Method and system for manufacturing multilayer ceramic substrate

By using components such as molded plates, lifting seats, adjustment plates and scrapers in the ceramic substrate manufacturing system, combined with magnets and scraping adjustment units, the operation of the traditional casting method is optimized, and the green sheet thickness control error and warping problems in the traditional method are solved, and high-precision and high-quality ceramic substrate manufacturing is achieved.

CN120155989APending Publication Date: 2025-06-17CHONGQING DUOLIU IND CO LTD
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Patent Information

Application Number
CN202510484878.5
Authority / Receiving Office
CN · China
Patent Type
Applications(China)
Current Assignee / Owner
Filing Date
2025-04-17
Publication Date
2025-06-17

AI Technical Summary

Technical Problem

When manufacturing multi-layer ceramic substrates, there is an error in the scraper adjusting gap to control the thickness of the green sheet. The edge of the scraper may cause the green sheet to be warped, and relying on the baseband movement speed and scraper pressure control, resulting in high operating cost and handling difficulty, making it impossible to achieve high-precision and high-quality ceramic substrate manufacturing.

Method used

A multi-layer ceramic substrate manufacturing system is adopted, including a stirring box, pump body and manufacturing components. Through components such as molding plates, lifting seats, adjustment plates and scrapers, the depth of the molding groove and the flow of ceramic slurry are adjusted, the thickness of the green sheet is controlled, and the operation of the scraper is optimized through magnets and scraper adjustment units to reduce dependence on baseband speed and scraper pressure.

Benefits of technology

Through this system, the thickness of green sheets can be accurately controlled, warping phenomenon can be reduced, operating costs and handling difficulty can be reduced, and the accuracy and quality of ceramic substrates can be improved.

✦ Generated by Eureka AI based on patent content.

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Abstract

The invention relates to the technical field of ceramic substrate manufacturing, in particular to a manufacturing method and system of a multilayer ceramic substrate, the system comprises a stirring box, a pump body and a manufacturing assembly, and the pump body is arranged on one side of the stirring box; the manufacturing assembly comprises a forming plate, a plurality of lifting seats, a plurality of adjusting plates and a scraping plate, the forming plate is provided with a plurality of forming grooves, and the lifting seats drive the adjusting plates to move up and down, so that the depth of the forming grooves is adjusted, and the thickness of subsequent green sheets is controlled; the ceramic slurry naturally flows into a plurality of forming grooves; the scraping plate abuts against the forming plate and continuously scrapes, so that each forming groove is filled with the ceramic slurry; therefore, the scraper only needs to scrape away redundant slurry above the forming plate without depending on the speed of the base band and the pressure control of the scraper, so that the operation cost and the control difficulty are greatly reduced, and the high-precision and high-quality ceramic substrate can be produced more easily.
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Description

Technical Field

[0001] The present invention relates to the technical field of ceramic substrate manufacturing, and particularly to a manufacturing method and system for a multi-layer ceramic substrate. Background Art

[0002] Currently, in the manufacturing of multi-layer ceramic substrates, it is necessary to prepare ceramic slurries with specific composition ratios, and then use the tape casting method to form green sheets from the ceramic slurries, and finally stack the green sheets for sintering to obtain multi-layer ceramic substrates.

[0003] However, in the aforementioned prior art, in the traditional tape casting method, the ceramic slurry is directly poured onto the base tape, and then the thickness of the slurry is controlled by a doctor blade, thereby completing the forming of the green sheet; and controlling the thickness of the green sheet by adjusting the gap of the doctor blade will result in large errors, and the edge of the doctor blade may cause warping of the green sheet, affecting the quality of the green sheet. In addition, the tape casting method also depends on the moving speed of the base tape and the pressure control of the doctor blade, which will also result in high operating costs and high control difficulty. Therefore, the traditional tape casting method cannot manufacture ceramic substrates with high precision and high quality. Summary of the Invention

[0004] The purpose of the present invention is to provide a manufacturing method and system for a multi-layer ceramic substrate, which solves the problems in the prior art that controlling the thickness of the green sheet by adjusting the gap of the doctor blade will result in large errors, and the edge of the doctor blade may cause warping of the green sheet, affecting the quality of the green sheet. In addition, the tape casting method also depends on the moving speed of the base tape and the pressure control of the doctor blade, which will also result in high operating costs and high control difficulty. Therefore, the traditional tape casting method cannot manufacture ceramic substrates with high precision and high quality.

[0005] To achieve the above purpose, the present invention provides a manufacturing system for a multi-layer ceramic substrate, including a mixing tank, a pump body, and a manufacturing assembly. The pump body is arranged on one side of the mixing tank;

[0006] The manufacturing assembly includes a forming plate, a plurality of lifting seats, a plurality of adjusting plates, and a squeegee. The forming plate has a plurality of forming grooves. The forming plate is arranged below the pump body. The plurality of lifting seats are respectively slidably connected to the corresponding forming grooves. The plurality of adjusting plates are respectively adapted to the corresponding lifting seats and are arranged above the corresponding lifting seats. The squeegee is located above the forming plate.

[0007] Wherein, the manufacturing assembly further includes a plurality of magnets and a scraping adjustment unit. One ends of the plurality of magnets are respectively arranged below the corresponding adjusting plates, and the other ends of the plurality of magnets are respectively inserted into the interiors of the corresponding lifting seats. The scraping adjustment unit is arranged on one side of the mixing tank;

[0008] The scraping adjustment unit includes a scraping transverse movement component and a scraping lifting component. The scraping transverse movement component is arranged on one side of the stirring tank, the scraping lifting component is arranged at the output end of the scraping transverse movement component, and the output end of the scraping lifting component is fixedly connected to the scraping plate.

[0009] Wherein, the manufacturing assembly further includes a lifting plate, a plurality of lifting components, two limiting plates, a plurality of first electric heating wires, a plurality of second electric heating wires, a lifting base, a recovery chute, two inclined plates and a recovery box. The lifting plate is fixedly connected to the lower part of the plurality of lifting seats. The two limiting plates are arranged on both sides of the forming plate. The plurality of first electric heating wires are respectively arranged inside the corresponding lifting seats. The plurality of second electric heating wires are all arranged inside the forming plate and are respectively sleeved outside the corresponding forming grooves. The lifting base is placed on one side of the stirring tank. The plurality of lifting components and the forming plate are both arranged above the lifting base. The plurality of lifting components are located between the forming plate and the lifting base. The output end of the lifting component is fixedly connected to the lifting plate. The recovery chute is placed below the lifting base. The two inclined plates are symmetrically arranged at both ends of the forming plate. The recovery box is placed at one end of the recovery chute.

[0010] Wherein, the manufacturing assembly further includes a clamping unit, a screen printing machine and a zoning sintering unit. The clamping unit is arranged at one end of the lifting base. The screen printing machine is arranged on the side of the lifting base away from the stirring tank. The zoning sintering unit is arranged on the side of the screen printing machine away from the lifting base.

[0011] The clamping unit includes a clamping movement component and a robotic arm. The clamping movement component is arranged at one end of the lifting base. The robotic arm is arranged at the output end of the clamping movement component.

[0012] Wherein, the zoning sintering unit includes a zoning base, a plurality of sintering mechanisms, a support plate, a green sheet movement component, a plurality of green sheet lifting components, a green sheet telescopic component, a U-shaped seat and a plurality of green sheet support columns. The zoning base is placed on the side of the screen printing machine away from the lifting base. The support plate is arranged between the screen printing machine and the zoning base. The plurality of sintering mechanisms are sequentially arranged above the zoning base. The green sheet movement component is arranged above the support plate. The plurality of green sheet lifting components are sequentially arranged at the output end of the green sheet movement component. The output ends of the plurality of green sheet lifting components are all fixedly connected to the green sheet telescopic component. The output end of the green sheet telescopic component is fixedly connected to the U-shaped seat. The plurality of green sheet support columns are sequentially arranged inside the U-shaped seat. A plurality of green sheets are placed on the plurality of green sheet support columns.

[0013] Among them, the sintering mechanism includes a sintering box, a plurality of heaters, two abutting members, two abutting plates, a plurality of abutting columns, a plurality of bottom support cones, a closing member and a closing plate. The sintering box is arranged above the partition base. The plurality of heaters are sequentially arranged inside the sintering box. The two abutting members are symmetrically arranged on both sides of the sintering box. The output ends of the two abutting members penetrate through the sintering box and are respectively fixedly connected to the corresponding abutting plates. The plurality of abutting columns are respectively arranged on the corresponding abutting plates. The plurality of bottom support cones are all arranged on the inner bottom wall of the sintering box. The closing member is arranged above the sintering box. The output end of the closing member is fixedly connected to the closing plate.

[0014] The present invention also provides a manufacturing method for a multi-layer ceramic substrate, which adopts the above-mentioned manufacturing system for a multi-layer ceramic substrate, and includes the following steps:

[0015] Put various raw materials of the ceramic substrate into the stirring box for stirring and mixing to obtain ceramic slurry;

[0016] The pump body pumps the ceramic slurry onto the forming plate;

[0017] The lifting seat drives the adjusting plate to move up and down, thereby adjusting the depth of the forming groove and controlling the thickness of the subsequent green sheet;

[0018] The ceramic slurry naturally flows into the plurality of forming grooves;

[0019] The scraper abuts against the forming plate and continuously scrapes, so that each forming groove is filled with ceramic slurry;

[0020] Start to cure the ceramic slurry in the forming groove;

[0021] After the curing is completed, the lifting seat and the adjusting plate move up to eject the green sheet out of the forming groove for subsequent sintering.

[0022] A manufacturing method and system for a multi-layer ceramic substrate of the present invention mix various raw materials of the ceramic substrate in the stirring tank to obtain ceramic slurry; the pump body pumps the ceramic slurry onto the forming plate; the lifting seat drives the adjusting plate to move up and down, thereby adjusting the depth of the forming groove and controlling the thickness of the subsequent green sheet; the ceramic slurry naturally flows into a plurality of the forming grooves; the scraper abuts against the forming plate and continuously scrapes, so that each of the forming grooves is filled with the ceramic slurry; starting to cure the ceramic slurry in the forming grooves; after the curing is completed, the lifting seat and the adjusting plate move up to eject the green sheet out of the forming groove for subsequent sintering; thus, optimization is carried out on the traditional tape casting method, without the need for a doctor blade to control the gap, nor the continuous operation of the base tape to form the green sheet. Relying on the pre-adjusted forming grooves to provide space for the formation of the green sheet, the doctor blade only needs to scrape off the excess slurry above the forming plate, and thus does not need to rely on the speed of the base tape and the pressure control of the doctor blade, greatly reducing the operating cost and control difficulty, and thus making it easier to produce ceramic substrates with high precision and high quality. BRIEF DESCRIPTION OF THE DRAWINGS

[0023] In order to more clearly illustrate the technical solutions in the embodiments of the present application or the prior art, the following will briefly introduce the drawings required for use in the description of the embodiments or the prior art.

[0024] Figure 1 is a schematic structural diagram of the manufacturing system of the multi-layer ceramic substrate of the present invention.

[0025] Figure 2 is a cross-sectional view of the manufacturing system of the multi-layer ceramic substrate of the present invention.

[0026] Figure 3 is of the present invention Figure 2 partial enlarged structural view of part A.

[0027] Figure 4 is a schematic structural diagram of the sintering box of the present invention.

[0028] Figure 5 is a cross-sectional view of the sintering box of the present invention.

[0029] Figure 6 is an internal structural diagram of the sintering box of the present invention.

[0030] Figure 7 is a schematic structural diagram of the forming plate of the present invention.

[0031] Figure 8 is a step flow chart of the manufacturing method of the multi-layer ceramic substrate of the present invention.

[0032] 1 - Stirring tank, 2 - Pump body, 3 - Molding plate, 4 - Lifting seat, 5 - Adjusting plate, 6 - Scraper, 7 - Molding groove, 8 - Magnet, 9 - Scraping and traversing component, 10 - Scraping and lifting component, 11 - Lifting plate, 12 - Lifting components, 13 - Limiting plate, 14 - First electric heating wire, 15 - Second electric heating wire, 16 - Lifting base, 17 - Recovery chute, 18 - Inclined plate, 19 - Recovery box, 20 - Screen printing machine, 21 - Clamping and moving component, 22 - Robot arm, 23 - Partition base, 24 - Support plate, 25 - Green sheet moving component, 26 - Green sheet lifting components, 27 - Green sheet telescopic component, 28 - U-shaped seat, 29 - Green sheet support columns, 30 - Green sheet, 31 - Heater, 32 - Supporting component, 33 - Supporting plate, 34 - Supporting column, 35 - Bottom supporting cone, 36 - Sealing component, 37 - Sealing plate, 38 - Sintering box. Detailed implementation manners

[0033] The embodiments of the present invention will be described in detail below. The examples of the embodiments are shown in the accompanying drawings. The embodiments described below with reference to the accompanying drawings are exemplary and are intended to explain the present invention and should not be construed as a limitation to the present invention.

[0034] Please refer to Figures 1 to 7 , the present invention provides a manufacturing system for a multi-layer ceramic substrate, including a stirring tank 1, a pump body 2 and a manufacturing component. The manufacturing component includes a molding plate 3, a plurality of lifting seats 4, a plurality of adjusting plates 5 and a scraper 6. The molding plate 3 has a plurality of molding grooves 7. The manufacturing component further includes a plurality of magnets 8 and a scraping adjustment unit. The scraping adjustment unit includes a scraping and traversing component 9 and a scraping and lifting component 10. The manufacturing component further includes a lifting plate 11, a plurality of lifting components 12, two limiting plates 13, a plurality of first electric heating wires 14, a plurality of second electric heating wires 15, a lifting base 16, a recovery chute 17, two inclined plates 18 and a recovery box 19. The manufacturing component further includes a clamping unit, a screen printing machine 20 and a partition sintering unit. The clamping unit includes a clamping and moving component 21 and a robot arm 22. The partition sintering unit includes a partition base 23, a plurality of sintering mechanisms, a support plate 24, a green sheet moving component 25, a plurality of green sheet lifting components 26, a green sheet telescopic component 27, a U-shaped seat 28 and a plurality of green sheet support columns 29. The sintering mechanism includes a sintering box 38, a plurality of heaters 31, two supporting components 32, two supporting plates 33, a plurality of supporting columns 34, a plurality of bottom supporting cones 35, a sealing component 36 and a sealing plate 37.

[0035] Among them, the pump body 2 is arranged on one side of the stirring tank 1. The forming plate 3 has a plurality of forming grooves 7. The forming plate 3 is arranged below the pump body 2. A plurality of lifting seats 4 are respectively slidably connected to the corresponding forming grooves 7. A plurality of adjusting plates 5 are respectively adapted to the corresponding lifting seats 4 and are arranged above the corresponding lifting seats 4. The scraping plate 6 is located above the forming plate 3. A variety of raw materials of the ceramic substrate are put into the stirring tank 1 for stirring and mixing to obtain ceramic slurry; the pump body 2 pumps the ceramic slurry onto the forming plate 3; the lifting seat 4 drives the adjusting plate 5 to move up and down, thereby adjusting the depth of the forming groove 7 and controlling the thickness of the subsequent green sheet 30; the ceramic slurry naturally flows into the plurality of forming grooves 7; the scraping plate 6 abuts against the forming plate 3 and continuously scrapes, so that each forming groove 7 is filled with ceramic slurry; start to cure the ceramic slurry in the forming groove 7; after curing is completed, the lifting seat 4 and the adjusting plate 5 move up to push the green sheet 30 out of the forming groove 7 for subsequent sintering;

[0036] The adjusting plate 5 is made of alumina and coated with a boron nitride coating on the surface to avoid adhesion between the green sheet 30 and the adjusting plate 5 after curing; in addition, both the adjusting plate 5 and the lifting seat 4 can slide in the forming groove 7 to adjust the forming thickness of the green sheet 30. Among them, the clearance between the adjusting plate 5 and the lifting seat 4 and the forming groove 7 is 0.015 mm, the surface roughness is Ra = 0.1 μm, and the ejection pressure is 8 MPA, so as to avoid leakage of the ceramic slurry before curing and forming.

[0037] Secondly, one ends of a plurality of magnets 8 are respectively arranged below the corresponding adjusting plates 5, and the other ends of the plurality of magnets 8 are respectively inserted into the interiors of the corresponding lifting seats 4. The scraping and adjusting unit is arranged on one side of the stirring tank 1; the scraping and transverse moving member 9 is arranged on one side of the stirring tank 1, and the scraping and lifting member 10 is arranged at the output end of the scraping and transverse moving member 9. The output end of the scraping and lifting member 10 is fixedly connected to the scraping plate 6. When the adjusting plate 5 is installed, it is directly placed into the forming groove 7 and adsorbed to the lifting seat 4 made of metal material through the magnet 8, thereby completing the installation of the adjusting plate 5. When disassembly is required, the lifting seat 4 moves up to completely move the adjusting plate 5 out of the forming groove 7. At this time, the adjusting plate 5 can be taken away by clamping it for replacement and maintenance to avoid adhesion to the green sheet 30 after the coating is lost after long-term use; when the scraping plate 6 needs to be adjusted, the scraping and transverse moving member 9 and the scraping and lifting member 10 are started to drive the scraping plate 6 to abut against the upper part of the forming plate 3 and continuously scrape, so as to scrape away the excess slurry; the scraping and transverse moving member 9 is an electric slide rail, and the scraping and lifting member 10 is a self-locking cylinder.

[0038] Meanwhile, the lifting plate 11 is fixedly connected to the lower parts of the plurality of lifting seats 4. Two limiting plates 13 are arranged on both sides of the forming plate 3. A plurality of first electric heating wires 14 are respectively arranged inside the corresponding lifting seats 4. A plurality of second electric heating wires 15 are all arranged inside the forming plate 3 and are respectively sleeved outside the corresponding forming grooves 7. The lifting base 16 is placed on one side of the mixing tank 1. A plurality of lifting components 12 and the forming plate 3 are all arranged above the lifting base 16. A plurality of lifting components 12 are located between the forming plate 3 and the lifting base 16. The output end of the lifting component 12 is fixedly connected to the lifting plate 11. The recovery chute 17 is placed below the lifting base 16. Two inclined plates 18 are symmetrically arranged at both ends of the forming plate 3. The recovery box 19 is placed at one end of the recovery chute 17. The lifting base 16 supports the lifting components 12. The lifting components 12 are self-locking cylinders. When the lifting components 12 are activated, they drive the lifting plate 11 to move up and down, and then drive the plurality of lifting seats 4 and the adjusting plate 5 to move up and down to adjust the forming thickness of the green sheet 30. At the same time, the limiting plates 13 on both sides prevent the ceramic slurry from flowing to both sides. Relying on the action of the inclined plates 18, the ceramic slurry flows to both ends of the forming plate 3 and then falls on the recovery chute 17 and uniformly flows into the recovery box 19 for collection and storage for reuse. In addition, after the ceramic slurry is filled inside the forming groove 7, the first electric heating wires 14 are activated to heat the lifting seats 4. At the same time, the adjusting plate 5 generates heat to heat and cure the ceramic slurry from below the forming part. The second electric heating wires 15 are activated to heat and cure the ceramic slurry from outside the forming groove 7, thereby ensuring the uniformity of heating and curing of the ceramic slurry.

[0039] In addition, the clamping unit is arranged at one end of the lifting base 16. The screen printing machine 20 is arranged on the side of the lifting base 16 away from the mixing tank 1. The zoning sintering unit is arranged on the side of the screen printing machine 20 away from the lifting base 16. The clamping and moving component 21 is arranged at one end of the lifting base 16. The robotic arm 22 is arranged at the output end of the clamping and moving component 21. The clamping and moving component 21 is an electric slide rail. When the clamping and moving component 21 is activated, it drives the robotic arm 22 to move between the forming plate 3, the screen printing machine 20 and the zoning sintering unit, and then moves the cured green sheet 30 into the screen printing machine 20 for circuit printing. After the circuit printing is completed, it is moved to the zoning sintering unit for sintering and forming.

[0040] Then, the partition base 23 is placed on the side of the screen printing machine 20 away from the lifting base 16. The support plate 24 is disposed between the screen printing machine 20 and the partition base 23. A plurality of the sintering mechanisms are sequentially arranged above the partition base 23. The green sheet moving member 25 is arranged above the support plate 24. A plurality of the green sheet lifting members 26 are sequentially arranged at the output end of the green sheet moving member 25. The output ends of the plurality of the green sheet lifting members 26 are fixedly connected to the green sheet telescopic member 27. The output end of the green sheet telescopic member 27 is fixedly connected to the U-shaped seat 28. A plurality of the green sheet support columns 29 are sequentially arranged inside the U-shaped seat 28. A plurality of green sheets are placed on the plurality of the green sheet support columns 29. The partition base 23 supports the sintering mechanism. The support plate 24 supports the green sheet moving member 25. The green sheet moving member 25 is an electric slide rail. The green sheet lifting member 26 and the green sheet telescopic member 27 are both self-locking cylinders. After the mechanical arm 22 moves the green sheet after circuit printing above the U-shaped seat 28, it is supported by the plurality of the green sheet support columns 29. At this time, a plurality of the green sheets 30 are repeatedly placed to form multiple layers of the green sheets 30. Then the green sheet moving member 25 is started to adjust the U-shaped seat 28 to align with the corresponding sintering box 38. The green sheet telescopic member 27 is started to move the green sheet 30 into the sintering box 38, and then sintering can be carried out. Among them, relying on the plurality of the sintering mechanisms, the multiple layers of the green sheets 30 with different specifications can be sintered separately to improve the sintering quality.

[0041] Again, the sintering box 38 is disposed above the partition base 23, a plurality of the heaters 31 are sequentially disposed inside the sintering box 38, two of the abutting members 32 are symmetrically disposed on both sides of the sintering box 38, output ends of the two abutting members 32 penetrate through the sintering box 38 and are respectively fixedly connected to the corresponding abutting plates 33, a plurality of the abutting columns 34 are respectively disposed on the corresponding abutting plates 33, a plurality of the bottom support cones 35 are all disposed on the inner bottom wall of the sintering box 38, the closing member 36 is disposed above the sintering box 38, and an output end of the closing member 36 is fixedly connected to the closing plate 37. After multiple layers of the green sheets move above the bottom support cones 35, the U-shaped seat 28 moves downward, so that the bottom support cones 35 contact the lower sides of the green sheets, and at the same time the green sheet support columns 29 no longer play a supporting role. At this time, the U-shaped seat 28 moves out of the sintering box 38, and then the abutting members 32 are activated to drive the abutting plates 33 to move, so that the plurality of abutting columns 34 contact the two sides of the green sheets. Finally, the closing member 36 is activated to drive the closing plate 37 to move downward to close the sintering box 38. At this time, the heaters 31 can be started to start sintering; thus, relying on the bottom support cones 35 and the abutting columns 34 to contact and abut against the green sheets, a fixing effect is achieved, and the contact area with the green sheets can also be reduced, thereby increasing the heating area and improving the sintering quality and stability; both the abutting members 32 and the closing member 36 are self-locking cylinders.

[0042] When using the manufacturing system of a multi-layer ceramic substrate according to this embodiment, a variety of raw materials of the ceramic substrate are put into the stirring box 1 for stirring and mixing to obtain ceramic slurry; the pump body 2 pumps the ceramic slurry onto the forming plate 3; the lifting seat 4 drives the adjusting plate 5 to move up and down, thereby adjusting the depth of the forming groove 7 and controlling the thickness of the subsequent green sheets; the ceramic slurry naturally flows into the plurality of forming grooves 7; the scraper 6 abuts against the forming plate 3 and continuously scrapes, so that each forming groove 7 is filled with ceramic slurry; the ceramic slurry in the forming groove 7 starts to be cured; after the curing is completed, the lifting seat 4 and the adjusting plate 5 move upward to eject the green sheet 30 out of the forming groove 7 for subsequent sintering;

[0043] Through the above structural arrangement, on the basis of optimizing the traditional casting method, there is no need for a doctor blade to control the gap, nor is it necessary to continuously run a baseband to form the green sheet 30. Relying on the pre-adjusted forming groove 7 to provide space for the formation of the green sheet 30, the doctor blade only needs to scrape off the excess slurry above the forming plate 3, and thus there is no need to rely on the speed of the baseband and the pressure control of the doctor blade, greatly reducing the operating cost and control difficulty, and thus it is easier to produce high-precision and high-quality ceramic substrates.

[0044] Please refer toFigure 8 , the present invention also provides a method for manufacturing a multi-layer ceramic substrate, comprising the following steps:

[0045] S1: Put various raw materials of the ceramic substrate into the stirring tank 1 for stirring and mixing to obtain ceramic slurry;

[0046] S2: The pump body 2 pumps the ceramic slurry onto the forming plate 3;

[0047] S3: The lifting seat 4 drives the adjusting plate 5 to move up and down, thereby adjusting the depth of the forming groove 7 and controlling the thickness of the subsequent green sheet;

[0048] S4: The ceramic slurry naturally flows into multiple forming grooves 7;

[0049] S5: The scraper 6 abuts against the forming plate 3 and continuously scrapes, so that each forming groove 7 is filled with ceramic slurry;

[0050] S6: Start curing the ceramic slurry in the forming groove 7;

[0051] S7: After curing is completed, the lifting seat 4 and the adjusting plate 5 move up to eject the green sheet out of the forming groove 7 for subsequent sintering.

[0052] Wherein, put various raw materials of the ceramic substrate into the stirring tank 1 for stirring and mixing to obtain ceramic slurry; the pump body 2 pumps the ceramic slurry onto the forming plate 3; the lifting seat 4 drives the adjusting plate 5 to move up and down, thereby adjusting the depth of the forming groove 7 and controlling the thickness of the subsequent green sheet 30; the ceramic slurry naturally flows into multiple forming grooves 7; the scraper 6 abuts against the forming plate 3 and continuously scrapes, so that each forming groove 7 is filled with ceramic slurry; start curing the ceramic slurry in the forming groove 7; after curing is completed, the lifting seat 4 and the adjusting plate 5 move up to eject the green sheet 30 out of the forming groove 7 for subsequent sintering.

[0053] The above-disclosed are only one or more preferred embodiments of the present application, and the scope of rights of the present application cannot be limited thereby. Those of ordinary skill in the art can understand all or part of the processes of implementing the above embodiments, and the equivalent changes made according to the claims of the present application still fall within the scope covered by the present application.

Claims

1. A manufacturing system for a multilayer ceramic substrate, comprising a stirring box and a pump body, wherein the pump body is arranged on one side of the stirring box, characterized in that: It also includes manufacturing components; The manufacturing assembly includes a forming plate, a plurality of lifting seats, a plurality of adjustment plates and a scraper. The forming plate has a plurality of forming grooves. The forming plate is arranged below the pump body. The plurality of lifting seats are respectively slidably connected to the corresponding forming grooves. The plurality of adjustment plates are respectively adapted to the corresponding lifting seats and are arranged above the corresponding lifting seats. The scraper is located above the forming plate.

2. The manufacturing system of a multilayer ceramic substrate according to claim 1, wherein: The manufacturing assembly further includes a plurality of magnets and a scraping adjustment unit, one end of each of the plurality of magnets is respectively arranged below the corresponding adjustment plate, the other ends of each of the plurality of magnets are respectively inserted into the interior of the corresponding lifting seat, and the scraping adjustment unit is arranged on one side of the mixing box; The scraping adjustment unit includes a scraping transverse moving component and a scraping lifting component. The scraping transverse moving component is arranged on one side of the mixing box, and the scraping lifting component is arranged at the output end of the scraping transverse moving component. The output end of the scraping lifting component is fixedly connected to the scraper.

3. The manufacturing system of a multilayer ceramic substrate according to claim 2, characterized in that: The manufacturing assembly also includes a lifting plate, multiple lifting components, two limit plates, multiple first electric heating wires, multiple second electric heating wires, a lifting base, a recovery chute, two inclined plates and a recovery box, the lifting plate is fixedly connected to the bottom of the multiple lifting seats, the two limit plates are arranged on both sides of the forming plate, the multiple first electric heating wires are respectively arranged inside the corresponding lifting seats, the multiple second electric heating wires are all arranged inside the forming plate, and are respectively sleeved on the outside of the corresponding forming grooves, the lifting base is placed on one side of the mixing box, the multiple lifting components and the forming plate are all arranged above the lifting base, the multiple lifting components are located between the forming plate and the lifting base, the output end of the lifting component is fixedly connected to the lifting plate, the recovery chute is placed below the lifting base, the two inclined plates are symmetrically arranged at both ends of the forming plate, and the recovery box is placed at one end of the recovery chute.

4. The manufacturing system of a multilayer ceramic substrate according to claim 3, characterized in that: The manufacturing assembly further includes a clamping unit, a screen printer and a partitioned sintering unit, wherein the clamping unit is arranged at one end of the lifting base, the screen printer is arranged at a side of the lifting base away from the stirring box, and the partitioned sintering unit is arranged at a side of the screen printer away from the lifting base; The clamping unit comprises a clamping movable part and a mechanical arm. The clamping movable part is arranged at one end of the lifting base, and the mechanical arm is arranged at the output end of the clamping movable part.

5. The manufacturing system of a multilayer ceramic substrate according to claim 4, characterized in that: The partitioned sintering unit includes a partitioned base, multiple sintering mechanisms, a support plate, a raw sheet moving part, multiple raw sheet lifting parts, a raw sheet telescopic part, a U-shaped seat and multiple raw sheet support columns. The partitioned base is arranged on the side of the screen printer away from the lifting base, the support plate is arranged between the screen printer and the partitioned base, the multiple sintering mechanisms are arranged in sequence above the partitioned base, the raw sheet moving part is arranged above the support plate, the multiple raw sheet lifting parts are arranged in sequence at the output end of the raw sheet moving part, the output ends of the multiple raw sheet lifting parts are all fixedly connected to the raw sheet telescopic part, the output end of the raw sheet telescopic part is fixedly connected to the U-shaped seat, the multiple raw sheet support columns are arranged in sequence inside the U-shaped seat, and multiple raw sheets are placed on the multiple raw sheet support columns.

6. The manufacturing system of a multilayer ceramic substrate according to claim 5, characterized in that: The sintering mechanism includes a sintering box, multiple heaters, two abutting components, two abutting plates, multiple abutting columns, multiple bottom support cones, a closing component and a closing plate. The sintering box is arranged above the partition base, and the multiple heaters are sequentially arranged inside the sintering box. The two abutting components are symmetrically arranged on both sides of the sintering box. The output ends of the two abutting components both pass through the sintering box and are fixedly connected to the corresponding abutting plates, respectively. The multiple abutting columns are respectively arranged on the corresponding abutting plates, and the multiple bottom support cones are all arranged on the inner bottom wall of the sintering box. The closing component is arranged above the sintering box, and the output end of the closing component is fixedly connected to the closing plate.

7. A method for manufacturing a multilayer ceramic substrate, using the manufacturing system for a multilayer ceramic substrate according to claim 6, characterized in that: The steps include: Putting various raw materials of the ceramic substrate into the stirring box for stirring and mixing to obtain ceramic slurry; The pump body pumps the ceramic slurry into the forming plate; The lifting seat drives the adjusting plate to move up and down, thereby adjusting the depth of the forming groove and controlling the thickness of the subsequent green sheet; The ceramic slurry naturally flows into the plurality of forming grooves; The scraper is against the forming plate and continuously scrapes so that each forming groove is filled with ceramic slurry; Starting to solidify the ceramic slurry in the forming tank; After the curing is completed, the lifting seat and the adjusting plate move upward to push the green sheet out of the molding groove for subsequent sintering.