Art ceramic green body forming device and method

Abstract

The invention discloses an artistic ceramic green body forming device and method, and particularly relates to the technical field of ceramic, the forming device comprises an equipment rack, the equipment rack comprises a mounting platform, a rolling mechanism is arranged on the mounting platform, the rolling mechanism comprises a supporting shaft horizontally arranged on the mounting platform, a rolling support is rotationally arranged on the supporting shaft, and the rolling support is arranged on the mounting platform; a rolling support is arranged on the mounting platform, a rolling head assembly is rotationally arranged at the front end of the rolling support, a mounting frame is arranged on the mounting platform, a mold disc mechanism is arranged on the mounting frame and comprises a rotating mold disc rotationally arranged on the mounting frame, a forming mold is horizontally arranged in the rotating mold disc, and the rolling head assembly is matched with the forming mold. The profiling assembly and the mud scraping assembly are arranged to be matched with the forming mold with the profiling block, so that when the rolling equipment is used for producing a special-shaped blank, excess materials can be synchronously scraped off while the special-shaped plaster mold rotates, and the production efficiency is effectively improved.

Description

Technical Field

[0001] The present invention relates to the field of ceramic technology, and more specifically, to an art ceramic blank forming device and method. Background Art

[0002] Rolling forming is a common forming process in art ceramic production. In this process, the clay material is placed in a plaster mold, then the rolling head descends and presses into the clay material. Subsequently, the clay material is extended into a thin-walled blank by the shear force generated by the co-directional differential rotation between the rolling head and the plaster mold (the rotational speed of the rolling head is usually 1.2 - 2 times that of the plaster mold). Finally, the excess clay material on the plaster mold is scraped off, and after demolding, a formed blank can be obtained.

[0003] Traditional rolling forming processes are generally only used to process rotary blanks (such as discs, bowls, and cups, etc.). For non-rotary special-shaped blanks, the slip casting forming process is generally used. However, when producing special-shaped blanks using the slip casting forming process, the slurry needs to be left standing in the mold for several hours or even days to form, resulting in low efficiency. Therefore, with the development of technology, the rolling forming process has gradually begun to be used to produce special-shaped blanks with relatively regular shapes (such as square plate blanks). By adjusting the rolling head and the plaster mold to rotate in the same direction and at the same speed, and using the pressure of the rolling head and the certain centrifugal force generated when the clay material rotates in the plaster mold, special-shaped blanks with relatively regular shapes can be processed.

[0004] When traditional rolling forming equipment processes rotary blanks, a fixed scraper is generally set at the edge of the mold cavity on the upper surface of the plaster mold to scrape off the overflowing excess clay material while the plaster mold rotates. However, for special-shaped blanks (such as square plate blanks), since the shape of the edge contour of the corresponding mold cavity of the plaster mold is not a regular circle, it is difficult for the traditional fixed scraper to synchronously scrape off the surplus material when the special-shaped plaster mold rotates. And manually removing the surplus material subsequently will significantly reduce the production efficiency. Summary of the Invention

[0005] An art ceramic blank forming device and method provided by the present invention aim to solve the following problem: When existing rolling forming equipment processes special-shaped blanks (such as square plate blanks), it is difficult for traditional fixed scrapers to synchronously scrape off the surplus material when the special-shaped plaster mold rotates, and manually removing the surplus material subsequently will significantly reduce the production efficiency.

[0006] To achieve the above object, the present invention provides the following technical solution: An art ceramic blank forming device, comprising: an equipment frame, the equipment frame includes an installation platform, a rolling mechanism is arranged on the installation platform, the rolling mechanism includes a support shaft horizontally arranged on the installation platform, a rolling bracket is rotatably arranged on the support shaft, a rolling head assembly is rotatably arranged at the front end of the rolling bracket, an installation frame is arranged on the installation platform, a die plate mechanism is arranged on the installation frame, the die plate mechanism includes a rotating die plate rotatably arranged on the installation frame, a forming die is horizontally arranged in the rotating die plate, and the rolling head assembly is adapted to the forming die;

[0007] The forming die includes a die base, a first die cavity is arranged at the top of the die base, a profiling block one is arranged on the die base, the profiling block one is adapted to the first die cavity, a trajectory tracking and cleaning mechanism is arranged on the installation frame, the trajectory tracking and cleaning mechanism includes a profiling component, the profiling component includes a horizontal bracket horizontally arranged, a profiling roller is rotatably arranged on the horizontal bracket, the profiling roller is in abutting contact with the circumferential side of the profiling block one, a mud scraping component is arranged on the horizontal bracket, the mud scraping component includes a mud retaining box horizontally placed on the upper surface of the die base, one side of the mud retaining box close to the contour edge of the first die cavity is open, and a scraping blade opposite to the rotation direction of the die base is arranged at the opening position.

[0008] In a preferred embodiment, the trajectory tracking and cleaning mechanism further includes a support component, the support component includes a fourth driving component horizontally arranged on the installation frame, a movable end of the fourth driving component is provided with a mounting seat, an elastic sliding rod component is arranged on one side of the mounting seat close to the die base, a mounting plate is movably arranged on the elastic sliding rod component, and the horizontal bracket is fixedly installed on one side of the mounting plate close to the die base.

[0009] In a preferred embodiment, a vertical shaft is fixedly arranged at one end of the horizontal bracket close to the die base, the profiling roller is rotatably connected to the vertical shaft, an angle adjusting component is arranged on the horizontal bracket, the angle adjusting component includes a guiding sliding rod rotatably arranged at the top of the vertical shaft, a limiting sliding sleeve is slidably arranged on the guiding sliding rod, a V-shaped roller bracket is arranged on one side of the limiting sliding sleeve close to the die base, and two angle adjusting rollers are rotatably arranged on the V-shaped roller bracket, and the angle adjusting rollers are in abutting contact with the circumferential side of the profiling block one.

[0010] In a preferred embodiment, a connecting rod is fixedly arranged on the V-shaped roller bracket, a horizontal frame is horizontally arranged at the top of the horizontal bracket, one end of the connecting rod far from the die base penetrates through the horizontal frame, and a limiting spring is movably sleeved on the connecting rod, the limiting spring is located on the opposite side of the V-shaped roller bracket and the horizontal frame, and a connecting bracket is arranged at one end of the connecting rod far from the die base, and the mud retaining box is fixedly connected to the connecting bracket.

[0011] In a preferred embodiment, a waste collection mechanism is provided on the installation platform. The waste collection mechanism includes a fifth driving component fixedly arranged on the installation platform. A connecting sleeve is arranged at the output end of the fifth driving component. A mud suction pipe is arranged on the connecting sleeve. The input end of the mud suction pipe is adapted to the mud guard box, and a negative pressure air extraction device is arranged at the output end of the mud suction pipe.

[0012] In a preferred embodiment, the forming die further includes a profiling block two. The profiling block two is horizontally arranged on the die base. A second die cavity is arranged on the die base, and the second die cavity is adapted to the profiling block two.

[0013] In a preferred embodiment, a first driving component and a first transmission component are arranged at the front end of the rolling support. The rolling head assembly is connected to the output end of the first driving component through the first transmission component.

[0014] In a preferred embodiment, a second driving component is arranged on the installation platform. A lifting component is arranged at the bottom of the rear end of the rolling support. The rolling support is connected to the output end of the second driving component through the lifting component.

[0015] In a preferred embodiment, a third driving component is arranged on the installation frame. A second transmission component is arranged at the output end of the third driving component. The output end of the second transmission component is fixedly connected to the rotating die plate.

[0016] An art ceramic blank forming method includes the following steps:

[0017] Step 1: Place the forming die pre-filled with sufficient mud material in the rotating die plate. By lowering the rolling head assembly and pressing it into the mud material, and at the same time keeping the forming die and the rolling head assembly rotating in the same direction and at the same speed for a period of time, the mud material can be pressed and formed in the forming die.

[0018] Step 2: Raise the rolling head assembly to reset, and reduce the rotation speed of the forming die. By keeping the profiling roller always in contact with the circumferential side of the continuously rotating profiling block one, the distance between the scraping blade and the contour edge of the first die cavity can always be kept within the error range, and the mud material overflowing from the contour edge of the first die cavity can be continuously scraped off when the forming die rotates at a low speed.

[0019] Step 3: By keeping the angle-adjusting roller always in contact with the circumferential side of the continuously rotating profiling block one, the scraping blade can always be perpendicular to the tangent at any point near the contour edge of the first die cavity, so as to always maintain a good cutting force on the overflowing mud material.

[0020] Step 4: By moving the input end of the mud suction pipe above the mud guard box and turning on the negative pressure air extraction device, the mud material cut by the scraping blade can be sucked away in time to avoid falling on the surface of the blank and affecting the product quality.

[0021] The beneficial effects of the present invention are as follows:

[0022] By providing a profiling component and a mud scraping component that cooperate with a forming mold having profiling blocks, when a rolling press produces special-shaped blanks (such as square plate blanks), the excess material can be synchronously scraped off while the special-shaped gypsum mold is rotating, effectively improving the production efficiency.

[0023] By providing an angle adjusting component, while the special-shaped gypsum mold is rotating, the scraping blade can always be perpendicular to the tangent at any position on the edge of the mold cavity contour, so that the scraping blade always scrapes the mud at an angle perpendicular to the mud, effectively improving the scraping effect. BRIEF DESCRIPTION OF THE DRAWINGS

[0024] Figure 1 It is a three-dimensional structure schematic diagram of the present invention in the first perspective state.

[0025] Figure 2 It is a three-dimensional structure schematic diagram of the present invention in the second perspective state.

[0026] Figure 3 It is a side view structure schematic diagram of the present invention.

[0027] Figure 4 It is a three-dimensional structure schematic diagram of the forming mold, the trajectory tracking cleaning mechanism and the waste collection mechanism parts of the present invention.

[0028] Figure 5 It is a front view structure schematic diagram of the forming mold, the trajectory tracking cleaning mechanism and the waste collection mechanism parts of the present invention.

[0029] Figure 6 It is a three-dimensional structure schematic diagram of the forming mold and the trajectory tracking cleaning mechanism parts of the present invention.

[0030] Figure 7 It is a state schematic diagram when the profiling component of the present invention is in contact with the straight edge part of the first profiling block.

[0031] Figure 8 It is a state schematic diagram when the profiling component and the angle adjusting component of the present invention are jointly in contact with the rounded edge part of the first profiling block.

[0032] Figure 9 It is a state schematic diagram when the trajectory tracking cleaning mechanism of the present invention is in contact with the straight edge part of the first profiling block.

[0033] Figure 10 It is a top view structure schematic diagram when the profiling roller of the present invention is in contact with the straight edge part of the first profiling block.

[0034] Figure 11 It is a top view structure schematic diagram when the profiling roller of the present invention is in contact with the rounded edge part of the first profiling block.

[0035] Figure 12 This is a top - view structural schematic diagram when the mud - scraping component of the present invention fits with the rounded - corner edge part of cavity one.

[0036] Figure 13 This is a top - view structural schematic diagram when the profiling roller of the present invention fits with the junction of the right - angle edge and the rounded - corner edge of profiling block two.

[0037] Figure 14 This is a top - view structural schematic diagram when the mud - scraping component of the present invention fits with the junction of the right - angle edge and the rounded - corner edge of cavity two.

[0038] Figure 15 This is a flow - chart of the ceramic green - body forming method of the present invention.

[0039] Reference numerals are: 1. Equipment frame; 11. Installation platform; 12. Installation frame; 2. Rolling mechanism; 21. Support shaft; 22. Rolling support; 23. Rolling head assembly; 24. Driving component one; 25. Transmission component one; 26. Driving component two; 27. Lifting component; 3. Die - plate mechanism; 31. Driving component three; 32. Transmission component two; 33. Rotating die - plate; 4. Forming die; 41. Die base; 42. Profiling block one; 43. Cavity one; 44. Profiling block two; 45. Cavity two; 5. Trajectory - tracking cleaning mechanism; 51. Support component; 511. Driving component four; 512. Mounting seat; 513. Elastic sliding - rod assembly; 514. Mounting plate; 52. Profiling component; 521. Horizontal support; 522. Profiling roller; 53. Angle - adjusting component; 531. Guide sliding rod; 532. Limit sliding sleeve; 533. V - shaped roller support; 534. Angle - adjusting roller; 535. Horizontal frame; 536. Connecting rod; 537. Limit spring; 538. Connecting support; 54. Mud - scraping component; 541. Mud - blocking box; 542. Scraping blade; 6. Waste - collecting mechanism; 61. Driving component five; 62. Connecting sleeve; 63. Mud - suction pipe. Detailed implementation manners

[0040] The following further describes the present application in detail with reference to the accompanying drawings. It is necessary to point out here that the following specific implementation manners are only used to further illustrate the present application and cannot be understood as limiting the protection scope of the present application. Those skilled in the art can make some non - essential improvements and adjustments to the present application according to the above application content.

[0041] Refer to the attached drawings of the specification Figure 12 and Figure 14 The ceramic green - body processed and produced by the present invention includes a square rounded - corner plate corresponding to cavity one 43 and a rectangular rounded - corner plate corresponding to cavity two 45.

[0042] Example 1

[0043] Refer to the attached description Figures 1 to 12 An art ceramic blank forming device includes: an equipment frame 1, the equipment frame 1 includes an installation platform 11, a rolling mechanism 2 is arranged on the installation platform 11, the rolling mechanism 2 includes a support shaft 21 horizontally arranged on the installation platform 11, a rolling bracket 22 is rotatably arranged on the support shaft 21, a rolling head assembly 23 is rotatably arranged at the front end of the rolling bracket 22, an installation frame 12 is arranged on the installation platform 11, a die plate mechanism 3 is arranged on the installation frame 12, the die plate mechanism 3 includes a rotating die plate 33 rotatably arranged on the installation frame 12, a forming die 4 is horizontally arranged in the rotating die plate 33, and the rolling head assembly 23 is adapted to the forming die 4;

[0044] It should be noted that when the forming device is specifically used, the rolling head assembly 23 is lowered and pressed into the forming die 4 pre-filled with a sufficient amount of mud, and then the rolling head assembly 23 and the forming die 4 rotate at the same speed and in the same direction. Thus, while applying pressure to the mud in the forming die 4, the forming die rotating at a relatively high speed can also provide a certain centrifugal force for the mud, so that the mud is more evenly distributed in the forming die, and further effectively improves the finished product quality of the ceramic blank;

[0045] Finally, under the combined action of the pressure applied by the rolling head assembly 23 and the centrifugal force provided by the forming die rotating at a relatively high speed, the mud is processed into the shape of the required ceramic blank in the forming die 4.

[0046] The forming die 4 includes a die base 41, a first die cavity 43 is arranged at the top of the die base 41, a first profiling block 42 is arranged on the die base 41, the first profiling block 42 is adapted to the first die cavity 43, a trajectory tracking and cleaning mechanism 5 is arranged on the installation frame 12, the trajectory tracking and cleaning mechanism 5 includes a profiling component 52, the profiling component 52 includes a horizontal support 521 arranged horizontally, a profiling roller 522 is rotatably arranged on the horizontal support 521, the profiling roller 522 is in contact with and abuts against the circumferential side of the first profiling block 42, a mud scraping component 54 is arranged on the horizontal support 521, the mud scraping component 54 includes a mud retaining box 541 horizontally placed on the upper surface of the die base 41, one side of the mud retaining box 541 close to the contour edge of the first die cavity 43 is open, and a scraping blade 542 opposite to the rotation direction of the die base 41 is arranged at the opening position.

[0047] It should be noted that the die base 41 is a standard part and is adaptively installed with the rotating die plate 33. The contact end of the rolling head assembly 23 and the first die cavity 43 will maintain a corresponding distance according to the actual thickness of the ceramic blank product, and there will be no interference between the rolling head assembly 23 and the first die cavity 43 during operation; during rolling, the rolling head assembly 23 and the die base 41 rotate synchronously in the same direction and at the same speed, and the rotation speed is relatively fast, generally 200 - 500 revolutions per minute;

[0048] Further, the rotation direction of the die holder 41 is towards the edge of the cutting blade 542, and the mud guard box 541 is in the initial state during rolling. There is a sufficient distance between the mud guard box 541 and the die holder 41 in the initial state. When the rolling head assembly 23 rises and resets, when the rotational speed of the die holder 41 decreases to a slower state, generally within 30 revolutions per minute, the mud guard box 541 moves to the upper surface of the die holder 41, and the distance between the cutting blade 542 and the contour edge of the cavity 43 is maintained within the error range.

[0049] In this embodiment, the implementation scenario is specifically as follows: when the die holder 41 is at a lower rotational speed, through the trajectory tracking of the profiling roller 522 and the circumferential contour of the first profiling block 42, the distance between the cutting blade 542 and the contour edge of the cavity 43 is always maintained within the error range. By using the centrifugal force generated by the rotation of the die holder 41, the cut mud material always has a tendency to fly outwards from the cavity 43, thus avoiding the mud material from falling into the ceramic blank and ensuring the quality of the finished product.

[0050] Embodiment 2

[0051] Based on Embodiment 1, referring to the attached Figures 1 to 12 In this embodiment, a mud scraping assembly 54 with an angle adjustment assembly 53 is provided, which solves the problem that when the die holder 41 rotates, the angle between the traditional fixed cutting blade and the cavity 43 with a special-shaped contour edge continuously changes, resulting in continuous changes in the cutting force of the cutting blade 542 on the overflowing mud material and poor cutting effect. For example, when the cutting force of the cutting blade 542 is too large, the cut mud material may take away the non-redundant mud material at the contour edge of the ceramic blank under the action of viscosity, resulting in defects in the finished product of the ceramic blank.

[0052] When the cutting force of the cutting blade 542 is too small, it may cause the cutting blade 542 to be unable to scrape off the redundant mud material at the contour edge of the ceramic blank to achieve the preset scraping effect.

[0053] The trajectory tracking cleaning mechanism 5 further includes a support assembly 51. The support assembly 51 includes a fourth driving assembly 511 horizontally arranged on the mounting frame 12. The movable end of the fourth driving assembly 511 is provided with a mounting seat 512. One side of the mounting seat 512 close to the die holder 41 is provided with an elastic sliding rod assembly 513. A mounting plate 514 is movably arranged on the elastic sliding rod assembly 513. The horizontal bracket 521 is fixedly installed on one side of the mounting plate 514 close to the die holder 41.

[0054] It should be noted that the driving component four 511 is a linear motor. The mounting seat 512 reciprocates linearly along the linear guide rail of the driving component four 511. A spring is wound around the elastic sliding rod assembly 513. The spring is located on the opposite side of the mounting seat 512 and the mounting plate 514, and is used to keep the mounting plate 514 always tending to be away from the mounting seat 512;

[0055] It should also be noted that a pressure sensor (not marked in the attached drawing) is provided on the mounting seat 512. When the pressure sensor senses the pressure reaching the preset value generated after the profiling roller 522 contacts the profiling block one 42, it will transmit this information to the PLC, and then the PLC will control whether the mounting seat 512 stops moving.

[0056] A vertical shaft is fixedly provided at one end of the horizontal bracket 521 close to the die base 41. The profiling roller 522 is rotatably connected to the vertical shaft. An angle adjustment component 53 is provided on the horizontal bracket 521. The angle adjustment component 53 includes a guiding slide rod 531 rotatably provided at the top of the vertical shaft. A limiting slide sleeve 532 is slidably provided on the guiding slide rod 531. A V-shaped roller bracket 533 is provided on one side of the limiting slide sleeve 532 close to the die base 41. Two angle adjustment rollers 534 are rotatably provided on the V-shaped roller bracket 533, and the angle adjustment rollers 534 are in fitting contact with the circumferential side of the profiling block one 42.

[0057] It should be noted that the guiding slide rod 531 is in the shape of a rectangular rod, and the guiding slide rod 531 is rotatably connected to the vertical shaft. The limiting slide sleeve 532 is adapted to the guiding slide rod 531, and the size of the limiting slide sleeve 532 can be adjusted according to the actual situation.

[0058] A connecting rod 536 is fixedly provided on the V-shaped roller bracket 533. A horizontal frame 535 is horizontally provided at the top of the horizontal bracket 521. One end of the connecting rod 536 away from the die base 41 penetrates through the horizontal frame 535, and a limiting spring 537 is movably sleeved on the connecting rod 536. The limiting spring 537 is located on the opposite side of the V-shaped roller bracket 533 and the horizontal frame 535. A connecting bracket 538 is provided at one end of the connecting rod 536 away from the die base 41. The mud guard 541 is fixedly connected to the connecting bracket 538.

[0059] It should be noted that the V-shaped roller bracket 533 is a replaceable part. By using bolts or corresponding quick-release components, the disassembly and replacement of the V-shaped roller bracket 533 can be completed, and thus it can be adapted and replaced according to the actual specifications of the fillets of different ceramic blanks;

[0060] Furthermore, the specifications and dimensions of the horizontal frame 535 and the limiting spring 537 can also be replaced according to the general case of the above-mentioned V-shaped roller bracket 533 according to the actual situation. The elastic force generated by the limiting spring 537 will cause the two angle-adjusting rollers 534 to always maintain a tendency to fit against the circumferential side of the profiling block one 42. Even when the mold base 41 rotates to the position of the rounded corner, it will not flip.

[0061] In this embodiment, the implementation scenario is specifically as follows: Through the pressure generated by the limiting spring 537, when the mold base 41 rotates, the two angle-adjusting rollers 534 always fit against the circumferential side of the profiling block one 42, so that the angle between the scraping blade 542 and the contour edge of the first mold cavity 43 can be dynamically adjusted. Furthermore, the scraping blade 542 can always be perpendicular to the tangent at any point on the contour edge of the first mold cavity 43, thus ensuring a good cutting effect. By using the principle of "two points determine a straight line", when the two symmetrically arranged angle-adjusting rollers 534 simultaneously fit against the circumferential side of the profiling block one 42, further, the installation angle of the cutting edge part of the scraping blade 542 is set to be perpendicular to the midpoint connection line of the two angle-adjusting rollers 534, so that the scraping blade 542 always maintains the same angle state as the two angle-adjusting rollers 534, thereby avoiding the problem that due to the excessive cutting force of the scraping blade 542, the non-redundant mud on the contour edge part of the ceramic blank is taken away under the viscous action, resulting in defects in the finished ceramic blank; and due to the too small cutting force of the scraping blade 542, the scraping blade 542 cannot scrape off the redundant mud on the contour edge part of the ceramic blank cleanly to achieve the preset scraping effect.

[0062] Embodiment 3

[0063] Based on Embodiment 2, referring to the attached drawings of the specification Figure 13 and Figure 14 , this embodiment provides a second mold cavity 45 in the shape of a rectangular rounded corner plate different from the square rounded corner plate shape in Embodiment 2, which can prove that the present invention can further solve the problem of difficultly scraping off the overflowing mud efficiently and with high quality during the production of more irregular ceramic blank shapes compared to the square rounded corner plate.

[0064] It further includes a profiling block two 44. The profiling block two 44 is horizontally arranged on the mold base 41. A second mold cavity 45 is arranged on the mold base 41, and the second mold cavity 45 is adapted to the profiling block two 44.

[0065] It should be noted that the size and shape of the inner cavity contour of the second mold cavity 45 match the size and shape of the outer contour of the profiling block two 44, and both are in the shape of a rectangle with smooth rounded corners at the four corners.

[0066] It should also be noted that by setting the V-shaped roller bracket 533 with an appropriate angle and cooperating with adjusting the error range of the distance between the scraping blade 542 and the contour edge of the second mold cavity 45, the versatility of the present invention can be improved.

[0067] Example 4

[0068] Based on Example 1, with reference to the appended drawings of the specification Figure 1 、 Figure 4 and Figure 5 , this embodiment provides a waste collection mechanism 6 that can timely collect the scraped mud, solving the problem that the scraped mud accumulates on the upper surface of the die base 41 and easily falls into the ceramic green body, and ensuring the product quality.

[0069] A waste collection mechanism 6 is provided on the installation platform 11. The waste collection mechanism 6 includes a fifth driving component 61 fixedly arranged on the installation platform 11. A connecting sleeve 62 is arranged at the output end of the fifth driving component 61. A mud suction pipe 63 is arranged on the connecting sleeve 62. The input end of the mud suction pipe 63 is adapted to the mud retaining box 541, and a negative pressure air extraction device is arranged at the output end of the mud suction pipe 63.

[0070] It should be noted that the negative pressure air extraction device is a combination of a vacuum pump and a filtering component, which is a well-known mature technology for those skilled in the art and will not be elaborated in this embodiment.

[0071] Example 5, based on Example 1, with reference to the appended drawings of the specification Figure 1 、 Figure 2 and Figure 3 , a first driving component 24 and a first transmission component 25 are arranged at the front end of the rolling support 22. The rolling head component 23 is connected to the output end of the first driving component 24 through the first transmission component 25.

[0072] A second driving component 26 is arranged on the installation platform 11. A lifting component 27 is arranged at the bottom of the rear end of the rolling support 22. The rolling support 22 is connected to the output end of the second driving component 26 through the lifting component 27.

[0073] A third driving component 31 is arranged on the installation frame 12. A second transmission component 32 is arranged at the output end of the third driving component 31. The output end of the second transmission component 32 is fixedly connected to the rotating die plate 33.

[0074] It should be noted that the first driving component 24, the second driving component 26, the third driving component 31, and the fifth driving component 61 are all motors. The fourth driving component 511 is a linear motor structure. The first transmission component 25 and the second transmission component 32 are pulley or sprocket structures. The lifting component 27 is a cam structure or other devices with similar functions well-known to those skilled in the art, which are well-known mature technologies for those skilled in the art and will not be elaborated in this embodiment.

[0075] In this embodiment, the implementation scenario is specifically as follows: drive component 26 and lifting component 27 are combined to control the lifting and lowering of the roller head assembly 23, drive component 1 24 and transmission component 1 25 are combined to control the rotation of the roller head assembly 23, and drive component 3 31 and transmission component 2 32 are combined to control the rotation of the rotating mold plate 33.

[0076] Example 6

[0077] Based on Example 1 or Example 2 or Example 3 or Example 4 or Example 5, refer to the attached Figure 15 This embodiment provides a method for forming an artistic ceramic body, comprising the following steps:

[0078] Step 1: Place the forming mold 4 pre-loaded with sufficient clay material in the rotating mold plate 33, and lower the roller assembly 23 to press the clay material in, while keeping the forming mold 4 and the roller assembly 23 rotating in the same direction and at the same speed for a period of time, so that the clay material can be pressed and formed in the forming mold 4;

[0079] Step 2: Raise and reset the roller assembly 23, and reduce the rotation speed of the forming mold 4. By keeping the profiling roller 522 in contact with the peripheral side of the continuously rotating profiling block 42, the distance between the scraper blade 542 and the contour edge of the mold cavity 43 can be kept within the error range, and the mud overflowing from the contour edge of the mold cavity 43 can be continuously scraped off when the forming mold 4 rotates at a low speed.

[0080] Step 3: By making the angle-adjusting roller 534 always fit the circumference of the continuously rotating profiling block 42, the scraper blade 542 can always be perpendicular to the tangent line of any point of the contour edge close to the mold cavity 43, so as to always maintain a good cutting force on the overflowed mud;

[0081] Step 4: By moving the input end of the mud suction pipe 63 to the top of the mud baffle box 541 and turning on the negative pressure exhaust device, the mud cut by the scraper blade 542 can be sucked away in time to prevent it from falling on the surface of the blank and affecting the product quality.

[0082] The above-mentioned embodiments only express several implementation methods of the present invention, and the description thereof is relatively specific and detailed, but it cannot be understood as limiting the scope of the present invention. It should be pointed out that, for ordinary technicians in this field, several variations and improvements can be made without departing from the concept of the present invention, which all belong to the protection scope of the present invention.

Claims

1. An artistic ceramic body forming device, comprising: An equipment frame (1), the equipment frame (1) comprising a mounting platform (11), a rolling mechanism (2) being arranged on the mounting platform (11), the rolling mechanism (2) comprising a support shaft (21) being arranged horizontally on the mounting platform (11), a rolling bracket (22) being rotatably arranged on the support shaft (21), a roller head assembly (23) being rotatably arranged at the front end of the rolling bracket (22), a mounting frame (12) being arranged on the mounting platform (11), a die plate mechanism (3) being arranged on the mounting frame (12), the die plate mechanism (3) comprising a rotating die plate (33) being rotatably arranged on the mounting frame (12), a forming die (4) being arranged horizontally in the rotating die plate (33), and the roller head assembly (23) being adapted to the forming die (4); The molding die (4) comprises a die base (41), a die cavity (43) is arranged on the top of the die base (41), a profiling block (42) is arranged on the die base (41), the profiling block (42) is adapted to the die cavity (43), a track tracking cleaning mechanism (5) is arranged on the mounting frame (12), the track tracking cleaning mechanism (5) comprises a profiling component (52), the profiling component (52) comprises a horizontal bracket (521) arranged horizontally, the horizontal A contour roller (522) is rotatably arranged on the bracket (521), and the contour roller (522) is in contact with the peripheral side of the contour block (42). A mud scraping assembly (54) is arranged on the horizontal bracket (521), and the mud scraping assembly (54) includes a mud guard box (541) horizontally placed on the upper surface of the mold base (41), and the mud guard box (541) is open on one side close to the contour edge of the mold cavity (43), and a scraping blade (542) opposite to the rotation direction of the mold base (41) is arranged at the opening position.

2. The artistic ceramic body forming device according to claim 1, characterized in that: The track tracking cleaning mechanism (5) also includes a support assembly (51), the support assembly (51) includes a drive assembly four (511) horizontally arranged on the mounting frame (12), a mounting seat (512) is arranged at the movable end of the drive assembly four (511), an elastic slide bar assembly (513) is arranged on the side of the mounting seat (512) close to the mold base (41), a mounting plate (514) is movably arranged on the elastic slide bar assembly (513), and the horizontal bracket (521) is fixedly mounted on the side of the mounting plate (514) close to the mold base (41).

3. The artistic ceramic body forming device according to claim 2, characterized in that: A vertical shaft is fixedly arranged at one end of the horizontal bracket (521) close to the mold base (41), and the profiling roller (522) is rotatably connected to the vertical shaft. An angle adjustment component (53) is arranged on the horizontal bracket (521), and the angle adjustment component (53) comprises a guide slide bar (531) rotatably arranged on the top of the vertical shaft, a limit sleeve (532) is slidably arranged on the guide slide bar (531), and a V-shaped roller bracket (533) is arranged on one side of the limit sleeve (532) close to the mold base (41), and two angle adjustment rollers (534) are rotatably arranged on the V-shaped roller bracket (533), and the angle adjustment rollers (534) are in contact with the peripheral side of the profiling block (42).

4. The artistic ceramic body forming device according to claim 3, characterized in that: A connecting rod (536) is fixedly arranged on the V-shaped roller bracket (533), a horizontal frame (535) is horizontally arranged on the top of the horizontal bracket (521), one end of the connecting rod (536) away from the mold base (41) passes through the horizontal frame (535), and a limit spring (537) is movably sleeved on the connecting rod (536), and the limit spring (537) is located on the opposite side of the V-shaped roller bracket (533) and the horizontal frame (535), and a connecting bracket (538) is arranged on the end of the connecting rod (536) away from the mold base (41), and the mud guard box (541) is fixedly connected to the connecting bracket (538).

5. The artistic ceramic body forming device according to claim 1, characterized in that: A waste collection mechanism (6) is arranged on the installation platform (11), and the waste collection mechanism (6) comprises a driving component five (61) fixedly arranged on the installation platform (11); a connecting sleeve (62) is arranged at the output end of the driving component five (61); a mud suction pipe (63) is arranged on the connecting sleeve (62); the input end of the mud suction pipe (63) is adapted to the mud baffle box (541); and a negative pressure exhaust device is arranged at the output end of the mud suction pipe (63).

6. The artistic ceramic body forming device according to claim 4, characterized in that: The molding die (4) further comprises a second profiling block (44), wherein the second profiling block (44) is horizontally arranged on the die base (41), and a second die cavity (45) is arranged on the die base (41), wherein the second die cavity (45) is adapted to the second profiling block (44).

7. The artistic ceramic body forming device according to claim 1, characterized in that: A driving component 1 (24) and a transmission component 1 (25) are provided at the front end of the rolling support (22), and the rolling head component (23) is connected to the output end of the driving component 1 (24) via the transmission component 1 (25).

8. The artistic ceramic body forming device according to claim 1, characterized in that: A second driving component (26) is arranged on the installation platform (11), a lifting component (27) is arranged at the bottom of the rear end of the rolling bracket (22), and the rolling bracket (22) is connected to the output end of the second driving component (26) via the lifting component (27).

9. The artistic ceramic body forming device according to claim 1, characterized in that: A driving assembly three (31) is arranged on the installation frame (12), a transmission assembly two (32) is arranged at the output end of the driving assembly three (31), and the output end of the transmission assembly two (32) is fixedly connected to the rotating mold plate (33).

10. A method for forming an artistic ceramic body, characterized in that: The following steps are involved: Step 1: Place the molding die (4) pre-loaded with sufficient clay material in the rotating mold plate (33), lower the roller assembly (23) and press the clay material in, while keeping the molding die (4) and the roller assembly (23) rotating in the same direction and at the same speed for a period of time, so that the clay material can be pressed and formed in the molding die (4); Step 2: The roller head assembly (23) is raised and reset, and the rotation speed of the molding die (4) is reduced. By making the profiling roller (522) always keep in contact with the peripheral side of the continuously rotating profiling block (42), the distance between the scraper blade (542) and the contour edge of the mold cavity (43) can be always kept within the error range, and the clay material overflowing from the contour edge of the mold cavity (43) can be continuously scraped off when the molding die (4) rotates at a low speed; Step 3: By making the angle adjustment roller (534) always fit the circumference of the continuously rotating profiling block (42), the scraper blade (542) can always be perpendicular to the tangent line of any point of the contour edge close to the mold cavity (43), so as to always maintain a good cutting force on the overflowing mud; Step 4: By moving the input end of the mud suction pipe (63) to the top of the mud baffle box (541) and turning on the negative pressure suction device, the mud cut by the scraper blade (542) can be sucked away in time to prevent it from falling on the surface of the blank and affecting the product quality.

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