Heating element, aerosol supply system and control method thereof
By designing multiple heating elements with different energy densities to meet the needs of different atomization modes, the problem that heating elements in the prior art cannot meet the different atomization modes of the system is solved, and the better atomization state and user experience are achieved, and the service life of the system is improved.
Patent Information
- Application Number
- CN202311744309.7
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2023-12-16
- Publication Date
- 2025-06-17
AI Technical Summary
The heating elements of the existing aerosol supply system cannot meet the needs of different atomization modes of the system, resulting in the inability to achieve the optimal atomization state under different e-liquids and user experiences.
A heating element of an aerosol supply system is designed, including at least two heating elements, each heating element corresponds to an atomization mode, and the energy density obtained by different heating elements is different by configuring resistance parameters, atomization surface area and heating area parameters.
It achieves better atomization performance under different atomization modes, improves user experience, and matches the heating element with e-liquid and power supply power, avoids damage caused by carbon deposits and excessive power, and extends the service life of the system.
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Figure CN120154145A_ABST
Abstract
Description
Technical Field
[0001] The present invention relates to the field of aerosol supply, and particularly to a heating element of an aerosol supply system, an aerosol supply system and a control method thereof. Background Art
[0002] An aerosol supply system refers to a system that internally accommodates aerosol-forming materials and generates aerosol by heating rather than burning the aerosol-forming materials (such as tobacco) for users to inhale.
[0003] An aerosol supply system generally includes a housing, a receiving cavity provided in the housing, an atomizer, a power supply and a controller. The receiving cavity is used to accommodate aerosol-forming materials. The atomizer includes an atomization cavity and a heating element provided in the atomization cavity.
[0004] It can be understood that some components in aerosol-forming materials such as e-liquid will carbonize at high temperatures and deposit on the heating element to cause carbon accumulation, which affects the use of the heating element. To meet the needs of users for different flavors, there are currently various e-liquids with different components on the market. When these e-liquids with different components are atomized at high temperatures, the amount of carbon accumulation generated on the heating element may be different. For example, some e-liquids have a high sugar content and are more likely to accumulate carbon. While some e-liquids have a low sugar content and less carbon accumulation. For e-liquids with different carbon accumulation amounts, different atomization modes need to be adopted. For example, when atomizing e-liquids that are prone to carbon accumulation, a low-energy atomization mode is adopted; when atomizing e-liquids that are not prone to carbon accumulation, a high-energy atomization mode is adopted. In addition, for e-liquids with different components, different energy atomization modes are also required to achieve their respective optimal atomization states. Even for the same e-liquid, different users pursue different inhalation experiences. For example, some people like to inhale high-concentration aerosol, while some people like to inhale low-concentration aerosol. All of these require different energy atomization modes to achieve.
[0005] The current aerosol supply systems either have only one heating element or two identical heating elements for replacement when one heating element fails. Whether it is one or two identical heating elements, under the same power supply power, the energy they can provide by themselves is the same. Moreover, the same heating element corresponds to the same optimal power supply power. If different power supply powers are set to achieve different energies of the heating element, it is very likely that the heating element will be damaged or unable to reach the optimal atomization state due to the mismatch between the heating element and the power supply power. It can be seen that the heating elements in the current aerosol systems cannot meet the requirements of different atomization modes of the system.
[0006] Therefore, there is an urgent need for a new technical solution to solve one or more of the above existing technical problems. Summary of the Invention
[0007] The present invention aims to solve at least one of the technical problems existing in the prior art. To this end, the present invention discloses a heating element of an aerosol supply system, an aerosol supply system and a control method thereof, so as to solve the problem that the heating element in the prior art cannot meet the requirements of different atomization modes of the system by providing heating elements with different energy densities.
[0008] In a first aspect of an embodiment of the present invention, a heating element applicable to an aerosol supply system having at least two atomization modes is disclosed. The heating element includes:
[0009] At least two heating elements, each heating element corresponding to one atomization mode and being configured to heat an aerosol generating material in the system to generate an aerosol in the corresponding atomization mode;
[0010] The energy densities obtained by the heating elements corresponding to different atomization modes are different.
[0011] In an embodiment of the heating element of the aerosol supply system, the heating element includes a heating body for generating an aerosol and an extension part connected to the heating body;
[0012] The resistance of the heating body forms the effective heating resistance of the heating element, the area occupied by the heating body is used as the effective heating area of the heating element, and the surface area of the resistance of the heating body forms the effective atomization surface area of the heating element;
[0013] The energy density obtained by the heating body is used as the energy density obtained by the heating element.
[0014] In an embodiment of the heating element of the aerosol supply system, the energy density of the heating element is made different by configuring at least one of the resistance parameter, atomization surface area, and heating area parameter of the heating element:
[0015] i) The resistance parameters of the heating element are different, including at least one of the following parameters being different:
[0016] The resistance of the heating element is different;
[0017] The effective heating resistance is different;
[0018] The proportion of the effective heating resistance is different;
[0019] ii) The atomization surface areas of the heating elements are different, including at least one of the following parameters being different:
[0020] The effective atomization surface areas are different;
[0021] The cross-sectional area of the heating body is different;
[0022] The unit surface area of the heat-generating body is different;
[0023] iii) The heat-generating area parameters of the heat-generating element are different, including at least one of the following parameters being different:
[0024] The heat-generating area occupied by the heat-generating element is different;
[0025] The effective heat-generating area is different;
[0026] The proportion of the effective heat-generating area is different.
[0027] In one embodiment of the heat-generating element of the above aerosol supply system, the heat-generating element includes a heating wire, and the difference in the effective atomization surface area of the heat-generating element includes the difference in the cross-sectional area of the heating wire and / or the difference in the length of the heating wire.
[0028] In one embodiment of the heat-generating element of the above aerosol supply system, the heat-generating element includes a heating wire, and the difference in the resistance of the heat-generating element includes the difference in the length of the heating wire and / or the difference in the resistivity of the heating wire and / or the difference in the cross-sectional area of the heating wire.
[0029] In one embodiment of the heat-generating element of the above aerosol supply system, when the resistance of the heat-generating element is consistent, the heat-generating element includes three first parameters: the proportion of the effective heat-generating resistance, the effective atomization surface area, and the effective heat-generating area;
[0030] The difference in the energy density of the heat-generating element is configured by at least one of the first parameters being different.
[0031] In one embodiment of the heat-generating element of the above aerosol supply system, the proportion of the effective heat-generating resistance of the heat-generating element with a high energy density is higher than that of the heat-generating element with a low energy density.
[0032] In one embodiment of the heat-generating element of the above aerosol supply system, the effective atomization surface area of the heat-generating element with a high energy density is smaller than that of the heat-generating element with a low energy density.
[0033] In one embodiment of the heat-generating element of the above aerosol supply system, the effective heat-generating area of the heat-generating element with a high energy density is smaller than the effective heat-generating area of the heat-generating element with a low energy density.
[0034] In one embodiment of the heat-generating element of the above aerosol supply system, the heat-generating body of the heat-generating element includes a heating wire of the heat-generating body that constitutes the effective heat-generating resistance;
[0035] The heating element includes four second parameters: the cross-sectional area of the heating wire of the heating body, the length of the heating wire of the heating body, the resistivity of the heating body, and the resistivity of the extension part.
[0036] When the resistance of the heating element is consistent, the proportion of the effective heating resistance of the heating element is configured differently through at least one different second parameter.
[0037] In an embodiment of the heating element of the aerosol supply system described above, the cross-sectional area of the heating wire of the heating body of the heating element with a high energy density is smaller than the cross-sectional area of the heating wire of the heating body of the heating element with a low energy density.
[0038] In an embodiment of the heating element of the aerosol supply system described above, the length of the heating wire of the heating body of the heating element with a high energy density is greater than the length of the heating wire of the heating body of the heating element with a low energy density.
[0039] In an embodiment of the heating element of the aerosol supply system described above, the resistivity of the heating body of the heating element with a high energy density is higher than the resistivity of the heating body of the heating element with a low energy density.
[0040] In an embodiment of the heating element of the aerosol supply system described above, the resistivity of the extension part of the heating element with a high energy density is smaller than the resistivity of the extension part of the heating element with a low energy density.
[0041] In an embodiment of the heating element of the aerosol supply system described above, the material of the extension part of the heating element with a high energy density is nickel;
[0042] And / or;
[0043] The material of the extension part of the heating element with a high energy density is at least one of ferritic stainless steel, nickel-chromium, stainless steel, and titanium alloy.
[0044] In an embodiment of the heating element of the aerosol supply system described above, the heating element includes a heating wire of the heating body that constitutes an effective heating resistance, and the heating element includes two third parameters: the cross-sectional area of the heating wire of the heating body and the length of the heating wire of the heating body;
[0045] The effective atomization surface area of the heating element is configured differently through at least one different third parameter.
[0046] In an embodiment of the heating element of the aerosol supply system described above, the cross-sectional area of the heating wire of the heating body of the heating element with a high energy density is smaller than the cross-sectional area of the heating wire of the heating body of the heating element with a low energy density.
[0047] In one embodiment of the heating element of the above aerosol supply system, the length of the heating wire of the heating body of the heating element with a high energy density is less than the length of the heating wire of the heating body of the heating element with a low energy density.
[0048] A second aspect of the embodiments of the present invention discloses an aerosol supply system, which has at least two atomization modes, and the system includes:
[0049] A housing configured to receive an aerosol-generating material;
[0050] At least two heating elements, each heating element corresponding to one atomization mode and configured to heat the aerosol-generating material in the system to generate aerosol in the corresponding atomization mode, and the energy densities of two heating elements corresponding to different atomization modes are different;
[0051] A controller configured to select at least one of the corresponding heating elements for heating according to a received atomization mode selection instruction;
[0052] A power supply configured to supply power to the heating element under the control of the controller.
[0053] In one embodiment of the above aerosol supply system, at least two of the atomization modes include at least two levels of set power;
[0054] The heating element with a high energy density corresponds to a higher level of set power, and the heating element with a low energy density corresponds to a lower level of set power;
[0055] The controller is configured to select the heating element with a high energy density for heating when receiving a selection instruction for a higher level of set power;
[0056] The controller is configured to select the heating element with a low energy density for heating when receiving a selection instruction for a lower level of set power.
[0057] In one embodiment of the above aerosol supply system, the system includes three levels of set power, and the highest level of set power is the sum of the other two levels of set power;
[0058] The controller is configured to select two of the heating elements for heating when receiving a selection instruction for the highest level of set power.
[0059] In one embodiment of the above aerosol supply system, the atomization mode selection instruction is generated according to an instruction input by a user or according to a signal monitored by a sensor.
[0060] In one embodiment of the above aerosol supply system, the heating element is the heating element described in the first aspect of the embodiments of the present invention.
[0061] In a third aspect of the embodiments of the present invention, an aerosol supply system is provided. The system has at least two atomization modes, and at least two of the atomization modes correspond to at least two levels of set power.
[0062] The system includes the heating element described in the first aspect of the present invention.
[0063] The heating element with a high energy density corresponds to a higher level of set power, and the heating element with a low energy density corresponds to a lower level of set power.
[0064] In a fourth aspect of the embodiments of the present invention, an aerosol supply system is provided. The system has at least two atomization modes; the system includes the heating element described in the first aspect of the present invention; the set powers of the heating elements with different energy densities are the same.
[0065] In an embodiment of the aerosol supply system provided in the second, third, and fourth aspects above, the system includes:
[0066] A housing provided with an accommodation cavity.
[0067] And the aerosol generating material accommodated in the accommodation cavity.
[0068] In a fifth aspect of the embodiments of the present invention, a control method for an aerosol supply system is disclosed. The system includes at least two heating elements corresponding to different atomization modes; the method includes:
[0069] Receiving an atomization mode selection instruction and heating at least one of the corresponding heating elements according to the instruction; the energy densities corresponding to different heating elements are different.
[0070] In an embodiment of the control method for the aerosol supply system above, the system is the aerosol supply system provided in the second, third, and fourth aspects above.
[0071] In the embodiments of the present invention, at least two heating elements that can obtain different energy densities after being powered on are provided to correspond to different atomization modes of the system. It realizes that better atomization performance can be provided in different atomization modes, achieves a better atomization state, and improves the user experience. The heating elements with different energy densities corresponding to different atomization modes can also make the heating elements achieve a better match with the e-liquid, power supply power, etc., avoid problems such as carbon deposition and damage caused by too high power, and improve the service life of the system.
[0072] Additional aspects and advantages of the present invention will be given in part in the following description, become apparent in part from the following description, or be understood through the practice of the present invention. Description of the Drawings
[0073] With reference to the accompanying drawings, the disclosure of the present invention will become more readily understandable. It is readily understandable to those skilled in the art that these drawings are only for illustrative purposes and are not intended to limit the scope of protection of the present invention. In addition, similar numbers in the drawings are used to represent similar components, where:
[0074] Figure 1 is a three-dimensional structural diagram of a heating element of an aerosol supply system provided by an embodiment of the present invention;
[0075] Figures 2-4 is a structural schematic diagram of a heating element of an aerosol supply system provided by an embodiment of the present invention;
[0076] Figure 5 is a structural schematic diagram of an aerosol supply system provided by an embodiment of the present invention;
[0077] Figure 6 is a flowchart of a control method for an aerosol supply system provided by an embodiment of the present invention.
[0078] Description of reference numerals:
[0079] 300: aerosol supply system; 341: heating element; 3410: heating body; 3412, 3413: extension parts; 34121, 34131: fixing parts; 34122, 34132: pins; 342: power supply; 343: controller. Detailed embodiments
[0080] Some embodiments of the present invention will be described below with reference to the accompanying drawings. Those skilled in the art should understand that these embodiments are only used to explain the technical principle of the present invention and are not intended to limit the scope of protection of the present invention.
[0081] As used herein, the term "supply system" is intended to cover a system that delivers at least one substance to a user during use and includes:
[0082] Combustible aerosol supply systems, such as cigarettes, cigarillos, cigars, and tobacco for pipes or for self-rolled or self-made cigarettes (whether based on tobacco, tobacco derivatives, expanded tobacco, reconstituted tobacco, tobacco substitutes, or other smokable materials);
[0083] Non-combustible aerosol supply systems that release compounds from an aerosol-forming material without burning the aerosol-forming material, such as electronic cigarettes, tobacco heating products, and hybrid systems, to generate an aerosol using a combination of aerosol-forming materials; and
[0084] A non-aerosol supply system for delivering at least one substance to a user orally, nasally, transdermally, or by other means without forming an aerosol, including but not limited to lozenges, chewing gums, patches, articles including inhalable powders, and oral products (such as oral tobacco including snuff or moist snuff), wherein the at least one substance may or may not include nicotine.
[0085] According to the present disclosure, a "combustible" aerosol supply system is an aerosol supply system in which the constituent aerosol-forming material of the aerosol supply system (or its components) burns or ignites during use to facilitate the delivery of at least one substance to the user.
[0086] In some embodiments, the supply system is a combustible aerosol supply system, such as a system selected from the group consisting of cigarettes, cigarillos, and cigars.
[0087] In some embodiments, the present disclosure relates to a component for use in a combustible aerosol supply system, such as a filter, filter rod, filter segment, tobacco rod, spillage, aerosol modifier release component (such as a capsule, wire, or bead), or paper (such as plug wrap, tipping paper, or cigarette paper).
[0088] According to the present disclosure, a "non-combustible" aerosol supply system is an aerosol supply system in which the constituent aerosol-forming material of the aerosol supply system (or its components) does not burn or ignite while delivering at least one substance to the user.
[0089] In some embodiments, the supply system is a non-combustible aerosol supply system, such as a powered non-combustible aerosol supply system.
[0090] In some embodiments, the non-combustible aerosol supply system is an electronic cigarette, also known as a vaping device or an electronic nicotine delivery system (ENDS), but it should be noted that the presence of nicotine in the aerosol-forming material is not required.
[0091] In some embodiments, the non-combustible aerosol supply system is an aerosol-forming material heating system, also known as a heat-not-burn system. An example of such a system is a tobacco heating system.
[0092] In some embodiments, the non-combustible aerosol supply system is a hybrid system that uses a combination of aerosol-forming materials to generate an aerosol, where one or more of the aerosol-forming materials can be heated. Each aerosol-forming material can be, for example, in the form of a solid, liquid, or gel, and can contain or not contain nicotine. In some embodiments, the hybrid system includes a liquid or gel aerosol-forming material and a solid aerosol-forming material. The solid aerosol-forming material can include, for example, tobacco or non-tobacco products.
[0093] Typically, an incombustible aerosol supply system may include an incombustible aerosol supply device and a consumable for use with the incombustible aerosol supply device.
[0094] In some embodiments, the present disclosure relates to a consumable that includes an aerosol-forming material and is configured to be used with an incombustible aerosol supply device. These consumables are sometimes referred to in the present disclosure as articles.
[0095] In some embodiments, an incombustible aerosol supply system, such as its incombustible aerosol supply device, may include a power source and a controller. The power source may be, for example, a power supply or a heat source. In some embodiments, the heat source includes a carbon matrix that can be energized to distribute power in the form of heat to an aerosol-forming material or a heat transfer material in proximity to the heat source.
[0096] In some embodiments, an incombustible aerosol supply system may include an area for receiving a consumable, an aerosol generator, an aerosol-forming area, a housing, a mouthpiece, a filter, and / or an aerosol modifier.
[0097] In some embodiments, a consumable for use with an incombustible aerosol supply device may include an aerosol-forming material, an aerosol-forming material storage area, an aerosol-forming material delivery component, an aerosol generator, an aerosol-forming area, a housing, a wrapper, a filter, a mouthpiece, and / or an aerosol modifier.
[0098] In some embodiments, the supply system is a non-aerosol supply system that delivers at least one substance to a user orally, nasally, transdermally, or otherwise without forming an aerosol, including but not limited to lozenges, chewing gums, patches, articles including inhalable powders, and oral products (such as oral tobacco including snuff or moist snuff), where the at least one substance may or may not include nicotine.
[0099] In some embodiments, the substance to be delivered may be an aerosol-forming material or a material not intended to be aerosolized. Optionally, either material may include one or more active components, one or more flavorants, one or more aerosol-forming agent materials, and / or one or more other functional materials.
[0100] In some embodiments, the substance to be transported includes an active substance. As used herein, an active substance may be a physiologically active material, which is a material intended to achieve or enhance a physiological response. The active substance may be selected, for example, from nutritional products, nootropics, and psychoactive substances. The active substance may be naturally occurring or synthetically obtained. The active substance may include, for example, nicotine, caffeine, taurine, theine, vitamins (such as B6 or B12 or C), melatonin, or a component, derivative, or combination thereof. The active substance may include one or more components, derivatives, or extracts of tobacco or other plants.
[0101] In some embodiments, the active substance includes nicotine. In some embodiments, the active substance includes caffeine, melatonin, or vitamin B12.
[0102] As described herein, the active substance may include or be derived from one or more plants or their components, derivatives, or extracts. As used herein, the term "plant" includes any material derived from a plant, including but not limited to extracts, leaves, bark, fibers, stems, roots, seeds, flowers, fruits, pollen, hulls, husks, etc. Alternatively, the material may include an active compound naturally present in a plant, which is obtained synthetically. The material may be in the form of a liquid, gas, solid, powder, dust, crushed particles, fines, pellets, fragments, strips, sheets, etc.
[0103] Examples of plants are tobacco, eucalyptus, star anise, cannabis, cocoa, fennel, lemongrass, mint, spearmint, red tea tree, chamomile, flax, ginger, ginkgo, hazelnut, hibiscus, bay laurel, licorice, matcha, yerba mate, orange peel, papaya, rose, sage, tea (such as green tea or black tea), thyme, clove, cinnamon, coffee, anise (fennel), basil, bay leaf, cardamom, coriander, cumin, nutmeg, oregano, red pepper, rosemary, saffron, lavender, lemon peel, peppermint, juniper, elderflower, vanilla, holly, perilla plant, turmeric, turmeric powder, sandalwood, coriander leaf, bergamot, orange blossom, myrtle, blackcurrant, valerian, Spanish pepper, mace, damar resin, marjoram, olive, lemon balm, lemon basil, chive, parsley, verbena, tarragon, geranium, mulberry, ginseng, theanine, tetramethyluric acid, maca, ashwagandha, damiana, kanna, chlorophyll, baobab, or any combination thereof. Mint may be selected from the following mint varieties: wild mint, Mentha c.v., Egyptian mint, peppermint, Mentha spicata c.v., Mentha piperita c.v., spearmint, Mentha cordifolia, Mentha longifolia, pineapple mint, Mentha pulegium, Mentha spicata c.v., and apple mint.
[0104] In some embodiments, the active substance comprises or is derived from one or more plants or their components, derivatives or extracts, and the plant is tobacco. In some embodiments, the active substance comprises or is derived from one or more plants or their components, derivatives or extracts, and the plants are selected from eucalyptus, star anise, and cocoa.
[0105] In some embodiments, the active substance comprises or is derived from one or more plants or their components, derivatives or extracts, and the plants are selected from camellia sinensis var. rubiginosa and fennel.
[0106] In some embodiments, the substance to be delivered includes a flavorant. As used herein, the terms “flavorant” and “fragrance” refer to materials that, where permitted by local regulations, can be used to create in a product a taste, aroma, or other somatic sensation desired by an adult consumer. It can include naturally occurring flavorant materials, plants, plant extracts, synthetically obtained materials, or combinations thereof (e.g., tobacco, licorice, hydrangea, eugenol, Japanese magnolia leaf, chamomile, fenugreek, clove, maple, matcha, menthol, Japanese mint, anise (fennel), cinnamon, turmeric, Indian spices, Asian spices, herbs, wintergreen, cherry, berries, cranberries, peach, apple, orange, mango, citrus, lemon, lime, tropical fruits, papaya, rhubarb, grape, durian, pitaya, cucumber, blueberry, mulberry, citrus fruits, Drambuie, bourbon, scotch, whisky, gin, tequila, rum, spearmint, mint, lavender, aloe, cardamom, celery, quassia bark, nutmeg, sandalwood, bergamot, geranium, khat, sorghum, betel leaf, coriander, pine, honey essence, rose oil, vanilla, lemon oil, orange oil, orange blossom, cherry blossom, cinnamon, coriander, cognac, jasmine, ylang-ylang, sage, fennel, mustard, green pepper, ginger, coriander, coffee, peppermint oil from any species of the genus Mentha, eucalyptus, star anise, cocoa, lemongrass, adzuki bean, flax, ginkgo leaf, hazelnut, hibiscus, bay, yerba mate, orange peel, rose, tea (e.g., green tea or black tea), thyme, juniper, elderberry, basil, bay leaf, cumin, oregano, chili pepper, rosemary, saffron, lemon peel, mint, costmary, turmeric, coriander, myrtle, blackcurrant, valerian, pimento, mace, damiana, marjoram, olive, lemon balm, lemon basil, shallot, parsley, verbena, tarragon, limonene, thymol, camphene), flavor enhancers, bitter receptor site blockers, sensory receptor site activators or stimulants, sugars and / or sugar substitutes (e.g., sucralose, acesulfame potassium, aspartame, saccharin, cyclamate, lactose, sucrose, glucose, fructose, sorbitol, or mannitol), and other additives such as charcoal, chlorophyll, minerals, plants, or breath fresheners. It can be a mimetic, synthetic, or natural ingredient or a mixture thereof. It can be in any suitable form, e.g., a liquid such as an oil, a solid such as a powder, or a gas.
[0107] In some embodiments, the flavorant includes menthol, spearmint, and / or peppermint. In some embodiments, the flavorant includes flavorant components of cucumber, blueberry, citrus fruits, and / or cranberries. In some embodiments, the flavorant includes eugenol. In some embodiments, the flavorant includes flavorant components extracted from tobacco.
[0108] In some embodiments, in addition to or instead of aromatic or gustatory nerves, flavorants may include sensates, which are intended to achieve somatosensory sensations that are typically chemically induced and perceived by stimulation of the fifth cranial nerve (trigeminal nerve), and these may include agents that provide heating, cooling, tingling, numbing effects. Suitable heat-effect agents may be, but are not limited to, vanillyl ethyl ether, and suitable coolants may be, but are not limited to, cineole, WS-3.
[0109] An aerosol-generating material is a material that is capable of generating an aerosol when heated, irradiated, or electrified in any other way, for example. The aerosol-generating material may be in solid, liquid, or gel form, for example, and may or may not contain an active substance and / or a flavor. In some embodiments, the aerosol-generating material may include an "amorphous solid", which may alternatively be referred to as a "monolithic solid" (i.e., non-fibrous). In some embodiments, the amorphous solid may be a dry gel. An amorphous solid is a solid material that can retain some fluid (such as a liquid) within it. In some embodiments, the aerosol-generating material may include, for example, from about 50 wt%, 60 wt%, or 70 wt% amorphous solid to about 90 wt%, 95 wt%, or 100 wt% amorphous solid.
[0110] The aerosol-generating material may include one or more active substances and / or flavorants, one or more aerosol-forming agent materials, and optionally one or more other functional materials.
[0111] The aerosol-forming agent material may include one or more components capable of forming an aerosol. In some embodiments, the aerosol-forming agent material may include one or more of glycerol, propylene glycol, diethylene glycol, triethylene glycol, tetraethylene glycol, 1,3-butanediol, erythritol, meso-erythritol, ethyl vanillate, ethyl laurate, diethyl suberate, triethyl citrate, triacetin, glycerol diacetate mixture, benzyl benzoate, benzyl phenyl acetate, tributyrin, lauryl acetate, lauric acid, myristic acid, and propylene carbonate.
[0112] The one or more other functional materials may include one or more of a pH regulator, a colorant, a preservative, an adhesive, a filler, a stabilizer, and / or an antioxidant.
[0113] The material may be present on or in a carrier to form a substrate. The carrier may be or include, for example, paper, card, cardboard, hardboard, reconstituted material, plastic material, ceramic material, composite material, glass, metal, or metal alloy. In some embodiments, the carrier includes a receptor. In some embodiments, the receptor is embedded within the material. In some alternative embodiments, the receptor is on one or either side of the material.
[0114] A consumable is an article that comprises or consists of an aerosol - forming material, with part or all of the aerosol - forming material being intended to be consumed by a user during use. The consumable can include one or more other components, such as an aerosol - forming material storage area, an aerosol - forming material delivery component, an aerosol - forming area, a housing, a wrapper, a mouthpiece, a filter, and / or an aerosol modifier. The consumable can also include an aerosol generator, such as a heater, which releases heat during use to cause the aerosol - forming material to generate an aerosol. The heater can, for example, comprise a combustible material, a material that can be heated by electrical conduction, or a susceptor.
[0115] A susceptor is a material that can be heated by penetration with a varying magnetic field (such as an alternating magnetic field). The susceptor can be a conductive material such that its penetration by the varying magnetic field causes inductive heating of the material. The heating material can be a magnetic material such that its penetration by the varying magnetic field causes hysteresis heating of the material. The susceptor can be both conductive and magnetic such that the susceptor can be heated by both heating mechanisms. In this document, a device configured to generate a varying magnetic field is referred to as a magnetic - field generator.
[0116] An aerosol modifier is a substance that is typically located downstream of the aerosol - forming area and is configured to modify the generated aerosol, for example, by changing the taste, flavor, acidity, or another property of the aerosol. The aerosol modifier can be provided in an aerosol - modifier release component that is operable to selectively release the aerosol modifier. For example, the aerosol modifier can be an additive or an adsorbent. For example, the aerosol modifier can include one or more of a flavoring, a coloring agent, water, and a carbon adsorbent. For example, the aerosol modifier can be a solid, a liquid, or a gel. The aerosol modifier can be in the form of a powder, a wire, or a granule. The aerosol modifier can be free of filter material.
[0117] An aerosol generator is a device configured to cause an aerosol to be generated from an aerosol - forming material. In some embodiments, the aerosol generator is a heater that is configured to subject the aerosol - forming material to thermal energy in order to release one or more volatiles from the aerosol - forming material to form an aerosol. In some embodiments, the aerosol generator is configured to cause an aerosol to be generated from the aerosol - forming material without heating. For example, the aerosol generator can be configured to subject the aerosol - forming material to one or more of vibration, increased pressure, or electrostatic energy.
[0118] The present disclosure relates to an aerosol supply system (which may also be referred to as a vapor supply system), such as an atomizer or an electronic cigarette. In the following description, the term "electronic cigarette" or "e-cigarette" may sometimes be used, but it will be understood that this term may be used interchangeably with aerosol supply system / device and electronic aerosol supply system / device. Further, as is common in the art, the terms "aerosol" and "vapor" and related terms such as "evaporation", "atomization", and "aerosolization" are generally used interchangeably.
[0119] An aerosol supply system (e-cigarette) typically (although not always) includes modular components, which include a reusable device portion and a replaceable (disposable / consumable) cartridge component. Generally, the replaceable cartridge component will include an aerosol generating material and an evaporator (which may be collectively referred to as an "atomizer"), and the reusable device portion will include a power source (e.g., a rechargeable power source) and a control circuit. It will be understood that these different portions may include additional elements depending on the function. For example, the reusable device portion will typically include a user interface for receiving user input and displaying operating state characteristics, and the replaceable cartridge device portion includes a temperature sensor for assisting in controlling the temperature in some cases. The cartridge is electrically and mechanically coupled to the control unit for use, for example, using a thread, a bayonet, or a magnetic coupling with appropriately arranged electrical contacts. When the aerosol generating material in the cartridge is depleted, or the user wishes to switch to a different cartridge with a different aerosol generating material, the cartridge can be removed from the reusable component, and a replacement cartridge is attached in its place. Systems and devices conforming to this type of two-piece modular configuration are generally referred to as two-piece systems / devices.
[0120] Electronic cigarettes typically have a generally elongated shape. To provide a specific example, some embodiments of the present disclosure will be considered to include such a generally elongated two-piece system employing a disposable cartridge. However, it will be understood that the basic principles described herein may equally apply to different configurations, such as a one-piece system or a modular system including more than two components, a refillable device and a single-use disposable article, and other overall shapes, such as those based on the so-called pod-mode high-performance devices which typically have a box-like shape. More generally, it will be understood that certain embodiments of the present disclosure are based on an aerosol supply system which is operationally configured to provide functions in accordance with the principles described herein, and the construction aspects of a system configured to provide the functions of certain embodiments of the present disclosure are not of primary importance.
[0121] As described in the background art, the heating elements provided in the current aerosol supply system can only meet the requirements of one atomization mode. Therefore, the embodiments of the present invention creatively propose to provide a plurality of heating elements that can obtain different energy densities after being energized to correspond to different atomization modes of the system. These atomization modes can be, for example, different e-liquids require different energies due to carbon deposition, different e-liquids require different energies to reach the optimal atomization state, and different users pursue different aerosol concentration experiences and require different energies. The matching of different atomization modes with different energy densities can achieve a better atomization state in any atomization mode, improving the user experience. The heating elements with different energy densities corresponding to different atomization modes can also enable better matching of the heating elements with e-liquids, power supply, etc., avoiding problems such as carbon deposition and damage caused by excessive power, and improving the service life of the system.
[0122] Hereinafter, the heating elements of the aerosol supply system of the present invention and the structure of the aerosol supply system will be introduced in detail by way of specific embodiments.
[0123] Embodiment 1
[0124] Figure 1 is a three-dimensional structure diagram of the heating element of the aerosol supply system provided by the embodiment of the present invention. Refer to Figure 1 As shown, the heating element 341 includes a heating main body 3410 for generating aerosol and extension parts 3412, 3413 connected to the heating main body 3410. The heating main body 3410 is configured to heat the aerosol generating material in the system to generate aerosol. The extension parts 3412, 3413 are configured to be electrically connected to the power supply electrodes of the system to supply power to the heating main body 3410. The resistance of the heating element 341 is mainly composed of the heating main body 3410 and the extension parts 3412, 3413. Although the extension parts 3412 and 3413 generate heat when energized, their main function is electrical connection rather than heating the aerosol generating material. Therefore, in the embodiments of the present invention, the resistance of the extension parts 3412, 3413 is used as the ineffective heating resistance of the heating element 341, the area occupied by them is used as the ineffective heating area of the heating element 341, and the energy generated by them is used as the ineffective energy of the heating element 341. The heating main body 3410 is used to provide the energy required to heat the aerosol generating material. In the embodiments of the present invention, the resistance of the heating main body 3410 is used as the effective heating resistance of the heating element 341, the area enclosed by the heating main body 3410 is used as the effective heating area of the heating element 341, the surface area of the resistance of the heating main body 3410 is used as the effective atomization surface area of the heating element 341, and the energy density obtained by the heating main body 3410 is used as the energy density obtained by the heating element 341.
[0125] It should be noted that the energy density of the heating element in the embodiments of the present invention refers to the energy that can be provided to the aerosol-forming material per unit area of the oil guide body in the corresponding area through the generated heat on the enclosed area enclosed by the heating element. The greater the energy density of the heating element, the higher the temperature of the corresponding aerosol-forming material can be heated to, the more aerosol is generated, and of course, the more carbon deposition is generated. In the present invention, heating elements with corresponding energy densities can be specifically designed according to the requirements of various atomization modes. For example, for e-liquids with high carbon deposition, heating elements with low energy density are used to reduce the temperature reached by heating the e-liquid, thereby reducing carbon deposition. Another example is that for e-liquids that require high power to be atomized, heating elements with high energy density are used to achieve a better atomization state.
[0126] The high or low energy density of a component is determined by the power and area that the component can obtain. As mentioned above, the energy density of the heating element in the present invention actually refers to the energy density of the heating body. Therefore, in addition to the power and area obtained by the heating element as a whole, the energy density of the heating element is also related to the effective heating resistance, effective atomization surface area, and effective heating area corresponding to its heating body. The magnitude of the power is related to the supply power and the setting of the resistance. Therefore, the energy density of the heating element is related to the external supply power and the heating element's own parameters related to various resistance parameters, atomization surface area parameters, and heating area parameters. In the embodiments of the present invention, the energy density of the heating element can be made different by configuring at least one of the external supply power of the heating element and its own resistance parameters, atomization surface area, and heating area parameters.
[0127] In one embodiment of the present invention, different resistance parameters of the heating element are configured to achieve different energy density settings. Different resistance parameters may specifically include different resistances of the heating element and / or different effective heating resistances and / or different ratios of the effective heating resistances. Different resistance parameters may result in corresponding different powers. Under the same supply power and the same or reasonably set area parameters, different resistance parameters can achieve different energy density settings.
[0128] For example, when the resistances of the heating elements are set differently, under the same other conditions (the same supply power, the same area of each corresponding part, and the same ratio of the resistances of each corresponding part), the atomization powers obtained by the heating elements are different, and the atomization powers of the corresponding heating body parts are different, thereby resulting in different energy densities of the heating elements.
[0129] If the effective heating resistances of the heating elements are set differently, under the same other conditions (the same power supply, the same overall resistance of the heating element, and the same area of the corresponding parts), the atomization power obtained by the heating elements is the same, while the atomization powers of the corresponding main heating parts are different, thus resulting in different energy densities of the heating elements. It can be understood that different energy densities can also be achieved when other conditions are not exactly the same. For example, if one heating element has a large effective heating resistance and a small effective atomization surface area, and another heating element has a small effective heating resistance and a large effective atomization surface area, under the same other conditions, the energy density of the former is greater than that of the latter.
[0130] If the proportions of the effective heating resistances are set differently, under the same other conditions (the same power supply, the same overall resistance, and the same area of the corresponding parts), the atomization power obtained by the heating elements is the same, while the atomization powers of the corresponding main heating parts are different, thus resulting in different energy densities of the main heating parts.
[0131] In an embodiment of the present invention, the heating element includes a heating wire. The different resistance parameters of the above-mentioned heating element can be specifically achieved by different lengths of the heating wire and / or different resistivity of the heating wire and / or different cross-sectional areas of the heating wire.
[0132] Under the premise of the same other conditions, the longer the length of the heating wire or the smaller the cross-sectional area of the heating wire or the higher the resistivity of the heating wire, the greater the resistance. In the embodiments of the present invention, different resistance parameters of different heating elements can be set by at least one of these parameters.
[0133] In an embodiment of the present invention, the main heating part of the heating element includes a main heating wire that constitutes the effective heating resistance; the heating element includes four second parameters: the cross-sectional area of the main heating wire, the length of the main heating wire, the resistivity of the main heating part, and the resistivity of the extension part; when the resistance of the heating element is the same, the different proportions of the effective heating resistance of the heating element are configured by at least one different second parameter.
[0134] In one embodiment, it is possible to set the cross-sectional area of the main heating wire of the heating element with a high energy density to be smaller than the cross-sectional area of the main heating wire of the heating element with a low energy density. The smaller the cross-sectional area, under the same other conditions, the larger the effective heating resistance, so the proportion of the effective resistance is larger, the atomization power that can be obtained is higher, and thus the energy density is higher.
[0135] In one embodiment, the length of the heating wire of the heating body of the heating element with a high energy density can be set to be greater than the length of the heating wire of the heating body of the heating element with a low energy density. Under the same other conditions, when the length of the heating wire of the heating body is larger, correspondingly, the effective heating resistance and the proportion of the effective heating resistance of this heating element are larger, and the atomization power that can be obtained is higher, and thus the energy density is higher.
[0136] In one embodiment, the resistivity of the heating body of the heating element with a high energy density is higher than the resistivity of the heating body of the heating element with a low energy density. The higher the resistivity of the heating body, under the same other conditions, the larger the effective heating resistance, and thus the larger the proportion of the effective resistance.
[0137] In one embodiment, the resistivity of the extension part of the heating element with a high energy density is less than the resistivity of the extension part of the heating element with a low energy density. Under the same other conditions, the smaller the resistivity of the extension part, the smaller the ineffective heating resistance of the extension part, and thus the larger the proportion of the effective resistance.
[0138] In one embodiment, the material of the extension part of the heating element with a high energy density is nickel; and / or; the material of the heating body of the heating element with a high energy density is at least one of ferritic-aluminum, nickel-chromium, stainless steel and titanium alloy. In order to achieve a relatively large resistivity of the heating body and a relatively small resistivity of the extension part.
[0139] To achieve different resistivities, in the embodiments of the present invention, at least part of the structure of at least one extension part can be set as a first section body, and the resistivity of the first section body is less than the resistivity of the heating body. Through the setting of the first section body, the ineffective heating resistance can be reduced, and the proportion of the effective heating resistance can be increased. While realizing different energy density settings, the ineffective power consumption is reduced to reduce energy waste.
[0140] As Figures 1-4 shown, several setting methods of the first section body are provided. The extension part 3412 includes a fixing part 34121 and a pin 34122; the extension part 3413 includes a fixing part 34131 and a pin 34132. In the embodiments of the present invention, according to needs, part or all of one extension part, or part or all of two extension parts can be selected to form the first section body. In the following figure, the thinner part represents the first section body.
[0141] In one embodiment of the present invention, only the pin of one extension part of the heating element is formed into the first section body. The fixing part of this extension part and the whole of the other extension part are not the first section body.
[0142] As Figure 1As shown, only the pin 34122 of the extension part 3412 is formed into the first section body. The fixing part 34121 of the extension part 3412 and another extension part 3413 can be integrally formed with the heating main body 3410, providing a relatively good supporting effect on the heating main body 3410 and preventing the net-shaped heating main body 3410 from deforming. At this time, the material of the fixing part 34121 of the extension part 3412 is different from that of the pin 34122, and it is difficult to be integrally formed. The pin 34122, i.e., the first section body, can be connected to the fixing part 34121 by means of clamping, crimping or welding.
[0143] In an embodiment where the pin of the extension part forms the first section body while the fixing part does not form the first section body, the cross-sectional shapes of the fixing part and the first section body can be set to be different. For example, the cross-section of the fixing part is rectangular, while the first section body is circular, etc. The cross-sectional shape of the fixing part can be set from the perspective of facilitating integral formation with the heating main body and providing better support for the heating main body.
[0144] In an embodiment of the present invention, the pin and the fixing part of one extension part in the heating element are formed into the first section body. The other extension part as a whole is not the first section body. As Figure 2 shown, the fixing part 34121 and the pin 34122 of one extension part 3412 of the heating element 341 together form the first section body. The other extension part 3413 as a whole is not the first section body. Of course, in the present invention, it is also possible to select that the fixing part 34121 and the pin 34122 of the extension part 3412 together form the first section body. When the fixing part and the pin of one extension part together form the first section body, the two can be integrally formed without considering the connection and fixing problem. At this time, the fixing part can be connected to the heating main body 3410 by means of clamping, crimping or welding. Among them, the extension part that does not form the first section body can be integrally formed with the heating main body to provide better support for the heating main body and prevent the net-shaped heating main body from deforming.
[0145] Considering that in the heating element, the lengths of the pins of different extension parts may be different. As Figure 1 shown, the heating element 341 is in a flat plate shape, and at least one of the two extension parts 3412 and 3413 is in a semi-enclosing shape and is arranged on the outer periphery of the heating main body 3410 and surrounds the heating main body 3410. Preferably, both of the two extension parts 3412 and 3413 are in a semi-enclosing shape, arranged on the outer periphery of the heating main body 3410 and enclosing and defining the accommodating space of the heating main body 3410. As Figure 1 shown, the semi-enclosing shape is in an L shape. The first section body is formed as a part of the semi-enclosing shape.
[0146] In the above semi-enclosed structure, the length of the pin 34122 of the extension part 3412 is greater than the length of the pin 34132 of the extension part 3413. In an embodiment of the present invention, it is preferable that the pin 34122 of the extension part 3412 or the pin 34122 of the extension part 3412 and the fixing part 34121 form a first body, so as to increase the resistance value of the reduced ineffective resistance, and further increase the reduction amount of the ineffective power consumption. Of course, in the non-enclosed embodiment structure of the present invention, a longer pin can also be selected to form the first body.
[0147] In an embodiment of the present invention, the pins of the two extension parts in the heating element are formed into a first body. As Figure 3 shown, the pin 34122 of the extension part 3412 and the pin 34132 of the extension part 3413 of the heating element 341 form a first body. The fixing parts 34121 of the extension part 3412 and the fixing part 34131 of the extension part 3413 do not form a first body. At this time, the fixing parts of the two extension parts can be integrally formed with the heating main body, so as to provide better support for the heating main body from different directions and positions, and avoid the deformation of the mesh-shaped heating main body. Of course, in an alternative embodiment, the fixing part of one of the extension parts can also form a first body.
[0148] In an embodiment of the present invention, the pins and fixing parts of the two extension parts in the heating element are both formed into a first body. As Figure 4 shown, the pin 34122 and the fixing part 34121 of the extension part 3412, and the pin 34132 and the fixing part 34131 of the extension part 3413 of the heating element 341 both form a first body. Based on this, the ineffective resistance value can be reduced to the maximum extent, and then the ineffective power consumption can be reduced.
[0149] It should be noted that when the heating main body is a mesh-shaped heating main body, the extension part also plays a role in supporting the heating main body. When setting the first body in the present invention, the balance between reducing the ineffective resistance and the supporting effect can be comprehensively considered. For example, by setting some extension parts as the first body, the remaining extension parts can maintain a better supporting effect. Of course, the present invention can also adopt other means to improve the supporting effect, and on this basis, set as many first bodies as possible to minimize the ineffective resistance and reduce the ineffective power consumption.
[0150] In an embodiment of the present invention, the above first body can be composed of a material with a single resistivity, so that the resistivity of each part of the first body is the same, which is convenient for preparing the first body in the process.
[0151] Of course, in an alternative embodiment, the first body can include at least two segmented bodies with different resistivities, and the resistivity of all the segmented bodies is lower than the resistivity of the heating main body.
[0152] In one embodiment of the present invention, the cross-section of the first section body is circular or rectangular.
[0153] In one embodiment of the present invention, the atomization surface areas of the heating elements are configured differently to achieve different energy density settings. The different atomization surface areas of the heating elements include at least one of the following parameters being different:
[0154] The effective atomization surface areas are different and / or the cross-sectional areas of the heating bodies are different and / or the unit surface areas of the heating bodies are different.
[0155] For example, when setting the effective atomization surface areas to be different, under the same other conditions (the atomization power obtained by the heating body is the same), with different effective atomization surface areas, the corresponding energy densities are different. The smaller the effective atomization surface area, the greater the energy density.
[0156] For example, when setting the cross-sectional areas of the heating bodies to be different to achieve different effective atomization surface areas, under the same other conditions (the length of the heating body and the atomization power obtained by the heating body are the same), the corresponding energy densities are different. The smaller the cross-sectional area, the smaller the effective atomization surface area, and the greater the energy density.
[0157] In one embodiment of the present invention, the heating element includes a heating wire. The different effective atomization surface areas of the heating element include the cross-sectional area of the heating wire being different and / or the length of the heating wire being different. Under the same other conditions, the larger the cross-sectional area of the heating wire and the longer the length of the heating wire, the larger the effective atomization surface area of the heating element.
[0158] In one embodiment of the present invention, the heating element includes a heating body heating wire that constitutes an effective heating resistance. The heating element includes two third parameters: the cross-sectional area of the heating body heating wire and the length of the heating body heating wire; the different effective atomization surface areas of the heating element are configured by at least one of the third parameters being different.
[0159] In one embodiment of the present invention, the cross-sectional area of the heating body heating wire of the heating element with a high energy density can be set to be smaller than that of the heating element with a low energy density. Under other conditions including the same resistance of each part, the smaller the cross-sectional area, the smaller the effective atomization surface area, and thus the energy density can be increased.
[0160] In another embodiment of the present invention, the length of the heating body heating wire of the heating element with a high energy density is smaller than that of the heating element with a low energy density. Under other conditions including the same resistance of each part, the longer the length, the larger the effective atomization surface area, and thus the energy density can be reduced. As Figure 1 In the structure shown, the length of the heating body heating wire can be adjusted by setting the number of different diamond-shaped mesh holes.
[0161] It should be noted that the above parameter settings need to be combined with the same or reasonable configuration of other parameters in order to finally achieve different energy densities.
[0162] In an embodiment of the present invention, the heating area parameters of the heating element are configured differently to achieve different energy density settings. Among them, the different heating area parameters of the heating element include different occupied heating areas of the heating element and / or different effective heating areas and / or different proportions of the effective heating area.
[0163] For example, when setting different occupied heating areas of the heating element, under the same other conditions (the atomization power obtained by the heating element is the same, and the proportion of the effective heating area is the same), at this time, the energy density of the heating element is different. The larger the heating area, the lower the energy density.
[0164] For example, when setting different effective heating areas occupied by the heating element, under the same other conditions (the atomization power obtained by the heating main body is the same), different effective heating areas correspond to different energy densities. The smaller the effective heating area, the greater the energy density.
[0165] When the heating element is Figure 1 the shown mesh structure, the size of the effective heating area can be changed by compressing or expanding the size of the middle mesh holes.
[0166] In a specific embodiment of the present invention, the resistances of different heating elements are the same. This means that under the same power supply, the atomization power of the heating element is the same. At this time, different energy densities can be achieved by adjusting the parameters of the heating main body part, such as the atomization power obtained by the heating main body and the area of the heating main body. Specifically, different energy density settings can be achieved by at least one of the three first parameters: the proportion of the effective resistance, the effective atomization surface area, and the effective heating area.
[0167] In an embodiment of the present invention, when the resistances of different heating elements are the same, the proportion of the effective heating resistance of the heating element with a high energy density is higher than that of the heating element with a low energy density. When the resistances of the heating elements are the same, under the same power supply, the current of the heating element is the same. A high proportion of the effective heating resistance means a high atomization power obtained by the heating main body. When the effective atomization area and the effective heating area of the heating element are the same, the corresponding energy density of the heating element is high. In an alternative embodiment, the effective atomization area and the effective heating area of the heating element with a high proportion of the effective heating resistance can be set to be smaller than those of the heating element with a low proportion of the effective heating resistance, or by comprehensively considering several factors such as the proportion of the effective heating resistance and the area, the energy density of the heating element with a high proportion of the effective heating resistance is high.
[0168] In an embodiment of the present invention, when the resistances of different heating elements are the same, the effective atomization surface area of the heating element with a high energy density is smaller than that of the heating element with a low energy density. When the resistances of the heating elements are the same, at the same power supply, the atomization power of the heating elements is the same. If the effective heating resistances are set to be the same and the effective heating areas are the same, then the heating element with a smaller effective atomization surface area has a higher energy density. In an alternative embodiment, the effective heating resistance of the heating element with a smaller effective atomization surface area is greater than that of the heating element with a larger effective atomization surface area, and the effective heating surface area is also smaller. Or, several factors such as the effective atomization surface area, the effective heating resistance, and the effective heating area can be comprehensively considered to make the heating element with a smaller effective atomization surface area have a high energy density.
[0169] In an embodiment of the present invention, when the resistances of different heating elements are the same, the effective heating area of the heating element with a high energy density is smaller than that of the heating element with a low energy density. When the resistances of the heating elements are the same, it means that at the same power supply, the atomization power obtained by the heating elements is the same. If the effective heating resistances are set to be the same and the effective atomization areas are the same, then the heating element with a smaller effective heating area has a higher energy density. In an alternative embodiment, the effective heating resistance of the heating element with a smaller effective heating area is greater than that of the heating element with a larger effective heating area, and the effective atomization area is also smaller. Or, several factors such as the effective heating area, the effective heating resistance, and the effective atomization surface area can be comprehensively considered to make the heating element with a smaller effective heating area have a high energy density.
[0170] In the embodiments of the present invention, the settings for increasing the energy density can be referred to as favorable settings, such as reducing the effective atomization surface area and increasing the proportion of the effective resistance. The settings for reducing the energy density can be referred to as unfavorable settings, such as increasing the effective atomization surface area and increasing the proportion of the ineffective heating resistance. To achieve different energy densities, in the embodiments of the present invention, one or more favorable settings can be adopted for one heating element, and one or more unfavorable settings can be adopted for another heating element. In an alternative embodiment, the heating element can also be adopted in a combination of partial favorable settings and partial unfavorable settings, as long as the final comprehensive design enables different heating elements to obtain different energy densities.
[0171] In the above embodiments of the present invention, by configuring the resistance parameters, atomization surface area parameters, and heating area parameters of the heating element, different energy density configurations of the heating element can be provided, thereby realizing the cooperation with different atomization modes of the system, achieving a better atomization state in different atomization modes, and improving the user experience. At the same time, through the better matching of different energy densities and atomization modes, problems such as carbon deposition and damage due to mismatch with the power supply can be reduced, and the service life of the system can be improved.
[0172] Embodiment 2
[0173] Based on the heating element provided in the first embodiment above, the second embodiment of the present invention provides an aerosol supply system. As Figure 5 shown, the aerosol supply system 300 has at least two atomization modes, and the aerosol supply system 300 receives aerosol-forming materials.
[0174] The aerosol supply system 300 includes at least two heating elements 341. Each heating element 341 corresponds to one atomization mode and is configured to heat the aerosol-forming materials in the aerosol supply system 300 in the corresponding atomization mode to generate aerosol. The energy densities of two heating elements 341 corresponding to different atomization modes are different.
[0175] A controller 343, configured to select at least one of the corresponding heating elements 341 for heating according to the received atomization mode selection instruction; for example, sending a first atomization mode instruction to one of the heating elements 341 and sending a second atomization mode instruction to the other heating element 341.
[0176] A power supply 342, configured to supply power to the heating element 341 under the control of the controller 343. The power supply can be one or more.
[0177] In one embodiment of the present invention, the set powers of the heating elements with different energy densities are the same. Although the powers are the same, the heating elements can achieve different energy densities through the settings of parameters such as area and effective heating resistance.
[0178] In another embodiment of the present invention, the set powers of the heating elements with different energy densities are different. Specifically, at least two atomization modes include at least two levels of set power; the heating element with a higher energy density corresponds to a higher level of set power, and the heating element with a lower energy density corresponds to a lower level of set power;
[0179] The controller is configured to select the heating element with a higher energy density for heating when receiving a selection instruction for a higher level of set power, and is configured to select the heating element with a lower energy density for heating when receiving a selection instruction for a lower level of set power.
[0180] By matching the power with the energy density, the heating element and the power atomization mode can reach the best matching state to achieve the best atomization state and improve the service life of the heating element.
[0181] In another embodiment of the present invention, the system includes three levels of set power, and the highest level of set power is the sum of the other two levels of set power; the controller is configured to select the two heating elements for heating when receiving a selection instruction for the highest level of set power. Through this embodiment, a higher power atomization mode can be added without increasing the heating elements.
[0182] Specifically, the heating element described above may be selected from the heating elements disclosed in Embodiment 1 of the present invention. For details here, reference may be made to the description of Embodiment 1, and the relevant content will not be elaborated here.
[0183] Embodiment 3
[0184] Embodiment 3 of the present invention provides a control method for an aerosol supply system, where the system includes at least two heating elements corresponding to different atomization modes; as Figure 6 shown, the method includes:
[0185] S21. Receive an atomization mode selection instruction;
[0186] S22. Select at least one of the corresponding heating elements for heating according to the atomization mode selection instruction; the energy densities corresponding to different heating elements are different.
[0187] In one embodiment of the present invention, the system is the aerosol supply system disclosed in Embodiment 2 above and has multiple heating elements disclosed in Embodiment 1 above.
[0188] In one embodiment of the present invention, the above atomization mode selection instruction may be generated according to an instruction input by a user or according to a signal monitored by a sensor. For example, an instruction input by a user is received through different buttons or an electronic interaction interface, or different gestures of the user are monitored by a sensor to generate a corresponding atomization mode selection instruction.
[0189] Through the heating elements and aerosol supply systems disclosed in the embodiments of the present invention, by setting heating elements with different energy densities, the requirements of different atomization modes of the system can be met, a better atomization state can be achieved, and the user experience can be improved. And it makes the heating elements match with e-liquid, power supply power, etc., avoiding problems such as carbon deposition and damage caused by too high power, and improving the service life of the system.
[0190] In the description of this specification, the description with reference to terms such as "one embodiment", "some embodiments", "example", "specific example", or "some examples" means that the specific features, structures, materials, or characteristics described in connection with the embodiment or example are included in at least one embodiment or example of the present invention. In this specification, the schematic representations of the above terms do not necessarily refer to the same embodiment or example. Moreover, the specific features, structures, materials, or characteristics described may be combined in any one or more embodiments or examples in a suitable manner.
[0191] In addition, the terms "first" and "second" are used for descriptive purposes only and should not be construed as indicating or implying relative importance or implicitly specifying the quantity of the indicated technical features. Thus, features defined with "first" and "second" may explicitly or implicitly include at least one of such features. In the description of the present invention, "a plurality of" means at least two, such as two, three, etc., unless otherwise specifically and clearly defined.
[0192] In the present invention, unless otherwise clearly specified and defined, terms such as "mounted", "connected", "coupled", "fixed", etc. shall be construed in a broad sense. For example, it may be a fixed connection, a detachable connection, or integrated; it may be a mechanical connection or an electrical connection; it may be directly connected or indirectly connected through an intermediate medium, and it may be the internal communication of two components or the interaction relationship between two components, unless otherwise clearly defined. For those of ordinary skill in the art, the specific meanings of the above terms in the present invention can be understood according to specific circumstances.
[0193] Although the embodiments of the present invention have been shown and described above, it can be understood that the above embodiments are exemplary and should not be construed as limiting the present invention. Those of ordinary skill in the art can make changes, modifications, substitutions, and variations to the above embodiments within the scope of the present invention.
Claims
1. A heating element for an aerosol supply system adapted to have at least two atomization modes, characterized in that, The heating element includes: At least two heating elements, each heating element corresponding to an atomization mode and configured to heat the aerosol - generating material in the system in the corresponding atomization mode to generate an aerosol; The energy densities obtained by the heating elements corresponding to different atomization modes are different.
2. The heating element of the aerosol supply system according to claim 1, characterized in that, The heating element includes a heating body for generating an aerosol and an extension part connected to the heating body; The resistance of the heating body forms the effective heating resistance of the heating element, the area occupied by the heating body serves as the effective heating area of the heating element, and the surface area of the resistance of the heating body forms the effective atomization surface area of the heating element; The energy density obtained by the heating body is used as the energy density obtained by the heating element.
3. The heating element of the aerosol supply system according to claim 2, characterized in that, By configuring at least one of the resistance parameter, atomization surface area, and heating area parameter of the heating element to be different, the energy density of the heating element is made different: i) The resistance parameters of the heating element are different, including at least one of the following parameters being different: The resistance of the heating element is different; The effective heating resistance is different; The proportion of the effective heating resistance is different; ii) The atomization surface areas of the heating elements are different, including at least one of the following parameters being different: The effective atomization surface areas are different; The cross - sectional area of the heating body is different; The unit surface area of the heating body is different; iii) The heating area parameters of the heating element are different, including at least one of the following parameters being different: The heating area occupied by the heating element is different; The effective heating area is different; The proportion of the effective heating area is different.
4. The heating element of the aerosol supply system according to claim 3, characterized in that, The heating element includes a heating wire, and the difference in the effective atomization surface area of the heating element includes the difference in the cross - sectional area of the heating wire and / or the difference in the length of the heating wire.
5. The heating element of the aerosol supply system according to claim 3, characterized in that, The heating element includes a heating wire, and the difference in the resistance of the heating element includes the difference in the length of the heating wire and / or the difference in the resistivity of the heating wire and / or the difference in the cross - sectional area of the heating wire.
6. The heating element of the aerosol supply system according to claim 2, characterized in that, When the resistance of the heating element is consistent, the heating element includes three first parameters: the proportion of the effective heating resistance, the effective atomization surface area, and the effective heating area; The different energy densities of the heating element are configured by at least one of the first parameters being different.
7. The heating element of the aerosol supply system according to claim 6, characterized in that, The proportion of the effective heating resistance of the heating element with a high energy density is higher than that of the heating element with a low energy density.
8. The heating element of the aerosol supply system according to claim 6, characterized in that, The effective atomization surface area of the heating element with a high energy density is smaller than that of the heating element with a low energy density.
9. The heating element of the aerosol supply system according to claim 6, characterized in that, The effective heating area of the heating element with a high energy density is smaller than that of the heating element with a low energy density.
10. The heating element of the aerosol supply system according to claim 2 or 3 or 6, characterized in that, The heating body of the heating element includes a heating body heating wire that constitutes the effective heating resistance; The heating element includes four second parameters: the cross - sectional area of the heating body heating wire, the length of the heating body heating wire, the resistivity of the heating body, and the resistivity of the extension part; When the resistance of the heating element is consistent, the difference in the proportion of the effective heating resistance of the heating element is configured by at least one of the second parameters being different.
11. The heating element of the aerosol supply system according to claim 10, wherein, The cross-sectional area of the heating wire of the heating body of the heating element with a high energy density is smaller than that of the heating wire of the heating body of the heating element with a low energy density.
12. The heating element of the aerosol supply system according to claim 10, wherein, The length of the heating wire of the heating body of the heating element with a high energy density is greater than that of the heating wire of the heating body of the heating element with a low energy density.
13. The heating element of the aerosol supply system according to claim 10, wherein, The resistivity of the heating body of the heating element with a high energy density is higher than that of the heating body of the heating element with a low energy density.
14. The heating element of the aerosol supply system according to claim 10, wherein, The resistivity of the extension part of the heating element with a high energy density is smaller than that of the extension part of the heating element with a low energy density.
15. The heating element of the aerosol supply system according to claim 14, wherein, The material of the extension part of the heating element with a high energy density is nickel; and / or; The material of the heating body of the heating element with a high energy density is at least one of iron-chromium-aluminum, nickel-chromium, stainless steel, and titanium alloy.
16. The heating element of the aerosol supply system according to claim 2 or 3 or 6, wherein, The heating element includes a heating wire of the heating body that constitutes an effective heating resistance, and the heating element includes two third parameters: the cross-sectional area of the heating wire of the heating body and the length of the heating wire of the heating body; The effective atomization surface area of the heating element is configured differently through at least one different third parameter.
17. The heating element of the aerosol supply system according to claim 16, wherein, The cross-sectional area of the heating wire of the heating body of the heating element with a high energy density is smaller than that of the heating wire of the heating body of the heating element with a low energy density.
18. The heating element of the aerosol supply system according to claim 16, wherein, The length of the heating wire of the heating body of the heating element with a high energy density is smaller than that of the heating wire of the heating body of the heating element with a low energy density.
19. An aerosol supply system, wherein, The system has at least two atomization modes, and the system includes: A housing configured to receive an aerosol-forming material; At least two heating elements, each heating element corresponding to one atomization mode and configured to heat the aerosol-forming material in the system to generate an aerosol in the corresponding atomization mode, and the energy densities of two heating elements corresponding to different atomization modes are different; A controller configured to select at least one of the corresponding heating elements for heating according to a received atomization mode selection instruction; A power supply configured to supply power to the heating element under the control of the controller.
20. The aerosol supply system according to claim 19, wherein, At least two of the atomization modes include at least two set power levels; The heating element with a high energy density corresponds to a higher set power level, and the heating element with a low energy density corresponds to a lower set power level; The controller is configured to select the heating element with a high energy density for heating when receiving a selection instruction for a higher set power level; The controller is configured to select the heating element with a low energy density for heating when receiving a selection instruction for a lower set power level.
21. The aerosol supply system according to claim 20, wherein, The system includes three set power levels, and the highest set power level is the sum of the other two set power levels; The controller is configured to select two of the heating elements for heating when receiving a selection instruction for the highest set power level.
22. The aerosol supply system according to claim 19, wherein, The atomization mode selection instruction is generated according to an instruction input by a user or according to a signal monitored by a sensor.
23. The aerosol supply system according to claim 19, wherein, The heating element is the heating element according to any one of claims 1-18.
24. An aerosol supply system, wherein, The system has at least two atomization modes, and at least two of the atomization modes correspond to at least two set power levels; The system includes a heating element as described in any one of claims 1-18; The heating element with a high energy density corresponds to a set power of a higher gear, and the heating element with a low energy density corresponds to a set power of a lower gear.
25. An aerosol supply system, wherein, The system has at least two atomization modes; the system includes a heating element as described in any one of claims 1-18; The set powers of the heating elements with different energy densities are the same.
26. A control method for an aerosol supply system, wherein, The system includes at least two heating elements corresponding to different atomization modes; the method includes: Receiving an atomization mode selection instruction and selecting at least one of the corresponding heating elements according to the instruction for heating; the energy densities corresponding to different heating elements are different.
27. The control method for an aerosol supply system according to claim 26, wherein, The system is an aerosol supply system as described in any one of claims 19-25.