Enameled wire cooling device for enameled wire production and use method thereof
By designing an enameled wire cooling device that utilizes the characteristics of water flow, the problem of low cooling efficiency of enameled wire is solved, and a more uniform and stable paint film cooling effect is achieved.
Patent Information
- Application Number
- CN202510137103.0
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2025-02-07
- Publication Date
- 2025-06-13
- Estimated Expiration
- Not applicable · inactive patent
AI Technical Summary
During the cooling process of the enameled wire, due to the low thermal conductivity of water, the cooling efficiency is low, which affects the uniformity and stability of the paint film.
An enameled wire cooling device for enameled wire production is designed. By utilizing the characteristics of water flowing inside the cooling tank, the water flow flows along the arc-shaped outer wall by setting up cylinders and arc-shaped blocks, forming unequal water flow pressure, thereby improving the cooling efficiency of enameled wire.
By optimizing the flow path of the water flow, the cooling efficiency of the enameled wire is improved, the uniformity and stability of the paint film is ensured, and the phenomenon of paint falling off is avoided.
Smart Images

Figure CN120148966A_ABST
Abstract
Description
Technical Field
[0001] The present invention relates to the technical field of enameled wire production equipment, and specifically relates to an enameled wire cooling device for enameled wire production and its usage method. Background Art
[0002] Enameled wire is a conductive wire with an insulating paint coated on its surface, mainly used for winding electrical products such as motors, transformers, inductors, and electronic devices. Enameled wire is usually made of copper or aluminum, and copper is the most commonly used material because it has good electrical conductivity and a small resistivity. The production process of enameled wire is a complex and delicate process, involving multiple steps and key control points. Especially after the enameled wire is painted and baked, the enameled wire needs to be cooled to stabilize its performance. The cooling process needs to control the cooling rate to ensure the uniformity and stability of the paint film.
[0003] Among them, the cooling method of enameled wire mostly uses the water-cooling method. During the cooling process, limited by the low heat conduction efficiency of water, even if the internal water flow is in a flowing state, affected by the single moving direction of the water flow and the enameled wire, the cooling efficiency of water on the enameled wire is low. In view of the above problems, the following solutions are proposed. Summary of the Invention
[0004] To solve the above technical problems, the present invention provides an enameled wire cooling device for enameled wire production, including a cooling tank. A storage tank is connected through the side wall of the cooling tank. A circulation square pipe is connected through the bottom of the storage tank. A transmission tank one is fixedly connected to the bottom of the circulation square pipe. A fixing block one is fixedly connected to the inner wall of the transmission tank one. A transmission circular pipe one is rotatably connected to the inner wall of the through hole of the fixing block one. A fixing block two is rotatably connected to the outer wall of the transmission circular pipe one. A pressure assembly is slidably connected to the inner wall of the circulation square pipe; A circulation mechanism, the circulation mechanism includes a rotating groove fixedly connected to the side wall of the fixing block two. A fixing block three is fixedly connected to the end of the rotating groove away from the fixing block two. A transmission circular pipe two is rotatably connected to the inner wall of the fixing block three. A fixing block four is rotatably connected to the end of the transmission circular pipe two away from the fixing block three. A water pump is fixedly connected to the outer wall of the fixing block four. A transmission pipe is connected through the side wall of the water pump. A collection assembly is fixedly connected to the bottom of the water pump. A rubbing assembly is fixedly connected to the top of the rotating groove; An auxiliary mechanism, the auxiliary mechanism includes a plurality of cylinders fixedly connected to the inner wall of the cooling tank. A reference plate is fixedly connected to the outer walls of the plurality of cylinders. An arc-shaped block is fixedly connected to the inner wall of the storage tank. Before use, install the cooling tank at the required position and ensure that the enameled wire to be cooled passes through the cylinders and the cooling tank. The water inside the cooling tank completely submerges the reference plate, and there is also water inside the rotating groove. Then, turn on the power supply of the water pump. The water pump pumps the water source inside the rotating groove to the inside of the cooling tank, and the water source inside the cooling tank generates a flow, showing as Figure 3In the shown state, when the water flow contacts the outer wall of the cylinder, the water flow will flow along the arc-shaped outer wall of the cylinder, and two water flows with unequal pressures will be formed at both ends of the cylinder. The unequal water flows will cause a swinging phenomenon on the back of the cylinder. At this time, the swinging water flow will improve the cooling efficiency of the enameled wire.
[0005] Preferably, the pressure assembly includes a piston block slidably connected to the inner wall of the flow-through square pipe. A pushing square rod is fixedly connected to the bottom of the piston block. One end of the pushing square rod away from the piston block is fixedly connected to a pulling plate. A first spring is fixedly connected to the top of the pulling plate. A spring telescopic rod is fixedly connected to the top of the pulling plate. A stop rod is fixedly connected to the side wall of the first transmission groove. When the water flow contacts the outer wall of the arc-shaped block, part of the water flow will change its flow direction along the outer wall of the arc-shaped block, so that the upward water flow and the lateral water flow impact each other, removing the larger impact force in the water flow, ensuring the relative stability of the cooling water inside the storage tank, and ensuring that when the enameled wire enters the cooling area, the outer wall of the enameled wire can be solidified, and then reach the inside of the cooling tank for deep cooling, avoiding excessive pressure caused by the early water flow and resulting in the phenomenon of paint peeling off.
[0006] Preferably, the pressure assembly further includes two drainage grooves opened at the top of the piston block. Two sliding stoppers are slidably connected to the inner wall of the piston block. Two folding frames are rotatably connected between the two sliding stoppers. A control circular rod is rotatably connected between the two folding frames. A U-shaped plate is fixedly connected to the inner wall of the piston block. An arc-shaped stopper is rotatably connected to the inner wall of the U-shaped plate. A pressure-receiving square rod is rotatably connected to the outer wall of the control circular rod. A first fixing rod is fixedly connected to the inner wall of the flow-through square pipe. A second fixing rod is fixedly connected to the top of the first transmission groove. Taking advantage of the characteristic that the above-mentioned water flow finally flows into the storage tank and accumulates inside the flow-through square pipe, a pressure assembly is provided inside the device. As the cooling water inside the flow-through square pipe increases, the piston block is pressured to drive the pushing square rod to slide downward along the inner wall of the flow-through square pipe. The downward movement of the pushing square rod drives the pulling plate, the first spring, and the spring telescopic rod to move downward synchronously. The first spring deforms and stores mechanical power. The downward spring telescopic rod will drive the rotating groove to rotate around the first transmission pipe, making the rotating groove tilt and present a state as shown in Figure 5 such a state, and there will be a dislocation between the inner wall of the tilted rotating groove and the liquid level of the cooling water.
[0007] Preferably, the collection component includes an L-shaped plate fixedly connected to the bottom of the water pump. A plurality of hydraulic boxes are fixedly connected to the top of the L-shaped plate. Two first hydraulic telescopic rods penetrate and connect to the top of the hydraulic box. Two first transmission hoses penetrate and connect to the top of the hydraulic box. One end of the first transmission hose away from the hydraulic box penetrates and connects to a first one-way valve. A second transmission hose penetrates and connects to the side wall of the first hydraulic telescopic rod. A second one-way valve is fixedly connected to the inner wall of the second transmission hose. When fine floating objects exist in the cooling water due to the dropping of paint chips inside the rotating groove, the water adhesion of the floating objects increases. As the rotating groove swings, some of the floating objects will adhere to the inner wall of the rotating groove, completing the collection of impurities. Through the application of the above components, compared with the conventional filter screen component design, the equipment effectively ensures the continuous processing of the equipment and reduces procedures such as replacing filter cloth or cleaning the filter screen.
[0008] Preferably, the scraping component includes an N-shaped rod fixedly connected to the top of the first fixed block. A support block is fixedly connected to the top of the rotating groove. A first hydraulic rod penetrates and connects to the top of the support block. A second hydraulic rod penetrates and connects to the side wall of the support block. Utilizing the characteristic that the above-mentioned rotating groove swings, a collection component is arranged inside the equipment. Among them, when the rotating groove swings, the bottom of the rotating groove will squeeze the first hydraulic telescopic rods at the bottom, causing some of the first hydraulic telescopic rods to contract. The contracted first hydraulic telescopic rods will transmit the internal liquid through the hydraulic box and the first transmission hose to the inside of the first one-way valve, causing the first one-way valve to flow out the cooling water. When the water flowing out reaches the liquid surface, it will flow towards both ends again. The cooling water flowing outwards will drive the fine impurities on the liquid surface towards the inner wall of the rotating groove, causing some of the impurities to adhere to the upwardly tilted surface of the rotating groove. Through the application of the above components, the collection efficiency of the rotating groove for impurities is improved.
[0009] Preferably, the scraping component further includes an L-shaped mounting plate fixedly connected to the end of the second hydraulic rod away from the support block. A rotating scraper is rotatably connected to the inner wall of the L-shaped mounting plate. A second spring is fixedly connected to the side wall of the rotating scraper. Utilizing the characteristic that the above-mentioned liquid compresses the piston block to move up and down along the inner wall of the flow-through square pipe, a sliding block and a control round rod are arranged inside the equipment. Before use, the sliding block will block the drainage groove. At this time, the liquid inside the flow-through square pipe will accumulate on the top of the piston block. As the liquid increases, the piston block is pressured to move downwards. The downwardly moving piston block will drive the pressured square rod to move downwards. During the downward movement of the pressured square rod, the bottom of the pressured square rod will contact the top of the second fixed rod. The pressured square rod will drive the control round rod to move upwards, presenting as Figure 7The state is such that during this process, the arc-shaped stopper will limit the movement of the control circular rod. When the upward force on the pressed square rod is greater than the extrusion force of the arc-shaped stopper, the control circular rod will break through the limitation of the arc-shaped stopper, causing the control circular rod to break through the limitation of the arc-shaped stopper. At this time, the control circular rod will drive the folding frame to fold. The folded folding frame drives the sliding stopper to slide along the inner wall of the piston block, creating a gap between the sliding stopper and the drainage groove. The liquid at the top of the piston block can flow downward through the above gap. At this time, the spring releases mechanical power, forcing the pulling plate, the pushing square rod, and the piston block to move upward along the inner wall of the flow-through square pipe, and forcing the top of the pressed square rod to contact the fixed rod one, causing the sliding stopper to block the drainage groove again. Through the application of the above components, while realizing the regular up and down movement of the piston block, it is ensured that under the control of the control circular rod, the sliding stopper can quickly contract or cover the drainage groove, avoiding the slow sliding speed of the sliding stopper from affecting the sliding speed of the piston block.
[0010] Preferably, one end of the hydraulic rod one away from the support block is rotatably connected to the bottom of the N-shaped rod, one end of the hydraulic telescopic rod one away from the hydraulic tank is rotatably connected to the bottom of the rotating groove, the outer wall of the pressed square rod is slidably connected to the inner wall of the through hole of the piston block, one end of the spring one away from the pulling plate is fixedly connected to the bottom of the transmission groove one, and one end of the spring telescopic rod away from the pulling plate is fixedly connected to the bottom of the rotating groove. Utilizing the characteristic of the swing of the above rotating groove, a rubbing component is arranged inside the device. When one end of the rotating groove tilts upward, the distance between the top of the rotating groove and the bottom of the N-shaped rod decreases, compressing the hydraulic rod one, causing the liquid inside the hydraulic rod one to enter the hydraulic rod two through the support block, and the extended hydraulic rod two drives the L-shaped mounting plate to slide downward. The downward-sliding L-shaped mounting plate drives the rotating scraper to move downward synchronously. During this process, the rotating scraper will tilt upward with the connection point as the center, presenting a state as follows Figure 12 ; when the rotating groove rotates to the other end, the hydraulic rod two will contract, forcing the L-shaped mounting plate to drive the rotating scraper to move upward. At this time, the upward-moving rotating scraper will rub the inner wall of the rotating groove to remove the impurities adhered to the inner wall of the rotating groove. Through the application of the above components, the impurity residue on the inner wall of the rotating groove is effectively removed, avoiding the influence of the impurity residue inside the rotating groove on the impurity removal efficiency of the device.
[0011] A method for using an enameled wire cooling device for enameled wire production includes the following steps: S1: Install the device: Before use, install the cooling tank at the required position and ensure that the enameled wire to be cooled passes through the cylinder and the cooling tank. S2: Start cooling: Ensure that the water inside the cooling tank completely covers the reference plate, and there is also water inside the rotating groove. Then turn on the power supply of the water pump to start cooling.
[0012] The present invention has the following beneficial effects: (1) The present invention utilizes the characteristics of the water flow inside the cooling tank. A circulation mechanism and an auxiliary mechanism are provided inside the device. Before use, the cooling tank is installed at the required position, and the enameled wire to be cooled is ensured to pass through the cylinder and the cooling tank. The water inside the cooling tank completely submerges the reference plate, and there is also water in the rotating tank. Subsequently, the power supply of the water pump is turned on, and the water pump extracts the water source inside the rotating tank to the inside of the cooling tank. The water source inside the cooling tank generates a flow, presenting a state as shown in Figure 3 . When the water flow contacts the outer wall of the cylinder, the water flow will flow along the arc-shaped outer wall of the cylinder, and two water flows with unequal pressures will be formed at both ends of the cylinder. The unequal water flows will cause a swinging phenomenon on the back of the cylinder. At this time, the swinging water flow will improve the cooling efficiency of the enameled wire. In addition, when the water flow contacts the outer wall of the arc-shaped block, part of the water flow will change its flow direction along the outer wall of the arc-shaped block, so that the upward water flow and the transverse water flow impact each other, removing the larger impact force in the water flow, ensuring the relative stability of the cooling water inside the storage tank, and ensuring that when the enameled wire enters the cooling area, the outer wall of the enameled wire can be solidified, and then reach the inside of the cooling tank for deep cooling, avoiding excessive pressure caused by the early water flow and resulting in the phenomenon of paint peeling.
[0013] (2) The present invention utilizes the characteristics that the above-mentioned water flow finally flows into the storage tank and accumulates inside the circulation square pipe. A pressure component is provided inside the device. As the cooling water inside the circulation square pipe increases, the piston block is pressed to drive the pushing square rod to slide downward along the inner wall of the circulation square pipe. The downward movement of the pushing square rod drives the pulling plate, spring one, and spring telescopic rod to move downward synchronously. Spring one deforms and stores mechanical power. The downward moving spring telescopic rod will drive the rotating tank to rotate around the transmission circular pipe one, causing the rotating tank to tilt and present a state as shown in Figure 5 . There will be a dislocation between the inner wall of the tilted rotating tank and the liquid level of the cooling water. During this process, if there are fine floating substances in the cooling water due to the dropping of paint chips inside the rotating tank, the stickiness of the floating substances will increase when they get wet. With the swinging of the rotating tank, some floating substances will adhere to the inner wall of the rotating tank, completing the collection of impurities. Through the application of the above components, compared with the conventional filter screen component design, this device effectively ensures the continuous processing of the device and reduces the processes such as replacing the filter cloth or cleaning the filter screen.
[0014] (3) By taking advantage of the characteristic that the above-mentioned rotating groove generates swinging, a collection component is arranged inside the device. Among them, when the rotating groove swings, the bottom of the rotating groove will squeeze the first hydraulic expansion rod at the bottom, causing some of the first hydraulic expansion rods to contract. The contracted first hydraulic expansion rods will transfer the internal liquid to the inside of the first one-way valve through the hydraulic tank and the first transmission hose, causing the first one-way valve to flow out cooling water. When the water flowing out reaches the liquid level, it will flow towards both ends again. The cooling water flowing outwards will drive the fine impurities on the liquid level to move towards the inner wall of the rotating groove, causing some impurities to adhere to the upwardly tilted side of the rotating groove. Through the application of the above components, the collection efficiency of the rotating groove for impurities is improved.
[0015] (4) By taking advantage of the characteristic that the above-mentioned liquid presses the piston block to move up and down along the inner wall of the flow-through square pipe, a sliding block and a control round rod are arranged inside the device. Before use, the sliding block will block the drainage groove. At this time, the liquid inside the flow-through square pipe will accumulate on the top of the piston block. As the liquid increases, the piston block is pressed to move downward. The downward-moving piston block will drive the pressed square rod to move downward. During the downward movement of the pressed square rod, the bottom of the pressed square rod will contact the top of the second fixed rod. The pressed square rod will drive the control round rod to move upward, presenting a state as shown in Figure 7 In this state, the arc-shaped block will restrict the movement of the control round rod. When the upward force of the pressed square rod is greater than the squeezing force of the arc-shaped block, the control round rod will break through the restriction of the arc-shaped block, causing the control round rod to break through the restriction of the arc-shaped block. At this time, the control round rod will drive the folding frame to fold. The folded folding frame drives the sliding block to slide along the inner wall of the piston block, forming a gap between the sliding block and the drainage groove. The liquid at the top of the piston block can flow downward through the above gap. At this time, the first spring releases mechanical power, forcing the pulling plate, the pushing square rod, and the piston block to move upward along the inner wall of the flow-through square pipe, and forcing the top of the pressed square rod to contact the first fixed rod, causing the sliding block to block the drainage groove again. Through the application of the above components, while realizing the regular up and down movement of the piston block, it is ensured that under the control of the control round rod, the sliding block can quickly contract or cover the drainage groove, avoiding the slow sliding speed of the sliding block and affecting the sliding speed of the piston block.
[0016] (5) By taking advantage of the characteristic that the above-mentioned rotating groove swings, a scraping component is arranged inside the device. When one end of the rotating groove tilts upward, the distance between the top of the rotating groove and the bottom of the N-shaped rod decreases, compressing the first hydraulic rod, causing the liquid inside the first hydraulic rod to enter the second hydraulic rod through the support block. The extended second hydraulic rod drives the L-shaped mounting plate to slide downward. The downward-sliding L-shaped mounting plate drives the rotating scraper to move downward synchronously. During this process, the rotating scraper will tilt upward with the connection point as the center, presenting a state as shown in Figure 12When the rotating groove rotates towards one end, the second hydraulic rod will extend, forcing the L-shaped mounting plate to drive the rotating scraper to move downward. At this time, the downward-moving rotating scraper will scrape the inner wall of the rotating groove to remove impurities adhering to the inner wall of the rotating groove. By applying the above components, the impurity residue on the inner wall of the rotating groove is effectively removed, avoiding the influence of impurity residue inside the rotating groove on the impurity removal efficiency of the equipment. When the rotating groove rotates towards the other end, the second hydraulic rod will contract, forcing the L-shaped mounting plate to drive the rotating scraper to move upward. At this time, the upward-moving rotating scraper will scrape the inner wall of the rotating groove to remove impurities adhering to the inner wall of the rotating groove. By applying the above components, the impurity residue on the inner wall of the rotating groove is effectively removed, avoiding the influence of impurity residue inside the rotating groove on the impurity removal efficiency of the equipment. BRIEF DESCRIPTION OF THE DRAWINGS
[0017] In order to more clearly illustrate the technical solutions of the embodiments of the present invention, the drawings required for the description of the embodiments will be briefly introduced below. Obviously, the drawings in the following description are only some embodiments of the present invention. For those of ordinary skill in the art, other drawings can be obtained based on these drawings without creative efforts.
[0018] Figure 1 is a schematic cross-sectional view of the overall structure of the present invention; Figure 2 is a schematic view of the overall structure of the present invention; Figure 3 is a schematic cross-sectional view of the circulation mechanism of the present invention; Figure 4 is a schematic cross-sectional view of the auxiliary mechanism of the present invention; Figure 5 is a schematic cross-sectional view of the pressure component of the present invention; Figure 6 is a schematic view of the internal components of the pressure component of the present invention; Figure 7 is the present invention Figure 6 is an enlarged schematic view of A in the present invention; Figure 8 is a schematic cross-sectional view of the pressure component of the present invention; Figure 9 is a schematic cross-sectional view of the collection component of the present invention; Figure 10 is a schematic view of the internal components of the collection component of the present invention; Figure 11 is a schematic cross-sectional view of the scraping component of the present invention; Figure 12 is the present invention Figure 11 is an enlarged schematic view of B in the present invention; Figure 13 is a schematic view of the working process of the present invention.
[0019] In the drawings, the list of components represented by each reference numeral is as follows: In the figure: 1. Cooling tank; 11. Storage tank; 12. Circulation square pipe; 13. Transfer tank 1; 14. Fixed block 1; 15. Transfer circular pipe 1; 16. Fixed block 2; 2. Circulation mechanism; 21. Rotation tank; 22. Fixed block 3; 23. Transfer circular pipe 2; 24. Fixed block 4; 25. Water pump; 26. Transfer pipe; 3. Auxiliary mechanism; 31. Cylinder; 32. Reference plate; 33. Arc-shaped block; 4. Pressure assembly; 41. Piston block; 42. Push square rod; 43. Pulling plate; 44. Spring 1; 45. Spring telescopic rod; 46. Stop rod; 47. Drainage groove; 48. Sliding stop block; 49. Folding frame; 410. Control circular rod; 411. U-shaped plate; 412. Arc-shaped stop block; 413. Compressed square rod; 414. Fixed rod 1; 415. Fixed rod 2; 5. Collection assembly; 51. L-shaped plate; 52. Hydraulic tank; 53. Hydraulic telescopic rod 1; 54. Transfer hose 1; 55. Check valve 1; 56. Transfer hose 2; 57. Check valve 2; 6. Scratching assembly; 61. N-shaped rod; 62. Support block; 63. Hydraulic rod 1; 64. Hydraulic rod 2; 65. L-shaped mounting plate; 66. Rotating scraper; 67. Spring 2. Detailed implementation method
[0020] Next, the technical solutions in the embodiments of the present invention will be clearly and completely described in conjunction with the accompanying drawings in the embodiments of the present invention. Obviously, the described embodiments are only a part of the embodiments of the present invention, rather than all the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by those of ordinary skill in the art without creative efforts shall fall within the protection scope of the present invention.
[0021] Example 1, please refer to Figure 1 - Figure 3 , the present invention is an enameled wire cooling device for enameled wire production, including a cooling tank 1. A storage tank 11 is connected through the side wall of the cooling tank 1. A circulation square pipe 12 is connected through the bottom of the storage tank 11. A transfer tank 13 is fixedly connected to the bottom of the circulation square pipe 12. A fixed block 14 is fixedly connected to the inner wall of the transfer tank 13. A transfer circular pipe 15 is rotatably connected to the inner wall of the through hole of the fixed block 14. A fixed block 16 is rotatably connected to the outer wall of the transfer circular pipe 15. A pressure assembly 4 is slidably connected to the inner wall of the circulation square pipe 12; Circulation mechanism 2, the circulation mechanism 2 includes a rotation groove 21 fixedly connected to the side wall of the second fixed block 16. One end of the rotation groove 21 away from the second fixed block 16 is fixedly connected to a third fixed block 22. A second transmission circular tube 23 is rotatably connected to the inner wall of the third fixed block 22. One end of the second transmission circular tube 23 away from the third fixed block 22 is rotatably connected to a fourth fixed block 24. A water pump 25 is fixedly connected to the outer wall of the fourth fixed block 24. A transmission pipe 26 is connected through the side wall of the water pump 25. A collection assembly 5 is fixedly connected to the bottom of the water pump 25. A rubbing assembly 6 is fixedly connected to the top of the rotation groove 21; Auxiliary mechanism 3, the auxiliary mechanism 3 includes a plurality of cylinders 31 fixedly connected to the inner wall of the cooling tank 1. A reference plate 32 is fixedly connected to the outer walls of the plurality of cylinders 31. An arc-shaped block 33 is fixedly connected to the inner wall of the storage tank 11. Before use, the cooling tank 1 is installed at the required position, and it is ensured that the enameled wire to be cooled passes through the cylinders 31 and the cooling tank 1. The water inside the cooling tank 1 completely submerges the reference plate 32, and there is also water inside the rotation groove 21. Subsequently, the power supply of the water pump 25 is turned on, and the water pump 25 pumps the water source inside the rotation groove 21 to the inside of the cooling tank 1. The water source inside the cooling tank 1 generates a flow, presenting a state as shown in Figure 3 When the water flow contacts the outer wall of the cylinder 31, the water flow will flow along the arc-shaped outer wall of the cylinder 31, and two water flows with unequal pressures will be formed at both ends of the cylinder 31. The unequal water flows will cause a swinging phenomenon on the back of the cylinder 31. At this time, the swinging water flow will improve the cooling efficiency of the enameled wire.
[0022] Embodiment 2, please refer to Figure 4 - Figure 13 , the present invention is an enameled wire cooling device for enameled wire production. On the basis of Embodiment 1, the pressure assembly 4 includes a piston block 41 slidably connected to the inner wall of the circulation square tube 12. A pushing square rod 42 is fixedly connected to the bottom of the piston block 41. A pulling plate 43 is fixedly connected to one end of the pushing square rod 42 away from the piston block 41. A first spring 44 is fixedly connected to the top of the pulling plate 43. A spring telescopic rod 45 is fixedly connected to the top of the pulling plate 43. A stop rod 46 is fixedly connected to the side wall of the first transmission groove 13. When the water flow contacts the outer wall of the arc-shaped block 33, part of the water flow will change its flow direction along the outer wall of the arc-shaped block 33, so that the upward water flow and the lateral water flow impact each other, removing the larger impact force in the water flow, ensuring the relative stability of the cooling water inside the storage tank 11, ensuring that when the enameled wire enters the cooling area, the outer wall of the enameled wire can be solidified, and then reaching the inside of the cooling tank 1 for deep cooling, avoiding the phenomenon of paint peeling caused by excessive pressure of the water flow in the early stage.
[0023] The pressure assembly 4 further includes two drain grooves 47 opened at the top of the piston block 41. Two sliding blocks 48 are slidably connected to the inner wall of the piston block 41. Two folding frames 49 are rotatably connected between the two sliding blocks 48. A control round rod 410 is rotatably connected between the two folding frames 49. A U-shaped plate 411 is fixedly connected to the inner wall of the piston block 41. An arc-shaped block 412 is rotatably connected to the inner wall of the U-shaped plate 411. A pressure-receiving square rod 413 is rotatably connected to the outer wall of the control round rod 410. A first fixed rod 414 is fixedly connected to the inner wall of the flow-through square pipe 12. A second fixed rod 415 is fixedly connected to the top of the first transfer groove 13. Utilizing the characteristic that the above-mentioned water flow finally flows into the storage tank 11 and accumulates inside the flow-through square pipe 12, a pressure assembly 4 is arranged inside the device. As the cooling water inside the flow-through square pipe 12 increases, the piston block 41 is pressured to drive the push square rod 42 to slide downward along the inner wall of the flow-through square pipe 12. The downward movement of the push square rod 42 drives the pulling plate 43, the first spring 44, and the spring telescopic rod 45 to move downward synchronously. The first spring 44 deforms and stores mechanical power. The downward-moving spring telescopic rod 45 will drive the rotation groove 21 to rotate around the first transfer pipe 15 as the center, causing the rotation groove 21 to tilt and present a state as shown in Figure 5 and the inner wall of the tilted rotation groove 21 will be misaligned with the liquid level of the cooling water.
[0024] The collection assembly 5 includes an L-shaped plate 51 fixedly connected to the bottom of the water pump 25. A plurality of hydraulic boxes 52 are fixedly connected to the top of the L-shaped plate 51. Two first hydraulic telescopic rods 53 penetrate and connect to the top of the hydraulic boxes 52. Two first transfer hoses 54 penetrate and connect to the top of the hydraulic boxes 52. One end of the first transfer hose 54 away from the hydraulic box 52 penetrates and connects to a first one-way valve 55. A second transfer hose 56 penetrates and connects to the side wall of the first hydraulic telescopic rod 53. A second one-way valve 57 is fixedly connected to the inner wall of the second transfer hose 56. When fine floating substances exist in the cooling water due to the dropping of paint chips inside the rotation groove 21, the viscosity of the floating substances increases when they get wet. As the rotation groove 21 swings, some floating substances will adhere to the inner wall of the rotation groove 21, completing the collection of impurities. Through the application of the above components, compared with the conventional filter screen assembly design, the device effectively guarantees the continuous processing of the device and reduces the processes such as replacing the filter cloth or cleaning the filter screen.
[0025] The rubbing component 6 includes an N-shaped rod 61 fixedly connected to the top of the first fixed block 14. A support block 62 is fixedly connected to the top of the rotating groove 21. A first hydraulic rod 63 is connected through the top of the support block 62. A second hydraulic rod 64 is connected through the side wall of the support block 62. By utilizing the swinging characteristic of the above-mentioned rotating groove 21, a collecting component 5 is arranged inside the device. Among them, when the rotating groove 21 swings, the bottom of the rotating groove 21 will squeeze the first hydraulic telescopic rod 53 at the bottom, causing part of the first hydraulic telescopic rod 53 to contract. The contracted first hydraulic telescopic rod 53 will transfer the internal liquid to the inside of the one-way valve 55 through the hydraulic tank 52 and the first transmission hose 54, causing the one-way valve 55 to flow out cooling water. When the water flowing out reaches the liquid level, it will flow towards both ends again. The cooling water flowing outwards will drive the fine impurities on the liquid level to move towards the inner wall of the rotating groove 21, causing some impurities to adhere to the upwardly tilted surface of the rotating groove 21. Through the application of the above components, the collection efficiency of the rotating groove 21 for impurities is improved.
[0026] The rubbing component 6 further includes an L-shaped mounting plate 65 fixedly connected to the end of the second hydraulic rod 64 away from the support block 62. A rotating scraper 66 is rotatably connected to the inner wall of the L-shaped mounting plate 65. A second spring 67 is fixedly connected to the side wall of the rotating scraper 66. By utilizing the characteristic that the liquid presses the piston block 41 to move up and down along the inner wall of the flow-through square pipe 12, a sliding block 48 and a control round rod 410 are arranged inside the device. Before use, the sliding block 48 will block the drain groove 47. At this time, the liquid inside the flow-through square pipe 12 will accumulate on the top of the piston block 41. As the liquid increases, the piston block 41 is pressed downwards. The downwardly moving piston block 41 will drive the pressed square rod 413 to move downwards. During the downward movement of the pressed square rod 413, the bottom of the pressed square rod 413 will contact the top of the second fixed rod 415. The pressed square rod 413 will drive the control round rod 410 to move upwards, presenting as Figure 7state. During this process, the arc-shaped stopper 412 will restrict the movement of the control circular rod 410. When the upward force on the pressure-receiving square rod 413 is greater than the extrusion force of the arc-shaped stopper 412, the control circular rod 410 will break through the restriction of the arc-shaped stopper 412, causing the control circular rod 410 to break through the restriction of the arc-shaped stopper 412. At this time, the control circular rod 410 will drive the folding frame 49 to fold. The folded folding frame 49 drives the sliding stopper 48 to slide along the inner wall of the piston block 41, creating a gap between the sliding stopper 48 and the drainage groove 47. The liquid at the top of the piston block 41 can flow downward through the above gap. At this time, the first spring 44 releases mechanical power, forcing the pulling plate 43, the pushing square rod 42, and the piston block 41 to move upward along the inner wall of the flow-through square pipe 12, and forcing the top of the pressure-receiving square rod 413 to contact the first fixed rod 414, causing the sliding stopper 48 to block the drainage groove 47 again. Through the application of the above components, while realizing the regular up-and-down movement of the piston block 41, it is ensured that the sliding stopper 48 can quickly contract or cover the drainage groove 47 under the control of the control circular rod 410, avoiding the slow sliding speed of the sliding stopper 48 from affecting the sliding speed of the piston block 41.
[0027] One end of the first hydraulic rod 63 away from the support block 62 is rotatably connected to the bottom of the N-shaped rod 61. One end of the first hydraulic telescopic rod 53 away from the hydraulic tank 52 is rotatably connected to the bottom of the rotating groove 21. The outer wall of the pressure-receiving square rod 413 is slidably connected to the inner wall of the through-hole of the piston block 41. One end of the first spring 44 away from the pulling plate 43 is fixedly connected to the bottom of the first transmission groove 13. One end of the spring telescopic rod 45 away from the pulling plate 43 is fixedly connected to the bottom of the rotating groove 21. Utilizing the swinging characteristics of the above rotating groove 21, a scraping component 6 is provided inside the device. When one end of the rotating groove 21 tilts upward, the distance between the top of the rotating groove 21 and the bottom of the N-shaped rod 61 decreases, compressing the first hydraulic rod 63, causing the liquid inside the first hydraulic rod 63 to enter the second hydraulic rod 64 through the support block 62. The extended second hydraulic rod 64 drives the L-shaped mounting plate 65 to slide downward. The downward-sliding L-shaped mounting plate 65 drives the rotating scraper 66 to move downward synchronously. During this process, the rotating scraper 66 will tilt upward around the connection point, presenting a state as follows. Figure 12 When the rotating groove 21 rotates to the other end, the second hydraulic rod 64 will contract, forcing the L-shaped mounting plate 65 to drive the rotating scraper 66 to move upward. At this time, the upward-moving rotating scraper 66 will scrape the inner wall of the rotating groove 21 to remove the impurities adhering to the inner wall of the rotating groove 21. Through the application of the above components, the impurity residues on the inner wall of the rotating groove 21 are effectively removed, avoiding the influence of the impurity residues inside the rotating groove 21 on the impurity removal efficiency of the device.
[0028] The usage method of the enameled wire cooling device for enameled wire production includes the following steps: S1: Install the device: Before use, install the cooling tank 1 at the required position and ensure that the enameled wire to be cooled passes through the cylinder 31 and the cooling tank 1; S2: Start cooling: Ensure that the water inside the cooling tank 1 completely covers the reference plate 32, and there is also water in the rotating tank 21. Then, turn on the power supply of the water pump 25 to start cooling.
[0029] A specific application of this embodiment is as follows: Before use, install the cooling tank 1 at the required position and ensure that the enameled wire to be cooled passes through the cylinder 31 and the cooling tank 1. The water inside the cooling tank 1 completely covers the reference plate 32, and there is also water in the rotating tank 21. Then, turn on the power supply of the water pump 25. The water pump 25 pumps the water source inside the rotating tank 21 to reach the inside of the cooling tank 1, and the water source inside the cooling tank 1 starts to flow, presenting a state as shown in Figure 3 When the water flow contacts the outer wall of the cylinder 31, the water flow will flow along the arc-shaped outer wall of the cylinder 31, and two water flows with unequal pressures will be formed at both ends of the cylinder 31. The unequal water flows will cause a swinging phenomenon on the back of the cylinder 31. At this time, the swinging water flow will improve the cooling efficiency of the enameled wire. In addition, when the water flow contacts the outer wall of the arc-shaped block 33, part of the water flow will change its flow direction along the outer wall of the arc-shaped block 33, so that the upward water flow and the horizontal water flow impact each other, removing the greater impact force in the water flow, ensuring the relative stability of the cooling water inside the storage tank 11, and ensuring that when the enameled wire enters the cooling area, it can solidify the outer wall of the enameled wire, and then reach the inside of the cooling tank 1 for deep cooling, avoiding excessive pressure caused by the early water flow and resulting in the phenomenon of paint peeling off.
[0030] Utilizing the characteristic that the above-mentioned water flow finally flows into the storage tank 11 and accumulates inside the circulation square pipe 12, a pressure component 4 is arranged inside the device. As the cooling water inside the circulation square pipe 12 increases, the piston block 41 is pressured to drive the push rod 42 to slide downward along the inner wall of the circulation square pipe 12. The downward movement of the push rod 42 drives the pulling plate 43, the first spring 44, and the spring telescopic rod 45 to move downward synchronously. The first spring 44 deforms and stores mechanical power, and the downward spring telescopic rod 45 will drive the rotating tank 21 to rotate around the transmission circular pipe 1, causing the rotating tank 21 to tilt and present a state as shown in Figure 5 At this time, there will be a dislocation between the inner wall of the tilted rotating tank 21 and the liquid level of the cooling water. During this process, if there are fine floating substances in the cooling water due to the dropping of paint chips inside the rotating tank 21, the water adhesion of the floating substances will increase. With the swinging of the rotating tank 21, some floating substances will adhere to the inner wall of the rotating tank 21, completing the collection of impurities. Through the application of the above components, compared with the conventional filter screen component design, this device effectively ensures the continuous processing of the device and reduces the procedures such as replacing the filter cloth or cleaning the filter screen.
[0031] Taking advantage of the characteristic that the above-mentioned rotating groove 21 generates swinging, a collecting component 5 is arranged inside the device. Among them, when the rotating groove 21 swings, the bottom of the rotating groove 21 will squeeze the first hydraulic expansion and contraction rod 53 at the bottom, causing some of the first hydraulic expansion and contraction rods 53 to contract. The contracted first hydraulic expansion and contraction rods 53 will transfer the internal liquid to the inside of the one-way valve 55 through the hydraulic tank 52 and the first transmission hose 54, causing the one-way valve 55 to flow out cooling water. When the water flowing out reaches the liquid level, it will flow towards both ends again. The cooling water flowing outwards will drive the fine impurities on the liquid level to move towards the inner wall of the rotating groove 21, causing some impurities to adhere to the upwardly tilted side of the rotating groove 21. Through the application of the above components, the collection efficiency of the rotating groove 21 for impurities is improved.
[0032] Taking advantage of the characteristic that the above-mentioned liquid presses the piston block 41 to move up and down along the inner wall of the flow-through square pipe 12, a sliding block 48 and a control round rod 410 are arranged inside the device. Before use, the sliding block 48 will block the drainage groove 47. At this time, the liquid inside the flow-through square pipe 12 will accumulate on the top of the piston block 41. As the liquid increases, the piston block 41 is pressed to move downwards. The downwardly moving piston block 41 will drive the pressed square rod 413 to move downwards. During the downward movement of the pressed square rod 413, the bottom of the pressed square rod 413 will contact the top of the second fixed rod 415, and the pressed square rod 413 will drive the control round rod 410 to move upwards, presenting a state as shown in Figure 7 . During this process, the arc-shaped block 412 will limit the movement of the control round rod 410. When the upward force of the pressed square rod 413 is greater than the extrusion force of the arc-shaped block 412, the control round rod 410 will break through the limitation of the arc-shaped block 412, causing the control round rod 410 to break through the limitation of the arc-shaped block 412. At this time, the control round rod 410 will drive the folding frame 49 to fold. The folded folding frame 49 drives the sliding block 48 to slide along the inner wall of the piston block 41, forming a gap between the sliding block 48 and the drainage groove 47. The liquid at the top of the piston block 41 can flow down through the above gap. At this time, the first spring 44 releases mechanical power, forcing the pulling plate 43, the pushing square rod 42, and the piston block 41 to move upwards along the inner wall of the flow-through square pipe 12, and forcing the top of the pressed square rod 413 to contact the first fixed rod 414, causing the sliding block 48 to block the drainage groove 47 again. Through the application of the above components, while realizing the regular up and down movement of the piston block 41, it is ensured that the sliding block 48 can quickly contract or cover the drainage groove 47 under the control of the control round rod 410, avoiding the slow sliding speed of the sliding block 48 from affecting the sliding speed of the piston block 41.
[0033] Taking advantage of the swinging characteristics of the above-mentioned rotating groove 21, a scraping assembly 6 is provided inside the device. When one end of the rotating groove 21 tilts upward, the distance between the top of the rotating groove 21 and the bottom of the N-shaped rod 61 decreases, compressing the first hydraulic rod 63, causing the liquid inside the first hydraulic rod 63 to enter the second hydraulic rod 64 through the support block 62. The extended second hydraulic rod 64 drives the L-shaped mounting plate 65 to slide downward, and the sliding L-shaped mounting plate 65 drives the rotating scraper 66 to move downward synchronously. During this process, the rotating scraper 66 will tilt upward with the connection point as the center, presenting a state as shown in Figure 12 ; when the rotating groove 21 rotates to the other end, the second hydraulic rod 64 will contract, forcing the L-shaped mounting plate 65 to drive the rotating scraper 66 to move upward. At this time, the upward-moving rotating scraper 66 will scrape the inner wall of the rotating groove 21 to remove the impurities adhering to the inner wall of the rotating groove 21. Through the application of the above components, the impurity residues on the inner wall of the rotating groove 21 can be effectively removed, avoiding the influence of impurity residues inside the rotating groove 21 on the impurity removal efficiency of the device.
[0034] The preferred embodiments of the present invention disclosed above are only used to help illustrate the present invention. The preferred embodiments do not describe all the details in detail, nor do they limit the invention to the specific embodiments described. Obviously, many modifications and changes can be made according to the content of this specification. These embodiments are selected and specifically described in this specification to better explain the principle and practical application of the present invention, so that those skilled in the art can understand and utilize the present invention well. The present invention is only limited by the claims and their full scope and equivalents.
Claims
1. An enameled wire cooling device for enameled wire production, comprising a cooling trough (1), a storage box (11) is connected through the side wall of the cooling trough (1), a circulation square tube (12) is connected through the bottom of the storage box (11), a transmission trough (13) is fixedly connected to the bottom of the circulation square tube (12), a fixed block (14) is fixedly connected to the inner wall of the transmission trough (13), a transmission circular tube (15) is rotatably connected to the inner wall of the through hole of the fixed block (14), a fixed block (16) is rotatably connected to the outer wall of the transmission circular tube (15), a pressure assembly (4) is slidably connected to the inner wall of the circulation square tube (12), characterized in that: Also includes: A circulation mechanism (2), the circulation mechanism (2) comprising a rotating groove (21) fixedly connected to the side wall of the second fixed block (16), the end of the rotating groove (21) away from the second fixed block (16) is fixedly connected to the third fixed block (22), the inner wall of the third fixed block (22) is rotatably connected to the second transmission tube (23), the end of the second transmission tube (23) away from the third fixed block (22) is rotatably connected to the fourth fixed block (24), the outer wall of the fourth fixed block (24) is fixedly connected to a water pump (25), the side wall of the water pump (25) is through-connected with a transmission pipe (26), the bottom of the water pump (25) is fixedly connected to a collecting assembly (5), and the top of the rotating groove (21) is fixedly connected to a scratching assembly (6); The auxiliary mechanism (3) comprises a plurality of cylinders (31) fixedly connected to the inner wall of the cooling tank (1), a reference plate (32) fixedly connected to the outer walls of the plurality of cylinders (31), and an arc block (33) fixedly connected to the inner wall of the storage box (11).
2. The enameled wire cooling device for enameled wire production according to claim 1, characterized in that: The pressure assembly (4) comprises a piston block (41) slidably connected to the inner wall of the circulation square tube (12); the bottom of the piston block (41) is fixedly connected to a pushing square rod (42); the end of the pushing square rod (42) away from the piston block (41) is fixedly connected to a pulling plate (43); the top of the pulling plate (43) is fixedly connected to a spring 1 (44); the top of the pulling plate (43) is fixedly connected to a spring telescopic rod (45); and a blocking rod (46) is fixedly connected to the side wall of the transmission slot 1 (13).
3. The enameled wire cooling device for enameled wire production according to claim 2, characterized in that: The pressure assembly (4) further comprises two drainage grooves (47) provided on the top of the piston block (41); two sliding blocks (48) are slidably connected to the inner wall of the piston block (41); two folding frames (49) are rotatably connected between the two sliding blocks (48); a control round rod (410) is rotatably connected between the two folding frames (49); a U-shaped plate (411) is fixedly connected to the inner wall of the piston block (41); an arc-shaped block (412) is rotatably connected to the inner wall of the U-shaped plate (411); a pressure-bearing square rod (413) is rotatably connected to the outer wall of the control round rod (410); a fixing rod 1 (414) is fixedly connected to the inner wall of the circulation square tube (12); and a fixing rod 2 (415) is fixedly connected to the top of the transmission groove 1 (13).
4. The enameled wire cooling device for enameled wire production according to claim 3, characterized in that: The collecting assembly (5) comprises an L-shaped plate (51) fixedly connected to the bottom of the water pump (25); a plurality of hydraulic boxes (52) are fixedly connected to the top of the L-shaped plate (51); two hydraulic telescopic rods (53) are connected to the top of the hydraulic box (52); two transmission hoses (54) are connected to the top of the hydraulic box (52); one end of the transmission hose (54) away from the hydraulic box (52) is connected to a one-way valve (55); a transmission hose (56) is connected to the side wall of the hydraulic telescopic rod (53); and a one-way valve (57) is fixedly connected to the inner wall of the transmission hose (56).
5. The enameled wire cooling device for enameled wire production according to claim 4, characterized in that: The scratch assembly (6) comprises an N-shaped rod (61) fixedly connected to the top of a fixed block (14); the top of the rotating groove (21) is fixedly connected to a support block (62); the top of the support block (62) is connected to a hydraulic rod (63); and the side wall of the support block (62) is connected to a hydraulic rod (64).
6. The enameled wire cooling device for enameled wire production according to claim 5, characterized in that: The scraping assembly (6) also includes an L-shaped mounting plate (65) fixedly connected to the end of the hydraulic rod 2 (64) away from the support block (62), and a rotating scraper (66) is rotatably connected to the inner wall of the L-shaped mounting plate (65), and a spring 2 (67) is fixedly connected to the side wall of the rotating scraper (66).
7. The enameled wire cooling device for enameled wire production according to claim 6, characterized in that: One end of the hydraulic rod 1 (63) away from the support block (62) is rotatably connected to the bottom of the N-shaped rod (61), one end of the hydraulic telescopic rod 1 (53) away from the hydraulic box (52) is rotatably connected to the bottom of the rotating groove (21), the outer wall of the compressed square rod (413) is slidably connected to the inner wall of the through hole of the piston block (41), one end of the spring 1 (44) away from the pulling plate (43) is fixedly connected to the bottom of the transmission groove 1 (13), and one end of the spring telescopic rod (45) away from the pulling plate (43) is fixedly connected to the bottom of the rotating groove (21).
8. A method for using an enameled wire cooling device for enameled wire production, using the enameled wire cooling device for enameled wire production as claimed in claim 7, characterized in that: The following steps are included: S1: Installing the equipment: Before use, install the cooling tank (1) at the desired position and ensure that the enameled wire to be cooled passes through the cylinder (31) and the cooling tank (1); S2: Start cooling: Ensure that the water inside the cooling tank (1) completely covers the reference plate (32), and that there is water inside the rotating tank (21), then turn on the power supply of the water pump (25) to start cooling.