Melting kiln for glass insulator
By designing filter cans, heat exchange boxes and power mechanisms in glass insulator melting kilns, the problems of impurities blocked and poor water heat absorption during flue gas filtration and heat exchange are solved, and more efficient filtration and heat exchange effects are achieved.
Patent Information
- Application Number
- CN202510295406.5
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2025-03-13
- Publication Date
- 2025-06-13
- Estimated Expiration
- Not applicable · inactive patent
AI Technical Summary
The existing melting kilns of tempered glass insulators have problems such as impurities blocking the filter structure and poor water heat absorption effect during flue gas filtration and heat exchange.
A glass insulator melting kiln including a filter can, a heat exchanger box and a power mechanism is designed. The gear shaft and the transmission mechanism of the cleaning brush can be used to clean the filter layer; the water flow is driven through the spiral blade rod to improve heat exchange efficiency.
Effectively prevent impurities from clogging the filter structure, ensure smoothness, and improve heat exchange effect by improving water flow, improving the operating efficiency and product quality of the kiln.
Smart Images

Figure CN120136402A_ABST
Abstract
Description
Technical Field
[0001] The present invention relates to the technical field of kilns, and particularly to a melting kiln for glass insulators. Background Art
[0002] The patent with the application number 202010601138.2 discloses a melting kiln for tempered glass insulators and its melting process. The specific steps include: adding the materials prepared by the fully automatic batching system into the kiln furnace body through an automatic cloth feeder, covering the top cover of the kiln furnace, turning on the cooling circulating water and the cooling air system, turning on the electrodes to start heating and melting. After the materials are melted at high temperature, glass liquid is obtained. The glass liquid undergoes internal stepped homogenization and clarification, and enters the forming process through the flow hole into the riser; the dirty materials generated during the melting of the glass liquid are collected by the sedimentation tank and discharged through the second discharge port. The present invention also discloses a melting kiln for tempered glass insulators. The kiln provided by the present invention has zero emissions, no pollution, energy conservation and environmental protection. It not only improves the surrounding environment, but also has stable power and is easy to adjust and control, thus ensuring the stability of the glass melting system, making the melted glass liquid free of stones and stripes, improving the physical and chemical uniformity of the glass parts, and laying the foundation for producing high-quality glass parts.
[0003] However, there are also some problems with the melting kiln for tempered glass insulators and its melting process. For example, the discharged flue gas often contains a large amount of impurities. After these impurities are filtered by the filtering structure, a large amount of impurities will adhere to the filtering structure, which will block the filter holes of the filtering structure, affecting the smoothness of the filtering structure. And during the heat exchange process, the contact between water and the heat exchange structure is not sufficient, and a large amount of water does not contact the heat exchange structure, which will affect the heat absorption effect of water. Summary of the Invention
[0004] The purpose of this application is to provide a melting kiln for glass insulators to solve the problems raised in the above background art.
[0005] To achieve the above purpose, this application provides the following technical solution: A melting kiln for glass insulators, including a melting kiln for glass insulators. The smoke outlet of the melting kiln for glass insulators is communicated with a filtering tank. The smoke outlet of the filtering tank is provided with a heat exchange box in a penetrating manner. The right side of the top of the heat exchange box is bolted with an operation box;
[0006] A gear shaft is rotatably sleeved inside the filtering tank. A main bevel gear is bolted to the left end of the gear shaft. The teeth of the main bevel gear are engaged with a sub-bevel gear. A cleaning brush is bolted to the top of the sub-bevel gear;
[0007] A spiral blade rod is rotatably sleeved at the top end inside the heat exchange box. A power mechanism is bolted to the right side of the operation box. The power mechanism is bolted to the spiral blade rod. A transmission mechanism is bolted to the axis of the power mechanism. The transmission mechanism is engaged with the gear shaft.
[0008] With the above structure, the drive of the structure can drive the cleaning brush to brush and clean, brush off the adsorbed impurities, make the impurities converge at the bottom end inside the filter tank, facilitate subsequent cleaning, and ensure the smoothness of the filter tank. The rotation of the spiral blade rod can drive the water flow inside the heat exchange tank, so that the water inside the heat exchange tank can flow.
[0009] Preferably, the power mechanism includes a power motor, a large gear, a small gear, an acceleration component, and a sprocket component;
[0010] The left side of the power motor is bolted to the right side of the operation box. The output end of the power motor extends into the operation box and is bolted to the axis of the large gear. The bottom of the large gear meshes with the top of the small gear. The small gear is bolted to the acceleration component. The acceleration component is bolted to the spiral blade rod. The large gear is bolted to the sprocket component.
[0011] Further, when the power supply of the power motor is turned on, the power motor is fixed by the operation box, which facilitates the normal operation of the power motor. The power motor can drive the large gear to rotate. The large gear can drive the small gear to rotate. The radius of the large gear is larger than that of the small gear, which can increase the rotation speed of the small gear. The small gear can drive the acceleration component to rotate.
[0012] Preferably, the acceleration component includes a large runner, a transmission belt, and a small runner;
[0013] The left side of the large runner is bolted to the right side of the small gear. The axis of the large runner is rotatably connected to the right side inside the operation box. The inside of the large runner is in transmission connection with the top end inside the transmission belt. The bottom end of the transmission belt passes through the opening at the bottom of the operation box and is in transmission connection with the inside of the small runner. The right end of the spiral blade rod extends to the right side of the operation box and is bolted to the axis of the small runner.
[0014] Further, the small gear can drive the large runner to rotate. The large runner is rotatably arranged in the operation box through a bearing, which ensures the smooth rotation of the large runner. The large runner can drive the transmission belt to rotate. The transmission belt can drive the small runner to rotate. The transmission belt passes through the opening of the operation box, which facilitates the operation of the transmission belt. The small runner can drive the spiral blade rod to rotate.
[0015] Preferably, the sprocket component includes a large sprocket, a chain, and a small sprocket;
[0016] The right side of the large gear is bolted to the left side of the large sprocket. The teeth of the large sprocket mesh with the bottom end inside the chain. The top end inside the chain meshes with the teeth of the small sprocket. The small sprocket is bolted to the transmission mechanism.
[0017] Further, the large gear can drive the large sprocket to rotate. The large sprocket can drive the chain to rotate. The chain can drive the small sprocket to rotate. The size of the large sprocket is larger than that of the small sprocket, which increases the rotation speed of the small sprocket. The small sprocket can drive the transmission mechanism to rotate.
[0018] Preferably, the transmission mechanism includes a worm, a worm wheel, a hinged rod and a rack;
[0019] The center of the small sprocket is bolted to the right end of the surface of the worm. Both ends of the worm are rotatably sleeved inside the operation box. The surface of the worm meshes with the bottom of the worm wheel. The right side of the surface of the worm wheel is hinged to the top end of the hinged rod. The bottom end of the hinged rod is hinged to the top end of the rack. The right end of the gear shaft meshes with the teeth of the rack.
[0020] Further, the small sprocket can drive the worm to rotate. The worm is rotatably arranged in the operation box through a bearing to ensure the smooth rotation of the worm. The worm can drive the worm wheel to rotate. An eccentric structure is formed between the surface of the worm wheel and the top end of the hinged rod. The worm wheel can drive the hinged rod to move up and down. The hinged rod can drive the rack to move up and down. The rack can drive the gear shaft to rotate.
[0021] Preferably, a limiting frame is slidably connected to the rear side of the rack. The rear side of the limiting frame is bolted to the inside of the operation box. The center of the worm wheel is rotatably connected to the inside of the operation box. The right end of the gear shaft extends into the inside of the operation box.
[0022] Further, the rack is slidably arranged in the limiting frame through a slide rail to guide the rack, facilitate the up and down movement of the rack, and facilitate the rotation of the gear shaft driven by the rack. The worm wheel is rotatably arranged in the operation box through a bearing to ensure the smooth rotation of the worm wheel and facilitate the rotation of the worm wheel.
[0023] Preferably, a filter layer is clamped inside the filter tank. The bottom of the filter layer contacts the top of the cleaning brush. The center of the cleaning brush is rotatably sleeved inside the filter tank.
[0024] Further, the filter layer is used to filter the smoke and can effectively purify the smoke. After the cleaning brush contacts the filter layer, it is convenient for the cleaning brush to brush and clean the filter layer, brush off the sundries attached to its bottom, and extend the unobstructed time of the filter holes of the filter layer. The cleaning brush is rotatably arranged in the filter tank through a bearing to ensure the smooth rotation of the cleaning brush.
[0025] Preferably, a heat exchange pipe network is bolted to the bottom end inside the heat exchange box. The air inlet of the heat exchange pipe network is communicated with the smoke outlet of the filter tank. The smoke outlet of the heat exchange pipe network extends to the outside of the heat exchange box. The spiral blade rod is located at the top of the heat exchange pipe network.
[0026] Further, the heat exchange pipe network is used for heat exchange to facilitate the water inside the heat exchange box to absorb the heat in the heat exchange pipe network. The filter tank is communicated with the heat exchange pipe network through a pipeline. After the smoke outlet of the heat exchange pipe network extends to the outside of the heat exchange box, it is convenient for heat exchange. The spiral blade rod facilitates the flow of water.
[0027] Preferably, both the top and bottom of the filter tank are arc-shaped structures. A slag discharge pipe is connected to the bottom end of the filter tank. The left side of the operation box is bolted to the right side of the filter tank. The right end of the surface of the gear shaft is a toothed ring structure.
[0028] Furthermore, the shape of the filter tank facilitates the filtration of smoke, and the shape of the bottom of the filter tank facilitates the collection of the debris cleaned down. The slag discharge pipe is used to discharge the debris inside the filter tank. The operation box is fixed by the filter tank to ensure the transmission of the structure. The toothed ring of the gear shaft facilitates the rack to drive the gear shaft to rotate.
[0029] Preferably, a rotating shaft is bolted to the center of the bottom of the cleaning brush. The surface of the rotating shaft is rotatably sleeved inside the filter tank. The bottom end of the rotating shaft is bolted to the center of the top of the secondary bevel gear.
[0030] Furthermore, the secondary bevel gear can drive the rotating shaft to rotate, and the rotating shaft can drive the cleaning brush to rotate. The rotating shaft is rotatably arranged with the filter tank through a bearing to ensure the smooth rotation of the rotating shaft and facilitate the transmission of the structure.
[0031] In summary, the technical effects and advantages of the present invention are as follows:
[0032] 1. The power mechanism can drive the gear shaft to rotate through the transmission mechanism. The gear shaft can drive the secondary bevel gear to rotate through the main bevel gear. The secondary bevel gear brushes and cleans the filter layer through the cleaning brush.
[0033] 2. The power mechanism can drive the spiral blade rod to rotate, and the rotating spiral blade rod can drive the water inside the heat exchange tank to flow.
[0034] Through the transmission of the structure, the cleaning brush can be driven to brush and clean the filter layer, brushing off the impurities adsorbed at the bottom of the filter layer, allowing the impurities to converge at the bottom end inside the filter tank, facilitating subsequent cleaning, and also ensuring the smoothness of the filter layer. Through the rotation of the spiral blade rod, the water inside the heat exchange tank can be driven to flow, enabling the water inside the heat exchange tank to flow. BRIEF DESCRIPTION OF THE DRAWINGS
[0035] Figure 1 It is a front view structural schematic diagram of an embodiment of the present application;
[0036] Figure 2 It is a structural schematic diagram of the power mechanism of an embodiment of the present application;
[0037] Figure 3 It is a structural schematic diagram of the transmission mechanism of an embodiment of the present application;
[0038] Figure 4 It is a right view structural schematic diagram of the large sprocket of an embodiment of the present application;
[0039] Figure 5 It is a rear view structural schematic diagram of the spiral blade rod of an embodiment of the present application;
[0040] Figure 6 This is a schematic diagram of the three-dimensional structure of a large gear according to an embodiment of the present application;
[0041] Figure 7 This is a schematic diagram of the three-dimensional structure of the secondary bevel gear in an embodiment of the present application;
[0042] Figure 8 This is a schematic diagram of the three-dimensional structure of the large sprocket according to an embodiment of the present application.
[0043] In the figure: 1. glass insulator melting furnace; 2. power mechanism; 21. power motor; 22. large gear; 23. small gear; 24. large rotor; 25. transmission belt; 26. small rotor; 27. large sprocket; 28. chain; 29. small sprocket; 3. transmission mechanism; 31. worm; 32. worm wheel; 33. articulated rod; 34. rack; 4. filter tank; 5. heat exchange box; 6. heat exchange pipe network; 7. operation box; 8. gear shaft; 9. main bevel gear; 10. auxiliary bevel gear; 11. cleaning brush; 12. spiral blade rod; 13. filter layer. DETAILED DESCRIPTION
[0044] The following will be combined with the drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the present invention.
[0045] Example
[0046] refer to Figure 1-8 In this embodiment, a glass insulator melting furnace is proposed, including a glass insulator melting furnace 1, a smoke outlet of the glass insulator melting furnace 1 is connected to a filter tank 4, a heat exchange box 5 is provided through the smoke outlet of the filter tank 4, and an operation box 7 is bolted to the right side of the top of the heat exchange box 5;
[0047] A gear shaft 8 is rotatably sleeved inside the filter tank 4, a main bevel gear 9 is bolted to the left end of the gear shaft 8, a secondary bevel gear 10 is meshed with the teeth of the main bevel gear 9, and a cleaning brush 11 is bolted to the top of the secondary bevel gear 10;
[0048] A spiral blade rod 12 is rotatably sleeved at the top of the heat exchange box 5, a power mechanism 2 is bolted to the right side of the operating box 7, the power mechanism 2 is bolted to the spiral blade rod 12, a transmission mechanism 3 is bolted to the axis of the power mechanism 2, and the transmission mechanism 3 is meshed with the gear shaft 8.
[0049] With the above mechanism, the glass insulator melting furnace 1 can be used to heat and melt glass insulators. During the operation of the glass insulator melting furnace 1, flue gas is generated. The flue gas is filtered through the filter layer 13 inside the filter tank 4, and then the flue gas is introduced into the heat exchange pipe network 6 inside the heat exchange box 5. The temperature inside the heat exchange pipe network 6 is high, and the water inside the heat exchange box 5 absorbs heat. The power mechanism 2 can drive the spiral blade rod 12 to rotate. The spiral blade rod 12 can drive the water inside the heat exchange box 5 to flow. The power mechanism 2 can drive the transmission mechanism 3 to rotate. The transmission mechanism 3 can drive the gear shaft 8 to rotate. The gear shaft 8 is rotatably arranged with the filter tank 4 through a bearing to ensure the smooth rotation of the gear shaft 8. The gear shaft 8 can drive the main bevel gear 9 to rotate. The main bevel gear 9 can drive the sub-bevel gear 10 to rotate. The sub-bevel gear 10 can drive the cleaning brush 11 to rotate. The cleaning brush 11 can brush and clean the bottom of the filter layer 13. Through the transmission of the structure, the cleaning brush 11 can be driven to brush and clean, brush off the adsorbed impurities, make the impurities converge at the bottom end inside the filter tank 4, facilitate subsequent cleaning, and also ensure the smoothness of the filter tank 4. Through the rotation of the spiral blade rod 12, the water inside the heat exchange box 5 can be driven to flow, so that the water inside the heat exchange box 5 can flow.
[0050] As a preferred implementation manner of this embodiment, the power mechanism 2 includes a power motor 21, a large gear 22, a small gear 23, an acceleration component, and a sprocket component;
[0051] The left side of the power motor 21 is bolted to the right side of the operation box 7. The output end of the power motor 21 extends into the operation box 7 and is bolted to the center of the large gear 22. The bottom of the large gear 22 meshes with the top of the small gear 23. The small gear 23 is bolted to the acceleration component. The acceleration component is bolted to the spiral blade rod 12. The large gear 22 is bolted to the sprocket component.
[0052] Connect the power supply of the power motor 21. The power motor 21 is fixed by the operation box 7, which is convenient for the normal operation of the power motor 21. The power motor 21 can drive the large gear 22 to rotate. The large gear 22 can drive the small gear 23 to rotate. The radius of the large gear 22 is larger than that of the small gear 23, which can increase the rotation speed of the small gear 23. The small gear 23 can drive the acceleration component to rotate. The acceleration component can drive the spiral blade rod 12 to rotate. The large gear 22 can drive the transmission component to rotate.
[0053] In this embodiment, the acceleration component includes a large runner 24, a transmission belt 25, and a small runner 26;
[0054] The left side of the large rotating wheel 24 is bolted to the right side of the small gear 23. The axis of the large rotating wheel 24 is rotatably connected to the right side inside the operation box 7. The inside of the large rotating wheel 24 is drivingly connected to the top end inside the transmission belt 25. The bottom end of the transmission belt 25 passes through the opening at the bottom of the operation box 7 and is drivingly connected to the inside of the small rotating wheel 26. The right end of the spiral blade rod 12 extends to the right side of the operation box 7 and is bolted to the axis of the small rotating wheel 26.
[0055] The small gear 23 can drive the large rotating wheel 24 to rotate. The large rotating wheel 24 is rotatably arranged in the operation box 7 through a bearing to ensure the smooth rotation of the large rotating wheel 24. The large rotating wheel 24 can drive the transmission belt 25 to rotate. The transmission belt 25 can drive the small rotating wheel 26 to rotate. The transmission belt 25 passes through the opening of the operation box 7, facilitating the operation of the transmission belt 25. The small rotating wheel 26 can drive the spiral blade rod 12 to rotate.
[0056] In this embodiment, the sprocket assembly includes a large sprocket 27, a chain 28, and a small sprocket 29.
[0057] The right side of the large gear 22 is bolted to the left side of the large sprocket 27. The teeth of the large sprocket 27 are engaged with the bottom end inside the chain 28. The top end inside the chain 28 is engaged with the teeth of the small sprocket 29. The small sprocket 29 is bolted to the transmission mechanism 3.
[0058] The large gear 22 can drive the large sprocket 27 to rotate. The large sprocket 27 can drive the chain 28 to rotate. The chain 28 can drive the small sprocket 29 to rotate. The size of the large sprocket 27 is larger than that of the small sprocket 29, increasing the rotation speed of the small sprocket 29. The small sprocket 29 can drive the transmission mechanism 3 to rotate.
[0059] In this embodiment, the transmission mechanism 3 includes a worm 31, a worm gear 32, a hinge rod 33, and a rack 34.
[0060] The axis of the small sprocket 29 is bolted to the right end surface of the worm 31. Both ends of the worm 31 are rotatably sleeved inside the operation box 7. The surface of the worm 31 is engaged with the bottom of the worm gear 32. The right side surface of the worm gear 32 is hinged to the top end of the hinge rod 33. The bottom end of the hinge rod 33 is hinged to the top end of the rack 34. The right end of the gear shaft 8 is engaged with the teeth of the rack 34.
[0061] The small sprocket 29 can drive the worm 31 to rotate. The worm 31 is rotatably arranged in the operation box 7 through a bearing to ensure the smooth rotation of the worm 31. The worm 31 can drive the worm gear 32 to rotate. There is an eccentric structure between the surface of the worm gear 32 and the top end of the hinge rod 33. The worm gear 32 can drive the hinge rod 33 to move up and down. The hinge rod 33 can drive the rack 34 to move up and down. The rack 34 can drive the gear shaft 8 to rotate.
[0062] In this embodiment, a limiting frame is slidably connected to the rear side of the rack 34, the rear side of the limiting frame is bolted to the inside of the operation box 7, the center of the worm gear 32 is rotatably connected to the inside of the operation box 7, and the right end of the gear shaft 8 extends into the inside of the operation box 7.
[0063] The rack 34 is slidably arranged with the limiting frame through a slide rail to guide the rack 34, facilitating the up and down movement of the rack 34 and enabling the rack 34 to drive the gear shaft 8 to rotate. The worm gear 32 is rotatably arranged with the operation box 7 through a bearing to ensure the smooth rotation of the worm gear 32 and facilitate its rotation.
[0064] In this embodiment, a filter layer 13 is snap - connected inside the filter tank 4, the bottom of the filter layer 13 contacts the top of the cleaning brush 11, and the center of the cleaning brush 11 is rotatably sleeved inside the filter tank 4.
[0065] The filter layer 13 is used to filter the smoke, which can effectively purify the smoke. After the cleaning brush 11 contacts the filter layer 13, it is convenient for the cleaning brush 11 to brush and clean the filter layer 13, brushing off the sundries attached to its bottom, extending the unobstructed time of the filter holes of the filter layer 13. The cleaning brush 11 is rotatably arranged with the filter tank 4 through a bearing to ensure the smooth rotation of the cleaning brush 11.
[0066] In this embodiment, a heat - exchange pipe network 6 is bolted to the bottom end inside the heat - exchange box 5. The air inlet of the heat - exchange pipe network 6 is communicated with the smoke outlet of the filter tank 4, the smoke outlet of the heat - exchange pipe network 6 extends to the outside of the heat - exchange box 5, and the spiral vane rod 12 is located at the top of the heat - exchange pipe network 6.
[0067] The heat - exchange pipe network 6 is used for heat exchange, facilitating the water inside the heat - exchange box 5 to absorb the heat in the heat - exchange pipe network 6. The filter tank 4 is communicated with the heat - exchange pipe network 6 through a pipeline. After the smoke outlet of the heat - exchange pipe network 6 extends to the outside of the heat - exchange box 5, it is convenient for heat exchange. The spiral vane rod 12 facilitates the flow of water.
[0068] In this embodiment, both the top and bottom of the filter tank 4 are arc - shaped structures. A slag - discharge pipe is communicated with the bottom end of the filter tank 4. The left side of the operation box 7 is bolted to the right side of the filter tank 4, and the right - hand end surface of the gear shaft 8 is a toothed - ring structure.
[0069] The shape of the filter tank 4 is convenient for filtering the smoke, and the shape of the bottom of the filter tank 4 is convenient for collecting the debris cleaned down. The slag - discharge pipe is used to discharge the debris inside the filter tank 4. The operation box 7 is fixed by the filter tank 4 to ensure the transmission of the structure. The toothed ring of the gear shaft 8 facilitates the rack 34 to drive the gear shaft 8 to rotate.
[0070] In this embodiment, a rotating shaft is bolted to the center of the bottom of the cleaning brush 11. The surface of the rotating shaft is rotatably sleeved inside the filter tank 4, and the bottom end of the rotating shaft is bolted to the center of the top of the secondary bevel gear 10.
[0071] The secondary bevel gear 10 can drive the rotating shaft to rotate, and the rotating shaft can drive the cleaning brush 11 to rotate. The rotating shaft is rotationally arranged with the filter tank 4 through bearings to ensure the smooth rotation of the rotating shaft and facilitate the transmission of the structure.
[0072] Working principle: The glass insulator melting furnace 1 can be used to heat and melt glass insulators. During the operation of the glass insulator melting furnace 1, flue gas is generated. The flue gas is filtered through the filter layer 13 inside the filter tank 4, and then the flue gas is introduced into the heat exchange pipe network 6 inside the heat exchange box 5. The temperature inside the heat exchange pipe network 6 is high, and the water inside the heat exchange box 5 absorbs heat. The power supply of the power motor 21 is connected. The power motor 21 is fixed by the operation box 7 to facilitate the normal operation of the power motor 21. The power motor 21 can drive the large gear 22 to rotate, and the large gear 22 can drive the small gear 23 to rotate. The radius of the large gear 22 is larger than that of the small gear 23, which can increase the rotation speed of the small gear 23. The small gear 23 can drive the large runner 24 to rotate. The large runner 24 is rotationally arranged with the operation box 7 through bearings to ensure the smooth rotation of the large runner 24. The large runner 24 can drive the transmission belt 25 to rotate, and the transmission belt 25 can drive the small runner 26 to rotate. The transmission belt 25 passes through the opening of the operation box 7 to facilitate the operation of the transmission belt 25. The small runner 26 can drive the spiral blade rod 12 to rotate, and the spiral blade rod 12 can drive the water inside the heat exchange box 5 to flow. At the same time, the large gear 22 can drive the large sprocket 27 to rotate, the large sprocket 27 can drive the chain 28 to rotate, and the chain 28 can drive the small sprocket 29 to rotate. The size of the large sprocket 27 is larger than that of the small sprocket 29, increasing the rotation speed of the small sprocket 29.
[0073] The small sprocket 29 can drive the worm 31 to rotate. The worm 31 is rotationally arranged with the operation box 7 through bearings to ensure the smooth rotation of the worm 31. The worm 31 can drive the worm wheel 32 to rotate. There is an eccentric structure between the surface of the worm wheel 32 and the top end of the hinge rod 33. The worm wheel 32 can drive the hinge rod 33 to move up and down, the hinge rod 33 can drive the rack 34 to move up and down, the rack 34 can drive the gear shaft 8 to rotate. The gear shaft 8 is rotationally arranged with the filter tank 4 through bearings to ensure the smooth rotation of the gear shaft 8. The gear shaft 8 can drive the main bevel gear 9 to rotate, the main bevel gear 9 can drive the secondary bevel gear 10 to rotate, and the secondary bevel gear 10 can drive the cleaning brush 11 to rotate. The cleaning brush 11 can brush and clean the bottom of the filter layer 13.
[0074] Finally, it should be noted that the above are only the preferred embodiments of the present invention and are not used to limit the present invention. Although the present invention has been described in detail with reference to the foregoing embodiments, for those skilled in the art, they can still modify the technical solutions recorded in the foregoing embodiments, or perform equivalent replacements for some of the technical features. Any modifications, equivalent replacements, improvements, etc. made within the spirit and principle of the present invention shall be included within the protection scope of the present invention.
Claims
1. A glass insulator melting furnace, comprising a glass insulator melting furnace (1), characterized in that: The smoke outlet of the glass insulator melting furnace (1) is connected to a filter tank (4), a heat exchange box (5) is provided through the smoke outlet of the filter tank (4), and an operating box (7) is bolted to the right side of the top of the heat exchange box (5); A gear shaft (8) is rotatably sleeved inside the filter tank (4), a main bevel gear (9) is bolted to the left end of the gear shaft (8), a secondary bevel gear (10) is meshed with the teeth of the main bevel gear (9), and a cleaning brush (11) is bolted to the top of the secondary bevel gear (10); A spiral blade rod (12) is rotatably sleeved at the top end of the heat exchange box (5), a power mechanism (2) is bolted to the right side of the operation box (7), the power mechanism (2) is bolted to the spiral blade rod (12), a transmission mechanism (3) is bolted to the axis of the power mechanism (2), and the transmission mechanism (3) is meshed with the gear shaft (8).
2. The melting furnace for glass insulators according to claim 1, characterized in that: The power mechanism (2) comprises a power motor (21), a large gear (22), a small gear (23), an acceleration assembly and a sprocket assembly; The left side of the power motor (21) is bolted to the right side of the operating box (7), the output end of the power motor (21) extends into the interior of the operating box (7) and is bolted to the axis of the large gear (22), the bottom of the large gear (22) is meshed with the top of the small gear (23), the small gear (23) is bolted to the acceleration assembly, the acceleration assembly is bolted to the spiral blade rod (12), and the large gear (22) is bolted to the sprocket assembly.
3. The melting furnace for glass insulators according to claim 2, characterized in that: The acceleration assembly comprises a large rotating wheel (24), a transmission belt (25) and a small rotating wheel (26); The left side of the large rotating wheel (24) is bolted to the right side of the small gear (23), the axis of the large rotating wheel (24) is rotationally connected to the right side of the inside of the operating box (7), the inside of the large rotating wheel (24) is transmission-connected to the top of the inside of the transmission belt (25), the bottom end of the transmission belt (25) passes through the opening at the bottom of the operating box (7) and is transmission-connected to the inside of the small rotating wheel (26), and the right end of the spiral blade rod (12) extends to the right side of the operating box (7) and is bolted to the axis of the small rotating wheel (26).
4. The melting furnace for glass insulators according to claim 2, characterized in that: The sprocket assembly comprises a large sprocket (27), a chain (28) and a small sprocket (29); The right side of the large gear (22) is bolted to the left side of the large sprocket (27), the teeth of the large sprocket (27) are meshed with the bottom end inside the chain (28), the top end inside the chain (28) is meshed with the teeth of the small sprocket (29), and the small sprocket (29) is bolted to the transmission mechanism (3).
5. The melting furnace for glass insulators according to claim 4, characterized in that: The transmission mechanism (3) comprises a worm (31), a worm wheel (32), a hinge rod (33) and a rack (34); The axis of the small sprocket (29) is bolted to the right end of the surface of the worm (31), both ends of the worm (31) are rotatably sleeved with the inside of the operating box (7), the surface of the worm (31) is meshed with the bottom of the worm wheel (32), the right side of the surface of the worm wheel (32) is hinged to the top of the hinge rod (33), the bottom end of the hinge rod (33) is hinged to the top of the rack (34), and the right end of the gear shaft (8) is meshed with the teeth of the rack (34).
6. The melting furnace for glass insulators according to claim 5, characterized in that: The rear side of the rack (34) is slidably connected to a limit frame, the rear side of the limit frame is bolted to the inside of the operating box (7), the axis of the worm gear (32) is rotationally connected to the inside of the operating box (7), and the right end of the gear shaft (8) extends to the inside of the operating box (7).
7. The melting furnace for glass insulators according to claim 1, characterized in that: The filter tank (4) is internally clamped with a filter layer (13), the bottom of the filter layer (13) is in contact with the top of the cleaning brush (11), and the axis of the cleaning brush (11) is rotatably sleeved with the interior of the filter tank (4).
8. The melting furnace for glass insulators according to claim 1, characterized in that: A heat exchange network (6) is bolted to the bottom end of the heat exchange box (5); an air inlet of the heat exchange network (6) is connected to a smoke outlet of the filter tank (4); the smoke outlet of the heat exchange network (6) extends to the outside of the heat exchange box (5); and a spiral blade rod (12) is located at the top of the heat exchange network (6).
9. The melting furnace for glass insulators according to claim 1, characterized in that: The top and bottom of the filter tank (4) are both arc-shaped structures, the bottom end of the filter tank (4) is connected to a slag discharge pipe, the left side of the operating box (7) is bolted to the right side of the filter tank (4), and the right end of the surface of the gear shaft (8) is a gear ring structure.
10. The melting furnace for glass insulators according to claim 1, characterized in that: A rotating shaft is bolted at the axis center of the bottom of the cleaning brush (11), the surface of the rotating shaft is rotatably sleeved with the inside of the filter tank (4), and the bottom end of the rotating shaft is bolted to the axis center of the top of the secondary bevel gear (10).
Citation Information
Patent Citations
Founding kiln and founding process of toughened glass insulator
CN111533431A