Assembled sterile dust-free operation room

Abstract

The invention provides an assembled sterile dust-free operation room, which belongs to the technical field of air purification devices, and comprises an air shower assembly, a main working room assembly, a coarse filtering assembly, a deslagging assembly, a telescopic assembly, a refiltering assembly, an air outlet system and a PLC (Programmable Logic Controller) control system, the main working chamber assembly is fixedly connected with the air shower assembly, the coarse filtering assembly is located at the top of the first deslagging assembly, the first deslagging assembly is located at the top of the main working chamber assembly, the telescopic assembly is located at the top of the main working chamber assembly, the second deslagging assembly is located at the top of the main working chamber assembly, and the refiltering assembly is located at the top of the main working chamber assembly. The third deslagging assembly is located at the top of the main working chamber assembly, and the air outlet system is connected with the main working chamber assembly. The blocking piece and the square filter plate are clamped through the jacking assembly, it is guaranteed that no shaking is generated in the re-filtering process, no matching gap is generated, and the situation that part of air enters the main workshop assembly without being completely filtered is fundamentally avoided.

Description

Technical Field

[0001] The present invention belongs to the technical field of air purification devices, and particularly relates to an assembled sterile and dust-free operation room. Background Art

[0002] An assembled sterile and dust-free operation room is a facility specifically designed to provide a sterile and dust-free environment, and is widely used in industries such as pharmaceuticals, biotechnology, and electronic manufacturing. This operation room adopts a modular design, has a very flexible configuration and layout method, and can be quickly built and adjusted according to the needs of different occasions; compared with traditional fixed clean rooms, the assembled operation room has many advantages. The modular design makes the layout of the operation room more flexible, and can be quickly adjusted and reconfigured according to different production and research needs. The construction period of the operation room is short, and it can be quickly put into use, greatly shortening the project implementation period; the maintenance of the assembled operation room is relatively simple, and can better meet the fast-paced needs of modern production and research.

[0003] Patent document CN118750621A discloses a disinfection and purification device for a sterile room, including an installation frame. An isolation door is rotatably connected in the installation frame through a hinge. The installation frame is embedded in a wall body. An isolation mechanism, a disinfection mechanism, and an air circulation mechanism are arranged in the installation frame. The isolation mechanism includes an air pump fixedly connected in the installation frame. The output end of the air pump is fixedly connected with an output pipe. One end of the output pipe far away from the air pump is fixedly connected with a connecting pipe. One end of the connecting pipe far away from the output pipe is fixedly connected with a first shunt pipe. A jet head is fixedly connected in the first shunt pipe. In the present invention, the jet head sprays gas downward to form an air curtain at the inlet and outlet of the installation frame, isolating the gas in two spaces, and effectively preventing bacteria in the external gas from entering. Subsequently, the air circulation mechanism extracts the indoor gas and performs disinfection and purification, thereby achieving the effect of continuously disinfecting and purifying the indoor air.

[0004] Although the above patent document achieves the effect of air disinfection and purification, in order to minimize the direct entry of external gas into the sterile and dust-free operation room as much as possible, a positive pressure wind needs to be maintained in the main working chamber assembly all the time. The prior art usually uses an axial flow fan at the top of the main working chamber assembly, and designs a multiple filtration system or filter screen at the air inlet of the axial flow fan. Since the filtration accuracy of the sterile and dust-free operation room is high, the filter screen is easily blocked in a short time. Moreover, the main working chamber assembly itself is at a high position. If the filter screen is replaced manually, the efficiency is low and there are safety hazards. And the filter screen itself has the danger of shaking at high altitude, which is easy to generate gaps, allowing some air to directly enter the sterile and dust-free operation room without being filtered, failing to meet the requirements of sterility and dust-free, and unable to meet the requirements of safe production of products. Summary of the Invention

[0005] Aiming at the deficiencies of the prior art, the purpose of the present invention is to provide an assembled sterile and dust-free operation room, which effectively solves the problems in the prior art that an axial flow fan is usually adopted at the top of the main working chamber assembly, and a multi-stage filtration system or filter screen is designed at the air inlet of the axial flow fan. Since the filtration accuracy of the sterile and dust-free operation room is high, the filter screen is easily clogged in a short time. Moreover, the position of the main working chamber assembly itself is relatively high. If the filter screen is replaced manually, the efficiency is low and there are safety hazards. And the filter screen itself has the risk of shaking in the air, which is likely to generate gaps, allowing some air to directly enter the sterile and dust-free operation room without being filtered, failing to meet the requirements of sterility and dust-free, and unable to meet the requirements of safe production of products.

[0006] To achieve the above purpose, the present invention provides the following technical solutions: An assembled sterile and dust-free operation room, comprising an air shower chamber assembly, a main working chamber assembly, a coarse filtration assembly, a first slag discharge assembly, a telescopic assembly, a second slag discharge assembly, a re-filtration assembly, a third slag discharge assembly, an air outlet system and a PLC control system; the main working chamber assembly is fixedly connected to the air shower chamber assembly, the coarse filtration assembly is located on the top of the first slag discharge assembly and is connected thereto, the first slag discharge assembly is located on the top of the main working chamber assembly and is connected thereto, the telescopic assembly is located on the top of the main working chamber assembly and is connected thereto, the second slag discharge assembly is located on the top of the main working chamber assembly and is connected thereto, the re-filtration assembly is located on the top of the main working chamber assembly and is connected thereto, the third slag discharge assembly is located on the top of the main working chamber assembly and is connected thereto, and the air outlet system is connected to the main working chamber assembly.

[0007] Preferably, the main working chamber assembly includes a bottom plate, a profile steel frame, a skeleton mounting plate, an outer panel, an inlet of the main working chamber assembly, an outlet of the main working chamber assembly, an axial flow fan mounting plate, a telescopic assembly support plate and an exhaust duct mounting plate. A groove is provided on the bottom plate. The profile steel frame is clamped with the bottom plate and fixedly connected by bolts. The skeleton mounting plate is located inside the outer panel. The connection of the bottom plate, the profile steel frame, the skeleton mounting plate and the outer panel forms the main body of the main working chamber assembly. The inlet of the main working chamber assembly is located on the side of the main working chamber assembly close to the air shower chamber assembly, and the outlet of the main working chamber assembly is located on the side of the main working chamber assembly far from the air shower chamber assembly. The skeleton mounting plate is clamped in the rectangular frame formed by the profile steel frame. The axial flow fan mounting plate is located at the center of the top of the profile steel frame and is fixedly connected thereto. The telescopic assembly support plate is located on the top of the outer panel and is fixedly connected thereto. The exhaust duct mounting plate is connected to the profile steel frame.

[0008] Preferably, the main studio assembly further includes a workbench, a storage cabinet, a backup power supply, a dehumidifier, a lighting system, and an air conditioner. The workbench, the storage cabinet, and the backup power supply are all located on top of the bottom plate. The dehumidifier, the lighting system, and the air conditioner are all fixedly connected to the profile steel frame. A temperature sensor and a humidity sensor are provided inside the main studio assembly.

[0009] Preferably, the coarse filtration assembly includes a coarse filtration barrel assembly, a coarse filtration housing, a natural air inlet, a first rotating motor, a first end cover plate, a second end cover plate, a bearing seat assembly, and a coupling. The coarse filtration barrel assembly is located inside the coarse filtration housing. The coarse filtration barrel assembly is provided with ventilation holes, and a round screen is detachably connected to the middle of the ventilation holes. Connecting shafts are provided at both ends of the coarse filtration barrel assembly. One end of the connecting shaft penetrates through the first end cover plate and is connected to the bearing seat assembly, and the other end of the connecting shaft is connected to the coupling. The coupling is connected to the protruding shaft of the first rotating motor. A coarse filtration inlet is provided at the top of the coarse filtration housing, and a coarse filtration outlet is provided at the bottom of the coarse filtration housing. The natural air inlet is located at the top of the coarse filtration inlet and is communicated with it. The top of the natural air inlet is closed, and through holes are provided around the natural air inlet.

[0010] Preferably, the first slag discharging assembly includes a first slag discharging box, a first top cover, an inclined tee assembly, and a first slag discharging pipe assembly. The first slag discharging box is of an inclined structure. The first top cover is connected to the first slag discharging box through a hinge. The inclined tee assembly is located on top of the first slag discharging box and is communicated with it. The first slag discharging pipe assembly is located at the bottom of the first slag discharging box and is communicated with it. A stop valve is provided below the first slag discharging pipe assembly. The straight section of the inclined exhaust pipe of the inclined tee assembly is communicated with the re-filtration assembly.

[0011] Preferably, the telescopic assembly includes an electric push rod, a guide rod assembly, a connecting frame assembly, a second rotating motor, and a square filter plate. The protruding shaft of the electric push rod extends into the inside of the connecting frame assembly and is fixedly connected to it through a nut. The guide rod assembly moves along the telescopic direction of the electric push rod to maintain the stability of the operation of the electric push rod. The second rotating motor is fixedly connected to the connecting frame assembly. The protruding shaft of the second rotating motor is connected to the square filter plate. The square filter plate is of a box structure, and a fine filter screen is connected to the square filter plate.

[0012] Preferably, the second slag discharging assembly includes a second slag discharging box, a second top cover, an air inlet cover assembly and a second slag discharging pipe assembly. The second slag discharging box is of an inclined structure. The air inlet cover assembly is located at the top of the second slag discharging box. The second top cover is located at the top of the second slag discharging box. The second slag discharging pipe assembly is located at the bottom of the second slag discharging box and is communicated therewith. A stop valve is arranged below the second slag discharging pipe assembly. A first groove is formed in the side wall of the second slag discharging box on the side close to the air shower assembly, and a second groove is formed in the side wall of the second slag discharging box on the side far from the air shower assembly. The third slag discharging assembly includes a third slag discharging box and a third slag discharging pipe assembly. A stop valve is arranged below the third slag discharging pipe assembly. The second slag discharging assembly and the third slag discharging assembly are of a symmetrical structure.

[0013] Preferably, the re-filtering assembly includes a telescopic bag, a jacking assembly, a plugging member, a square filter support assembly and an axial flow fan assembly. One end of the telescopic bag is firmly connected to the straight section of the inclined exhaust pipe through a clamp, and the other end is firmly connected to the round pipe at the top of the plugging member through a clamp. The jacking assembly is respectively connected to the round pipe at the top of the plugging member and the square filter support assembly. A filter baffle is arranged on the square filter support assembly.

[0014] Preferably, the air outlet system includes a main exhaust air pipe, a centrifugal fan and a centrifugal fan exhaust air pipe. Both the main exhaust air pipe and the centrifugal fan exhaust air pipe penetrate through the exhaust duct mounting plate. The centrifugal fan is located at the top of the bottom plate. The centrifugal fan exhaust air pipe is connected to the air outlet of the centrifugal fan. A pressure sensor, a solenoid valve and a check valve are sequentially arranged on the pipeline of the main exhaust air pipe from inside to outside.

[0015] The present invention also provides a using method of an assembled sterile and dust-free operation room. The using method includes a coarse filtering impurity cleaning method S1, a re-filtering impurity cleaning method S2, a positive pressure maintaining method S3 and an odor exhaust method S4;

[0016] Among them, the coarse filtering impurity cleaning method S1 includes the following steps:

[0017] S11, when cleaning is required, start the first rotating motor and stop the operation of the first rotating motor when it rotates by a certain degree;

[0018] S12, the sundries on the round screen fall into the first slag discharging pipe assembly through the first slag discharging box;

[0019] S13, regularly open the stop valve below the first slag discharging pipe assembly to clean impurities;

[0020] Among them, the re-filtering impurity cleaning method S2 includes the following steps:

[0021] S21. When cleaning is required, when the jacking assembly is in the working stroke state through the PLC control system, the telescopic bag is in the contracted state, and the square boss below the plugging member is separated from the square filter plate near the air shower assembly;

[0022] S22. Make the telescopic assembly near the air shower assembly in the contracted state, extend the telescopic assembly far from the air shower assembly to the maximum working stroke state, make the jacking assembly in the contracted state through the PLC control system, and the square boss below the plugging member is engaged with the square filter plate far from the air shower assembly;

[0023] S23. Start the second rotary motor near the air shower assembly, and stop the operation of the second rotary motor after it rotates by a certain degree;

[0024] S24. The square filter plate near the air shower assembly rotates by a certain degree, and pressurized compressed air is blown into the second slag discharge tank through the air inlet cover assembly above the second slag discharge assembly. After a preset time, start the second rotary motor near the air shower assembly to make the square filter plate near the air shower assembly rotate by a certain degree. At this time, impurities fall into the second slag discharge pipe assembly through the second slag discharge tank. Regularly open the stop valve below the second slag discharge pipe assembly to clean the impurities;

[0025] S25. When cleaning is required again, first separate the square filter plate far from the air shower assembly from the plugging member, extend the telescopic assembly near the air shower assembly to the maximum working stroke state, and the telescopic assembly far from the air shower assembly is in the contracted state, and perform corresponding impurity cleaning and restoration. At this time, impurities fall into the third slag discharge pipe assembly through the third slag discharge tank. Regularly open the stop valve below the third slag discharge pipe assembly to clean the impurities.

[0026] Compared with the prior art, the present invention has the following beneficial effects:

[0027] (1) An assembled sterile and dust-free operation room provided by the present invention, through the settings of the air shower assembly, the main working room assembly, the coarse filtration assembly, the first slag discharge assembly, the telescopic assembly, the second slag discharge assembly, the re-filtration assembly, the third slag discharge assembly, the air outlet system and the PLC control system, can prevent external dust and impurities from entering the main working room assembly. At the same time, through the multiple filtration systems, it can remove particles in the air as required to ensure the air quality.

[0028] (2) An assembled sterile and dust-free operation room provided by the present invention has a natural air inlet at the top of the coarse filtration assembly and the top of the natural air inlet is a closed end, which reduces the risk of dust in the air sinking into the pipeline by gravity. And through the cooperation of the inclined tee assembly, when the first rotary motor rotates, through the air inlet of the natural air inlet, the round screen impurities are quickly poured into the first slag discharge assembly, and the filtered gas enters the re-filtration assembly through the inclined exhaust pipe for further treatment. The whole coarse filtration process is simple.

[0029] (3) The assembled sterile and dust-free operation room provided by the present invention has a square filter plate connected to an electric push rod through a second rotating motor and a connecting frame assembly, which accurately ensures the accuracy of the position of the square filter plate. The stability of the operation of the electric push rod is ensured through a guide rod assembly, and the plugging member is engaged with the square filter plate through a jacking assembly, ensuring that there is no shaking and no mating gap during the re-filtering process, fundamentally preventing some air from entering the main working room assembly without being fully filtered.

[0030] (4) The assembled sterile and dust-free operation room provided by the present invention can quickly move out the square filter plate to be cleaned and timely put in the clean square filter plate by setting two sets of telescopic assemblies. At the same time, the re-filtering impurities can be cleaned, maintaining the continuity of air intake and improving the reliability of the equipment. BRIEF DESCRIPTION OF THE DRAWINGS

[0031] Figure 1 is the overall schematic diagram of the present invention;

[0032] Figure 2 is the present invention Figure 1 overall schematic diagram from another perspective;

[0033] Figure 3 is the present invention Figure 1 overall schematic diagram after removing the mounting plate and the peripheral plate;

[0034] Figure 4 is the structural schematic diagram of the main working room assembly of the present invention;

[0035] Figure 5 is the present invention Figure 4 schematic diagram after removing the peripheral plate and most of the skeleton mounting plates;

[0036] Figure 6 is the connection schematic diagram of the coarse filter assembly and the first slag discharge assembly of the present invention;

[0037] Figure 7 is the structural schematic diagram of the coarse filter assembly after removing the coarse filter housing of the present invention;

[0038] Figure 8 is the internal structural schematic diagram of the first slag discharge assembly of the present invention;

[0039] Figure 9 is the structural schematic diagram of the telescopic assembly of the present invention;

[0040] Figure 10 is the structural schematic diagram of the second slag discharge assembly of the present invention;

[0041] Figure 11 is the structural schematic diagram of the re-filtering assembly of the present invention;

[0042] Figure 12 is a schematic structural diagram of the square filter support assembly of the present invention;

[0043] Figure 13 is a schematic structural diagram of the third slag discharge assembly of the present invention;

[0044] Figure 14 is a schematic structural diagram of the air outlet system of the present invention;

[0045] Figure 15 is a schematic structural diagram of the main exhaust duct of the present invention.

[0046] In the figure: 100, air shower assembly; 200, main working chamber assembly; 210, bottom plate; 220, profile steel frame; 230, skeleton mounting plate; 240, peripheral plate; 250, inlet of the main working chamber assembly; 260, outlet of the main working chamber assembly; 270, axial flow fan mounting plate; 280, telescopic assembly support plate; 290, exhaust duct mounting plate; 300, coarse filter assembly; 310, coarse filter barrel assembly; 311, ventilation hole; 312, round screen; 313, sealing groove; 320, coarse filter housing; 321, coarse filter inlet; 322, coarse filter outlet; 330, natural air inlet; 340, first rotating motor; 350, first end cover plate; 360, second end cover plate; 370, bearing seat assembly; 380, coupling; 400, first slag discharge assembly; 410, first slag discharge box; 420, first top cover; 430, inclined tee assembly; 431, inclined exhaust pipe; 440, first slag discharge pipe assembly; 500, telescopic assembly; 510, electric push rod; 520, guide rod assembly; 530, connecting frame assembly; 540, second rotating motor; 550, square filter plate; 600, second slag discharge assembly; 610, second slag discharge box; 611, first groove; 612, second groove; 620, second top cover; 630, air inlet cover assembly; 640, second slag discharge pipe assembly; 700, re-filter assembly; 710, telescopic bag; 720, jacking assembly; 730, plugging member; 740, square filter support assembly; 741, filter baffle; 750, axial flow fan assembly; 800, third slag discharge assembly; 810, third slag discharge box; 840, third slag discharge pipe assembly; 900, air outlet system; 910, main exhaust duct; 911, pressure sensor; 912, solenoid valve; 913, check valve; 920, centrifugal fan; 930, centrifugal fan exhaust duct. Detailed implementation manners

[0047] Next, the technical solutions in the embodiments of the present invention will be clearly and completely described in conjunction with the accompanying drawings in the embodiments of the present invention. Obviously, the described embodiments are only a part of the embodiments of the present invention, rather than all the embodiments. All other embodiments obtained by those of ordinary skill in the art based on the embodiments of the present invention without creative efforts shall fall within the protection scope of the present invention.

[0048] It should be noted that the terms "upper", "lower", "left", "right", "top", "bottom", "inner", "outer", etc. indicating the orientation or position relationship are only for the convenience of describing the present invention and simplifying the description, rather than indicating or implying that the components or elements referred to must have a specific orientation, be constructed and operated in a specific orientation, and therefore cannot be construed as a limitation to the present invention.

[0049] It should be understood that in the description of the invention, it should be noted that unless otherwise clearly specified and limited, the terms "installed", "connected", and "connected" should be understood in a broad sense.

[0050] Embodiment 1

[0051] See the attached Figures 1 to 15 , an assembled sterile and dust-free operation room provided in this Embodiment 1 includes an air shower component 100, a main working room component 200, a coarse filtration component 300, a first slag discharge component 400, a telescopic component 500, a second slag discharge component 600, a re-filtration component 700, a third slag discharge component 800, an air outlet system 900, and a PLC control system.

[0052] The main working room component 200 is fixedly connected to the air shower component 100. The coarse filtration component 300 is located at the top of the first slag discharge component 400 and is connected thereto. The first slag discharge component 400 is located at the top of the main working room component 200 and is connected thereto. The telescopic component 500 is located at the top of the main working room component 200 and is connected thereto. The second slag discharge component 600 is located at the top of the main working room component 200 and is connected thereto. The re-filtration component 700 is located at the top of the main working room component 200 and is connected thereto. The third slag discharge component 800 is located at the top of the main working room component 200 and is connected thereto. The air outlet system 900 is connected to the main working room component 200.

[0053] The air shower component 100 can effectively blow off the dust particles carried on the personnel, which can avoid the pollution brought when the personnel enter the clean area; the air shower component 1 can also purify various tools, equipment and other items entering the clean area. The air shower component 100 belongs to relatively mature technology and will not be elaborated here.

[0054] The main working chamber assembly 200 includes a bottom plate 210, a profile steel frame 220, a skeleton mounting plate 230, an outer plate 240, an inlet 250 of the main working chamber assembly, an outlet 260 of the main working chamber assembly, an axial flow fan mounting plate 270, a telescopic assembly support plate 280, and an exhaust duct mounting plate 290. A groove is provided on the bottom plate 210. The profile steel frame 220 is clamped with the bottom plate 210 and fixedly connected by bolts. The skeleton mounting plate 230 is located inside the outer plate 240. The connection of the bottom plate 210, the profile steel frame 220, the skeleton mounting plate 230, and the outer plate 240 forms the main body of the main working chamber assembly 200. The inlet 250 of the main working chamber assembly is located on the side of the main working chamber assembly 200 close to the air shower chamber assembly 100, and the outlet 260 of the main working chamber assembly is located on the side of the main working chamber assembly 200 far from the air shower chamber assembly 100. The skeleton mounting plate 230 is clamped within the rectangular frame formed by the profile steel frame 220 and the skeleton mounting plate 230 and the profile steel frame 220 are fixedly connected by bolts. The axial flow fan mounting plate 270 is located at the center of the top of the profile steel frame 220 and fixedly connected thereto. The telescopic assembly support plate 280 is located at the top of the outer plate 240 and fixedly connected thereto. The exhaust duct mounting plate 290 is connected to the profile steel frame 220.

[0055] Figure 5 Only the installation position of one skeleton mounting plate 230 is shown. In practice, the size of each skeleton mounting plate 230 is mainly determined according to the rectangular area surrounded by the profile steel frame 220. According to actual needs, the dimensions of the main working chamber assembly 200 in the three directions of length, width, and height can be adjusted by adjusting the composition structure of the profile steel frame 220.

[0056] The main working chamber assembly 200 further includes a workbench, a storage cabinet, a backup power supply, a dehumidifier, a lighting system, and an air conditioner. The workbench, the storage cabinet, and the backup power supply are all located on the top of the bottom plate 210. The dehumidifier, the lighting system, and the air conditioner are all fixedly connected to the profile steel frame 220. Temperature sensors and humidity sensors are provided inside the main working chamber assembly 200. Both the inlet 250 and the outlet 260 of the main working chamber assembly are double doors. The profile steel frame 220 and the outer plate 240 are made of stainless steel. The skeleton mounting plate 230 and the exhaust duct mounting plate 290 are of sandwich panel structure, having good sound insulation and heat insulation performance.

[0057] The coarse filtration component 300 includes a coarse filtration barrel component 310, a coarse filtration housing 320, a natural air inlet 330, a first rotating motor 340, a first end cover plate 350, a second end cover plate 360, a bearing seat component 370 and a coupling 380. The coarse filtration barrel component 310 is located inside the coarse filtration housing 320. The coarse filtration barrel component 310 is provided with ventilation holes 311. A circular screen 312 is detachably connected to the middle of the ventilation holes. Both ends of the coarse filtration barrel component 310 are provided with connecting shafts. One of the connecting shafts penetrates through the first end cover plate 350 and is connected to the bearing seat component 370 (including bearings). The other connecting shaft is connected to the coupling 380. The coupling 380 is connected to the protruding shaft of the first rotating motor 340. The first rotating motor 340 is connected to the second end cover plate 360 by bolts. The second end cover plate 360 is connected to the coarse filtration housing 320. The coarse filtration barrel component 310 is also provided with two sealing grooves 313. The coarse filtration housing 320 is a four-way structure. A coarse filtration inlet 321 is opened at the top of the coarse filtration housing 320. A coarse filtration outlet 322 is opened at the bottom of the coarse filtration housing 320. The natural air inlet 330 is located at the top of the coarse filtration inlet 321 and is communicated with it. The first slag discharging component 400 is located at the bottom of the coarse filtration outlet 322 and is communicated with it. The top of the natural air inlet 330 is closed. Through holes are opened around the natural air inlet 330, preventing dust in the air from directly falling by gravity.

[0058] The first slag discharging component 400 includes a first slag discharging box 410, a first top cover 420, an inclined tee component 430 and a first slag discharging pipe component 440. The first slag discharging box 410 is of an inclined structure. The first top cover 420 is connected to the first slag discharging box 410 by a hinge. The inclined tee component 430 is located at the top of the first slag discharging box 410 and is communicated with it. The first slag discharging pipe component 440 is located at the bottom of the first slag discharging box 410 and is communicated with it. A stop valve is arranged below the first slag discharging pipe component 440. The straight section of the inclined exhaust pipe 431 of the inclined tee component 430 is communicated with the re-filtration component 700. When the first rotating motor 340 rotates 180 degrees, the sundries on the circular screen 312 fall into the first slag discharging box 410.

[0059] The number of the telescopic components 500 is two. The telescopic component 500 includes an electric push rod 510, a guide rod component 520, a connecting frame component 530, a second rotating motor 540 and a square filter plate 550. The protruding shaft of the electric push rod 510 extends into the inside of the connecting frame component 530 and is fixedly connected to it by a nut. The guide rod component 520 moves along the telescopic direction of the electric push rod 510 to maintain the stability of the operation of the electric push rod 510. The second rotating motor 540 is fixedly connected to the connecting frame component 530. The protruding shaft of the second rotating motor 540 is connected to the square filter plate 550. The square filter plate 550 is of a box structure. A fine filter screen (not shown in the figure) is connected to the square filter plate 550.

[0060] The second slag discharging assembly 600 includes a second slag discharging box 610, a second top cover 620, an air inlet cover assembly 630 and a second slag discharging pipe assembly 640. The second slag discharging box 610 is of an inclined structure. The air inlet cover assembly 630 is located at the top of the second slag discharging box 610. The second top cover 620 is located at the top of the second slag discharging box 610. The second slag discharging pipe assembly 640 is located at the bottom of the second slag discharging box 610 and is communicated with it. A stop valve is arranged below the second slag discharging pipe assembly 640. A first groove 611 is formed on the side wall of the second slag discharging box 610 close to the air shower chamber assembly 100, and a second groove 612 is formed on the side wall of the second slag discharging box 610 far from the air shower chamber assembly 100. The third slag discharging assembly 800 includes a third slag discharging box 810 and a third slag discharging pipe assembly 840. A stop valve is arranged below the third slag discharging pipe assembly 840. The second slag discharging assembly 600 and the third slag discharging assembly 800 are of a symmetrical structure. A second groove 612 is formed on the side wall of the third slag discharging box 810 close to the air shower chamber assembly 100, and a first groove 611 is formed on the side wall of the third slag discharging box 810 far from the air shower chamber assembly 100.

[0061] The re-filtering assembly 700 includes a telescopic bag 710, a jacking assembly 720, a plugging member 730, a square filter support assembly 740 and an axial flow fan assembly 750. One end of the telescopic bag 710 is firmly connected to the straight section part of the inclined exhaust pipe 431 through a clamp, and the other end is firmly connected to the round pipe at the top of the plugging member 730 through a clamp. The jacking assembly 720 is located below the telescopic bag 710. The jacking assembly 720 is respectively connected to the round pipe at the top of the plugging member 730 and the square filter support assembly 740. When the jacking assembly 720 is in a contracted state, at this time the telescopic bag 710 is in a tensioned state, and the square boss below the plugging member 730 is clamped in the square filter plate 550 located above the square filter support assembly 740. The gas in the inclined exhaust pipe 431 flows into the axial flow fan assembly 750 through the square filter support assembly 740. When the jacking assembly 720 is in the working stroke state, at this time the telescopic bag 710 is in a contracted state, and the square boss below the plugging member 730 is separated from the square filter plate 550. A filter baffle 741 is arranged on the square filter support assembly 740 to limit the movement of the square filter plate 550 driven by the electric push rod 510. The rising or falling of the jacking assembly 720 is generally executed by an electric cylinder or an electric push rod and is connected to the PLC control system.

[0062] It should be noted that usually an electromagnetic valve (not shown in the figure) is installed on the straight pipe section of the inclined exhaust pipe 431 close to the re-filtering assembly 700. When the plugging member 730 and the square filter plate 550 below it are clamped, the electromagnetic valve is in an open state. When the plugging member 730 and the square filter plate 550 below it are separated, the electromagnetic valve is in a closed state.

[0063] The air outlet system 900 includes a main exhaust air duct 910, a centrifugal fan 920, and a centrifugal fan exhaust air duct 930. Both the main exhaust air duct 910 and the centrifugal fan exhaust air duct 930 penetrate through the exhaust air duct mounting plate 290. The centrifugal fan 920 is located on the top of the bottom plate 210. The centrifugal fan exhaust air duct 930 is connected to the air outlet of the centrifugal fan 920. On the pipeline of the main exhaust air duct 910, a pressure sensor 911, a solenoid valve 912, and a check valve 913 are sequentially arranged from inside to outside.

[0064] It should be noted that some support parts of the present invention are not drawn in detail and can be directly supported by using the main working chamber assembly 200.

[0065] The present invention also provides a usage method for an assembled sterile and dust-free operation room. This usage method includes a coarse filtration impurity cleaning method S1, a re-filtration impurity cleaning method S2, a positive pressure maintenance method S3, and an odor exhaust method S4;

[0066] Among them, the coarse filtration impurity cleaning method S1 includes the following steps:

[0067] S11, when cleaning is required, start the first rotary motor 340 and stop the operation of the first rotary motor 340 when it rotates 180 degrees;

[0068] S12, the sundries on the circular sieve 312 fall into the first slag discharge pipe assembly 440 through the first slag discharge box 410;

[0069] S13, regularly open the stop valve below the first slag discharge pipe assembly 440 to clean the impurities;

[0070] Among them, the re-filtration impurity cleaning method S2 includes the following steps:

[0071] S21, when cleaning is required, when the jacking assembly 720 is in the working stroke state through the PLC control system, the telescopic bag 710 is in the contracted state, and the square boss below the plugging member 730 is separated from the square filter plate 550 close to the air shower chamber assembly 100;

[0072] S22, make the telescopic assembly 500 close to the air shower chamber assembly 100 in the contracted state, the telescopic assembly 500 far from the air shower chamber assembly 100 extend to the maximum working stroke state, and through the PLC control system, make the jacking assembly 720 in the contracted state, and the square boss below the plugging member 730 is engaged with the square filter plate 550 far from the air shower chamber assembly 100;

[0073] S23, start the second rotary motor 540 close to the air shower chamber assembly 100 and stop the operation of the second rotary motor 540 after it rotates 180 degrees;

[0074] S24. The square filter plate 550 near the air shower chamber assembly 100 rotates 180 degrees, and pressurized compressed air is blown into the second slag discharge tank through the air inlet cover assembly 630 above the second slag discharge assembly 600. After a preset time, the second rotation motor 540 near the air shower chamber assembly 100 is started to make the square filter plate 550 near the air shower chamber assembly 100 rotate 180 degrees. At this time, the impurities fall into the second slag discharge pipe assembly 640 through the second slag discharge tank 610. The stop valve below the second slag discharge pipe assembly 640 is regularly opened to clean the impurities.

[0075] S25. When cleaning is required again, first separate the square filter plate 550 far from the air shower chamber assembly 100 from the plugging member 730, extend the telescopic assembly 500 near the air shower chamber assembly 100 to the maximum working stroke state, and the telescopic assembly 500 far from the air shower chamber assembly 100 is in the contracted state. Corresponding impurity cleaning and restoration are carried out. At this time, the impurities fall into the third slag discharge pipe assembly 840 through the third slag discharge tank 810. The stop valve below the third slag discharge pipe assembly 840 is regularly opened to clean the impurities.

[0076] Among them, the positive pressure maintenance method S3 includes the following steps:

[0077] S31. When the gas in the main working chamber assembly 200 reaches the upper limit set by the pressure sensor 911, stop the operation of the axial flow fan assembly 750 and make the solenoid valve 912 in the closed state.

[0078] S32. When the gas in the main working chamber assembly 200 drops to the lower limit set by the pressure sensor 911, start the axial flow fan assembly 750 to pressurize the gas in the main working chamber assembly 200.

[0079] S33. Repeat the steps of S31 to S32.

[0080] Among them, the odor exhaust method S4 includes the following steps;

[0081] S41. Start the axial flow fan assembly 750 and the centrifugal fan 920 at the same time, and open the solenoid valve 912 at the same time. Fresh air enters the main working chamber assembly 200.

[0082] S42. The mixed gas in the main working chamber assembly 200 is simultaneously discharged outward through the main exhaust duct 910 and the centrifugal fan exhaust duct 930.

[0083] S43. After the odor is eliminated, when the gas in the main working chamber assembly 200 reaches the upper limit set by the pressure sensor 911, stop the operation of the axial flow fan assembly 750 and make the solenoid valve 912 in the closed state.

[0084] Although embodiments of the present invention have been shown and described, it will be understood by those of ordinary skill in the art that various changes, modifications, substitutions and variations can be made to these embodiments without departing from the principles and spirit of the present invention, and the scope of the present invention is defined by the appended claims and their equivalents.

Claims

1. An assembled aseptic and dust-free operating room, comprising an air shower assembly (100), characterized in that: It also includes a main working chamber component (200), a coarse filtering component (300), a first slag discharge component (400), a telescopic component (500), a second slag discharge component (600), a secondary filtering component (700), a third slag discharge component (800), an air outlet system (900) and a PLC control system; The main working chamber assembly (200) is fixedly connected to the air shower chamber assembly (100); the coarse filtering assembly (300) is located at the top of the first slag discharge assembly (400) and connected thereto; the first slag discharge assembly (400) is located at the top of the main working chamber assembly (200) and connected thereto; the telescopic assembly (500) is located at the top of the main working chamber assembly (200) and connected thereto; the second slag discharge assembly (600) is located at the top of the main working chamber assembly (200) and connected thereto; the re-filtering assembly (700) is located at the top of the main working chamber assembly (200) and connected thereto; the third slag discharge assembly (800) is located at the top of the main working chamber assembly (200) and connected thereto; and the air outlet system (900) is connected to the main working chamber assembly (200).

2. The assembled aseptic and dust-free operation room according to claim 1 is characterized in that: The main studio component (200) comprises a base plate (210), a profile steel frame (220), a skeleton mounting plate (230), an outer plate (240), a main studio component inlet (250), a main studio component outlet (260), an axial fan mounting plate (270), a telescopic component support plate (280) and an exhaust duct mounting plate (290), wherein a groove is provided on the base plate (210), the profile steel frame (220) is engaged with the base plate (210) and is fixedly connected by bolts, and the skeleton mounting plate (230) is located inside the outer plate (240), and the base plate (210), the profile steel frame (220), the skeleton mounting plate (230) and the outer plate (240) are connected to form the main studio component inlet (250), the main studio component outlet (260), an axial fan mounting plate (270), a telescopic component support plate (280) and an exhaust duct mounting plate (290), wherein the base plate (210) is provided with a groove, the profile steel frame (220) is engaged with the base plate (210) and is fixedly connected by bolts, and the skeleton mounting plate (230) is located inside the outer plate (240), and the base plate (210), the profile steel frame (220), the skeleton mounting plate (230) and the outer plate (240) are connected to form the main studio component inlet (250), the main studio component outlet (260), an axial fan mounting plate (270), a telescopic component support plate (280) and an exhaust duct mounting plate (290), and the main studio component inlet (250) is provided with a telescopic component inlet (280), and the main studio component inlet (2 The main body of the main studio assembly (200), the main studio assembly inlet (250) is located on the side of the main studio assembly (200) close to the air shower assembly (100), the main studio assembly outlet (260) is located on the side of the main studio assembly (200) away from the air shower assembly (100), the skeleton mounting plate (230) is engaged in the rectangular frame formed by the profile steel frame (220), the axial fan mounting plate (270) is located at the top center of the profile steel frame (220) and is fixedly connected thereto, the telescopic assembly support plate (280) is located on the top of the outer plate (240) and is fixedly connected thereto, and the exhaust duct mounting plate (290) is connected to the profile steel frame (220).

3. The assembled aseptic and dust-free operation room according to claim 2 is characterized in that: The main studio component (200) further comprises a workbench, a storage cabinet, a backup power supply, a dehumidifier, a lighting system and an air conditioner. The workbench, the storage cabinet and the backup power supply are all located on the top of the base plate (210). The dehumidifier, the lighting system and the air conditioner are all fixedly connected to the profile steel frame (220). A temperature sensor and a humidity sensor are arranged in the main studio component (200).

4. The assembled aseptic and dust-free operation room according to claim 2 is characterized in that: The coarse filter assembly (300) comprises a coarse filter barrel assembly (310), a coarse filter housing (320), a natural air inlet (330), a first rotating motor (340), a first end cover plate (350), a second end cover plate (360), a bearing seat assembly (370) and a coupling (380); the coarse filter barrel assembly (310) is located inside the coarse filter housing (320); the coarse filter barrel assembly (310) is provided with an air vent (311); a circular screen (312) is detachably connected to the middle of the air vent; both ends of the coarse filter barrel assembly (310) are provided with connecting shafts, one end of which penetrates through a connecting shaft. The first end cover plate (350) is connected to the bearing seat assembly (370), and the other end of the connecting shaft is connected to the coupling (380), and the coupling (380) is connected to the protruding shaft of the first rotating motor (340). A coarse filter inlet (321) is provided at the top of the coarse filter housing (320), and a coarse filter outlet (322) is provided at the bottom of the coarse filter housing (320). The natural air inlet (330) is located at the top of the coarse filter inlet (321) and is connected thereto. The top of the natural air inlet (330) is closed, and through holes are provided around the natural air inlet (330).

5. The assembled aseptic and dust-free operation room according to claim 4 is characterized in that: The first slag discharge assembly (400) comprises a first slag discharge box (410), a first top cover (420), an oblique tee assembly (430) and a first slag discharge pipe assembly (440); the first slag discharge box (410) is an inclined structure; the first top cover (420) is connected to the first slag discharge box (410) via a hinge; the oblique tee assembly (430) is located at the top of the first slag discharge box (410) and is in communication with the first slag discharge pipe assembly (440) is located at the bottom of the first slag discharge box (410) and is in communication with the first slag discharge pipe assembly (440); a stop valve is provided below the first slag discharge pipe assembly (440); and the straight section of the oblique exhaust pipe (431) of the oblique tee assembly (430) is in communication with the re-filter assembly (700).

6. The assembled aseptic and dust-free operation room according to claim 5 is characterized in that: The telescopic assembly (500) comprises an electric push rod (510), a guide rod assembly (520), a connecting frame assembly (530), a second rotating motor (540) and a square filter plate (550); the extending shaft of the electric push rod (510) extends into the interior of the connecting frame assembly (530) and is fixedly connected thereto via a nut; the guide rod assembly (520) moves along the telescopic direction of the electric push rod (510) to maintain the stability of the operation of the electric push rod (510); the connecting frame assembly (530) is fixedly connected to the second rotating motor (540); the extending shaft of the second rotating motor (540) is connected to the square filter plate (550); the square filter plate (550) is a box structure; and a fine filter is connected to the square filter plate (550).

7. The assembled aseptic and dust-free operation room according to claim 6 is characterized in that: The second slag discharge assembly (600) comprises a second slag discharge box (610), a second top cover (620), an air intake cover assembly (630) and a second slag discharge pipe assembly (640); the second slag discharge box (610) is an inclined structure; the air intake cover assembly (630) is located at the top of the second slag discharge box (610); the second top cover (620) is located at the top of the second slag discharge box (610); the second slag discharge pipe assembly (640) is located at the bottom of the second slag discharge box (610) and is connected thereto; a second slag discharge pipe assembly (640) is provided below the second slag discharge box (610); A stop valve is provided, a first groove (611) is provided on the side wall of the second slag discharge box (610) close to the air shower chamber assembly (100), a second groove (612) is provided on the side wall of the second slag discharge box (610) away from the air shower chamber assembly (100), the third slag discharge assembly (800) comprises a third slag discharge box (810) and a third slag discharge pipe assembly (840), a stop valve is provided below the third slag discharge pipe assembly (840), and the second slag discharge assembly (600) and the third slag discharge assembly (800) are symmetrical structures.

8. The assembled aseptic and dust-free operation room according to claim 7 is characterized in that: The re-filtration assembly (700) comprises a telescopic bag (710), a lifting assembly (720), a plugging piece (730), a square filter support assembly (740) and an axial flow fan assembly (750); one end of the telescopic bag (710) is firmly connected to the straight section of the inclined exhaust pipe (431) via a clamp, and the other end is firmly connected to the round tube at the top of the plugging piece (730) via a clamp; the lifting assembly (720) is respectively connected to the round tube at the top of the plugging piece (730) and the square filter support assembly (740); and a filter baffle (741) is provided on the square filter support assembly (740).

9. The assembled aseptic and dust-free operation room according to claim 8, characterized in that: The air outlet system (900) comprises a main exhaust duct (910), a centrifugal fan (920) and a centrifugal fan exhaust duct (930); the main exhaust duct (910) and the centrifugal fan exhaust duct (930) both penetrate the exhaust duct mounting plate (290); the centrifugal fan (920) is located on the top of the base plate (210); the centrifugal fan exhaust duct (930) is connected to the exhaust port of the centrifugal fan (920); and a pressure sensor (911), a solenoid valve (912) and a one-way valve (913) are sequentially arranged on the main exhaust duct (910) from the inside to the outside.

10. The method for using the assembled aseptic and dust-free operating room according to any one of claims 1 to 9, characterized in that: The method of use includes a coarse filtering impurity cleaning method S1, a re-filtering impurity cleaning method S2, a positive pressure maintaining method S3 and an odor exhaust method S4; The coarse filtration impurity cleaning method S1 comprises the following steps: S11, when cleaning is required, starting the first rotating motor (340), and stopping the operation of the first rotating motor (340) when the first rotating motor (340) rotates (180) degrees; S12, the debris on the circular screen (312) falls into the first slag discharge pipe assembly (440) through the first slag discharge box (410); S13, regularly opening the stop valve below the first slag discharge pipe assembly (440) to clean out impurities; The re-filtration impurity cleaning method S2 comprises the following steps: S21, when cleaning is required, the lifting assembly (720) is placed in a working stroke state through the PLC control system, the telescopic bag (710) is placed in a contracted state, and the square boss below the blocking member (730) is separated from the square filter plate (550) near the air shower assembly (100); S22, the telescopic assembly (500) close to the air shower assembly (100) is in a retracted state, the telescopic assembly (500) away from the air shower assembly (100) is extended to a maximum working stroke state, the lifting assembly (720) is in a retracted state through the PLC control system, and the square boss below the blocking member (730) is engaged with the square filter plate (550) away from the air shower assembly (100); S23, starting a second rotating motor (540) close to the air shower chamber assembly (100), causing the second rotating motor (540) to rotate (180) degrees, and then stopping the operation of the second rotating motor (540); S24, the square filter plate (550) near the air shower chamber assembly (100) rotates (180) degrees, and compressed air is blown into the second slag discharge box through the air inlet cover assembly (630) above the second slag discharge assembly (600). After a preset time, the second rotating motor (540) near the air shower chamber assembly (100) is started to rotate the square filter plate (550) near the air shower chamber assembly (100) by (180) degrees. At this time, impurities fall into the second slag discharge pipe assembly (640) through the second slag discharge box (610), and the stop valve below the second slag discharge pipe assembly (640) is opened regularly to clean the impurities; S25, when cleaning is needed again, first separate the square filter plate (550) away from the air shower chamber assembly (100) from the sealing member (730), extend the telescopic assembly (500) close to the air shower chamber assembly (100) to the maximum working stroke state, and put the telescopic assembly (500) away from the air shower chamber assembly (100) in a contracted state, and perform corresponding impurity cleaning and restoration. At this time, the impurities fall into the third slag discharge pipe assembly (840) through the third slag discharge box (810), and the stop valve below the third slag discharge pipe assembly (840) is opened regularly to clean the impurities.

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