Condensate water treatment device for condensation type gas water heater and treatment method of condensate water treatment device
By setting up an exhaust mechanism and an atomization mechanism in the condensing gas water heater, the condensed water is converted into water mist and discharged at a faster speed, solving the problem of difficulty in discharge of condensing water, improving emission efficiency and reducing operational complexity and cost.
Patent Information
- Application Number
- CN202510332752.6
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Priority Date
- 2024-03-22
- Filing Date
- 2025-03-20
- Publication Date
- 2025-06-13
AI Technical Summary
The condensed water generated by the condensate gas water heater during preheating the cold water contains acidic substances and has difficulty in discharge. The atomization and emission device of the prior art increases the cost and operational complexity, and there is a risk of air leakage and reflux, affecting emission efficiency.
An exhaust mechanism is set up between the condenser and the smoke exhaust pipe, including an exhaust pipe, an auxiliary fan outlet duct and an auxiliary fan. The condensed water is converted into water mist through the atomization mechanism, and an auxiliary fan is used to form an airflow, which drives the water mist to quickly discharge the smoke exhaust pipe and improves emission efficiency.
There is no need to pour water frequently or increase the condensate drainage port. By increasing the air speed and air volume in the exhaust pipe and smoke exhaust pipe, the discharge efficiency of condensate water mist is significantly improved, the backflow phenomenon is reduced, and the discharge speed of waste gas and condensate water mist is improved.
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Figure CN120140941A_ABST
Abstract
Description
Technical Field
[0001] The present invention belongs to the technical field of household appliances, and in particular relates to a condensed water treatment device for a condensing gas water heater and a treatment method thereof. Background Art
[0002] Condensing gas water heaters are widely used due to their energy-saving and environmentally friendly characteristics. They preheat cold water by absorbing the residual heat of the high-temperature flue gas generated by combustion, thereby improving the thermal efficiency of gas water heaters. However, in the process of preheating cold water in the condenser of the condensing gas water heater, the water vapor in the high-temperature flue gas condenses in the condenser to produce a large amount of liquid condensed water. Since the high-temperature flue gas generated by the combustion of natural gas contains a large amount of acidic substances (carbon oxides, sulfur oxides, nitrogen oxides, etc.), which are dissolved in the condensed water, the condensed water is acidic, and the discharge of condensed water is a problem to be solved.
[0003] At present, the existing technology generally adopts the method of condensed water atomization to achieve the purpose of discharging condensed water, wherein the discharge speed of the water mist formed by the condensed water atomization is the key to affecting the discharge of condensed water. The prior art discloses a condensate treatment device for a gas water heater and a water heater device thereof, which uses a built-in fan of the gas water heater or an additional fan to increase the air flow rate in the exhaust pipe. It was later discovered that the built-in fan of the gas water heater is not suitable for practical applications, and it is not feasible to set up an additional fan, which poses a safety hazard. Since the wind speed generated by the fan is related to the combustion state of the combustion chamber and cannot be arbitrarily changed, the oxygen entering the combustion chamber per unit time will increase, affecting the working condition of the gas water heater and the final water outlet temperature; the prior art also discloses a condensate atomization discharge device and a condensing gas water heater, wherein a first row of fans is arranged below a sprinkler, a second row of fans is located directly in front of the first row of fans and is vertically distributed, one end of the atomization discharge pipe is located above the second row of fans, and the other end of the atomization discharge pipe is connected to the exhaust pipe of the condensing gas water heater. If the atomization discharge pipe is set separately, the original layout of the gas water heater needs to be adjusted, which increases the cost and is not conducive to production. At the same time, there is a risk of air leakage, and the sprinkler is arranged below the condenser, which increases the height of the atomization device from the exhaust pipe outlet, which will aggravate the atomization reflux phenomenon and affect the discharge efficiency, which is not practical. Therefore, in view of the above problems and technical requirements, it is necessary to improve the existing condensing gas water heaters. Summary of the invention
[0004] In view of the above problems, the purpose of the present invention is to provide a condensed water treatment device and a treatment method for a condensing gas water heater, which can accelerate the discharge rate of condensed water and exhaust gas without changing the original internal structure of the condensing gas water heater and without affecting the normal operation of the condensing gas water heater.
[0005] The technical solution adopted by the present invention to solve its technical problems is as follows: A condensing gas water heater includes a condenser, an atomizing mechanism, a smoke exhaust pipe, and further includes an exhaust mechanism; the exhaust mechanism includes an exhaust pipe, an auxiliary fan outlet pipe, and an auxiliary fan; the auxiliary fan outlet pipe is provided on the exhaust pipe; the auxiliary fan is provided on the auxiliary fan outlet pipe; the condenser is communicated with the exhaust pipe from bottom to top; the smoke exhaust pipe is communicated with the exhaust pipe. The condenser is used to preheat cold water, the atomizing mechanism is used to convert the condensed water generated by the condenser into water mist, the smoke exhaust pipe is an external pipe, which is a conventional component of the gas water heater and is used to discharge the waste gas and water mist in the gas water heater to the outside, and the exhaust mechanism is used to accelerate the discharge speed of the waste gas and water mist. In the actual production process, there is a section of pipe left on the upper surface of the condenser. The exhaust pipe can be the pipe left on the upper surface of the condenser or an additional pipe provided separately; preferably, the exhaust pipe is an additional pipe provided separately, and the exhaust pipe is connected to the condenser pipe by a socket connection method, which can be that the exhaust pipe is sleeved on the condenser pipe or the exhaust pipe is inserted into the condenser pipe.
[0006] A condensing water treatment device for a condensing gas water heater includes an atomizing mechanism and an exhaust mechanism; the exhaust mechanism includes an exhaust pipe, an auxiliary fan outlet pipe, and an auxiliary fan; the auxiliary fan outlet pipe is provided on the exhaust pipe; the auxiliary fan is provided on the auxiliary fan outlet pipe. Specifically, the method for treating condensed water by using the condensing water treatment device for a condensing gas water heater includes the following steps: (1) the atomizing mechanism atomizes the condensed water to form water mist; (2) the auxiliary fan is started to form an air flow, which is blown into the exhaust pipe from the auxiliary fan outlet pipe; (3) the air flow drives the water mist to discharge from the exhaust pipe, realizing the treatment of the condensed water.
[0007] An auxiliary condensed water discharge device for a condensing gas water heater includes an exhaust mechanism; the exhaust mechanism includes an exhaust pipe, an auxiliary fan outlet pipe, and an auxiliary fan; the auxiliary fan outlet pipe is provided on the exhaust pipe; the auxiliary fan is provided on the auxiliary fan outlet pipe. Specifically, the method for assisting the discharge of condensed water by using the auxiliary condensed water discharge device for a condensing gas water heater includes the following steps: (1) the auxiliary fan is started to form an air flow, which is blown into the exhaust pipe from the auxiliary fan outlet pipe; (2) the air flow drives the water mist in the exhaust pipe to discharge from the exhaust pipe, assisting the discharge of the condensed water.
[0008] Preferably, the auxiliary fan outlet duct is provided on the side wall of the exhaust pipe; a flow guiding mechanism is provided on the auxiliary fan outlet duct to direct the air flow in the auxiliary fan outlet duct towards the exhaust pipe; or no flow guiding mechanism is provided on the auxiliary fan outlet duct. The flow guiding mechanism includes a valve and / or a wind deflector; the valve and / or the wind deflector is provided on one or both sides of the auxiliary fan. Further preferably, the wind deflector is provided at the front end of the auxiliary fan outlet duct; the wind deflector is movably connected to the auxiliary fan outlet duct. More preferably, the wind deflector is movably connected to the auxiliary fan outlet duct through a hinged structure, such as a hinge, and the reset depends on the gravity of the wind deflector, which is a conventional technique; when the auxiliary fan is turned on, the wind deflector is blown open, and the air flow generated by the auxiliary fan sequentially enters the exhaust pipe and the smoke exhaust pipe. When the auxiliary fan is turned off, the wind deflector resets. The valve includes a one-way valve and a valve that can open and close the auxiliary fan outlet duct; the front end of the auxiliary fan outlet duct refers to the side close to the exhaust pipe, and the rear end of the auxiliary fan outlet duct refers to the side far from the exhaust pipe. In actual application, a guide plate can also be fixedly provided on the auxiliary fan outlet duct to direct the air flow generated by the auxiliary fan towards the smoke exhaust pipe. The number of the flow guiding mechanisms is the same as the number of the auxiliary fans. The flow guiding mechanism directs the air flow in the auxiliary fan outlet duct towards the exhaust pipe and prevents the backflow of waste gas and water mist.
[0009] Preferably, the condenser includes a water collecting chamber; the atomizing mechanism includes an atomizing head; the atomizing head is connected to the water collecting chamber. The water collecting chamber is used to store the condensed water generated by the condenser; the atomizing head is used to convert the condensed water generated by the condenser into water mist. Further preferably, a filter is provided in the water collecting chamber to filter impurities in the condensed water to prevent clogging of the spray orifice of the atomizing head.
[0010] Furthermore, the atomizing mechanism further includes a pump; the atomizing head is located inside or outside the exhaust pipe. In actual application, when the atomizing head is located inside the exhaust pipe, the atomizing head can be located at the junction of the auxiliary fan outlet duct and the exhaust pipe, or above the junction of the auxiliary fan outlet duct and the exhaust pipe, or below the junction of the auxiliary fan outlet duct and the exhaust pipe; when the atomizing head is located outside the exhaust pipe, the atomizing head can be located inside the condenser, such as in the pipe left on the upper surface of the condenser. Preferably, the atomizing head is located inside the exhaust pipe and above the junction of the auxiliary fan outlet duct and the exhaust pipe. When the atomizing head is located at or above the junction of the auxiliary fan outlet duct and the exhaust pipe, a conventional exhaust fan is selected for the auxiliary fan; when the atomizing head is located below the junction of the auxiliary fan outlet duct and the exhaust pipe, a conventional air extraction fan is selected for the auxiliary fan.
[0011] As common knowledge, the mist discharging direction of the atomizing head is the same as the exhaust direction of the exhaust pipe. In the present invention, the pump and the atomizing head can be assembled and used integrally or separately, and the type of the pump can be selected according to needs, and can be an air pump, a pressure pump or other conventional pumps.
[0012] As common knowledge, the condensing gas water heater of the present invention has the basic components and structures of a conventional gas water heater, such as a central controller, a tap water pipe, a combustion chamber, a heat exchanger, and a combustion control fan. The combustion control fan and the auxiliary fan are controlled separately. The connection methods between specific components and the control method of the central controller are conventional technologies.
[0013] The present invention discloses a method for accelerating the treatment of condensed water using the above-mentioned condensing gas water heater, which includes the following steps: (1) When the condensing gas water heater is working, the condensed water generated by the condenser forms water mist under the action of the atomization mechanism; (2) The auxiliary fan is started to form an air flow, which is blown into the exhaust pipe from the air outlet pipe of the auxiliary fan; (3) The air flow drives the water mist into the exhaust smoke pipe, accelerating the discharge of the water mist from the exhaust smoke pipe and realizing the acceleration of the condensed water treatment.
[0014] The present invention discloses the application of the above-mentioned condensed water treatment device for the condensing gas water heater in the condensed water treatment of the condensing gas water heater.
[0015] The present invention discloses the application of the above-mentioned auxiliary condensed water discharge device for the condensing gas water heater in the auxiliary condensed water discharge of the condensing gas water heater.
[0016] The present invention discloses the application of the above-mentioned condensed water treatment device for the condensing gas water heater in the preparation of the condensing gas water heater.
[0017] The present invention discloses the application of the above-mentioned auxiliary condensed water discharge device for the condensing gas water heater in the preparation of the condensing gas water heater.
[0018] The beneficial effects of the present invention are as follows: First, there is no need for the user to frequently pour water or additionally reserve a condensed water drainage port. By setting the atomization mechanism, the condensed water is transformed into condensed water mist for discharge. In particular, the present invention creatively sets an exhaust mechanism between the condenser and the exhaust smoke pipe, increasing the wind speed and air volume in the exhaust pipe and the exhaust smoke pipe without changing the original internal structure of the condensing gas water heater and without affecting the normal operation of the condensing gas water heater, and improving the discharge efficiency of the condensed water mist; Second, a diversion mechanism is provided on the air outlet pipe of the auxiliary fan, so that the air flow in the air outlet pipe of the auxiliary fan flows towards the exhaust pipe and prevents the waste gas from flowing back, affecting the air outlet speed of the auxiliary fan, and accelerating the discharge speed of the waste gas and the condensed water mist; Third, further, when a filter is provided in the water collection chamber, it can effectively prevent the atomization head from being blocked and avoid affecting the atomization and discharge efficiency. Description of the Drawings
[0019] Figure 1 It is a schematic diagram of the clean structure of the condensing gas water heater in Embodiment 1.
[0020] Figure 2 It is a schematic structural diagram of the condensing gas water heater of Embodiment 1.
[0021] Figure 3 It is a schematic structural diagram of the connection structure between the exhaust pipe and the condenser of Embodiment 1.
[0022] Figure 4 It is a schematic structural diagram of the exhaust mechanism of Embodiment 1.
[0023] Figure 5 It is a schematic structural diagram of the diversion mechanism of Embodiment 1.
[0024] Figure 6 It is a schematic structural diagram of the exhaust mechanism of Embodiment 2.
[0025] Figure 7 It is a schematic structural diagram of the connection structure between the exhaust pipe and the condenser of Embodiment 3.
[0026] Figure 8 It is a schematic structural diagram of the diversion mechanism of Embodiment 4.
[0027] Figure 9 It is a schematic structural diagram of the diversion mechanism of Embodiment 5.
[0028] Figure 10 It is a schematic structural diagram of the diversion mechanism of Embodiment 6.
[0029] Figure 11 It is a schematic structural diagram of the diversion mechanism of Embodiment 7.
[0030] Figure 12 It is a schematic structural diagram of the diversion mechanism of Embodiment 8.
[0031] Figure 13 It is a schematic structural diagram of the diversion mechanism of Embodiment 9.
[0032] Figure 14 It is a schematic structural diagram of the condenser pipeline of Embodiment 10.
[0033] Figure 15 It is a schematic structural diagram of the condenser pipeline of Embodiment 11.
[0034] Figure 16 It is a schematic structural diagram of the condenser pipeline of Embodiment 12.
[0035] Figure 17 It is a schematic structural diagram of the condenser pipeline of Embodiment 13.
[0036] Wherein: condenser 1, atomizing mechanism 2, exhaust pipe 3, exhaust mechanism 4, diversion mechanism 5, central controller 6, tap water pipe 7, combustion chamber 8, heat exchanger 9, combustion control fan 10, guide plate 11, water collection chamber 101, filter 102, condenser pipe 103, atomizing head 201, air pump 202, exhaust pipe 401, auxiliary fan outlet duct 402, auxiliary fan 403, check valve 501, wind baffle 502, solenoid valve 503. Detailed implementation mode
[0037] The present invention will be further described below in conjunction with the drawings and embodiments. The specific components involved are existing products, and conventional mounting holes are provided on the specific components. The connection and usage methods between the specific components are conventional technologies. There is no special limitation on the selection of the auxiliary fan, and it can be selected according to needs and the actual structural dimensions of the condensing gas water heater, as long as it does not affect the operation of the condensing gas water heater. Generally, when the auxiliary fan is preferably turned on alone, the wind speed at the outlet of the exhaust pipe is 3 - 6 m / s, preferably 4 - 5 m / s.
[0038] Unless otherwise defined, all technical and scientific terms used herein have the same meaning as commonly understood by those skilled in the technical field to which the present invention belongs; the terms used in this specification are only for the purpose of describing specific embodiments and are not intended to limit the present invention. For example, the terms "length", "width", "upper", "lower", "vertical", "horizontal", "top", "bottom", "inner", "outer", etc. indicate the orientation or position based on the orientation or position shown in the drawings, which is only for convenience of description and cannot be construed as a limitation to the technical solution of the present invention. The positional relationship described in the present invention is the positional relationship in actual application. The exhaust pipe and the condenser are connected up and down. The side close to the exhaust pipe is the front end, and the side far from the exhaust pipe is the rear end.
[0039] The atomizing head in the present invention is a commercially available product, as long as it meets the requirement of being able to atomize water. The creativity of the present invention lies in that an exhaust mechanism is provided between the condenser and the exhaust pipe. On the basis of not changing the original internal structure of the condensing gas water heater and not affecting the normal operation of the condensing gas water heater, the wind speed and air volume in the exhaust pipe and the exhaust pipe are increased, and the discharge efficiency of the condensate water mist is improved. Embodiment 1
[0040] As Figures 1 to 5 shown: A condensing gas water heater, comprising a condenser 1, an atomizing mechanism 2, an exhaust pipe 3, and an exhaust mechanism 4; the exhaust mechanism includes an exhaust pipe 401, an auxiliary fan outlet pipe 402, and an auxiliary fan 403; the auxiliary fan outlet pipe is provided on the side wall of the exhaust pipe; the auxiliary fan is provided on the auxiliary fan outlet pipe; a section of pipe is left on the upper surface of the condenser, the exhaust pipe is an additional pipe, and the exhaust pipe is sleeved on the condenser pipe 103. As an example, the lower end of the exhaust pipe 401 is large, so as to be sleeved on the upper end of the condenser pipe. The condenser, the exhaust pipe, and the exhaust smoke pipe are connected in sequence from bottom to top; A flow guiding mechanism 5 is provided on the auxiliary fan outlet pipe, so that the air flow in the auxiliary fan outlet pipe flows towards the exhaust pipe; the flow guiding mechanism includes a check valve 501 and a wind deflector 502; both the check valve and the wind deflector are provided on one side of the auxiliary fan; the check valve is provided at the rear end of the auxiliary fan outlet pipe, and the wind deflector is provided at the front end of the auxiliary fan outlet pipe; the wind deflector is movably connected to the auxiliary fan outlet pipe through a hinge, and the reset depends on the gravity of the wind deflector, which is a conventional technology. The number of the flow guiding mechanisms and the number of the auxiliary fans are both one. In this embodiment, the check valve is a Tesla valve.
[0041] The condenser includes a water collecting chamber 101; a filter 102 and a water level sensor are provided in the water collecting chamber. The filter is used to filter impurities in the condensed water, and a neutralizing substance is filled in the filter to neutralize the condensed water and reduce acidity. The water level sensor is used to measure the height of the condensed water. The atomizing mechanism includes a two-fluid atomizing head 201 and an air pump 202, and the two-fluid atomizing head is assembled separately from the air pump; the two-fluid atomizing head is connected to the water collecting chamber through the air pump; the two-fluid atomizing head is located above the junction of the auxiliary fan outlet pipe and the exhaust pipe, and the auxiliary fan is a conventional exhaust fan; the mist outlet direction of the atomizing head is the same as the exhaust direction of the exhaust pipe.
[0042] As common knowledge, the condensing gas water heater of the present invention has the basic components and structures of a conventional gas water heater, such as a central controller 6, a tap water pipe 7, a combustion chamber 8, a heat exchanger 9, and a combustion control fan 10. Some conventional components are not shown in the present invention, and those skilled in the art can make conventional selections according to the technical idea of the present invention. The combustion control fan and the auxiliary fan are independently controlled. The connection method between specific components and the control method of the central controller are conventional technologies and do not affect the realization of the technical effects of the present invention. The connection method between the exhaust pipe and the exhaust smoke pipe is a conventional technology, such as socket connection, bonding, and welding, which does not affect the realization of the technical effects of the present invention. In this embodiment, the exhaust smoke pipe is tightly inserted into the upper end of the exhaust pipe. Embodiment Two
[0043] On the basis of Embodiment One, the difference in this embodiment is that there are two auxiliary fans and two flow guiding mechanisms respectively, and the rest are the same, as Figure 6 shown. It has the effect of enhancing the condensation water mist and exhaust gas emission. Embodiment Three
[0044] On the basis of the first embodiment, the difference in this embodiment is that the exhaust pipe is inserted into the condenser pipe, and the rest is the same, as shown in Figure 7 shown. Embodiment Four
[0045] On the basis of the first embodiment, the difference in this embodiment is that the wind deflector is omitted, and the flow guiding mechanism includes a check valve, and the check valve is arranged at the front end of the air outlet pipe of the auxiliary fan, and the rest is the same, as shown in Figure 8 shown. Embodiment Five
[0046] On the basis of the fourth embodiment, the difference in this embodiment is that the check valve is arranged at the rear end of the air outlet pipe of the auxiliary fan, and the rest is the same, as shown in Figure 9 shown. Embodiment Six
[0047] On the basis of the first embodiment, the difference in this embodiment is that the check valve is omitted, and the flow guiding mechanism includes a wind deflector, and the wind deflector is arranged at the front end of the air outlet pipe of the auxiliary fan, and the rest is the same, as shown in Figure 10 shown. Embodiment Seven
[0048] On the basis of the sixth embodiment, the difference in this embodiment is that the wind deflector is arranged at the rear end of the air outlet pipe of the auxiliary fan, and the rest is the same, as shown in Figure 11 shown. Embodiment Eight
[0049] On the basis of the first embodiment, the difference in this embodiment is that the wind deflector and the check valve are omitted, and the flow guiding mechanism is a solenoid valve, and the solenoid valve is arranged at the front end of the air outlet pipe of the auxiliary fan, and the rest is the same, as shown in Figure 12 shown. Embodiment Nine
[0050] On the basis of the eighth embodiment, the difference in this embodiment is that the solenoid valve is arranged at the rear end of the air outlet pipe of the auxiliary fan, and the rest is the same, as shown in Figure 13 shown. Embodiment Ten
[0051] On the basis of the sixth embodiment, the difference in this embodiment is that the cross-section of the condenser pipe is a trapezoidal structure, and the rest is the same, as shown in Figure 14 shown. Embodiment Eleven
[0052] On the basis of the tenth embodiment, the difference in this embodiment is that the wind deflector is omitted, and the rest is the same, as shown in Figure 15 shown. Embodiment Twelve
[0053] Based on Embodiment 1, the difference in this embodiment is that the exhaust pipe and the flow guiding mechanism are omitted, the condenser pipe serves as the exhaust pipe, the condenser and the smoke exhaust pipe are connected from bottom to top, the air outlet pipe of the auxiliary fan is arranged on the side wall of the condenser pipe, and the rest is the same. As Figure 16 shown. Embodiment 13
[0054] Based on Embodiment 12, the difference in this embodiment is that a guiding plate 11 is fixedly installed at the front end of the air outlet pipe of the auxiliary fan, and the rest is the same. As Figure 17 shown. The guiding plate is used to guide the airflow generated by the auxiliary fan towards the smoke exhaust pipe. Embodiment 14
[0055] Based on Embodiment 1, the difference in this embodiment is that the two-fluid atomizing head is replaced with a needle-type atomizing head, and the air pump is replaced with a pressure pump. Both the needle-type atomizing head and the pressure pump are commercially available products and are assembled and used separately, and the rest is the same. Referring to the following experimental method, under laboratory conditions, only the auxiliary fan and the atomizing mechanism are started, and 967.5 ml of condensed water is discharged per hour on average. Embodiment 15
[0056] Based on Embodiment 1, the difference in this embodiment is that the two-fluid atomizing head is replaced with a pressure atomizing head, and the air pump is replaced with a pressure pump. Both the pressure atomizing head and the pressure pump are commercially available products and are assembled and used separately, and the rest is the same. Embodiment 16
[0057] Based on Embodiment 1, the difference in this embodiment is that the two-fluid atomizing head is located below the junction of the air outlet pipe of the auxiliary fan and the exhaust pipe, and the auxiliary fan is a conventional exhaust fan, and the rest is the same. Embodiment 17
[0058] A method for heating cold water and accelerating the treatment of condensed water using the condensing gas water heater of Embodiment 1 is as follows: (1) Tap water enters the heat exchanger through the condenser, and natural gas heats the heat exchanger to heat the cold water, while generating high-temperature flue gas; (2) The high-temperature flue gas enters the condenser under the action of the combustion control fan for preheating the cold water, and the condensed water generated when the water vapor in the high-temperature flue gas meets cold in the condenser enters the water collection chamber; (3) The water level sensor sends a signal to the central control unit, and the central control unit controls the atomizing head to inhale the condensed water, the air pump operates to generate a pressurized air flow, and the condensed water is broken up to form a condensed water water mist; (4) The auxiliary fan is started to form an air flow, which is blown into the exhaust pipe from the air outlet pipe of the auxiliary fan. The air flow passes through the Tesla valve, the wind deflector is blown open, and the air flow drives the water mist into the smoke exhaust pipe to accelerate the discharge of the water mist from the smoke exhaust pipe, realizing the acceleration of the condensed water treatment; (5) A small part of the condensed water and water mist flows backward into the condenser due to gravity, and step (4) is repeated.
[0059] Using the method of the present invention can accelerate the discharge of condensed water without affecting the operation of the condensing gas water heater, unexpectedly reducing the backflow of condensed water and water mist, and significantly improving the atomization efficiency. Comparative Example 1
[0060] On the basis of Example 1, the exhaust mechanism and the diversion mechanism are omitted, the condenser is connected to the smoke exhaust pipe from bottom to top, and the two-fluid atomizing head is arranged in the smoke exhaust pipe, and the rest remains unchanged.
[0061] Under laboratory conditions, equal amounts of condensed water are atomized respectively, only the auxiliary fan and the atomizing mechanism are started, and parallel experiments on condensed water treatment are carried out for Comparative Example 1 and Example 1. The results are shown in Table 1.
[0062] Table 1 Results of Condensed Water Treatment
[0063] It can be seen that under the condition that other conditions are the same, the discharge amount of condensed water and water mist using the exhaust mechanism increases by 104.36%, and the atomization efficiency increases by 126.06%, indicating that the exhaust mechanism of the present invention can reduce the re-condensation of condensed water and water mist in the smoke exhaust pipe. Comparative Example 2
[0064] On the basis of Example 1, the diversion mechanism is omitted, and the rest remains unchanged. The discharge amount of condensed water and water mist is lower than that of Example 1, and there is also a risk of waste gas backflow. Comparative Example 3
[0065] The prior art discloses a device for treating condensed water for a gas water heater and its water heater equipment, which uses a built-in fan for exhausting waste gas, or an additional fan for exhausting waste gas can be set to increase the air flow rate in the exhaust pipe, so as to facilitate the discharge of the atomized condensed water and water mist through the exhaust pipe.
[0066] In the actual application process, it is found that when using the built-in fan for exhausting waste gas of the gas water heater, the discharge speed of condensed water is too low to meet the actual requirements; when an additional fan (with the same performance specifications as Example 1) is set at the connection between the combustion chamber and the condenser, the additional fan will cause an increase in the amount of oxygen entering the combustion chamber per unit time, affecting the working condition of the condensing gas water heater. The speed of discharging waste gas into the condenser per unit time will increase, resulting in a shorter residence time of the waste gas in the condenser, poor effect of preheating cold water by the condenser, and the heat of the waste gas cannot be maximally utilized, affecting the final outlet water temperature.
[0067] Since it is inconvenient to measure the gas velocity during the operation of a condensing gas water heater, when the condensing gas water heater is not heating cold water, only the combustion control fan and the auxiliary fan (extra fan) are started. The intake air velocity inside the condenser of Example 1 is measured to be 8 m / s, and the intake air velocity inside the condenser of Comparative Example 3 is 12 m / s. The following data are obtained through SolidWorks Flow Simulation.
[0068] The gas temperature inside the condenser is set at 200 °C, and the ambient temperature is 20 °C. Table 2 shows the exhaust gas temperature inside the condenser of Example 1, and Table 2 shows the exhaust gas temperature inside the condenser of Comparative Example 3. The GG mentioned in Table 1 and Table 2 refers to the air fluid.
[0069] Table 2 Exhaust Gas Temperature inside the Condenser of Example 1
[0070] Table 3 Exhaust Gas Temperature inside the Condenser of Comparative Example 3
[0071] It can be seen that the high intake air velocity inside the condenser of Comparative Example 3 results in an average increase in the exhaust gas temperature by 4 - 5 °C, indicating that the effect of preheating cold water by the condenser is not good, and the heat of the exhaust gas cannot be utilized maximally. Comparative Example 4
[0072] The prior art discloses a condensate atomization discharge device and a condensing gas water heater. The condensate pipe guides the condensate into the sprinkler. The first exhaust fan is arranged below the sprinkler to atomize the condensate, and the second exhaust fan is used to blow the atomized condensate into the atomization discharge pipe and discharge the atomized condensate along the atomization discharge pipe. One end of the atomization discharge pipe is above the second exhaust fan, and the other end of the atomization discharge pipe is connected to the exhaust pipe of the condensing gas water heater.
[0073] The condensate atomization discharge device is arranged below the condenser and a separate atomization discharge pipeline is set, which will increase the cost. Especially, it is also necessary to re-layout the inside of the gas water heater, the operation is complex, the risk of air leakage is increased, affecting the working condition of the gas water heater, and the sprinkler is connected to the bottom of the condenser, resulting in the phenomenon that large particle impurities block the sprinkler, the atomization effect is not obvious, and at the same time, the sprinkler is far from the exhaust pipe, the backflow phenomenon is aggravated, and the condensate discharge efficiency is extremely low, which is not practical.
[0074] The method for accelerating the treatment of condensed water in the exhaust mechanism disclosed by the present invention does not require the user to frequently pour water or additionally reserve a condensed water drain outlet. By setting up an atomization mechanism, the condensed water is turned into condensed water water mist and discharged. In particular, the present invention creatively sets up an exhaust mechanism between the condenser and the smoke exhaust pipe. On the basis of not changing the original internal structure of the condensing gas water heater and not affecting the normal operation of the condensing gas water heater, the wind speed and air volume in the exhaust pipe and the smoke exhaust pipe are increased, and the discharge efficiency of the condensed water water mist is increased by 104.36% on average; a flow guiding mechanism is provided on the air outlet pipe of the auxiliary fan, so that the air flow in the air outlet pipe of the auxiliary fan flows towards the exhaust pipe and prevents the backflow of waste gas and water mist, accelerating the discharge speed of the waste gas and the condensed water water mist; by setting up a filter, it effectively prevents the atomizing head from being blocked and affecting the atomization and discharge efficiency.
[0075] The above are only the preferred embodiments of the present invention and are not intended to limit the present invention. Any modifications, equivalent replacements, improvements, etc. made within the spirit and principle of the present invention shall be included within the protection scope of the present invention.
Claims
1. A condensing gas water heater, comprising a condenser, an atomizing mechanism, and a smoke exhaust pipe, characterized in that: It also includes an exhaust mechanism; the exhaust mechanism includes an exhaust pipe, an auxiliary fan outlet pipe, and an auxiliary fan; the auxiliary fan outlet pipe is arranged on the exhaust pipe; the auxiliary fan is arranged on the auxiliary fan outlet pipe; the condenser is connected to the exhaust pipe from bottom to top; the smoke exhaust pipe is connected to the exhaust pipe.
2. The condensing gas water heater according to claim 1, characterized in that: The auxiliary fan air outlet duct is arranged on the side wall of the exhaust duct; the auxiliary fan air outlet duct is provided with a guide mechanism so that the airflow in the auxiliary fan air outlet duct flows to the exhaust duct; or the auxiliary fan air outlet duct is not provided with a guide mechanism.
3. The condensing gas water heater according to claim 2, characterized in that: The flow guide mechanism comprises a valve and / or a wind shield; the valve and / or the wind shield are arranged on one side or both sides of the auxiliary fan.
4. The condensing gas water heater according to claim 3, characterized in that: The wind shield is located at the front end of the auxiliary fan air outlet pipe; the wind shield is movably connected to the auxiliary fan air outlet pipe.
5. The condensing gas water heater according to claim 1, characterized in that: The condenser comprises a water collecting chamber; the atomizing mechanism comprises an atomizing head; and the atomizing head is connected to the water collecting chamber.
6. The condensing gas water heater according to claim 5, characterized in that: The atomizing mechanism further comprises a pump; the atomizing head is located inside or outside the exhaust pipe.
7. A condensate treatment device for a condensing gas water heater, characterized in that: It comprises an atomizing mechanism and an exhaust mechanism; the exhaust mechanism comprises an exhaust pipe, an auxiliary fan air outlet pipe and an auxiliary fan; the auxiliary fan air outlet pipe is arranged on the exhaust pipe; the auxiliary fan is arranged on the auxiliary fan air outlet pipe.
8. An auxiliary condensed water discharge device for a condensing gas water heater, characterized in that: It comprises an exhaust mechanism; the exhaust mechanism comprises an exhaust pipe, an auxiliary fan air outlet pipe, and an auxiliary fan; the auxiliary fan air outlet pipe is arranged on the exhaust pipe; the auxiliary fan is arranged on the auxiliary fan air outlet pipe.
9. The method for accelerating condensed water treatment using the condensing gas water heater according to claim 1, characterized in that: The following steps are involved: (1) When the condensing gas water heater is working, the condensed water produced by the condenser forms water mist under the action of the atomizing mechanism; (2) The auxiliary fan starts to form an airflow, which is blown from the auxiliary fan outlet duct into the exhaust duct; (3) The airflow drives the water mist into the exhaust pipe and the smoke exhaust pipe in turn, accelerating the discharge of the water mist out of the smoke exhaust pipe, thereby accelerating the treatment of condensed water.
10. Application of the condensate treatment device for condensing gas water heaters as claimed in claim 7 in the treatment of condensate in condensing gas water heaters; application of the auxiliary condensate discharge device for condensing gas water heaters as claimed in claim 8 in the auxiliary condensate discharge of condensing gas water heaters; application of the condensate treatment device for condensing gas water heaters in the preparation of condensing gas water heaters; application of the auxiliary condensate discharge device for condensing gas water heaters in the preparation of condensing gas water heaters.