Valve machining milling equipment with chip controlling and cooling functions

By installing placement grooves and support covers on the operating table of the valve end face milling equipment, and installing a cooling filter mechanism on the outside of the isolation cover, the problem of cumbersome equipment operation and high temperature damage is solved, and more efficient operation and equipment protection is achieved.

CN120155593AActive Publication Date: 2025-06-17YANCHENG STARD MINLI VALVE CO LTD

Patent Information

Application Number
CN202510565214.1
Authority / Receiving Office
CN · China
Patent Type
Applications(China)
Current Assignee / Owner
Filing Date
2025-04-30
Publication Date
2025-06-17
Estimated Expiration
2045-04-30

AI Technical Summary

Technical Problem

The operation process of existing valve end-milling equipment is relatively cumbersome and is prone to equipment damage in high temperature situations.

Method used

A milling equipment for valve processing with chip control cooling function is designed. By installing a placement groove and a support cover on the operating table, and installing a cooling filter mechanism on the outside of the isolation cover, the equipment is cooled and filtered.

Benefits of technology

It simplifies the operation process of the equipment, improves the convenience and efficiency of operation, and at the same time effectively cools down under high temperatures to avoid damage to the equipment.

✦ Generated by Eureka AI based on patent content.

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Abstract

The invention discloses valve machining milling equipment with chip control and cooling functions. A placement groove is formed in the center of the top of an operation table, a supporting cover is mounted at the bottom of the operation table, a driving rod is rotationally arranged in the supporting cover, one end of the driving rod is connected with a lead screw mechanism, and a moving block is mounted on the outer side of the lead screw mechanism; two groups of lower connecting seats are symmetrically arranged on the outer side of the moving block, two groups of connecting through grooves are formed in the operation table, guide rods are fixedly mounted in the connecting through grooves, positioning blocks are slidably connected to the guide rods, upper connecting seats are connected to the bottoms of the positioning blocks, and connecting rod pieces are movably mounted between the upper connecting seats and the lower connecting seats; and a positioning plate is mounted above the positioning block, and is connected with a limiting plate through a plurality of groups of spring shafts. According to the valve machining milling equipment with the chip controlling and cooling functions, in order to solve the problem that the operation process of existing valve end face milling equipment is tedious, the containing groove is formed in the center of the top of the operation table.
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Description

Technical Field

[0001] The present invention relates to the technical field of milling equipment, and particularly to a milling equipment for valve processing with chip control and cooling functions. Background Technique

[0002] Milling equipment refers to mechanical equipment used for milling processing, mainly including various types of milling machines. Milling is a processing method that cuts workpieces using a rotating multi-edge tool, featuring high efficiency. Milling equipment is required during the processing of the valve end face. The positions on the valve end face that need to be milled mainly include the end face and the inner wall of the through hole. The purpose of milling is to remove large amounts of material to prepare for precision machining. For valves with through holes, milling the inner wall of the through hole can ensure the dimensional and shape accuracy of the hole, providing a stable reference for subsequent processing operations.

[0003] After retrieval, it is found that in the prior art, such as a valve end face milling cutter with the publication number CN218694229U, including: a base and a support plate. The support plate is arranged outside the base, one end is rotatably connected to the base through a rotating rod, and is connected to the base through a first telescopic member; a connecting frame, the connecting frame is slidably connected to the support plate; a processing mechanism, the processing mechanism is arranged inside the connecting frame; a dust removal mechanism, the dust removal mechanism is connected to the connecting frame and is also connected to the support plate; wherein, the dust removal mechanism includes: a dust suction component, the dust suction component is arranged inside the connecting frame; a vibration component, the vibration component is arranged between the dust suction component and the support plate. By setting the dust removal mechanism and the first telescopic member, on the one hand, it can prevent debris from falling into the flow channel of the valve during processing, and on the other hand, it can effectively recycle the debris, facilitating production and processing and improving the efficiency of milling processing.

[0004] In summary, the existing valve end face milling equipment facilitates production and processing and improves the efficiency of milling processing. However, the operation process of the existing valve end face milling equipment is relatively cumbersome. Therefore, a milling equipment for valve processing with chip control and cooling functions is proposed. Summary of the Invention

[0005] The purpose of the present invention is to provide a milling equipment for valve processing with chip control and cooling functions to solve the problem that the operation process of the existing valve end face milling equipment is relatively cumbersome as proposed in the above background technique.

[0006] To achieve the above object, the present invention provides the following technical solution: A milling device for valve processing with chip control and cooling functions, including an operation table. At the center position of the top of the operation table, a placement groove is installed, and a support cover is installed at the bottom of the operation table. A driving rod is rotatably arranged inside the support cover, and one end of the driving rod is connected to a lead screw mechanism. A moving block is installed outside the lead screw mechanism, and two groups of lower connecting seats are symmetrically arranged outside the moving block. Two connecting through grooves are opened on the operation table, and guide rods are fixedly installed in the connecting through grooves. A positioning block is slidably connected to the guide rod, and an upper connecting seat is connected to the bottom of the positioning block. A connecting rod member is movably installed between the upper connecting seat and the lower connecting seat. A positioning plate is installed above the positioning block, and the positioning plate is connected to a limiting plate through a number of spring shafts. A worm gear is installed outside the driving rod, and the worm gear meshes with a worm. Both ends of the worm are connected to a rotating rod, and one of the rotating rods is connected to a first driving motor. A first gear is installed outside the rotating rod, and the first gear meshes with a rack plate. The top of the rack plate is connected to a lifting rod, and a moving through groove for cooperating with the lifting rod is opened on the operation table. The two lifting rods are connected through an isolation cover, and a rotary milling mechanism is installed at the top inside the isolation cover. A cooling and filtering mechanism is installed at the top outside the isolation cover, and the cooling and filtering mechanism is connected to an air inlet cover and an air outlet cover arranged inside the isolation cover.

[0007] Preferably, a rubber anti-slip layer is adhesively fixed to the contact side of the limiting plate with the valve body.

[0008] Through the above technical solution: The anti-slip effect is improved.

[0009] Preferably, the lifting rod is slidably connected to the inner side of the moving through groove.

[0010] Through the above technical solution: It is convenient for the lifting rod to move.

[0011] Preferably, the rotary milling mechanism includes a disc, and a rack ring is fixedly installed outside the disc. The rack ring meshes with a second gear, and a second driving motor for driving the second gear to rotate is arranged at the top of the isolation cover. A third driving motor is fixedly installed at the bottom of the disc, and the third driving motor is connected to a milling head.

[0012] Through the above technical solution: It is convenient to perform milling operations.

[0013] Preferably, the disc is rotatably connected to the top inside the isolation cover.

[0014] Through the above technical solution: It is convenient for the disc to rotate.

[0015] Preferably, side plates are symmetrically arranged on both sides outside the isolation cover, and the side plates are slidably connected to vertical limiting slide rods arranged on the top of the operation table.

[0016] Through the above technical solution, the moving stability of the isolation cover is improved.

[0017] Preferably, the cooling and filtering mechanism includes a filtering box, and a filter plate is arranged inside the filtering box. One side of the filtering box is connected to the air inlet cover through a first conveying pipe, and the other side of the filtering box is connected to the cooling box through a second conveying pipe. A cooling mechanism is installed inside the cooling box, and the other side of the cooling box is connected to a circulation fan through a third conveying pipe. The circulation fan is connected to the air outlet cover through a fourth conveying pipe.

[0018] Through the above technical solution, filtering and cooling are facilitated.

[0019] Preferably, the cooling mechanism includes a semiconductor refrigeration sheet, and the refrigerating surface of the semiconductor refrigeration sheet is connected to a refrigerating plate arranged inside the cooling box. A plurality of groups of temperature guiding plates are installed on one side of the refrigerating plate.

[0020] Through the above technical solution, cooling is facilitated.

[0021] Preferably, the heating surface of the semiconductor refrigeration sheet is connected to a heat conducting plate through heat conducting silica gel, and the top of the heat conducting plate is connected to a heat sink through heat conducting silica gel. The heat sink is connected to a heat dissipation fan.

[0022] Through the above technical solution, heat dissipation is facilitated.

[0023] Compared with the prior art, the beneficial effect of the present invention is that the milling equipment for valve processing with chip control and cooling functions

[0024] (1) To solve the problem that the operation process of existing valve end milling equipment is relatively cumbersome, a placement groove is installed at the center of the top of the operation table, and a support cover is installed at the bottom of the operation table. A driving rod is rotatably arranged inside the support cover, and one end of the driving rod is connected to a lead screw mechanism. A moving block is installed outside the lead screw mechanism, and two groups of lower connecting seats are symmetrically arranged outside the moving block. Two connecting through grooves are opened on the operation table, and guide rods are fixedly installed in the connecting through grooves. A positioning block is slidably connected to the guide rods, and an upper connecting seat is connected to the bottom of the positioning block. A connecting rod member is movably installed between the upper connecting seat and the lower connecting seat. A positioning plate is installed above the positioning block, and the positioning plate is connected to a limiting plate through a number of spring shafts. A worm gear is installed outside the driving rod, and the worm gear meshes with a worm. Both ends of the worm are connected to a rotating rod, and one group of rotating rods is connected to a first driving motor. A first gear is installed outside the rotating rod, and the first gear meshes with a rack plate. The top of the rack plate is connected to a lifting rod, and a moving through groove matching with the lifting rod is opened on the operation table. The two lifting rods are connected through an isolation cover, and a rotary milling mechanism is installed at the top inside the isolation cover. When in use, place the valve body inside the placement groove. After placement, turn on the first driving motor. Under the action of the first driving motor, the two limiting plates continuously approach each other, and at the same time, the isolation cover and the rotary milling mechanism continuously descend. When the rotary milling mechanism descends to the processing height, at this time, the two limiting plates can also clamp and limit the valve body.

[0025] (2) To solve the problem that the equipment is prone to damage when used at high temperatures, a cooling and filtering mechanism is installed at the top outside the isolation cover, and the cooling and filtering mechanism is connected to an air inlet cover and an air outlet cover arranged inside the isolation cover. The cooling and filtering mechanism can cool the inside of the isolation cover and at the same time filter the dust-containing gas inside the isolation cover. BRIEF DESCRIPTION OF THE DRAWINGS

[0026] Figure 1 is the overall front view sectional structure schematic diagram of the present invention;

[0027] Figure 2 is the overall front view structure schematic diagram of the present invention;

[0028] Figure 3 is the present invention Figure 1 the enlarged structure schematic diagram at A in;

[0029] Figure 4 is the present invention Figure 1 the enlarged structure schematic diagram at B in;

[0030] Figure 5 is the present invention Figure 1 the enlarged structure schematic diagram at C in;

[0031] Figure 6Schematic diagram of the internal structure of the isolation cover of the present invention;

[0032] Figure 7 For the present invention Figure 6 Enlarged schematic diagram of the structure at position D in;

[0033] Figure 8 Schematic diagram of the cooling mechanism structure of the present invention.

[0034] In the figure: 1, operating table; 101, placement groove; 2, support cover; 201, driving rod; 202, lead screw mechanism; 203, moving block; 204, lower connecting seat; 205, guide rod; 206, positioning block; 2061, upper connecting seat; 207, connecting rod member; 208, positioning plate; 2081, spring shaft; 209, limiting plate; 2091, rubber anti-slip layer; 3, worm gear; 301, worm; 302, rotating rod; 303, first driving motor; 304, first gear; 305, rack plate; 306, lifting rod; 4, isolation cover; 401, side plate; 402, vertical limiting slide bar; 5, rotary milling mechanism; 501, disc; 502, rack ring; 503, second gear; 504, second driving motor; 505, third driving motor; 506, milling head; 6, cooling and filtering mechanism; 601, filter box; 602, filter plate; 603, first delivery pipe; 604, second delivery pipe; 605, cooling box; 606, cooling mechanism; 6061, semiconductor refrigeration sheet; 6062, refrigeration plate; 6063, temperature guiding plate; 6064, heat conducting plate; 6065, heat sink; 6066, cooling fan; 607, third delivery pipe; 608, circulating fan; 609, fourth delivery pipe; 7, air inlet cover; 701, air outlet cover. Detailed implementation manners

[0035] Next, the technical solutions in the embodiments of the present invention will be clearly and completely described in conjunction with the accompanying drawings in the embodiments of the present invention. Obviously, the described embodiments are only a part of the embodiments of the present invention, rather than all the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by those of ordinary skill in the art without creative efforts shall fall within the protection scope of the present invention.

[0036] Please refer to Figure 1-8 , the present invention provides a technical solution: a milling device for valve processing with chip control and cooling functions, a placement groove 101 is installed at the center of the top of the operating table 1, and a support cover 2 is installed at the bottom of the operating table 1.

[0037] Specifically, a drive rod 201 is rotatably arranged inside the support cover 2, and one end of the drive rod 201 is connected to a lead screw mechanism 202. A moving block 203 is installed outside the lead screw mechanism 202, and two groups of lower connection seats 204 are symmetrically arranged outside the moving block 203. Two connection through grooves are formed on the operating table 1, and guide rods 205 are fixedly installed in the connection through grooves. A positioning block 206 is slidably connected to the guide rods 205. The guide rods 205 can limit the moving direction of the positioning block 206. The bottom of the positioning block 206 is connected to an upper connection seat 2061, and a connecting rod member 207 is movably installed between the upper connection seat 2061 and the lower connection seat 204. A positioning plate 208 is installed above the positioning block 206, and the positioning plate 208 is connected to a limiting plate 209 through a plurality of spring shafts 2081. A rubber anti-slip layer 2091 is adhesively fixed to the contact side of the limiting plate 209 with the valve body. By setting the rubber anti-slip layer 2091, while having a certain elasticity, it can also prevent the limiting plate 209 from damaging the valve body. A worm gear 3 is installed outside the drive rod 201, and the worm gear 3 meshes with a worm 301. Both ends of the worm 301 are connected to a rotating rod 302, and one rotating rod 302 is connected to a first drive motor 303. A first gear 304 is installed outside the rotating rod 302, and the first gear 304 meshes with a rack plate 305. The top of the rack plate 305 is connected to a lifting rod 306, and a moving through groove for cooperating with the lifting rod 306 is formed on the operating table 1. The lifting rod 306 is slidably connected to the inner side of the moving through groove. The two lifting rods 306 are connected through an isolation cover 4, and a rotary milling mechanism 5 is installed at the top inside the isolation cover 4. A sealing door is arranged on the front of the isolation cover 4.

[0038] Specifically, the rotary milling mechanism 5 includes a disc 501 which is rotatably connected to the top inside the isolation cover 4. A rack ring 502 is fixedly installed outside the disc 501, and the rack ring 502 meshes with a second gear 503. A second drive motor 504 for driving the second gear 503 to rotate is arranged at the top of the isolation cover 4. A third drive motor 505 is fixedly installed at the bottom of the disc 501, and the third drive motor 505 is connected to a milling head 506. The third drive motor 505 can drive the milling head 506 to rotate, so as to perform milling operations. When it is necessary to drive the milling head 506 to perform a circular movement to mill the end face through holes of the valve body at different positions, the second drive motor 504 is turned on. Under the action of the second drive motor 504, the second gear 503 drives the rack ring 502 and the disc 501 to rotate. Under the action of the rotation of the disc 501, the milling head 506 performs a circular movement.

[0039] Further explanation: Side plates 401 are symmetrically arranged on both outer sides of the isolation cover 4, and the side plates 401 are slidably connected to the vertical limiting slide bars 402 arranged on the top of the operating table 1. Through the above settings, the moving direction of the isolation cover 4 can be limited, thereby improving the stability of the isolation cover 4 during movement.

[0040] During use, place the valve body inside the placement groove 101. After placement, turn on the first drive motor 303. Under the action of the first drive motor 303, the rotating rod 302 rotates, thereby driving the first gear 304 and the worm 301 to rotate. Under the rotation of the worm 301, the worm wheel 3 and the drive rod 201 rotate, thereby driving the lead screw mechanism 202 to rotate through the drive rod 201. Under the rotation of the lead screw mechanism 202, the moving block 203 moves downward, thereby driving the positioning block 206 and the positioning plate 208 to move through the connecting rod member 207. The positioning plate 208 drives the limiting plate 209 to move synchronously through the spring shaft 2081, so that the two limiting plates 209 continuously approach each other. At the same time, under the rotation of the first gear 304, the rack plate 305 and the lifting rod 306 are driven to move, thereby driving the isolation cover 4 and the rotary milling mechanism 5 to continuously descend through the lifting rod 306. When the rotary milling mechanism 5 descends to the processing height, at this time, the two limiting plates 209 can also clamp and limit the valve body.

[0041] Specifically, a cooling and filtering mechanism 6 is installed on the outer top of the isolation cover 4, and the cooling and filtering mechanism 6 is connected to the air inlet cover 7 and the air outlet cover 701 arranged inside the isolation cover 4.

[0042] Specifically, the cooling and filtering mechanism 6 includes a filter box 601, and a filter plate 602 is arranged inside the filter box 601. A box door is opened on one side of the filter box 601 for facilitating the cleaning of impurities in the later stage. One side of the filter box 601 is connected to the air inlet cover 7 through a first delivery pipe 603, and the other side of the filter box 601 is connected to a cooling box 605 through a second delivery pipe 604. A cooling mechanism 606 is installed inside the cooling box 605, and the other side of the cooling box 605 is connected to a circulation fan 608 through a third delivery pipe 607. The circulation fan 608 is connected to the air outlet cover 701 through a fourth delivery pipe 609.

[0043] Further explanation, the cooling mechanism 606 includes a semiconductor refrigeration chip 6061, and the refrigerating surface of the semiconductor refrigeration chip 6061 is connected to a refrigerating plate 6062 arranged inside the cooling box 605. A number of groups of temperature guiding plates 6063 are installed on one side of the refrigerating plate 6062. The heating surface of the semiconductor refrigeration chip 6061 is connected to a heat conducting plate 6064 through heat conducting silicone, and the top of the heat conducting plate 6064 is connected to a heat sink 6065 through heat conducting silicone. The heat sink 6065 is connected to a cooling fan 6066. When it is necessary to cool the inside of the cooling box 605, the semiconductor refrigeration chip 6061 and the cooling fan 6066 are turned on. The semiconductor refrigeration chip 6061 starts to work. The semiconductor refrigeration chip 6061 transfers the low temperature to the inside of the cooling box 605 through the refrigerating plate 6062 and the temperature guiding plates 6063, thereby reducing the temperature inside the cooling box 605. The high temperature generated by the semiconductor refrigeration chip 6061 will be dispersed to the heat sink 6065 through the heat conducting plate 6064, and finally dispersed to the outside of the cooling box 605 through the cooling fan 6066.

[0044] During processing, the cooling and filtering mechanism 6 is turned on. Under the action of the circulating fan 608, the dust-containing gas inside the isolation cover 4 enters the inside of the filter box 601 through the air inlet cover 7 for filtering. The filtered gas enters the inside of the cooling box 605 through the second delivery pipe 604 for cooling. The cooled gas is discharged into the inside of the isolation cover 4 again through the third delivery pipe 607 and the fourth delivery pipe 609 through the air outlet cover 701 for circulating cooling and purification.

[0045] The orientation or positional relationship indicated by the terms "center", "longitudinal", "transverse", "front", "rear", "left", "right", "vertical", "horizontal", "top", "bottom", "inner", "outer", etc. is based on the orientation or positional relationship shown in the drawings. It is only for the convenience of describing the present invention and is a simplified description, rather than indicating or implying that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation, and thus cannot be understood as a limitation to the protection scope of the present invention.

[0046] Although the present invention has been described in detail with reference to the foregoing embodiments, for those skilled in the art, they can still modify the technical solutions described in the foregoing embodiments, or perform equivalent replacements for some of the technical features. Any modifications, equivalent replacements, improvements, etc. made within the spirit and principle of the present invention shall be included in the protection scope of the present invention.

Claims

1. A milling device for valve machining with chip control and cooling function, comprising an operating table (1), characterized in that: The operating table (1) is provided with a placement slot (101) at the center of the top, and a support cover (2) is provided at the bottom of the operating table (1). A driving rod (201) is rotatably provided inside the support cover (2), and one end of the driving rod (201) is connected to a screw mechanism (202). A moving block (203) is provided on the outside of the screw mechanism (202), and two groups of lower connecting seats (204) are symmetrically provided on the outside of the moving block (203). The operating table (1) is provided with two groups of A connecting slot is provided, and a guide rod (205) is fixedly installed in each connecting slot, a positioning block (206) is slidably connected to the guide rod (205), and an upper connecting seat (2061) is connected to the bottom of the positioning block (206), a connecting rod (207) is movably installed between the upper connecting seat (2061) and the lower connecting seat (204), a positioning plate (208) is installed above the positioning block (206), and the positioning plate (208) is connected to the guide rod (205) by a plurality of groups of spring shafts (2081) The drive rod (201) is connected to a limit plate (209), a worm wheel (3) is installed on the outside of the drive rod (201), and the worm wheel (3) is meshed with the worm (301), both ends of the worm (301) are connected to a rotating rod (302), and a group of rotating rods (302) are connected to a first driving motor (303), a first gear (304) is installed on the outside of the rotating rod (302), and the first gear (304) is meshed with a rack plate (305), and the rack plate (305) The top is connected to the lifting rod (306), and a movable through slot for use with the lifting rod (306) is provided on the operating table (1). The two groups of lifting rods (306) are connected via an isolation cover (4), and a rotating milling mechanism (5) is installed on the top of the inner side of the isolation cover (4). A cooling filter mechanism (6) is installed on the top of the outer side of the isolation cover (4), and the cooling filter mechanism (6) is connected to an air inlet cover (7) and an air outlet cover (701) arranged inside the isolation cover (4).

2. The valve machining milling device with chip control and cooling function according to claim 1, characterized in that: The limit plate (209) is bonded and fixed with a rubber anti-slip layer (2091) on the contact side of the valve body.

3. The valve machining milling device with chip control and cooling function according to claim 1, characterized in that: The lifting rod (306) is slidably connected to the inner side of the movable through slot.

4. The valve machining milling device with chip control and cooling function according to claim 1, characterized in that: The rotary milling mechanism (5) comprises a disc (501), and a rack ring (502) is fixedly mounted on the outer side of the disc (501), the rack ring (502) is meshed with a second gear (503), and a second drive motor (504) is arranged on the top of the isolation cover (4) to drive the second gear (503) to rotate, and a third drive motor (505) is fixedly mounted on the bottom of the disc (501), and the third drive motor (505) is connected to a milling head (506).

5. The valve machining milling device with chip control and cooling function according to claim 4, characterized in that: The disc (501) is rotatably connected to the inner top of the isolation cover (4).

6. The valve machining milling device with chip control and cooling function according to claim 1, characterized in that: Side plates (401) are symmetrically arranged on both sides of the outside of the isolation cover (4), and the side plates (401) are slidably connected to vertical limiting sliding rods (402) arranged on the top of the operating table (1).

7. The valve machining milling device with chip control and cooling function according to claim 1, characterized in that: The cooling filter mechanism (6) comprises a filter box (601), and a filter plate (602) is arranged inside the filter box (601); one side of the filter box (601) is connected to the air inlet hood (7) via a first conveying pipe (603), and the other side of the filter box (601) is connected to the cooling box (605) via a second conveying pipe (604); a cooling mechanism (606) is installed inside the cooling box (605), and the other side of the cooling box (605) is connected to a circulation fan (608) via a third conveying pipe (607); and the circulation fan (608) is connected to the air outlet hood (701) via a fourth conveying pipe (609).

8. The valve machining milling device with chip control and cooling function according to claim 7, characterized in that: The cooling mechanism (606) includes a semiconductor refrigeration sheet (6061), and the refrigeration surface of the semiconductor refrigeration sheet (6061) is connected to a refrigeration plate (6062) arranged inside the cooling box (605), and a plurality of groups of temperature conduction plates (6063) are installed on one side of the refrigeration plate (6062).

9. The valve machining milling device with chip control and cooling function according to claim 8, characterized in that: The heating surface of the semiconductor refrigeration plate (6061) is connected to the heat conducting plate (6064) via heat conducting silica gel, and the top of the heat conducting plate (6064) is connected to the heat sink (6065) via heat conducting silica gel, and the heat sink (6065) is connected to the cooling fan (6066).

Citation Information

Patent Citations

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    CN216325425U

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    CN217913028U

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