I-shaped disc winding and packaging machine and winding and packaging method

Abstract

The invention discloses an I-shaped disc winding and packaging machine and a winding and packaging method. The I-shaped disc winding and packaging machine comprises a rack, a feeding assembly arranged on the rack, an inductor, a double-faced adhesive tape cutting mechanism, a double-faced adhesive tape pasting mechanism, a packaging film cutting-off mechanism and an I-shaped disc film wrapping mechanism. The feeding assembly is used for synchronously conveying the double-faced adhesive tape of the release paper, collecting the stripped release paper and pasting the double-faced adhesive tape to the packaging film on the double-faced adhesive tape pasting mechanism. The double-faced adhesive tape cutting mechanism is used for cutting the double-faced adhesive tape and stripping the release paper when the inductor induces the double-faced adhesive tape with the release paper conveyed by the feeding assembly; the I-shaped disc coating film mechanism is used for driving a coating film to rotate and winding and coating a packaging film on an I-shaped disc; the packaging film cutting-off mechanism is used for cutting off the packaging film after winding and film covering of the H-shaped disc are completed. The feeding assembly collects release paper while discharging, the automation degree, the feeding speed and the working efficiency of the spool winding and packaging machine are improved, and the labor intensity and the production cost are reduced.

Description

Technical Field

[0001] The invention relates to the technical field of I-shaped disk winding packaging, and in particular to an I-shaped disk winding packaging machine and a winding packaging method. Background Art

[0002] The I-shaped plate, also known as the I-wheel, is a common mechanical part, mainly used for the storage and fixation of objects such as wire ropes or various cables. Its shape is in the shape of an "I", hence the name. The I-wheel is widely used in various mechanical fields. After the cables are wound and stored on the I-shaped plate, in order to better protect them, the I-shaped plate is often required to be laminated and packaged. After the lamination is completed, double-sided tape needs to be pasted on the end of the packaging film to fix the packaging film.

[0003] Traditionally, the loading of packaging film and double-sided tape for I-shaped reels (such as optical fiber reels) relies on manual operation, with a low degree of automation, slow loading speed, complicated work, high labor intensity, low production efficiency, and the packaging quality also depends to a large extent on the workers' proficiency. Summary of the invention

[0004] The main purpose of the present invention is to provide an I-shaped disk wrapping machine and a wrapping method, aiming to improve the working efficiency of the I-shaped disk wrapping machine, reduce labor intensity and dependence on manual labor, and reduce production costs.

[0005] To achieve the above-mentioned purpose, the present invention provides an I-shaped disk wrapping packaging machine, comprising: a frame, a feeding assembly arranged on the frame, a sensor, a double-sided tape cutting mechanism, a double-sided tape sticking mechanism, a packaging film cutting mechanism and an I-shaped disk covering film mechanism.

[0006] The feeding component is used for synchronously conveying the double-sided tape with release paper and collecting the peeled release paper, and sticking the double-sided tape on the packaging film on the double-sided tape sticking mechanism; the double-sided tape cutting mechanism is used for cutting the double-sided tape and peeling off the release paper when the sensor senses the double-sided tape with release paper conveyed by the feeding component; the I-shaped disk coating mechanism is used for driving the coating film to rotate and wrap the packaging film around the I-shaped disk; the packaging film cutting mechanism is used for cutting the packaging film after the I-shaped disk wrapping coating is completed.

[0007] A further technical solution of the present invention is that a gantry bracket is horizontally spanned across the front end of the frame. An X-axis motion module is provided at the top of the gantry bracket. The feeding assembly includes a double-sided tape winding and unwinding assembly vertically arranged on the X-axis motion module. The sensor, the double-sided tape cutting assembly and the double-sided tape winding and unwinding assembly are adjacently arranged on the X-axis motion module. The double-sided tape pasting mechanism is horizontally arranged on the frame below the double-sided tape winding and unwinding assembly. The feeding assembly further includes a packaging film conveying roller assembly arranged at the bottom of the gantry bracket. The packaging film conveying roller assembly and the double-sided tape winding and unwinding assembly are arranged in a front-back dislocation manner.

[0008] A further technical solution of the present invention is that the packaging film conveying roller assembly includes a support roller horizontally arranged at the bottom of the gantry bracket. A first roller and a second roller for conveying the packaging film are arranged in parallel and adjacent to the front end of the support roller. The packaging film conveying roller assembly further includes a packaging film tension adjusting mechanism symmetrically arranged at both ends of the first roller and the second roller.

[0009] A further technical solution of the present invention is that the packaging film tension adjusting mechanism includes a bracket, an inclined connecting plate, and a spring connecting the bracket and the connecting plate. The rear end of the bracket passes through the support roller. The front end of the connecting plate is rotatably connected to the front end of the bracket. The first roller is rotatably connected to the middle of the bracket. The second roller is rotatably connected to the rear end of the connecting plate. One end of the spring is connected to the bottom of the front end of the bracket, and the other end of the spring is connected to the middle of the bracket.

[0010] A further technical solution of the present invention is that the double-sided tape winding and unwinding assembly is connected to the X-axis motion module through a fixing plate. The double-sided tape winding and unwinding assembly includes a vertical plate slidably connected to the fixing plate, a release paper collecting tray, a double-sided tape feeding tray, and a release paper collecting tray driving mechanism arranged on the vertical plate. The release paper collecting tray driving mechanism is used to drive the release paper collecting tray to rotate and collect the peeled release paper. When the release paper collecting tray driving mechanism drives the release paper collecting tray to rotate, the release paper drives the double-sided tape feeding tray to rotate and feed the double-sided tape synchronously.

[0011] A further technical solution of the present invention is that the double-sided tape winding and unwinding assembly further includes a double-sided tape pressing mechanism arranged on the vertical plate below the double-sided tape feeding tray. A vertical telescopic cylinder for driving the vertical plate to move up and down to drive the double-sided tape pressing mechanism to move up and down and press the double-sided tape onto the packaging film on the pasting mechanism is arranged on the fixing plate.

[0012] The double-sided tape pressing mechanism includes a pressing plate vertically disposed downward on the vertical plate. The double-sided tape cutting assembly is disposed close to the pressing plate. A pressing roller is provided at the bottom of the pressing plate. A double-sided tape guiding member is provided on one side of the pressing plate, and a release paper guiding member is provided on the other side.

[0013] A further technical solution of the present invention is that a release paper guiding wheel is provided at the top of the vertical plate, and a release paper tension adjusting mechanism is provided above the release paper guiding wheel;

[0014] The double-sided tape guiding member includes a cutting plate disposed on one side of the pressing plate and a U-shaped tape blocking plate disposed at a gap with the cutting plate. The double-sided tape with release paper is passed through the gap between the cutting plate and the tape blocking plate. The double-sided tape cutting assembly includes a blade, a blade holder, a cylinder, a micrometer, a differential head holder, and a tape fixing plate;

[0015] The blade is disposed on the blade holder. The cylinder is used to drive the movement of the blade holder to cut the double-sided tape through the blade. The differential head holder is connected to the cylinder, and the micrometer is connected to the differential head holder;

[0016] The tape fixing plate is disposed above the differential head holder for fixing the double-sided tape to be released from the release paper.

[0017] A further technical solution of the present invention is that the packaging film cutting mechanism includes a scraper disposed on the vertical plate and a packaging film cutting and fixing plate disposed on the frame. Clamping mechanisms for clamping and fixing the packaging film are provided on both sides of the gantry bracket.

[0018] A further technical solution of the present invention is that the I-beam wrapping film mechanism includes: two driving rollers disposed on the frame for placing the I-beam and driving the I-beam to rotate, and a driving motor for driving the two driving rollers to rotate. An auxiliary pressing roller assembly is provided between the two driving rollers. A pressing wheel is provided at the rear end of the frame, and the pressing wheel is used to press the packaging film onto the I-beam.

[0019] To achieve the above object, the present invention also provides an I-beam winding and packaging method. The I-beam winding and packaging method is applied to the I-beam winding and packaging machine as described above. The method includes the following steps:

[0020] Step S10, material preparation:

[0021] Place the I-beam to be wound and packaged on the top of the two driving rollers. The two driving rollers provide support for the I-beam at the same time. Then place the packaging film on the unwinding mechanism. The placed packaging film is stretched by the clamping mechanism to the middle of the first roller and the second roller and placed on the double-sided tape sticking mechanism for double-sided tape sticking operation;

[0022] S20, adhesive treatment:

[0023] The packaging film conveyor is arranged above the double-sided adhesive tape attaching mechanism, and the double-sided adhesive tape discharge tray automatically conveys the double-sided adhesive tape. When the double-sided adhesive tape is transported to the top of the double-sided adhesive tape cutting mechanism and is sensed by the sensor, the adhesive tape fixing plate fixes the double-sided adhesive tape, and the blade cuts off the sticky side of the double-sided adhesive tape. The double-sided adhesive tape is pressed against the packaging film by the lateral movement of the pressing roller, and at the same time, the release paper is recycled through the release paper receiving tray.

[0024] S30, film packaging:

[0025] The packaging film with the adhesive surface is transferred to the I-shaped plate for adhesion. After the driving motor works, it drives the two active rollers to rotate synchronously and drives the I-shaped plate to rotate. During the rotation of the I-shaped plate, the packaging film is pulled and coated. During this period, the pressure wheel moves to fit on the I-shaped plate, so that the packaging film can be covered on the I-shaped plate more tightly.

[0026] S40, cut off the end:

[0027] When the wrapping and lamination of the I-shaped disk is completed, the packaging film is fixed by the cutting and fixing plates at the upper and lower ends, and then cut with a scraper. At this time, the lamination and packaging process of a single I-shaped disk is completed, and the above steps can be repeated to continue packaging.

[0028] In summary, the beneficial effects of the I-shaped disk wrapping packaging machine and the wrapping packaging method of the present invention are:

[0029] The present invention, through the above technical scheme, includes: a frame, a feeding component, a sensor, a double-sided tape cutting mechanism, a double-sided tape pasting mechanism, a packaging film cutting mechanism and an I-shaped disk coating film mechanism arranged on the frame; the feeding component is used for synchronously conveying the double-sided tape with release paper and collecting the peeled release paper, and pasting the double-sided tape on the packaging film on the double-sided tape pasting mechanism; the double-sided tape cutting mechanism is used for cutting the double-sided tape and peeling the release paper when the sensor senses the double-sided tape with release paper conveyed by the feeding component; the I-shaped disk coating film mechanism is used for driving the coating film to rotate and wrap the packaging film around the I-shaped disk; the packaging film cutting mechanism is used for cutting the packaging film after the I-shaped disk wrapping film is completed, and the peeled release paper is collected while the feeding component discharges the material, thereby improving the automation degree, feeding speed and working efficiency of the I-shaped disk wrapping packaging machine, reducing the labor intensity and the degree of dependence on manual labor, and reducing the production cost. BRIEF DESCRIPTION OF THE DRAWINGS

[0030] To more clearly illustrate the technical solutions in the embodiments of the present invention or the prior art, the following will briefly introduce the drawings required for the description of the embodiments or the prior art. Obviously, the drawings in the following description are only some embodiments of the present invention. For those of ordinary skill in the art, without creative efforts, other drawings can be obtained based on the structures shown in these drawings.

[0031] Figure 1 is the front view of the preferred embodiment of the I-shaped disk winding and packaging machine of the present invention;

[0032] Figure 2 is Figure 1 the enlarged schematic view of part A in

[0033] Figure 3 is the three-dimensional structure schematic view of the preferred embodiment of the I-shaped disk winding and packaging machine of the present invention;

[0034] Figure 4 is Figure 3 the enlarged schematic view of part A in

[0035] Figure 5 is the three-dimensional structure schematic view of another angle of the preferred embodiment of the I-shaped disk winding and packaging machine of the present invention;

[0036] Figure 6 is the three-dimensional structure schematic view of yet another angle of the preferred embodiment of the I-shaped disk winding and packaging machine of the present invention;

[0037] Figure 7 is the structure schematic view of the packaging film tension adjusting mechanism;

[0038] Figure 8 is the structure schematic view of the double-sided adhesive pressing mechanism;

[0039] Figure 9 is the structure schematic view of the present invention with a movable packaging film reel conveying mechanism;

[0040] Figure 10 is the front view of the present invention with a movable packaging film reel conveying mechanism.

[0041] Explanation of the reference numerals in the drawings:

[0042] Frame 10;

[0043] Gantry support 20;

[0044] X-axis motion module 30;

[0045] Double-sided tape winding and unwinding assembly 40: Fixed plate 401; Vertical plate 402; Release paper winding reel 403; Double-sided tape unwinding reel 404; Release paper winding reel drive mechanism 405; Double-sided tape pressing mechanism 406; Pressing plate 407; Pressing roller 408; Double-sided tape guide 409; Release paper guide 410; Release paper guide wheel 411; Release paper tension adjustment mechanism 412; Vertical telescopic cylinder 413; Cutting plate 414; Tape blocking plate 415;

[0046] Double-sided tape cutting assembly 50; Blade 501; Blade clamp seat 502; Cylinder 503; Micrometer 504; Micrometer head clamping seat 505; Tape fixed plate 506;

[0047] Double-sided tape pasting mechanism 60;

[0048] Packaging film conveying roller assembly 70: Support roller 701; First roller 702; Second roller 703; Bracket 704; Connecting plate 705; Spring 706;

[0049] Packaging film reel conveying mechanism 80;

[0050] Packaging film reel 90;

[0051] Packaging film cutting mechanism 100; Scraper 101; Packaging film cutting fixed plate 102;

[0052] I-beam disk covering film mechanism 110: Driving roller 111; Auxiliary pressing roller assembly 112; Pressing wheel 113.

[0053] The realization, functional features and advantages of the present invention will be further described with reference to the embodiments and the accompanying drawings. Detailed implementation manners

[0054] Next, the technical solutions in the embodiments of the present invention will be clearly and completely described with reference to the accompanying drawings in the embodiments of the present invention. Obviously, the described embodiments are only a part of the embodiments of the present invention, rather than all of the embodiments. All other embodiments obtained by those of ordinary skill in the art based on the embodiments of the present invention without creative efforts shall fall within the protection scope of the present invention.

[0055] To improve the automation level of the I-beam disk winding and packaging machine and increase its loading speed and working efficiency, the present invention proposes an I-beam disk winding and packaging machine.

[0056] Specifically, please refer to Figures 1 to 10 , the I-beam disk winding and packaging machine of the present invention includes: a frame 10, a loading assembly, a sensor, a double-sided tape cutting mechanism, a double-sided tape pasting mechanism 60, a packaging film cutting mechanism 100, and an I-beam disk covering film mechanism 110 provided on the frame 10.

[0057] The feeding component is used to synchronize the double-sided tape of the release paper on the conveyor belt and collect the released release paper, and paste the double-sided tape on the packaging film on the double-sided tape pasting mechanism 60; the double-sided tape cutting mechanism is used to cut the double-sided tape when the sensor senses the double-sided tape with release paper conveyed by the feeding component, peel off the release paper, so that the double-sided tape is separated from the release paper; the I-shaped disk wrapping film mechanism 110 is used to drive the wrapping film to rotate and wind the packaging film around the I-shaped disk; the packaging film cutting mechanism 100 is used to cut the packaging film after the I-shaped disk finishes winding and covering the film.

[0058] In this embodiment, while the feeding component feeds the material, it collects the peeled release paper at the same time, thereby improving the automation degree, feeding speed and working efficiency of the I-shaped disk winding packaging machine, reducing the labor intensity and the dependence on manual labor, and reducing the production cost.

[0059] In this embodiment, a gantry bracket 20 is horizontally spanned across the front end of the frame 10, an X-axis motion module 30 is arranged at the top of the gantry bracket 20, and the feeding component includes a double-sided tape winding and unwinding component 40 vertically arranged on the X-axis motion module 30. The sensor and the double-sided tape cutting component 50 are arranged adjacent to the double-sided tape winding and unwinding component 40 on the X-axis motion module 30. The sensor, the double-sided tape cutting component 50 and the double-sided tape winding and unwinding component 40 can move horizontally back and forth along the X-axis motion module 30.

[0060] The double-sided tape pasting mechanism 60 is horizontally arranged on the frame 10 below the double-sided tape winding and unwinding component 40. The feeding component further includes a packaging film conveying roller component 70 arranged at the bottom of the gantry bracket 20, and the packaging film conveying roller component 70 is arranged in a front-back offset manner with the double-sided tape winding and unwinding component 40.

[0061] As an implementation scheme, in this embodiment, a clamping mechanism is arranged inside the gantry. During operation, the double-sided tape winding and feeding component is located at the starting position at one end of the X-axis motion module 30. When the double-sided tape cutting component 50 cuts the double-sided tape, the clamping mechanism clamps one end of the double-sided tape and pastes the adhesive surface of the double-sided tape on the packaging film on the pasting mechanism. At the same time, the X-axis motion module 30 drives the double-sided tape winding and unwinding component 40 to move towards the other end of the X-axis motion module 30. During this movement process, the release paper is separated from the double-sided tape driven by the double-sided tape winding and unwinding component 40, thereby realizing the collection of the peeled release paper while feeding the material.

[0062] Furthermore, in this embodiment, the packaging film conveying roller assembly 70 includes a supporting roller 701 laterally arranged at the bottom of the gantry bracket 20, and the front end of the supporting roller 701 is parallelly and adjacently arranged with a first roller 702 and a second roller 703 for conveying the packaging film. When working, the packaging film is passed between the first roller 702 and the second roller 703, and the first roller 702 and the second roller 703 play a role in guiding, correcting deviation and adjusting tension.

[0063] The packaging film conveying roller assembly 70 further includes packaging film tension adjustment mechanisms symmetrically disposed at both ends of the first roller 702 and the second roller 703 .

[0064] Specifically, the packaging film tension adjustment mechanism includes a bracket 704, an inclined connecting plate 705, and a spring 706 connecting the bracket 704 and the connecting plate 705. The rear end of the bracket 704 is passed through the supporting roller 701, the front end of the connecting plate 705 is rotatably connected to the front end of the bracket 704, the first roller 702 is rotatably connected to the middle part of the bracket 704, and the second roller 703 is rotatably connected to the rear end of the connecting plate 705.

[0065] One end of the spring 706 is connected to the bottom of the front end of the bracket 704, and the other end of the spring 706 is connected to the middle of the bracket 704. Therefore, the spring 706 can exert a downward pulling force on the second roller 703, and the clamping force between the first roller 702 and the second roller 703 on the packaging film can be adaptively adjusted according to the thickness of the packaging film, so that the subsequent packaging film can be closely wrapped on the cable or optical fiber and other products on the I-shaped plate, thereby improving the packaging quality.

[0066] Furthermore, in this embodiment, the double-sided adhesive tape receiving and releasing component 40 is connected to the X-axis motion module 30 via a fixed plate 401, and the double-sided adhesive tape receiving and releasing component 40 comprises a vertical plate 402 slidably connected to the fixed plate 401, a release paper receiving tray 403 disposed on the vertical plate 402, a double-sided adhesive tape releasing tray 404, and a release paper receiving tray driving mechanism 405. The driving mechanism may be a stepping motor.

[0067] The release paper receiving tray 403 is located above the double-sided tape discharge tray 404, and the release paper receiving tray driving mechanism 405 is used to drive the release paper receiving tray 403 to rotate and collect the peeled release paper. When the release paper receiving tray driving mechanism 405 drives the release paper receiving tray 403 to rotate, the release paper drives the double-sided tape discharge tray 404 and the release paper receiving tray 403 to rotate synchronously to discharge the material.

[0068] In this embodiment, the double-sided adhesive feeding reel 404 is used to wind the double-sided adhesive tape with release paper, and the release paper take-up reel 403 is used to collect the release paper after the double-sided adhesive is peeled off. When the double-sided adhesive cutting assembly 50 cuts the double-sided adhesive, the clamping mechanism clamps one end of the double-sided adhesive and pastes it on the packaging film on the adhesive pasting mechanism. At the same time, the X-axis movement module 30 drives the release paper take-up reel 403 and the double-sided adhesive feeding reel 404 to move towards the other end of the X-axis movement module 30. During this movement, the release paper is separated from the double-sided adhesive driven by the double-sided adhesive winding and unwinding assembly 40. The release paper take-up reel drive mechanism 405 drives the release paper take-up reel 403 to rotate to collect the peeled release paper. At the same time, the double-sided adhesive feeding reel rotates under the drive of the release paper to realize the feeding function, thereby achieving the purpose of collecting the peeled release paper while feeding, further improving the automation degree of the feeding mechanism of the I-shaped disc winding packaging machine, increasing the feeding speed and working efficiency of the I-shaped disc winding packaging machine, reducing the labor intensity and the dependence on manual labor, and reducing the production cost.

[0069] Further, in this embodiment, the double-sided adhesive winding and unwinding assembly 40 further includes a double-sided adhesive pressing mechanism 406 disposed below the double-sided adhesive feeding reel 404 on the vertical plate 402. A vertical telescopic cylinder 413 for driving the vertical plate 402 to move up and down to drive the double-sided adhesive pressing mechanism 406 to move up and down and press the double-sided adhesive on the packaging film on the adhesive pasting mechanism is disposed on the fixed plate 401.

[0070] The double-sided adhesive pressing mechanism 406 includes a pressing plate 407 vertically downwardly disposed on the vertical plate 402. The double-sided adhesive cutting assembly 50 is disposed close to the pressing plate 407. A pressing roller 408 is disposed at the bottom of the pressing plate 407, whereby the double-sided adhesive can be tightly pressed on the packaging film to improve the subsequent packaging quality.

[0071] One side of the pressing plate 407 is provided with a double-sided adhesive guide 409, and the other side is provided with a release paper guide 410, thereby achieving the purposes of guiding and deviation correction.

[0072] Further, in this embodiment, a release paper guide wheel 411 is disposed at the top of the vertical plate 402, and a release paper tension adjusting mechanism 412 is disposed above the release paper guide wheel 411, whereby the tension of the release paper passing through between the release paper guide wheel 411 and the tension adjusting mechanism can be adjusted, and the winding tightness of the release paper on the release paper take-up reel 403 can be adjusted.

[0073] The double-sided tape guide 409 includes a cutting plate 414 disposed on one side of the pressing plate 407 and a U-shaped tape blocking plate 415 disposed at a gap with the cutting plate 414. The double-sided tape with release paper is threaded through the gap between the cutting plate 414 and the tape blocking plate 415. The double-sided tape cutting assembly 50 includes a blade 501, a blade holder 502, a cylinder 503, a micrometer 504, a differential head holder 505, and a tape fixing plate 506.

[0074] The blade 501 is disposed on the blade holder 502. The cylinder 503 is used to drive the blade holder 502 to move so as to cut the double-sided tape through the blade 501. The differential head holder 505 is connected to the cylinder 503, and the micrometer 504 is connected to the differential head holder 505.

[0075] The tape fixing plate 506 is disposed above the differential head holder 505 and is used to fix the double-sided tape to be released from the release paper.

[0076] In this embodiment, by providing the micrometer 504, the stroke of the blade 501 can be adjusted according to the thickness of the packaging film, so as to avoid cutting the release paper while cutting the double-sided tape.

[0077] In addition, it is worth mentioning that in this embodiment, the loading assembly further includes a movable packaging film roll conveying mechanism 80 disposed at the front end of the frame 10 and docked with the packaging film conveying roller assembly 70. In this embodiment, the movable packaging film roll conveying mechanism 80 can carry a plurality of packaging film rolls 90, and the plurality of packaging film rolls 90 can be easily and conveniently transferred to the packaging film conveying roller assembly 70 through the movable packaging film roll conveying mechanism 80, which is convenient for the subsequent smooth progress of the wrapping process.

[0078] Furthermore, in this embodiment, the packaging film cutting mechanism 100 includes a scraper 101 disposed on the vertical plate 402 and a packaging film cutting fixing plate 102 disposed on the frame 10. Clamping mechanisms for clamping and fixing the packaging film are disposed on both sides of the gantry bracket 20.

[0079] In this embodiment, a packaging film clamping mechanism is disposed on the gantry bracket 20. After fixing both ends of the packaging film through the packaging film clamping mechanism, the packaging film fixed on the packaging film cutting fixing plate 102 can be cut through the scraper 101.

[0080] Further, in this embodiment, the I-beam disk wrapping film mechanism 110 includes: two driving rollers 111 disposed on the frame 10 for placing the I-beam disk and driving the I-beam disk to rotate, and a driving motor for driving the two driving rollers 111 to rotate. An auxiliary pressing roller assembly 112 is disposed between the two driving rollers 111, and a pressing wheel 113 is disposed at the rear end of the frame 10. The pressing wheel 113 is used to press the packaging film onto the I-beam disk.

[0081] The working process of the I-beam disk winding and packaging machine of the present invention will be described below.

[0082] During operation, first, material preparation is carried out. The I-beam disk to be wound and packaged is placed on the tops of the two driving rollers 111, and the two driving rollers 111 simultaneously provide support for the I-beam disk. Subsequently, the packaging film is placed on the unwinding reel mechanism, and the placed packaging film is stretched to the center of the first roller 702 and the second roller 703 through the clamping mechanism and placed on the double-sided tape sticking mechanism 60 for double-sided tape sticking operation.

[0083] Then, glue sticking treatment is carried out. The packaging film is transported above the double-sided tape sticking mechanism 60. The double-sided tape feeding tray 404 automatically transports the double-sided tape. When the double-sided tape is transported above the double-sided tape cutting mechanism and sensed by the sensor, the tape fixing plate 506 fixes the double-sided tape, and the blade 501 cuts the adhesive surface of the double-sided tape. The double-sided tape presses the adhesive surface onto the packaging film through the lateral movement of the pressing roller 408. At the same time, the release paper is recycled through the release paper collecting tray 403.

[0084] Next, film covering and packaging are carried out. The packaging film adhered with the adhesive surface is transmitted onto the I-beam disk for adhesion. After the driving motor works, it drives the two driving rollers 111 to rotate synchronously and drives the I-beam disk to rotate. During the rotation of the I-beam disk, the purpose of pulling and covering the packaging film is achieved. During this period, after the pressing wheel 113 moves to fit onto the I-beam disk, it promotes the packaging film to cover the I-beam disk more tightly.

[0085] Finally, cutting and finishing are carried out. When the winding and film covering of the I-beam disk are completed, the packaging film is fixed by the upper and lower cutting fixing plates 401, and then the scraper 101 is used for cutting treatment. At this time, the film covering and packaging process of a single I-beam disk is completed, and then the above steps can be repeated for continuous packaging.

[0086] In summary, the beneficial effects of the I-beam disk winding and packaging machine of the present invention are:

[0087] Through the above technical solutions, the present invention includes: a frame, a feeding component, a sensor, a double-sided tape cutting mechanism, a double-sided tape pasting mechanism, a packaging film cutting mechanism, and an I-beam wrapping film mechanism disposed on the frame; the feeding component is used to synchronously convey the double-sided tape of the release paper and collect the peeled release paper, and paste the double-sided tape on the packaging film on the double-sided tape pasting mechanism; the double-sided tape cutting mechanism is used to cut the double-sided tape and peel the release paper when the sensor senses the double-sided tape with the release paper conveyed by the feeding component; the I-beam wrapping film mechanism is used to drive the wrapping film to rotate and wind the packaging film around the I-beam; the packaging film cutting mechanism is used to cut the packaging film after the I-beam is wound and covered with the film, and collect the peeled release paper while feeding the material at the feeding component side, which improves the automation degree, feeding speed, and working efficiency of the I-beam winding packaging machine, reduces the labor intensity and the dependence on manual labor, and reduces the production cost.

[0088] To achieve the above object, the present invention also proposes an I-beam winding packaging method, which is applied to the I-beam winding packaging machine as described above. The structure and working principle of the I-beam winding packaging machine have been elaborated in detail above and will not be repeated here.

[0089] The I-beam winding packaging method of the present invention includes the following steps:

[0090] Step S10, material preparation:

[0091] Place the I-beam to be wound and packaged on the top of two active rollers, and support the I-beam by the two active rollers at the same time. Then place the packaging film on the unwinding mechanism, and the placed packaging film is stretched to the middle of the first roller and the second roller through the clamping mechanism and placed on the double-sided tape pasting mechanism for double-sided tape pasting operation.

[0092] S20, glue pasting treatment:

[0093] The packaging film conveyor is arranged above the double-sided tape pasting mechanism, and the double-sided tape feeding tray automatically conveys the double-sided tape. When the double-sided tape is conveyed above the double-sided tape cutting mechanism and sensed by the sensor, the tape fixing plate fixes the double-sided tape, and the blade cuts the adhesive surface of the double-sided tape. The double-sided tape presses the adhesive surface on the packaging film through the lateral movement of the pressing roller. At the same time, the release paper is recycled through the release paper collecting tray.

[0094] S30, film covering and packaging:

[0095] The packaging film with the sticky surface adhered is transferred to the I-shaped disc for adhesion. After the driving motor works, it drives the two driving rollers to rotate synchronously and drives the I-shaped disc to rotate. During the rotation of the I-shaped disc, the purpose of pulling and laminating the packaging film is achieved. During this period, after the pressing wheel moves to fit on the I-shaped disc, it prompts the packaging film to cover the I-shaped disc more tightly;

[0096] S40, Cutting the end:

[0097] When the winding and laminating of the I-shaped disc is completed, after the packaging film is fixed by the cutting and fixing plates at the upper and lower ends, a scraper is used for cutting. At this time, the laminating and packaging process of a single I-shaped disc is completed, and then the above steps can be repeated for continuous packaging.

[0098] Compared with the prior art, the I-shaped disc winding packaging method of the present invention improves the automation degree, loading speed, and working efficiency of the I-shaped disc winding packaging machine, reduces the labor intensity and the dependence on labor, and reduces the production cost.

[0099] The above are only the preferred embodiments of the present invention, and do not limit the patent scope of the present invention accordingly. Any equivalent structural transformation made under the concept of the present invention by using the content of the specification and drawings of the present invention, or directly / indirectly applied in other related technical fields, is included in the patent protection scope of the present invention.

Claims

1. An I-shaped disc wrapping packaging machine, characterized in that: include: A frame, a feeding assembly, a sensor, a double-sided tape cutting mechanism, a double-sided tape sticking mechanism, a packaging film cutting mechanism and an I-shaped plate coating film mechanism arranged on the frame; The feeding component is used for synchronously conveying the double-sided tape with release paper and collecting the peeled release paper, and sticking the double-sided tape on the packaging film on the double-sided tape sticking mechanism; the double-sided tape cutting mechanism is used for cutting the double-sided tape and peeling off the release paper when the sensor senses the double-sided tape with release paper conveyed by the feeding component; the I-shaped disk coating mechanism is used for driving the coating film to rotate and wrap the packaging film around the I-shaped disk; the packaging film cutting mechanism is used for cutting the packaging film after the I-shaped disk wrapping coating is completed.

2. The I-shaped disk wrapping machine according to claim 1, characterized in that: A gantry bracket is laterally arranged at the front end of the frame, an X-axis motion module is arranged on the top of the gantry bracket, the feeding assembly includes a double-sided tape material collection and release assembly vertically arranged on the X-axis motion module, the sensor, the double-sided tape cutting assembly and the double-sided tape material collection and release assembly are arranged adjacent to the X-axis motion module, the double-sided tape affixing mechanism is laterally arranged on the frame below the double-sided tape material collection and release assembly, the feeding assembly also includes a packaging film conveying roller assembly arranged at the bottom of the gantry bracket, and the packaging film conveying roller assembly and the double-sided tape material collection and release assembly are staggered front and back.

3. The I-shaped disk wrapping machine according to claim 2, characterized in that: The packaging film conveying roller assembly includes a supporting roller laterally arranged at the bottom of the gantry bracket, a first roller and a second roller for conveying the packaging film are arranged parallel and adjacent to each other at the front end of the supporting roller, and the packaging film conveying roller assembly also includes a packaging film tension adjustment mechanism symmetrically arranged at both ends of the first roller and the second roller.

4. The I-shaped disk wrapping machine according to claim 3, characterized in that: The packaging film tension adjustment mechanism includes a bracket, an inclined connecting plate, and a spring connecting the bracket and the connecting plate. The rear end of the bracket is passed through the supporting roller, the front end of the connecting plate is rotatably connected to the front end of the bracket, the first roller is rotatably connected to the middle part of the bracket, the second roller is rotatably connected to the rear end of the connecting plate, one end of the spring is connected to the front end bottom of the bracket, and the other end of the spring is connected to the middle part of the bracket.

5. The I-shaped disk wrapping machine according to claim 4, characterized in that: The double-sided tape material collecting and releasing component is connected to the X-axis motion module through a fixed plate, and the double-sided tape material collecting and releasing component includes a vertical plate slidably connected to the fixed plate, a release paper collecting tray, a double-sided tape material releasing tray and a release paper collecting tray driving mechanism arranged on the vertical plate; the release paper collecting tray driving mechanism is used to drive the release paper collecting tray to rotate and collect the peeled release paper, and when the release paper collecting tray driving mechanism drives the release paper collecting tray to rotate, the release paper drives the double-sided tape material releasing tray and the release paper collecting tray to rotate synchronously to release the material.

6. The I-shaped disk wrapping machine according to claim 5, characterized in that: The double-sided tape receiving and releasing assembly also includes a double-sided tape pressing mechanism disposed on the vertical plate below the double-sided tape discharge tray, and the fixed plate is provided with a vertical telescopic cylinder for driving the vertical plate to move up and down to drive the double-sided tape pressing mechanism to move up and down, and press the double-sided tape against the packaging film on the gluing mechanism; The double-sided tape pressing mechanism includes a pressing plate vertically downwardly arranged on the vertical plate, the double-sided tape cutting assembly is arranged close to the pressing plate, a pressing roller is arranged at the bottom of the pressing plate, a double-sided tape guide is arranged on one side of the pressing plate, and a release paper guide is arranged on the other side.

7. The I-shaped disk wrapping machine according to claim 6, characterized in that: A release paper guide wheel is disposed on the top of the vertical plate, and a release paper tension adjustment mechanism is disposed above the release paper guide wheel; The double-sided tape guide comprises a cutting plate arranged on one side of the pressing plate, a U-shaped tape blocking plate arranged in a gap with the cutting plate, and the double-sided tape with release paper is passed through the gap between the cutting plate and the tape blocking plate; the double-sided tape cutting assembly comprises a blade, a blade clamping seat, a cylinder, a micrometer, a micrometer head clamping seat, and a tape fixing plate; The blade is arranged on the blade clamp seat, the cylinder is used to drive the blade clamp seat to move so as to cut the double-sided adhesive tape by the blade, the micrometer head clamp seat is connected to the cylinder, and the micrometer ruler is connected to the micrometer head clamp seat; The adhesive tape fixing plate is arranged above the micrometer head clamping seat and is used for fixing the double-sided adhesive tape of the release paper.

8. The I-shaped disk wrapping machine according to claim 7, characterized in that: The packaging film cutting mechanism comprises a scraper arranged on the vertical plate and a packaging film cutting and fixing plate arranged on the frame, and clamping mechanisms for clamping and fixing the packaging film are arranged on both sides of the gantry bracket.

9. The I-shaped disk wrapping machine according to claim 8, characterized in that: The I-shaped disc film wrapping mechanism includes: two active rollers arranged on the frame for placing the I-shaped disc and driving the I-shaped disc to rotate, and a driving motor for driving the two active rollers to rotate, an auxiliary pressing roller assembly is arranged between the two active rollers, and a pressing wheel is arranged at the rear end of the frame, and the pressing wheel is used to press the packaging film onto the I-shaped disc.

10. A method for wrapping an I-shaped disk, characterized in that: The I-shaped disk wrapping packaging method is applied to the I-shaped disk wrapping packaging machine according to claim 9, and the method comprises the following steps: Step S10, material preparation: The I-shaped plate to be wrapped is placed on top of the two active rollers, and the two active rollers provide support for the I-shaped plate at the same time. Then the packaging film is placed on the unwinding roll mechanism. The placed packaging film is stretched to the center of the first roller and the second roller through the clamping mechanism and placed on the double-sided tape sticking mechanism for double-sided tape sticking operation; S20, adhesive treatment: The packaging film conveyor is arranged above the double-sided adhesive tape attaching mechanism, and the double-sided adhesive tape discharge tray automatically conveys the double-sided adhesive tape. When the double-sided adhesive tape is transported to the top of the double-sided adhesive tape cutting mechanism and is sensed by the sensor, the adhesive tape fixing plate fixes the double-sided adhesive tape, and the blade cuts off the sticky side of the double-sided adhesive tape. The double-sided adhesive tape is pressed against the packaging film by the lateral movement of the pressing roller, and at the same time, the release paper is recycled through the release paper receiving tray. S30, film packaging: The packaging film with the adhesive surface is transferred to the I-shaped plate for adhesion. After the driving motor works, it drives the two active rollers to rotate synchronously and drives the I-shaped plate to rotate. During the rotation of the I-shaped plate, the packaging film is pulled and coated. During this period, the pressure wheel moves to fit on the I-shaped plate, so that the packaging film can be covered on the I-shaped plate more tightly. S40, cut off the end: When the wrapping and lamination of the I-shaped disk is completed, the packaging film is fixed by the cutting and fixing plates at the upper and lower ends, and then cut with a scraper. At this time, the lamination and packaging process of a single I-shaped disk is completed, and the above steps can be repeated to continue packaging.

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