extension frame 222 is integrally connected to the load-carrying tray 213. The number of the extension frames 222 can be set to two or four, and they are circumferentially equidistantly distributed so as to provide a balanced traction effect.

[0078] The driving lifting rod 223 is movably pulled by the first spiral cover 221 and is slidably sleeved outside the extension frame 222. Due to the guiding and limiting effect of the extension frame 222, the driving lifting rod 223 performs a vertical lifting under the extrusion and support of the first spiral cover 221.

[0079] The steering swing rod 224 is movably pulled by the driving lifting rod 223 and is rotatably installed at the middle position of the extension frame 222. Long holes are opened in both the inner and outer ends of the steering swing rod 224, and a driving long bolt slidably sleeved in the outer end long hole is integrally connected to the driving lifting rod 223.

[0080] The driven lifting rod 225 is movably pulled by the steering swing rod 224 and is slidably sleeved inside the extension frame 222. A driven long bolt that is slidably sleeved in the inner end long hole is integrally connected to the driven lifting rod 225, and an I-shaped traction structure that slidably penetrates the pressure-reducing limit ring 226 is integrally connected to the driven lifting rod 225. The vertically lifting driven lifting rod 225 drives the pressure-reducing limit ring 226 to vertically lift along the extension frame 222.

[0081] The pressure-reducing limit ring 226 is movably pulled by the driven lifting rod 225 and is slidably installed on the extension frame 222. The pressure-reducing limit ring 226 is used to press the wind cap workpiece from top to bottom. It should be noted that when the pressure-reducing limit ring 226 moves down to the lowest position, it is sleeved on the wind cap workpiece to press and limit the wind cap workpiece on the load tray 213.

[0082] The shaping mechanism 3 is rotatably installed at the left position on the upper end of the machine body 1, and the shaping mechanism 3 is used for dust-free grooving on the inclined surface part of the wind cap workpiece to form double grooves. The shaping mechanism 3 includes a cutting component 31 and a purification component 32:

[0083] The cutting component 31 is rotatably arranged at the upper end of the machine body 1, and the cutting component 31 is used for opening two concentrically distributed annular grooves on the inclined surface part of the wind cap workpiece. The cutting component 31 includes a first rotating shaft 311, a reciprocating gear 312, a reciprocating rack 313, and a cutting tool 314:

[0084] The first rotating shaft 311 is rotatably installed on the machine body 1, and a guiding notch is opened in the first rotating shaft 311. A first motor for driving the rotation of the first rotating shaft 311 is arranged on the machine body 1.

[0085] The reciprocating gear 312 is rotatably installed on the first rotating shaft 311 through the guiding notch, the reciprocating rack 313 is slidably installed on the first rotating shaft 311 through the guiding notch, and the reciprocating rack 313 is meshed with the reciprocating gear 312. A micro motor for driving the rotational movement of the reciprocating gear 312 is arranged on the first rotating shaft 311. By driving the horizontal movement adjustment of the reciprocating rack 313, the cutting tool 314 can correspond to different positions of the inclined surface part of the wind cap workpiece, so as to open annular grooves with the same center but different radii.

[0086] The cutting tool 314 is fixedly connected to the reciprocating rack 313, and the cutting tool 314 rotates when contacting the inclined surface part of the wind cap workpiece to cut and form an annular groove structure.

[0087] The purification component 32 is rotatably arranged on the machine body 1 through the cutting component 31, and the purification component 32 is used for collecting the metal chips formed by the cutting of the cutting component 31. The purification component 32 includes a synchronous sleeve 321, a synchronous pull rod 322, a gas collecting cavity 323, and a dust collecting cavity 324:

[0088] The synchronous sleeve 321 is rotatably mounted on the machine body 1, and the cutting assembly 31 is located in the synchronous sleeve 321, so that the operation of the cutting ring groove is carried out in the synchronous sleeve 321.

[0089] The synchronous pull rod 322 is fixedly connected to the cutting tool 314, and the synchronous pull rod 322 is slidably sleeved in the synchronous sleeve 321. The synchronous pull rod 322 can not only provide a traction effect for the horizontally extending and reciprocating rack 313 with horizontal expansion and contraction, but also enable the high-pressure air gun 325 mounted on the synchronous sleeve 321 to always follow the circumferential movement of the cutting tool 314, so as to drive the metal debris located in the ring groove by wind force.

[0090] The air collecting cavity 323 is opened on one side of the synchronous sleeve 321, and a high-pressure air gun 325 communicating with the air collecting cavity 323 and corresponding to the cutting tool 314 is arranged in the synchronous sleeve 321. It should be noted that while the synchronous sleeve 321 rotates synchronously with the cutting tool 314, the high-pressure air gun 325 is arranged corresponding to the ring groove formed by the cutting tool 314, and the first high-pressure pump arranged in the air collecting cavity 323 is used to impact the ring groove with air flow, so as to remove the metal debris accumulated in the ring groove.

[0091] The dust collecting cavity 324 is opened on the other side of the synchronous sleeve 321, and a dust collector 326 communicating with the dust collecting cavity 324 is arranged in the synchronous sleeve 321. The metal debris driven by the air flow diffuses in the synchronous sleeve 321, and the second high-pressure pump in the dust collecting cavity 324 is used to adsorb the metal debris in the synchronous sleeve 321, so as to collect and recycle the metal debris.

[0092] The cloth placing mechanism 4 is rotatably mounted at the middle position of the upper end of the machine body 1, and the cloth placing mechanism 4 places the carbon fiber Oxford cloth on the inclined surface part of the wind cap workpiece through a double groove. The cloth placing mechanism 4 includes a cloth releasing component 41 and a cloth embedding component 42:

[0093] The cloth releasing component 41 is rotatably arranged on the machine body 1, and the cloth releasing component 41 is used to place the annular carbon fiber Oxford cloth on the inclined surface part of the wind cap workpiece. The cloth releasing component 41 includes a second rotating shaft 411, a driving lifting block 413, and a spreading and supporting roller 414:

[0094] The second rotating shaft 411 is rotatably mounted on the machine body 1, and a limiting sleeve 412 corresponding to the wind cap workpiece is integrally connected to the lower end of the second rotating shaft 411. The machine body 1 is provided with a second motor for driving the second rotating shaft 411 to rotate.

[0095] The driving lifting block 413 is slidably sleeved in the second rotating shaft 411, and a first air cylinder for controlling the vertical lifting of the driving lifting block 413 is arranged in the second rotating shaft 411.

[0096] The pin of the opening and closing support roller 414 is connected to the upper end of the second rotating shaft 411, and an upper connecting rod 415 is pin-connected between the opening and closing support roller 414 and the driving lifting block 413. For details, refer to the attached Figure 8 , when the opening and closing support roller 414 is in the open state, the annular carbon fiber Oxford cloth is fixed on the cloth feeding assembly 41. When the opening and closing support roller 414 tends to be vertically closed, the annular carbon fiber Oxford cloth drops to the inclined surface part of the wind cap workpiece. It should be noted that during the cloth feeding process, since the limiting sleeve 412 is sleeved in the wind cap workpiece, the annular carbon fiber Oxford cloth can be prevented from being wound and dropping into the wind cap workpiece.

[0097] The cloth embedding assembly 42 is rotationally arranged on the machine body 1 through the cloth feeding assembly 41, and the cloth embedding assembly 42 is used to press the inner and outer skirts of the annular carbon fiber Oxford cloth into the two ring grooves. The cloth embedding assembly 42 includes a driving lifting rod 421, a right-angle telescopic rod 422, and a pressurizing ring 424:

[0098] The driving lifting rod 421 is slidably sleeved in the limiting sleeve 412, and a second air cylinder for controlling the vertical lifting of the driving lifting rod 421 is arranged in the limiting sleeve 412.

[0099] The right-angle telescopic rod 422 is slidably sleeved in the limiting sleeve 412, and a lower connecting rod 423 is pin-connected between the right-angle telescopic rod 422 and the driving lifting rod 421. The pressurizing ring 424 is fixedly connected to the right-angle telescopic rod 422. By driving the radial adjustment of the pressurizing ring 424, after the pressurizing ring 424 is opened and closed to correspond to the two ring grooves, the pressurizing ring 424 is then driven to rotate spirally to press the inner and outer skirts of the carbon fiber Oxford cloth located in the ring grooves until the inner and outer skirts of the carbon fiber Oxford cloth are completely embedded in the two ring grooves.

[0100] The shaping mechanism 5 is rotatably installed at the upper right position of the machine body 1, and the shaping mechanism 5 embeds the carbon fiber Oxford cloth at the inclined surface part of the wind cap workpiece through the shot blasting machine 512. The shaping mechanism 5 includes a shot blasting assembly 51 and a sealing assembly 52:

[0101] The shot blasting assembly 51 is rotationally arranged on the machine body 1, and the shot blasting assembly 51 sprays high-speed shot to the inclined surface part of the wind cap workpiece through the shot blasting machine 512 to seal the two ring grooves. The shot blasting assembly 51 includes a double-layer sleeve 511, an upper spraying end 513, and a lower spraying end 514:

[0102] The double-layer sleeve 511 is rotationally installed on the machine body 1, and the shot blasting machine 512 is fixedly embedded in the double-layer sleeve 511. For details, refer to the attached Figure 12, the double-layer sleeve 511 includes a cylinder body 5111, an outer cavity 5112 and an inner cavity 5113. The outer cavity 5112 and the inner cavity 5113 are concentrically arranged in the cylinder body 5111. The shot blasting machine 512 is located in the outer cavity 5112. The top surface of the inner cavity 5113 is a ring-shaped cross-section structure corresponding to the inclined surface part of the wind cap workpiece. The cylinder body 5111 is vertically sleeved on the wind cap workpiece to perform a preliminary sleeving on the wind cap workpiece, and at the same time, the upper spray end 513 and the lower spray end 514 correspond to two ring grooves on the inclined surface part of the wind cap workpiece.

[0103] The upper spray end 513 is fixedly installed in the upper end of the double-layer sleeve 511 corresponding to the outer edge part of the inclined surface of the wind cap workpiece and inclined downward, and the upper spray end 513 is communicated with the shot blasting machine 512;

[0104] The lower spray end 514 is fixedly installed in the upper end of the double-layer sleeve 511 corresponding to the inner edge part of the inclined surface of the wind cap workpiece and inclined upward, and the lower spray end 514 is communicated with the shot blasting machine 512. It should be noted that by driving the shaping mechanism 5 to rotate uniformly, the shot blasting machine 512 sprays high-speed projectiles onto the inclined surface part of the wind cap workpiece through the upper spray end 513 and the lower spray end 514, so that the inclined surface part of the wind cap workpiece is deformed by force to close the two ring grooves, thereby fixing the inner and outer skirts of the carbon fiber Oxford cloth in the two ring grooves.

[0105] The sealing assembly 52 is arranged on the machine body 1 through the shot blasting assembly 51, and the sealing assembly 52 is used for sealing the connection between the shot blasting assembly 51 and the wind cap workpiece. The sealing assembly 52 includes a second spiral cover 521, an elastic lifting key 522, a receiving arc groove 523, and a sector arc plate 524:

[0106] The second spiral cover 521 is threadedly installed on the double-layer sleeve 511. The outer wall of the cylinder body 5111 is provided with an external thread corresponding to the second spiral cover 521. By driving the second spiral cover 521 to spiral downward, the elastic lifting key 522 can be driven to move vertically downward.

[0107] The elastic lifting key 522 is vertically arranged in the double-layer sleeve 511, and the elastic lifting key 522 is in movable contact with the second spiral cover 521.

[0108] The receiving arc groove 523 is opened in the double-layer sleeve 511.

[0109] The sector arc plate 524 is pin-mounted in the receiving arc groove 523, and a traction link 525 is pin-connected between the sector arc plate 524 and the elastic lifting key 522. It should be noted that the number of sector arc plates 524 is four or eight. When the circumferentially equally spaced sector arc plates 524 close around the wind cap workpiece, movable sealing of the wind cap workpiece can be achieved, which not only ensures the rotational movement of the shaping mechanism 5 around the wind cap workpiece, but also prevents the projectiles ejected by the shot blasting machine 512 from spreading.

[0110] A guiding long hole for guiding the linear reciprocating movement of the moving part mechanism 2 is provided at the lower end position of the machine body 1. The shaping mechanism 3, the cloth placing mechanism 4 and the shaping mechanism 5 are linearly distributed above the guiding long hole.

[0111] The shot peening assembly 51 is used to seal two ring grooves in the inclined surface part of the wind cap workpiece, and fix the inner and outer skirts of the carbon fiber Oxford cloth in the two ring grooves from the inside and outside. Specifically, refer to the attached Figure 13 - attached Figure 15 , and high-speed projectiles are ejected towards the inclined surface part of the wind cap workpiece by the shot peening machine 512, so that the inner and outer edges of the inclined surface part of the wind cap workpiece curl towards the two ring groove parts, thereby sealing the two ring grooves.

[0112] The inner and outer skirts of the carbon fiber Oxford cloth are obliquely laid on the inclined surface part of the wind cap workpiece.

[0113] It should be noted that the specific model and specification of the shot peening machine 512 need to be selected according to the actual specifications of the device, etc. The specific selection calculation method adopts the existing technology in the field, so it will not be elaborated here.

[0114] The functional principle of the present invention can be described through the following operation modes:

[0115] First, place the wind cap workpiece with the inclined surface facing up vertically on the moving part mechanism 2, fix the wind cap workpiece by using the limiting component 22, and stepwise transport the wind cap workpiece through the shaping mechanism 3, the cloth placing mechanism 4 and the shaping mechanism 5 in sequence by using the shifting component 21, and timely adjust the height position of the wind cap workpiece. Specifically, invert the wind cap workpiece on the load-carrying tray 213, control the first spiral cover 221 to spiral upward to vertically press on the active lifting rod 223, drive the steering swing rod 224 to deflect, and then drive the driven lifting rod 225 to vertically move downward, so that the pressure-reducing limiting ring 226 drives the wind cap workpiece to move horizontally through the step moving part 211 until it contacts the shaping mechanism 3, the cloth placing mechanism 4 and the shaping mechanism 5 in sequence.

[0116] Secondly, when the moving part mechanism 2 supports the wind cap workpiece at the position below the shaping mechanism 3, control the cutting component 31 to start, use the cutting component 31 to open two ring grooves in the inclined surface part of the wind cap workpiece, clean the metal debris in the two ring grooves by using the purification component 32 and then adsorb and collect them. Specifically, control the reciprocating gear 312 to rotate, and through meshing transmission, make the cutting tool 314 correspond to different positions on the inclined surface part of the wind cap workpiece, and cut to form two ring grooves during rotation. During this process, drive the metal debris in the ring grooves by wind force through the high-pressure air gun 325, and then use the vacuum cleaner 326 to centrally adsorb the metal debris.

[0117] Then, when the workpiece transfer mechanism 2 supports the wind cap workpiece in the position below the cloth placing mechanism 4, control the cloth releasing assembly 41 to open, place the annular carbon fiber Oxford cloth on the inclined surface part of the wind cap workpiece, and then use the cloth embedding assembly 42 to press the inner and outer skirts of the annular carbon fiber Oxford cloth into two ring grooves respectively. Specifically, control the driving lifting block 413 to move vertically downward, so that the opening and closing support rollers 414 tend to be vertically closed, so that the annular carbon fiber Oxford cloth falls on the inclined surface part of the wind cap workpiece, and then control the driving lifting rod 421 to move vertically up and down, so that the pressurizing ring 424 is horizontally adjusted to the position corresponding to the two ring grooves, and the inner and outer skirts of the carbon fiber Oxford cloth at the positions of the two ring grooves are pressed by the pressurizing ring 424.

[0118] Finally, when the workpiece transfer mechanism 2 supports the wind cap workpiece in the position below the shaping mechanism 5, control the sealing assembly 52 to open to seal the wind cap workpiece, and then control the shot blasting assembly 51 to open to perform high-speed impact on the inclined surface part of the wind cap workpiece to fix the annular carbon fiber Oxford cloth on the inclined surface part of the wind cap workpiece. Specifically, sleeved the cylinder body 5111 on the wind cap workpiece, control the second spiral cover 521 to move downward, so that the sector arc plate 524 is closed to perform movable sealing on the wind cap workpiece, control the overall rotation of the shaping mechanism 5 while turning on the shot blasting machine 512, and perform shot blasting treatment on the inclined surface part of the wind cap workpiece through the upper shot blasting end 513 and the lower shot blasting end 514 to realize the sealing of the two ring grooves.

[0119] The above is only the preferred specific implementation mode of the present invention, but the protection scope of the present invention is not limited thereto. Any person skilled in the art within the technical scope disclosed by the present invention, according to the technical solution of the present invention and its inventive concept, makes equivalent substitutions or changes, and should be covered by the protection scope of the present invention.

Claims

1. A hood splicing bevel processing device, comprising a machine body (1) and a shot blasting machine (512), characterized in that: The machine body (1) is divided into an upper and lower layer structure, and the machine body (1) is provided with: A piece moving mechanism (2), the piece moving mechanism (2) is movably arranged at the lower end of the machine body (1), and the piece moving mechanism (2) is used for stepping from left to right to convey the hood workpiece placed with the inclined surface facing upward; A shaping mechanism (3), the shaping mechanism (3) being rotatably mounted on the left side of the upper end of the machine body (1), and the shaping mechanism (3) being used for performing dust-free grooving on the inclined surface of the hood workpiece to form a double groove; A cloth placing mechanism (4), wherein the cloth placing mechanism (4) is rotatably mounted at the middle position of the upper end of the machine body (1), and the cloth placing mechanism (4) places the carbon fiber Oxford cloth on the inclined surface of the hood workpiece through a double groove; The shaping mechanism (5) is rotatably mounted on the right side of the upper end of the machine body (1), and the shaping mechanism (5) is embedded with carbon fiber Oxford cloth on the inclined surface of the hood workpiece through a shot peening machine (512).

2. The hood splicing bevel processing equipment according to claim 1, characterized in that: The lower end of the machine body (1) is provided with a long guide hole for guiding the moving mechanism (2) to move back and forth in a straight line, and the shaping mechanism (3), the cloth placing mechanism (4) and the shaping mechanism (5) are linearly distributed above the long guide hole.

3. The hood splicing bevel processing equipment according to claim 2, characterized in that: The moving mechanism (2) comprises: A shifting assembly (21), wherein the shifting assembly (21) is movably arranged on the machine body (1) through the guide slot, and the shifting assembly (21) is used to adjust the height and horizontal position of the hood workpiece; A limit assembly (22), wherein the limit assembly (22) is arranged on the machine body (1) via a displacement assembly (21), and the limit assembly (22) is used to fix the hood workpiece placed with the inclined surface facing upward.

4. The hood splicing bevel processing equipment according to claim 3, characterized in that: The shaping mechanism (3) comprises: A cutting assembly (31), the cutting assembly (31) being rotatably disposed at the upper end of the machine body (1), and the cutting assembly (31) being used to open two concentrically distributed annular grooves on the inclined surface of the hood workpiece; A purification component (32) is rotatably arranged on the machine body (1) by the cutting component (31), and the purification component (32) is used to collect metal debris formed by cutting of the cutting component (31).

5. The hood splicing bevel processing equipment according to claim 4, characterized in that: The placing mechanism (4) comprises: A cloth placing assembly (41), wherein the cloth placing assembly (41) is rotatably disposed on the machine body (1), and the cloth placing assembly (41) is used to place an annular carbon fiber Oxford cloth on the inclined surface of the hood workpiece; A cloth inserting assembly (42) is rotatably arranged on the machine body (1) by means of a cloth placing assembly (41), and the cloth inserting assembly (42) is used to press the inner and outer skirts of the annular carbon fiber Oxford cloth into the two annular grooves.

6. The hood splicing bevel processing equipment according to claim 5, characterized in that: The shaping mechanism (5) comprises: A shot peening assembly (51), wherein the shot peening assembly (51) is rotatably disposed on the machine body (1), and the shot peening assembly (51) sprays high-speed balls toward the inclined surface of the hood workpiece through a shot peening machine (512) to close the two annular grooves; A sealing component (52) is arranged on the machine body (1) through the shot peening component (51), and the sealing component (52) is used for sealing the shot peening component (51) and the hood workpiece which are connected in a sleeve manner.

7. The hood splicing bevel processing equipment according to claim 6, characterized in that: The shot peening assembly (51) is used to close two annular grooves in the inclined surface of the hood workpiece, and to fix the inner and outer skirts of the carbon fiber Oxford cloth in the two annular grooves from both inner and outer sides.

8. The hood splicing bevel processing equipment according to claim 1, characterized in that: The inner and outer skirts of the carbon fiber Oxford cloth are obliquely laid on the inclined surface of the hood workpiece.

9. A method for using the hood splicing bevel processing device as claimed in claim 8, characterized in that: The method of use comprises the following steps: Step S1, vertically placing the hood workpiece with the inclined surface facing upward on the moving mechanism (2), fixing the hood workpiece by using the limit assembly (22), and conveying the hood workpiece step by step through the shaping mechanism (3), the placing mechanism (4) and the shaping mechanism (5) in sequence by the shifting assembly (21), and adjusting the height position of the hood workpiece in a timely manner; Step S2, when the moving mechanism (2) supports the hood workpiece to be located below the shaping mechanism (3), the cutting assembly (31) is controlled to open, two annular grooves are opened on the inclined surface of the hood workpiece by using the cutting assembly (31), and metal debris in the two annular grooves is cleaned by using the purification assembly (32) and then adsorbed and collected; Step S3, when the moving mechanism (2) supports the hood workpiece to be located below the cloth placing mechanism (4), the cloth placing assembly (41) is controlled to open, and the annular carbon fiber Oxford cloth is placed on the inclined surface of the hood workpiece, and then the inner and outer skirts of the annular carbon fiber Oxford cloth are pressed into the two annular grooves respectively by using the cloth inserting assembly (42); Step S4, when the moving mechanism (2) supports the hood workpiece to be located below the shaping mechanism (5), the sealing component (52) is controlled to open to seal the hood workpiece, and then the shot peening component (51) is controlled to open to perform high-speed impact on the inclined surface of the hood workpiece to fix the annular carbon fiber Oxford cloth on the inclined surface of the hood workpiece.

Citation Information

Patent Citations

  • Blast cap splicing inclined plane machining equipment

    CN220560886U