Pipeline secondary galvanizing device and process
By designing the transportation mechanism, movable components, clamping components and adjustment mechanism of the pipeline secondary galvanizing device, the problem of low automation level of existing equipment is solved, production efficiency and galvanizing quality are improved, and a more efficient and safe pipeline secondary galvanizing process is achieved.
Patent Information
- Application Number
- CN202510256685.4
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2025-03-05
- Publication Date
- 2025-06-13
AI Technical Summary
The automation level of existing pipeline galvanizing equipment is not high, and the independent operation of each process lacks a coordinated mechanism, which makes it difficult to improve production efficiency and cannot meet the production needs of secondary galvanizing in pipelines.
A pipe secondary galvanizing device is designed, including a transport mechanism, a movable assembly, a clamping assembly and an adjustment mechanism. The transportation mechanism shortens the feeding and discharge time through automated design. The moving component adopts an inclined angle to slowly enter the zinc liquid. The clamping component automatically releases the pipeline so that it falls into the zinc liquid at its own weight. The adjustment mechanism prevents the pipeline from sinking directly to the bottom and controls its position.
It improves processing efficiency and production progress, reduces manual operation, reduces the demand for the number of staff, improves the safety and stability of the production process, and significantly improves the galvanized quality and uniformity and integrity of the galvanized layer.
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Figure CN120138541A_ABST
Abstract
Description
Technical Field
[0001] The present invention relates to the technical field of pipeline galvanizing, and specifically to a device and process for secondary galvanizing of pipelines. Background Art
[0002] Pipeline galvanizing is a process method for treating the surface of pipelines, mainly aiming to improve the corrosion resistance, wear resistance, aesthetics, etc. of pipelines. The common methods include hot-dip galvanizing and electro-galvanizing.
[0003] The patent application with the application number CN201520417685.X discloses a device for secondary galvanizing of arc-shaped pipelines, including a galvanizing tank and a double-rail bracket. The bracket is horizontally arranged above the galvanizing tank. The galvanizing device further includes guide rails, a connecting device, and chucks. The guide rails are horizontally fixed on the bracket. The upper end of the connecting device is slidably connected to the guide rails through pulleys. The lower end of the connecting device is fixedly connected to the chucks. The number of the guide rails, the mounting plates, and the chucks is two, and they are symmetrically arranged along the middle of the guide rails. The two chucks are respectively arranged inside the two ends of the arc-shaped pipeline and are clamped with the inner wall of the arc-shaped pipeline. By arranging the clamping claws inside the arc-shaped pipeline and clamping them with its inner wall, it is avoided that the fixing device of the galvanizing device contacts the outer wall of the arc-shaped pipeline, making the galvanizing of the outer wall of the arc-shaped pipeline more thorough.
[0004] When the existing equipment is in use, there is a problem of low automation level. During the pipeline galvanizing operation, each process operates independently, lacking an effective coordination mechanism, which leads to difficulty in improving production efficiency and inability to meet the production requirements of secondary galvanizing of pipelines. Summary of the Invention
[0005] Aiming at the deficiencies of the prior art, the present invention provides a device and process for secondary galvanizing of pipelines to solve the problems raised in the above background art.
[0006] To achieve the above object, the present invention provides the following technical solution: A device for secondary galvanizing of pipelines, including a bottom plate. A pushing device is fixedly connected to the top of the bottom plate. A storage tank is fixedly connected to the top of the bottom plate. A driving device is fixedly connected to the top of the bottom plate. The front side of the storage tank is fixedly connected to the pushing device. A connecting seat is fixedly connected between the rear side of the storage tank and the driving device. The bottom of the connecting seat is fixedly connected to the bottom plate. An inlet device is fixedly connected to the top of the connecting seat. A first moving device is fixedly connected to the outer wall of the inlet device. A bracket is fixedly connected to the top of the bottom plate. An adjusting mechanism is fixedly connected to the bottom of the bracket. It further includes: Transport mechanism, the transport mechanism includes support columns fixedly connected to the top of the bottom plate, a second moving device is fixedly connected to the outer wall of the support column, an activity component is movably connected to the outer wall of the second moving device, a first connecting plate is fixedly connected to one end of the second moving device away from the support column, the top of the feeding device is fixedly connected to the second moving device, the second moving device is used to control the position of the activity component. By setting the transport mechanism, when the equipment is performing pipe galvanizing operations, the time required for feeding and discharging can be shortened. This optimization improves the processing efficiency and speeds up the overall production progress. In addition, the automated design of the transport mechanism reduces the manual operation links and the demand for the number of staff. While improving production efficiency, it also reduces the labor intensity of the staff and further enhances the safety and stability of the production process.
[0007] According to the above technical solution, the activity component includes a first sliding block, the outer wall of the second moving device is movably connected to the first sliding block, a first U-shaped frame is fixedly connected to the bottom of the first sliding block, a motor is fixedly connected to the inner wall of the first U-shaped frame, the output end of the motor is fixedly connected to a second U-shaped frame, second connecting plates are fixedly connected to both ends of the second U-shaped frame, and a first limiting column is fixedly connected to the outer wall of the second connecting plate. The rotation of the motor is used to control the deflection direction of the main body of the activity component. By setting the activity component, when performing secondary galvanizing on the pipe, when the pipe needs to be immersed in the zinc solution in the storage tank for galvanizing, it slowly enters the zinc solution at a certain inclination angle. This design effectively avoids the possible impact when the pipe enters the zinc solution, ensures that the zinc solution can evenly adhere to the surface of the pipe, greatly improves the galvanizing quality, and the way the pipe enters the zinc solution obliquely can also reduce the probability of bubbles adhering to the surface of the pipe and reduce the possibility of defects in the galvanized layer.
[0008] According to the above technical solution, a second connecting column is rotatably connected to the inner wall of the second connecting plate through a bearing, a fourth connecting plate is fixedly connected to the outer wall of the second connecting column, a first connecting rod is fixedly connected to the bottom of the fourth connecting plate, a track plate is fixedly connected to the outer wall of the first connecting rod, a third connecting column is fixedly connected to the outer wall of the first connecting rod, a clamping component is movably connected to one end of the first connecting rod away from the third connecting column, a sliding frame is movably connected to the outer wall of the third connecting column, a first push rod is fixedly connected to the top of the sliding frame, a third connecting plate is fixedly connected to the outer wall of the first push rod, and the outer wall of the third connecting plate is fixedly connected to the second connecting plate. By driving the third connecting column to move by the first push rod, the deflection angle of the track plate is controlled.
[0009] According to the above technical solution, a rotating plate is rotatably connected to the outer wall of the second connecting plate through a bearing. One end of the rotating plate away from the second connecting plate is fixedly connected to a first baffle. A limiting groove is formed in the bottom of the rotating plate. A first connecting column is fixedly connected to the outer wall of the rotating plate. A moving frame is movably connected to the inner wall of the first moving device. By driving the movement of the moving frame by the first moving device, the function of controlling the deflection angle of the first baffle is achieved.
[0010] According to the above technical solution, the clamping assembly includes an upper clamping plate. Right-angle plates are fixedly connected to both ends of the upper clamping plate. A second sliding block is fixedly connected to one end of the right-angle plate away from the upper clamping plate. The outer wall of the second sliding block is movably connected to a first connecting rod. An elastic assembly is fixedly connected to the outer wall of the first connecting rod. One end of the elastic assembly away from the first connecting rod is fixedly connected to the second sliding block. A stress roller is rotatably connected to the side of the second sliding block away from the first connecting rod through a bearing. A lifting seat is fixedly connected to the top of the second moving device. A third moving device is fixedly connected to the outer wall of the lifting seat. A pushing frame is movably connected to the inner wall of the third moving device. By driving the movement of the pushing frame by the third moving device, the function of controlling the position of the clamping assembly is achieved. By setting the clamping assembly, as the clamping assembly moves, the pipe will gradually approach and immerse into the zinc liquid in the material storage tank. When the clamping assembly moves to a specific distance, the fixing of the pipe will be automatically released, allowing the pipe to fall into the zinc liquid under its own weight. While ensuring the angle of the pipe entering the zinc liquid, the problem that the outside of the pipe cannot be completely in contact with the zinc liquid due to the contact between the clamping head and the pipe is avoided, ensuring the galvanizing effect.
[0011] According to the above technical solution, a sliding column is movably connected to the inner wall of the upper clamping plate. A lower clamping plate is fixedly connected to the bottom of the sliding column. A stress plate is fixedly connected to the top of the sliding column. A spring is sleeved on the outer wall of the sliding column. The top of the spring is fixedly connected to the stress plate. The bottom of the spring is fixedly connected to the upper clamping plate. An extension plate is fixedly connected to the outer wall of the fourth connecting plate. A pressure column is fixedly connected to the outer wall of the extension plate. By applying pressure to the stress plate by the pressure column, the function of controlling the height of the lower clamping plate is achieved.
[0012] According to the above technical solution, the adjusting mechanism includes a connecting plate five, the bottom of the bracket is fixedly connected to the connecting plate five, the inner side of the connecting plate five is rotatably connected to a push rod two through a bearing, the bottom of the connecting plate five is fixedly connected to a push rod three, the bottom of the push rod three is fixedly connected to a connecting rod two, the bottom of the push rod two is rotatably connected to the connecting rod two through a bearing, the outer wall of the connecting rod two is fixedly connected to the connecting rod three, the outer wall of the connecting rod three is fixedly connected to a limiting column two, the outer wall of the limiting column two is movably connected to a pushing plate one, and the top of the pushing plate one is fixedly connected to a pushing plate Plate two, through the linkage of push rods two and three, drives connecting rod two to deflect, plays the role of controlling the deflection angle and height of limiting column two. By setting an adjustment mechanism, when the pipeline is completely immersed in the zinc liquid, it can prevent the pipeline from sinking directly to the bottom, avoid contact between the bottom of the storage tank and the pipeline, and prevent such contact from affecting the secondary galvanizing effect of the pipeline. At the same time, limiting column two used to limit the position of the pipeline is located on the inner wall of the pipeline. This layout allows the equipment to control the position of the pipeline while ensuring that the secondary galvanizing process of the outer wall of the pipeline is not disturbed, thereby ensuring the uniformity and integrity of the galvanized layer.
[0013] The secondary galvanizing process for pipes includes the following steps: S1. When the pipe needs to be galvanized for the second time, the pipe to be fed is aligned by the mobile frame, and then the mobile device is started to lift the mobile frame. The lifted mobile frame will move the baffle plate away from the front of the track plate, and then the feeding device will push the pipe into the track plate and fix it by the clamping assembly; S2. After the fixation is completed, the moving device 2 is started to drive the movable component to move. When the movable component moves, the motor is also started and drives the track plate to deflect. After the movable component moves to the top of the storage tank, the push rod 1 is started to drive the track plate to deflect downward. When the track plate deflects downward, the baffle plate will also be offset from the front end of the track plate; S3. After the track plate has completed its deflection, the moving device 3 is started to drive the push frame to move. The moving push plate will push the clamping assembly to move. At this time, the pipes that need to be galvanized twice will also be pushed into the storage tank, and the pipes will be sleeved on the outside of the limiting column 2. As the clamping assembly moves, when the clamping assembly is subjected to the external force of the pressure column, it will automatically release the fixation of the pipe and allow the pipe to be completely sleeved on the limiting column 2 under the drive of its own weight. S4. After the pipe is put on the limiting column 2, first start the push rod 2 to make the limiting column 2 deflect downward. At this time, the pipe will be completely immersed in the zinc liquid. After the pipe is galvanized, the push rods 2 and 3 will pull up the limiting column 2 horizontally. After the pulling up operation is completed, the pushing device drives the push plates 1 and 2 to move, and pushes the pipe on the limiting column 2 into the driving device, and transports it to the subsequent processing device. The position of the limiting column will also be reset by the push rods 2 and 3.
[0014] Pipe secondary galvanizing device and process, including the following steps: Compared with the prior art, the present invention provides a pipe secondary galvanizing device and process, having the following beneficial effects: 1. By setting up a transportation mechanism, when the device is performing pipe galvanizing operations, it can shorten the time required for feeding and discharging. This optimization improves the processing efficiency, speeds up the overall production progress. In addition, the automated design of the transportation mechanism reduces the manual operation links, reduces the demand for the number of staff, improves the production efficiency, and at the same time reduces the labor intensity of the staff, further enhancing the safety and stability of the production process.
[0015] 2. By setting up a movable component, when performing secondary galvanizing on the pipe, when the pipe needs to be immersed in the zinc solution in the storage tank for galvanizing, it slowly enters the zinc solution at a certain inclination angle. This design effectively avoids the impact that may occur when the pipe enters the zinc solution, ensures that the zinc solution can evenly adhere to the pipe surface, greatly improves the galvanizing quality, and the way of the pipe being inclined and immersed in the zinc solution can also reduce the probability of bubbles adhering to the pipe surface, reducing the possibility of defects in the galvanized layer.
[0016] 3. By setting up a clamping component, as the clamping component moves, the pipe will gradually approach and immerse into the zinc solution in the storage tank. When the clamping component moves to a specific distance, it will automatically release the fixation of the pipe, allowing the pipe to fall into the zinc solution under its own weight. While ensuring the angle of the pipe entering the zinc solution, it avoids the problem that the outer part of the pipe cannot be in full contact with the zinc solution due to the contact between the clamping head and the pipe, ensuring the galvanizing effect.
[0017] 4. By setting up an adjustment mechanism, when the pipe is completely immersed in the zinc solution, it can prevent the pipe from directly sinking to the bottom, avoid the contact between the bottom of the storage tank and the pipe, prevent the impact on the secondary galvanizing effect of the pipe due to this contact. At the same time, the limiting column two for restricting the position of the pipe is located inside the pipe wall. This layout method enables the device to control the position of the pipe while ensuring that the secondary galvanizing process on the outer wall of the pipe is not interfered, thus ensuring the uniformity and integrity of the galvanized layer. Description of the Drawings
[0018] Figure 1 Schematic diagram of the overall structure of the present invention Figure 1 ; Figure 2 Schematic diagram of the overall structure of the present invention Figure 2 ; Figure 3 Schematic diagram of the transportation mechanism of the present invention; Figure 4 Schematic diagram of the movable component of the present invention Figure 1 ; Figure 5 Schematic diagram of the movable component of the present invention Figure 2 ; Figure 6 Schematic diagram of the movable component of the present invention Figure 3 ; Figure 7 Schematic diagram of the movable component of the present invention Figure 4 ; Figure 8 Schematic diagram of the clamping component of the present invention Figure 1 。
[0019] Figure 9 Schematic diagram of the clamping component of the present invention Figure 2 。
[0020] Figure 10 Schematic diagram of the adjusting mechanism of the present invention.
[0021] In the figure: 1, bottom plate; 101, pushing device; 102, storage tank; 103, driving device; 104, connecting seat; 105, feeding device; 106, moving device one; 107, moving frame; 108, support; 2, transportation mechanism; 201, support column; 202, moving device two; 203, connecting plate one; 204, lifting seat; 205, moving device three; 206, pushing frame; 21, movable component; 211, sliding block one; 212, U-shaped frame one; 213, motor; 214, U-shaped frame two; 215, connecting plate two; 216, connecting plate three; 217, limiting column one; 218, rotating plate; 219, limiting groove; 2110, connecting column one; 2111, baffle one; 2112, connecting plate four; 2113, connecting column two; 2114, extension plate; 2115, pressure column; 2116, connecting rod one; 2117, track plate; 2118, connecting column three; 2119, push rod one; 2120, sliding frame; 2121, elastic component; 22, clamping component; 221, upper clamping plate; 222, right-angled plate; 223, sliding block two; 224, stress roller; 225, sliding column; 226, lower clamping plate; 227, stress plate; 228, spring; 3, adjusting mechanism; 301, connecting plate five; 302, push rod two; 303, push rod three; 304, connecting rod two; 305, connecting rod three; 306, limiting column two; 307, pushing plate one; 308, pushing plate two. Detailed implementation manners
[0022] Next, the technical solutions in the embodiments of the present invention will be clearly and completely described in conjunction with the accompanying drawings in the embodiments of the present invention. Obviously, the described embodiments are only a part of the embodiments of the present invention, rather than all of the embodiments.
[0023] Examples of the embodiments are shown in the drawings, where like or similar reference numerals designate like or similar elements or elements having like or similar functions throughout. The embodiments described below with reference to the drawings are exemplary and are intended to explain the present invention and should not be construed as limiting the present invention.
[0024] In the present invention, unless otherwise clearly specified and defined, terms such as "mounted", "connected", "connected to", "fixed" and the like shall be construed in a broad sense. For example, it may be a fixed connection, a detachable connection, or an integral body; it may be a mechanical connection or an electrical connection; it may be directly connected or indirectly connected through an intermediate medium, and it may be the communication inside two elements or the interaction relationship between two elements. For those of ordinary skill in the art, the specific meanings of the above terms in the present invention can be understood according to specific circumstances.
[0025] Embodiment 1: Refer to Figures 1 - 3 , Figure 10 , the present invention provides a technical solution: a pipeline secondary galvanizing device, including a bottom plate 1, a pushing device 101 fixedly connected to the top of the bottom plate 1, a material storage tank 102 fixedly connected to the top of the bottom plate 1, a driving device 103 fixedly connected to the top of the bottom plate 1, the front side of the material storage tank 102 is fixedly connected to the pushing device 101, the rear side of the material storage tank 102 is fixedly connected to the driving device 103 with a connecting seat 104, the bottom of the connecting seat 104 is fixedly connected to the bottom plate 1, the top of the connecting seat 104 is fixedly connected to a feeding device 105, the outer wall of the feeding device 105 is fixedly connected to a moving device one 106, the top of the bottom plate 1 is fixedly connected to a bracket 108, the bottom of the bracket 108 is fixedly connected to an adjusting mechanism 3, and further includes: A transportation mechanism 2, the transportation mechanism 2 includes a support column 201 fixedly connected to the top of the bottom plate 1, a moving device two 202 fixedly connected to the outer wall of the support column 201, an activity component 21 movably connected to the outer wall of the moving device two 202, a connecting plate one 203 fixedly connected to the end of the moving device two 202 away from the support column 201, the top of the feeding device 105 is fixedly connected to the moving device two 202. When the device is in use, the unprocessed pipeline will be pushed by the feeding component into the activity component 21, and then the moving device two 202 is started to drive the pipeline to move above the material storage tank 102. When the pipeline enters the material storage tank 102 through the activity component 21, the moving device two 202 is started again to reset the activity component 21 for the next feeding.
[0026] The adjusting mechanism 3 includes a fifth connecting plate 301. The bottom of the bracket 108 is fixedly connected to the fifth connecting plate 301. The inner side of the fifth connecting plate 301 is rotatably connected to a second push rod 302 through a bearing. The bottom of the fifth connecting plate 301 is fixedly connected to a third push rod 303. The bottom of the third push rod 303 is fixedly connected to a second connecting rod 304. The bottom of the second push rod 302 is rotatably connected to the second connecting rod 304 through a bearing. The outer wall of the second connecting rod 304 is fixedly connected to a third connecting rod 305. The outer wall of the third connecting rod 305 is fixedly connected to a second limiting column 306. The outer wall of the second limiting column 306 is movably connected to a first pushing plate 307. The top of the first pushing plate 307 is fixedly connected to a second pushing plate 308. After the unprocessed pipe is sleeved on the outer wall of the second limiting column 306, start the second push rod 302 to drive the second connecting rod 304 to deflect downward. The deflected second connecting rod 304 drives the second limiting column 306 to deflect together through the third connecting rod 305, so that the pipe is completely immersed in the zinc solution. After the secondary galvanizing is completed, start the second push rod 302 and the third push rod 303 at the same time to lift the pipe on the second limiting column 306. Then start the pushing device 101 to drive the first pushing plate 307 and the second pushing plate 308 to move, and push the pipe on the second limiting column 306 into the driving device 103. After the blanking of the pipe is completed, the third push rod 303 is reset to facilitate the next feeding.
[0027] Embodiment 2: Please refer to Figures 4 - 9, on the basis of the first embodiment, the present invention provides a technical solution: The movable component 21 includes a first sliding block 211. The outer wall of the second moving device 202 is movably connected to the first sliding block 211. A first U-shaped frame 212 is fixedly connected to the bottom of the first sliding block 211. A motor 213 is fixedly connected to the inner wall of the first U-shaped frame 212. The output end of the motor 213 is fixedly connected to a second U-shaped frame 214. Both ends of the second U-shaped frame 214 are fixedly connected to second connecting plates 215. A first limiting column 217 is fixedly connected to the outer wall of the second connecting plate 215. The rotation of the motor 213 controls the deflection direction of the main body of the movable component 21. A second connecting column 2113 is rotatably connected to the inner wall of the second connecting plate 215 through a bearing. A fourth connecting plate 2112 is fixedly connected to the outer wall of the second connecting column 2113. A first connecting rod 2116 is fixedly connected to the bottom of the fourth connecting plate 2112. A track plate 2117 is fixedly connected to the outer wall of the first connecting rod 2116. A third connecting column 2118 is fixedly connected to the outer wall of the first connecting rod 2116. The end of the first connecting rod 2116 far from the third connecting column 2118 is movably connected to a clamping component 22. The outer wall of the third connecting column 2118 is movably connected to a sliding frame 2120. A first push rod 2119 is fixedly connected to the top of the sliding frame 2120. A third connecting plate 216 is fixedly connected to the outer wall of the first push rod 2119. The outer wall of the third connecting plate 216 is fixedly connected to the second connecting plate 215. The movement of the first push rod 2119 drives the third connecting column 2118 to move, controlling the deflection angle of the track plate 2117. A rotating plate 218 is rotatably connected to the outer wall of the second connecting plate 215 through a bearing. A first baffle 2111 is fixedly connected to the end of the rotating plate 218 far from the second connecting plate 215. A limiting groove 219 is formed in the bottom of the rotating plate 218. A first connecting column 2110 is fixedly connected to the outer wall of the rotating plate 218. A moving frame 107 is movably connected to the inner wall of the first moving device 106. When the movable component 21 is above the storage tank 102, the first push rod 2119 is started to drive the sliding frame 2120 to move. The moving sliding frame 2120 drives the first connecting rod 2116 to deflect through the third connecting column 2118. The deflected first connecting rod 2116 aligns the deflection angle of the track plate 2117 with the deflection angle of the second limiting column 306. Then, the movement of the clamping component 22 drives the pipeline onto the second limiting column 306.
[0028] The clamping assembly 22 includes an upper clamping plate 221. Right-angle plates 222 are fixedly connected to both ends of the upper clamping plate 221. A second sliding block 223 is fixedly connected to the end of the right-angle plate 222 away from the upper clamping plate 221. The outer wall of the second sliding block 223 is movably connected to the first connecting rod 2116. An elastic component 2121 is fixedly connected to the outer wall of the first connecting rod 2116. One end of the elastic component 2121 away from the first connecting rod 2116 is fixedly connected to the second sliding block 223. A force-bearing roller 224 is rotatably connected to the side of the second sliding block 223 away from the first connecting rod 2116 through a bearing. A lifting seat 204 is fixedly connected to the top of the second moving device 202. A third moving device 205 is fixedly connected to the outer wall of the lifting seat 204. A pushing frame 206 is movably connected to the inner wall of the third moving device 205. By driving the pushing frame 206 to move through the third moving device 205, the position of the clamping assembly 22 can be controlled. A sliding column 225 is movably connected to the inner wall of the upper clamping plate 221. A lower clamping plate 226 is fixedly connected to the bottom of the sliding column 225. A force-bearing plate 227 is fixedly connected to the top of the sliding column 225. A spring 228 is sleeved on the outer wall of the sliding column 225. The top of the spring 228 is fixedly connected to the force-bearing plate 227. The bottom of the spring 228 is fixedly connected to the upper clamping plate 221. An extension plate 2114 is fixedly connected to the outer wall of the fourth connecting plate 2112. A pressure column 2115 is fixedly connected to the outer wall of the extension plate 2114. When a pipeline needs to enter the storage tank 102, start the third moving device 205 to drive the pushing frame 206 to move. The moving pushing frame 206 will drive the upper clamping plate 221 and the lower clamping plate 226 to move through the force-bearing roller 224. The moving upper clamping plate 221 and lower clamping plate 226 will push the unprocessed pipeline out of the track plate 2117. As the upper clamping plate 221 and the lower clamping plate 226 move, the force-bearing plate 227 at the top will be squeezed by the pressure column 2115. Driven by the extrusion of the pressure column 2115, the force-bearing plate 227 moves downward. The downward-moving force-bearing plate 227 drives the lower clamping plate 226 to move downward, thereby releasing the fixation of the pipeline and allowing the pipeline to fall onto the second limiting column 306.
[0029] The secondary galvanizing process of the pipeline includes the following steps: S1. When secondary galvanizing of the pipeline is required, align the pipeline to be fed through the moving frame 107, and then start the first moving device 106 to lift the moving frame 107. The lifted moving frame 107 will move the first baffle 2111 away from the front of the track plate 2117. Then, the feeding device 105 will push the pipeline into the track plate 2117 and fix it by the clamping assembly 22; S2, after the fixation is completed, the moving device 202 is started to drive the movable component 21 to move. When the movable component 21 moves, the motor 213 is also started and drives the track plate 2117 to deflect 90 degrees. After the movable component 21 moves to the top of the material storage tank 102, the push rod 1 2119 is started to drive the track plate 2117 to deflect downward. When the track plate 2117 deflects downward, the baffle plate will also be offset from the front end of the track plate 2117; S3. After the track plate 2117 has completed its deflection, the moving device 3 205 is started to drive the push frame 206 to move. The moving push plate will push the clamping assembly 22 to move. At this time, the pipe that needs to be galvanized twice will also be pushed into the storage tank 102, and the pipe will be sleeved on the outside of the limiting column 2 306. As the clamping assembly 22 moves, when the clamping assembly 22 is subjected to the external force of the pressure column 2115, it will automatically release the fixation of the pipe and allow the pipe to be completely sleeved on the limiting column 2 306 under the drive of its own weight. S4. After the pipe is sleeved on the limiting column 2 306, first start the push rod 2 302 to make the limiting column 2 306 deflect downward. At this time, the pipe will be completely immersed in the zinc liquid. After the pipe is galvanized, the push rod 2 302 and the push rod 3 303 will pull up the limiting column 2 306 horizontally. After the pulling up operation is completed, the pushing device 101 drives the pushing plate 1 307 and the pushing plate 2 308 to move, and push the pipe on the limiting column 2 306 into the driving device 103, and transport it to the subsequent processing device. The position of the limiting column will also be reset under the drive of the push rod 2 302 and the push rod 3 303.
[0030] It should be noted that, in this article, relational terms such as first and second, etc. are only used to distinguish one entity or operation from another entity or operation, and do not necessarily require or imply any such actual relationship or order between these entities or operations. Moreover, the terms "include", "comprise" or any other variants thereof are intended to cover non-exclusive inclusion, so that a process, method, article or device including a series of elements includes not only those elements, but also other elements not explicitly listed, or also includes elements inherent to such process, method, article or device.
[0031] Finally, it should be noted that the above is only a preferred embodiment of the present invention and is not intended to limit the present invention. Although the present invention has been described in detail with reference to the aforementioned embodiments, those skilled in the art can still modify the technical solutions described in the aforementioned embodiments or replace some of the technical features therein by equivalents. Any modification, equivalent replacement, improvement, etc. made within the spirit and principle of the present invention shall be included in the protection scope of the present invention.
Claims
1. A secondary galvanizing device for pipes, comprising a bottom plate (1), a pushing device (101) being fixedly connected to the top of the bottom plate (1), a material storage trough (102) being fixedly connected to the top of the bottom plate (1), a driving device (103) being fixedly connected to the top of the bottom plate (1), a front side of the material storage trough (102) being fixedly connected to the pushing device (101), a rear side of the material storage trough (102) being fixedly connected to a connecting seat (104) and the driving device (103), a bottom of the connecting seat (104) being fixedly connected to the bottom plate (1), a feeding device (105) being fixedly connected to the top of the connecting seat (104), a moving device (106) being fixedly connected to the outer wall of the feeding device (105), a bracket (108) being fixedly connected to the top of the bottom plate (1), and an adjusting mechanism (3) being fixedly connected to the bottom of the bracket (108), characterized in that: Also includes: A transport mechanism (2), the transport mechanism (2) comprising a support column (201) fixedly connected to the top of a base plate (1), the outer wall of the support column (201) being fixedly connected to a second moving device (202), the outer wall of the second moving device (202) being movably connected to a movable component (21), the end of the second moving device (202) away from the support column (201) being fixedly connected to a first connecting plate (203), the top of the feed device (105) being fixedly connected to the second moving device (202), and the position of the movable component (21) being controlled via the second moving device (202).
2. The secondary galvanizing device for pipes according to claim 1, characterized in that: The movable component (21) comprises a sliding block 1 (211); the outer wall of the moving device 2 (202) is movably connected to the sliding block 1 (211); the bottom of the sliding block 1 (211) is fixedly connected to a U-shaped frame 1 (212); the inner wall of the U-shaped frame 1 (212) is fixedly connected to a motor (213); the output end of the motor (213) is fixedly connected to a U-shaped frame 2 (214); both ends of the U-shaped frame 2 (214) are fixedly connected to a connecting plate 2 (215); the outer wall of the connecting plate 2 (215) is fixedly connected to a limiting column 1 (217); and the rotation of the motor (213) plays a role in controlling the deflection direction of the main body of the movable component (21).
3. The secondary galvanizing device for pipes according to claim 2, characterized in that: The inner wall of the connecting plate 2 (215) is rotatably connected to the connecting column 2 (2113) via a bearing, the outer wall of the connecting column 2 (2113) is fixedly connected to the connecting plate 4 (2112), the bottom of the connecting plate 4 (2112) is fixedly connected to the connecting rod 1 (2116), the outer wall of the connecting rod 1 (2116) is fixedly connected to the track plate (2117), the outer wall of the connecting rod 1 (2116) is fixedly connected to the connecting column 3 (2118), and the connecting rod 1 (2116) is far away from the connecting column 3 (2118). One end of the connecting column 3 (2118) is movably connected to a clamping assembly (22); the outer wall of the connecting column 3 (2118) is movably connected to a sliding frame (2120); the top of the sliding frame (2120) is fixedly connected to a push rod 1 (2119); the outer wall of the push rod 1 (2119) is fixedly connected to a connecting plate 3 (216); the outer wall of the connecting plate 3 (216) is fixedly connected to the connecting plate 2 (215); the connecting column 3 (2118) is driven to move by the push rod 1 (2119), thereby controlling the deflection angle of the track plate (2117).
4. The secondary galvanizing device for pipes according to claim 3 is characterized in that: The outer wall of the second connecting plate (215) is rotatably connected to a rotating plate (218) via a bearing; one end of the rotating plate (218) away from the second connecting plate (215) is fixedly connected to a baffle plate (2111); a limiting groove (219) is provided at the bottom of the rotating plate (218); the outer wall of the rotating plate (218) is fixedly connected to a connecting column (2110); the inner wall of the moving device (106) is movably connected to a moving frame (107); the moving frame (107) is driven to move by the moving device (106), thereby controlling the deflection angle of the baffle plate (2111).
5. The secondary galvanizing device for pipes according to claim 4, characterized in that: The clamping assembly (22) comprises an upper clamping plate (221), both ends of the upper clamping plate (221) are fixedly connected to right-angle plates (222), one end of the right-angle plate (222) away from the upper clamping plate (221) is fixedly connected to a second sliding block (223), the outer wall of the second sliding block (223) is movably connected to a first connecting rod (2116), the outer wall of the first connecting rod (2116) is fixedly connected to an elastic assembly (2121), and one end of the elastic assembly (2121) away from the first connecting rod (2116) is movably connected to the second sliding block (223). 23) is fixedly connected, the side of the sliding block 2 (223) away from the connecting rod 1 (2116) is rotatably connected to a force roller (224) through a bearing, the top of the moving device 2 (202) is fixedly connected to a lifting seat (204), the outer wall of the lifting seat (204) is fixedly connected to the moving device 3 (205), and the inner wall of the moving device 3 (205) is movably connected to a pushing frame (206), and the pushing frame (206) is driven to move by the moving device 3 (205), thereby controlling the position of the clamping component (22).
6. The pipeline secondary galvanizing device according to claim 5, characterized in that: The inner wall of the upper clamping plate (221) is movably connected to a sliding column (225), the bottom of the sliding column (225) is fixedly connected to a lower clamping plate (226), the top of the sliding column (225) is fixedly connected to a force-bearing plate (227), the outer wall of the sliding column (225) is sleeved with a spring (228), the top of the spring (228) is fixedly connected to the force-bearing plate (227), the bottom of the spring (228) is fixedly connected to the upper clamping plate (221), the outer wall of the connecting plate (2112) is fixedly connected to an extension plate (2114), the outer wall of the extension plate (2114) is fixedly connected to a pressure column (2115), and the pressure of the pressure column (2115) on the force-bearing plate (227) plays a role in controlling the height of the lower clamping plate (226).
7. The pipeline secondary galvanizing device according to claim 6, characterized in that: The adjusting mechanism (3) comprises a connecting plate five (301), the bottom of the bracket (108) is fixedly connected to the connecting plate five (301), the inner side of the connecting plate five (301) is rotatably connected to a push rod two (302) via a bearing, the bottom of the connecting plate five (301) is fixedly connected to a push rod three (303), the bottom of the push rod three (303) is fixedly connected to a connecting rod two (304), the bottom of the push rod two (302) is rotatably connected to the connecting rod two (304) via a bearing, and the connecting rod The outer wall of the second (304) is fixedly connected with a connecting rod three (305), the outer wall of the connecting rod three (305) is fixedly connected with a limiting column two (306), the outer wall of the limiting column two (306) is movably connected with a pushing plate one (307), and the top of the pushing plate one (307) is fixedly connected with a pushing plate two (308), and the connecting rod two (304) is deflected by the linkage of the pushing rod two (302) and the pushing rod three (303), thereby controlling the deflection angle and height of the limiting column two (306).
8. A pipeline secondary galvanizing process, using the pipeline secondary galvanizing device according to any one of claims 1 to 7, characterized in that: The following steps are involved: S1. When the pipe needs to be galvanized for the second time, the pipe to be fed is aligned by the mobile frame (107), and then the mobile device (106) is started to lift the mobile frame (107). The lifted mobile frame (107) moves the baffle plate (2111) away from the track plate (2117), and then the feeding device (105) pushes the pipe into the track plate (2117), and fixes it by the clamping assembly (22); S2, after the fixing is completed, the moving device 2 (202) is started to drive the movable component (21) to move. When the movable component (21) moves, the motor (213) is also started and drives the track plate (2117) to deflect 90 degrees. After the movable component (21) moves to the top of the material storage trough (102), the push rod 1 (2119) is started to drive the track plate (2117) to deflect downward. When the track plate (2117) deflects downward, the baffle plate is also offset from the front end of the track plate (2117); S3. After the track plate (2117) has completed its deflection, the moving device (205) is started to drive the push frame (206) to move. The moving push plate will push the clamping assembly (22) to move. At this time, the pipe that needs to be galvanized twice will also be pushed into the storage tank (102), and the pipe will be sleeved on the outside of the limiting column (306). As the clamping assembly (22) moves, when the clamping assembly (22) is subjected to the external force of the pressure column (2115), the fixation of the pipe will be automatically released, and the pipe will be completely sleeved on the limiting column (306) under the drive of its own weight. S4. After the pipe is sleeved on the limiting column 2 (306), first start the push rod 2 (302) to make the limiting column 2 (306) deflect downward. At this time, the pipe will be completely immersed in the zinc liquid. After the pipe is galvanized, the push rod 2 (302) and the push rod 3 (303) will pull up the limiting column 2 (306) horizontally. After the pulling up operation is completed, the pushing device (101) drives the pushing plate 1 (307) and the pushing plate 2 (308) to move, and push the pipe on the limiting column 2 (306) into the driving device (103) and transport it to the subsequent processing device. The position of the limiting column will also be reset under the drive of the push rod 2 (302) and the push rod 3 (303).
Citation Information
Patent Citations
Arc pipeline secondary galvanizing equipment
CN204848993U