Photovoltaic support packaging equipment

Abstract

The invention discloses photovoltaic support packaging equipment, and belongs to the technical field of support machining, a material pushing air cylinder is arranged on a feeding frame, the material pushing air cylinder drives a photovoltaic support on a material pushing frame to one side of an overturning rod and a transferring support, the overturning rod and a lifting seat alternately transfer the photovoltaic support, and the photovoltaic support is arranged on the transferring support. The magnetic blocks are driven by the magnetic driving frame to attract the photovoltaic supports and sequentially transfer the photovoltaic supports to the photovoltaic support conveying frame. The lifting seat continues to convey a part of photovoltaic supports conveyed by the feeding frame to the suction range of the magnetic block, and the magnetic block conveys the photovoltaic supports to the feeding frame under the driving and guiding effects of the magnetic force driving frame; the other part of the photovoltaic supports on the feeding frame are conveyed to the overturning rod, the overturning rod overturns the part of the photovoltaic supports by 180 degrees, the photovoltaic supports continue to be conveyed to the suction range of the magnetic block, and the magnetic block conveys the photovoltaic supports to the feeding frame under the driving and guiding effects of the magnetic force driving frame.

Description

Technical Field

[0001] The present invention relates to the technical field of support processing, and in particular to a photovoltaic support packaging device. Background Art

[0002] Photovoltaic brackets are long strips with U-shaped or V-shaped cross-sections. Photovoltaic brackets are usually packaged and transported to the site before being disassembled and assembled. Therefore, it is necessary to minimize the packaging volume of photovoltaic brackets, reduce transportation costs, further reduce the cost of the photovoltaic brackets, and improve market competitiveness. There is no external force connection between two adjacent brackets of U-shaped or V-shaped photovoltaic brackets, and photovoltaic brackets are easy to fall apart. Therefore, being able to reduce the packaging volume of photovoltaic brackets and increase the stability of photovoltaic brackets after packaging is a basic requirement for photovoltaic bracket packaging.

[0003] Therefore, there is an urgent need for a packaging device that can reduce the volume of the photovoltaic bracket after packaging and increase the stability of the photovoltaic bracket after packaging. Summary of the invention

[0004] In view of this, the present invention proposes a packaging device for buckling photovoltaic brackets together, thereby saving packaging space and increasing the firmness between the packaged photovoltaic brackets.

[0005] The technical solution of the present invention is implemented as follows: a photovoltaic bracket packaging device, including a feeding rack, a flip rod, a lifting seat, a magnetic drive rack, a magnetic block and a photovoltaic bracket conveying rack, the feeding rack is provided with a pushing cylinder, the pushing cylinder drives the photovoltaic bracket on the pushing rack to the side of the flip rod and the transfer bracket, the flip rod and the lifting seat alternately transfer the photovoltaic bracket, the magnetic block absorbs the photovoltaic bracket under the drive of the magnetic drive rack, and transfers the photovoltaic bracket to the photovoltaic bracket conveying rack in turn.

[0006] On the basis of the above technical solution, preferably, the flip rod is arranged on the frame, the flip rod is transmission-connected with a flip power device for driving the flip rod to rotate, and at least two flip clamping devices are arranged on the flip rod.

[0007] On the basis of the above technical scheme, preferably, the flipping clamping device includes a clamping cylinder, a positioning block, a limit rod and a rotating telescopic rod, the clamping cylinder is fixedly arranged on the flipping rod, the output end of the clamping cylinder is connected to the positioning block, the limit rod is vertically arranged at the end of the positioning block away from the clamping cylinder, and the clamping cylinder and the limit rod are arranged on the same side of the positioning block; one end of the rotating telescopic rod is connected to the output end of the clamping cylinder, and the other end is connected to the positioning block, and the clamping cylinder drives the rotating telescopic rod to extend and retract along its length direction and rotate along its axis direction.

[0008] On the basis of the above technical solution, preferably, the flipping power device includes a flipping cylinder, a flipping rack, a flipping gear and a flipping guide wheel, the flipping cylinder is fixedly arranged on the frame, the flipping rack and the flipping gear are meshed, the flipping cylinder is transmission connected to the flipping rack, and the flipping gear is coaxially fixed to the flipping rod.

[0009] On the basis of the above technical solution, preferably, the flip guide wheel is rotatably arranged on the frame, the flip rack is arranged between the flip guide wheel and the flip gear, the flip guide wheel includes a guide wheel groove, and the flip rack moves back and forth along the guide wheel groove.

[0010] On the basis of the above technical scheme, preferably, the lifting seat is connected with a transfer bracket and a power device, and the output end of the power device is transmission-connected with a swing frame that swings around the power device, and the lifting seat always remains horizontal during the swinging of the swing frame; the lifting seat includes a connecting part, a lifting surface and a material stop block, the connecting part is connected to the lifting surface, the material stop block is fixedly arranged on the lifting surface, and the material stop block is arranged at one end of the lifting surface.

[0011] On the basis of the above technical scheme, preferably, the power device includes a motor, a reducer and a power transmission device, the motor is transmission-connected to the reducer, the reducer is transmission-connected to the first shaft, the swing frame is fixedly set on the first shaft, the power transmission device includes a first transmission gear, a second transmission gear and a third transmission gear, the first transmission gear and the third transmission gear are meshed, the second transmission gear and the third transmission gear are meshed, and the second transmission gear is transmission-connected to the lifting seat; the extension line of the first shaft passes through the axis of the first transmission gear, and the first transmission gear is fixedly set on the transfer bracket; the second transmission gear and the third transmission gear are rotatably set on the swing frame.

[0012] On the basis of the above technical solution, preferably, the magnetic drive frame includes a jump frame, a movable frame, a lifting frame and a thrust device, the lifting frame is lifted and lowered along the height direction of the movable frame, the movable frame moves along the length direction of the jump frame, the magnetic block and the thrust device are arranged on the lifting frame, and the thrust direction of the thrust device is opposite to the magnetic force direction of the magnetic block.

[0013] On the basis of the above technical solution, preferably, the photovoltaic bracket conveying frame is provided with a fixed material baffle plate, a side propulsion device and an end propulsion device, the fixed material baffle plate and the side propulsion device are arranged opposite to each other, and the end propulsion device is arranged on one side of the fixed material baffle plate and the side propulsion device.

[0014] Based on the above technical solutions, preferably, a towing rod, a first material baffle, a second material baffle and a towing power device are further provided on the photovoltaic support conveyor. The first material baffle and the second material baffle are arranged on one side of the towing rod, and the towing power device drives the towing rod to move back and forth along the photovoltaic support conveyor.

[0015] The photovoltaic support packing equipment of the present invention has the following beneficial effects compared with the prior art: The lifting seat continues to convey a part of the photovoltaic supports conveyed by the feeding frame to the suction range of the magnetic block. The magnetic block conveys the photovoltaic supports to the feeding frame under the driving and guiding action of the magnetic force driving frame; another part of the photovoltaic supports on the feeding frame are conveyed to the flipping rod. The flipping rod flips this part of the photovoltaic supports by 180°, and continues to convey them to the suction range of the magnetic block. The magnetic block conveys the photovoltaic supports to the feeding frame under the driving and guiding action of the magnetic force driving frame; since the flipping rod flips a part of the photovoltaic supports by 180°, this part of the photovoltaic supports is flipped by 180° compared with the photovoltaic supports transferred to the feeding frame by the lifting seat. Especially for U-shaped or V-shaped photovoltaic supports, they can be buckled together. The connection between the photovoltaic supports is more firm, and the buckled supports save volume and reduce transportation costs. BRIEF DESCRIPTION OF THE DRAWINGS

[0016] In order to more clearly illustrate the technical solutions in the embodiments of the present invention or the prior art, the following will briefly introduce the drawings required for use in the description of the embodiments or the prior art. Obviously, the drawings in the following description are only some embodiments of the present invention. For those of ordinary skill in the art, without creative efforts, other drawings can be obtained based on these drawings.

[0017] Figure 1 is a three-dimensional view of a photovoltaic support packing equipment of the present invention; Figure 2 is of the present invention Figure 1 partial structural schematic diagram; Figure 3 is an enlarged view of the flipping and clamping device of the present invention; Figure 4 is a three-dimensional view of the structure of the lifting seat of the present invention; Figure 5 is a three-dimensional view of the structure of the lifting seat of the present invention; Figure 6 is a three-dimensional view of the magnetic force driving frame of the present invention; Figure 7 is of the present invention Figure 6 partial enlarged view; Figure 8 is a three-dimensional view of the magnetic force driving frame of the present invention; Figure 9 is of the present invention Figure 8Partial enlarged view; Figure 10 Schematic diagram of the partial structure of the present invention 1; Figure 11 For the present invention Figure 9 Partial enlarged view; Figure 12 Stereogram of the side propulsion device of the present invention; Figure 13 Stereogram of the end propulsion device of the present invention; Figure 14 For the present invention Figure 10 Partial enlarged view; Figure 15 Cross-sectional view of the rotating device of the present invention; Figure 16 For the present invention Figure 14 Schematic diagram of the partial structure. Detailed implementation manners

[0018] Next, in combination with the embodiments of the present invention, the technical solutions in the embodiments of the present invention will be clearly and completely described. Obviously, the described embodiments are only a part of the embodiments of the present invention, rather than all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by those of ordinary skill in the art without creative efforts shall fall within the protection scope of the present invention.

[0019] Such as Figure 1-16As shown, a photovoltaic bracket packaging device, a photovoltaic bracket packaging device, includes a feed rack 601, a flip rod 102, a lifting seat 207, a magnetic drive rack 3, a magnetic block 304 and a photovoltaic bracket conveying rack 404, the feed rack 601 is provided with a pushing cylinder 602, the pushing cylinder 602 drives the photovoltaic bracket on the pushing rack 601 to the side of the flip rod 102 and the transfer bracket 201, the flip rod 102 and the lifting seat 207 alternately transfer the photovoltaic bracket, the magnetic block 304 absorbs the photovoltaic bracket under the drive of the magnetic drive rack 3, and transfers the photovoltaic bracket to the photovoltaic bracket conveying rack 404 in turn. The lifting seat 207 continues to transport a part of the photovoltaic bracket conveyed by the feed rack 601 to the suction range of the magnetic block 304, and the magnetic block 304 transports the photovoltaic bracket to the feed rack 601 under the driving and guiding action of the magnetic drive frame 3; the other part of the photovoltaic bracket on the feed rack 601 is transported to the flip rod 102, and the flip rod 102 flips the part of the photovoltaic bracket 180° and continues to transport it to the suction range of the magnetic block 304, and the magnetic block 304 transports the photovoltaic bracket to the feed rack 601 under the driving and guiding action of the magnetic drive frame 3; because the flip rod 102 flips one part of the photovoltaic bracket by 180°, the photovoltaic bracket transferred to the feed rack 601 by the lifting seat 207 is flipped by 180°, especially U-shaped or V-shaped photovoltaic brackets can be buckled together, the connection between the photovoltaic brackets is more firm, and the buckled brackets save volume and reduce transportation costs.

[0020] The flip rod 102 is connected to a flip power device 110 for driving the flip rod 102 to rotate, and at least two flip clamping devices 120 are arranged on the flip rod 102. The flip clamping device 120 clamps the photovoltaic bracket to be transferred, and when the flip power device 110 drives the flip rod 102 to rotate along its axis, the flip rod 102 drives the photovoltaic bracket clamped by the flip clamping device 120 to rotate 180° and transfer to the next process flow, realizing the flipping and transfer of the photovoltaic bracket at one time, and improving the efficiency of the assembly line operation.

[0021] Three bearing seats 103 are arranged on the frame 101 , bearings 104 are arranged in the bearing seats 103 , and the turning rod 102 passes through the three bearings 104 in sequence. In this embodiment, three turning and clamping devices 120 are used.

[0022] The flipping and clamping device 120 includes a clamping cylinder 121, a positioning block 123, and a limiting rod 124. The clamping cylinder 121 is fixedly arranged on the flipping rod 102. The output end of the clamping cylinder 121 is connected to the positioning block 123. The limiting rod 124 is vertically arranged at one end of the positioning block 123 away from the clamping cylinder 121. The clamping cylinder 121 and the limiting rod 124 are arranged on the same side of the positioning block 123. When the photovoltaic bracket reaches the side of the clamping cylinder 121, the clamping cylinder 121 drives the positioning block 123 to rotate, and then pulls the positioning block 123 to the side of the clamping cylinder 121. The limiting rod 124, the positioning block 123, and the clamping cylinder 121 clamp the photovoltaic bracket. The length of the positioning block 123 and the position where the limiting rod 124 is installed on the positioning block 123 determine the height of clamping the photovoltaic bracket. When the photovoltaic bracket reaches the appropriate position, the clamping cylinder 121 first drives the positioning block 123 to rotate to the position where the limiting rod 124 is above the photovoltaic bracket, and then the clamping cylinder 121 drives the positioning block 123 to contract, and the limiting rod 124 presses the photovoltaic bracket to achieve the purpose of clamping the photovoltaic bracket.

[0023] The limiting rod 124 is a bolt and is screwed onto the positioning block 123 through threads. The limiting rod 124 can also be a rod or plate welded to the positioning block 123.

[0024] The flipping and clamping device 120 further includes a rotating telescopic rod 122. One end of the rotating telescopic rod 122 is connected to the output end of the clamping cylinder 121, and the other end is connected to the positioning block 123. The clamping cylinder 121 drives the rotating telescopic rod 122 to expand and contract along its length direction and rotate along its axis direction. The rotating telescopic rod 122 increases the length of the output end of the clamping cylinder 121, facilitating the clamping of a wider photovoltaic bracket, and preventing the situation that because the limiting rod 124 is too long, the limiting rod 124 cannot be located above the photovoltaic bracket during the rotation of the positioning block 123, resulting in the failure to clamp the photovoltaic bracket.

[0025] The positioning block 123 is vertically arranged with the rotating telescopic rod 122 and the limiting rod 124. At this time, the effect of clamping the photovoltaic bracket is better, avoiding the photovoltaic bracket falling off between the limiting rod 124, the positioning block 123, and the rotating telescopic rod 122 during the flipping and transferring process, resulting in the failure of flipping and transferring.

[0026] The flipping and clamping device 120 further includes an extended placement piece 125. One end of the extended placement piece 125 is fixedly arranged on the flipping rod 102, and the other end is fixedly connected to the clamping cylinder 121. To better fix and place the photovoltaic bracket that needs to be flipped and transferred, the extended placement piece 125 is added. During the flipping and transferring process of the photovoltaic bracket, the limiting rod 124, the positioning block 123, the rotating telescopic rod 122, and the extended placement piece 125 jointly act to clamp the photovoltaic bracket, and the clamping effect is better, avoiding the photovoltaic bracket falling off when flipping 180°.

[0027] One end of the extended placement piece 125 close to the clamping cylinder 121 is provided with a placement groove 1251. The placement groove 1251 is arranged above the clamping cylinder 121 and is horizontally arranged. The placement groove 1251 provides a placement area for the photovoltaic bracket and clamps the photovoltaic bracket better.

[0028] One extended placement piece 125 is arranged on each side of the clamping cylinder 121, and a connecting reinforcement plate 126 is arranged between the two extended placement pieces 125. Placing the photovoltaic bracket on the two extended placement pieces 125 is more stable, and the reinforcement rib 126 combines the two extended placement pieces 125 into a whole.

[0029] A base 127 is arranged on the connecting reinforcement plate 126, and the clamping cylinder 121 is fixedly arranged on the base 127. The base 127 is used to fix the clamping cylinder 121.

[0030] The flipping power device 110 includes a flipping cylinder 111, a flipping rack 112 and a flipping gear 113. The flipping cylinder 111 is fixedly arranged on the frame 101. The flipping rack 112 and the flipping gear 113 are meshed. The flipping cylinder 111 is in transmission connection with the flipping rack 112, and the flipping gear 113 is coaxially fixed with the flipping rod 102.

[0031] The flipping power of the flipping rod 102 comes from the flipping cylinder 111. The power of the flipping cylinder 111 is transmitted to the flipping gear 113 through the reciprocating motion of the flipping rack 112. The rotation of the flipping gear 113 drives the flipping of the flipping rod 102.

[0032] The flipping power device 110 further includes a flipping guide wheel 114. The flipping guide wheel 114 is rotatably arranged on the frame 101. The flipping rack 112 is arranged between the flipping guide wheel 114 and the flipping gear 113. The flipping guide wheel 114 includes a guide wheel groove 1141, and the flipping rack 112 makes a reciprocating motion along the guide wheel groove 1141. To increase the reliability and stability of the flipping of the flipping rod 102, the flipping guide wheel 114 is arranged below the flipping rack 112. The flipping guide wheel 114 and the flipping gear 113 fix the flipping rack 112 therebetween. The meshing of the flipping rack 112 and the flipping gear 113 is more stable and the power transmission is more reliable. Therefore, the more the number of flipping guide wheels 114, the better the guiding effect on the flipping rack 112. In this embodiment, two flipping guide wheels 114 are taken as an example; the guide wheel groove 1141 is designed according to the width of the flipping rack 112. The flipping rack 112 makes a reciprocating motion in the guide wheel groove 1141 to avoid the flipping rack 112 from shaking and the power transmission effect is better.

[0033] The power device 202 is arranged on the transfer bracket 201. The output end of the power device 202 is drivingly connected to a swing frame 203 that swings around the power device 202. A lifting seat 207 that always remains horizontal is connected to the swing frame 203. The power device 202 drives the swing frame 203 to swing. The lifting seat 207 is arranged on the swing frame 203, and the photovoltaic bracket is placed on the lifting seat 207. When the swing frame 203 swings, the photovoltaic bracket is transferred from one side of the device to the other side, achieving the transfer effect; when the swing frame 203 swings, the lifting seat 207 always remains horizontal, and at this time, the photovoltaic bracket placed on the lifting seat 207 will not change its angle as the swing frame 203 swings. As Figure 1 described, two translation transfer devices are used. One translation transfer device is arranged on one side, and the other translation device is arranged on the other side.

[0034] The lifting seat 207 includes a connecting portion 2071, a lifting surface 2072, and a baffle block 2073. The connecting portion 2071 is connected to the lifting surface 2072, and the baffle block 2073 is fixedly arranged on the lifting surface 2072. The baffle block 2073 is arranged at one end of the lifting surface 2072. In order to better lift the photovoltaic bracket, the lifting seat 207 uses a lifting surface 2072 parallel to the horizontal plane to prevent the photovoltaic bracket from falling during the swing of the swing frame 203. Among them, the baffle block 2073 is placed to prevent the photovoltaic bracket from falling due to the swing of the swing frame 203. In order to better limit the photovoltaic bracket, baffle blocks 2073 can be arranged at both ends of the lifting surface 2072.

[0035] The power device 202 includes a motor 2021 and a speed reducer 2022, and the motor 2021 is drivingly connected to the speed reducer 2022. The power device 202 is that the motor 2021 drives the speed reducer 2022, and the speed reducer transmits power to the entire device.

[0036] The speed reducer 2022 is drivingly connected to a first shaft 2023, and the swing frame 203 is fixedly arranged on the first shaft 2023. The first shaft 2023 transmits the power of the speed reducer 2022 to the swing frame 203, providing power for the swing of the swing frame 203.

[0037] It further includes a power transmission device 204. The power transmission device 204 includes a first transmission gear 2041 and a second transmission gear 2042. The first transmission gear 2041 and the second transmission gear 2042 are meshed, and the second transmission gear 2042 is drivingly connected to the lifting seat 207.

[0038] The extension line of the first shaft 2023 passes through the center of the first transmission gear 2041, and the first transmission gear 2041 is fixedly arranged on the transfer bracket 201. The first transmission gear 2041 is on the extension line of the first shaft 2023, but the first transmission gear 2041 is not connected to the first shaft 2023. The first transmission gear 2041 is fixedly arranged on the transfer bracket 201. When the first shaft 2023 drives the swing frame 203 to swing, the first transmission gear 2041 rotates around the center of the first transmission gear 2041 relative to the swing frame 203. Since the first transmission gear 2041 does not rotate with the swing of the swing frame 203, when the swing frame 203 swings, the second transmission gear 2042 arranged on the swing frame 203 and meshed with the first transmission gear 2041 rotates in the direction opposite to the swing of the swing frame 203, and the angular velocity of rotation is equal.

[0039] The second transmission gear 2042 is coaxially fixed with a second shaft 205. One end of the second shaft 205 passes through the swing frame 203, and the end of the second shaft 205 passing through the swing frame 203 is fixedly connected to the lifting seat 207. A second bearing 2051 is arranged between the second shaft 205 and the swing frame 203. One end of the second shaft 205 is connected to the second transmission gear 2042, and one end is connected to the lifting seat 207. Therefore, when the swing frame 203 swings driven by the first shaft 2023, the first transmission gear 2041 drives the second transmission gear 2042 to rotate in the direction opposite to the angular velocity of the swing frame 203 and with the same magnitude. The lifting seat 207 connected to the second shaft 205 always remains horizontal, preventing the photovoltaic bracket placed on the lifting seat 207 from scattering; the second bearing 2051 is used to reduce the friction between the second shaft 205 and the swing frame 203.

[0040] The power transmission device 204 further includes a third transmission gear 2043. The third transmission gear 2043 is rotatably arranged on the swing frame 203, and the third transmission gear 2043 meshes with the first transmission gear 2041 and the second transmission gear 2042. The third transmission gear 2043 is used to transmit the power of the first transmission gear 2041 to the second transmission gear 2042.

[0041] The third transmission gear 2043 is coaxially fixed with a third shaft 206. One end of the third shaft 206 passes through the swing frame 203, and a third bearing 2061 is arranged between the third shaft 206 and the swing frame 203. The third shaft 206 and the third bearing 2061 enable the third transmission gear 2043 to be rotatably arranged on the swing frame 203.

[0042] A counterweight 20231 is also provided on the first shaft 2023, and the counterweight 20231 extends to the side opposite to the swing frame 203. The counterweight 20231 extends in the opposite direction to the swing frame 203. The counterweight 20231 is used to balance the gravity of the swing frame 203, avoiding the shaking of the entire device driven by the eccentric setting of the swing frame 203 during the swinging process of the swing frame 203.

[0043] It includes a bridging frame 301, a moving frame 302, and a lifting frame 303. The lifting frame 303 moves up and down along the height direction of the moving frame 302, and the moving frame 302 moves along the length direction of the bridging frame 301. It also includes a magnetic block 304 and a thrust device 305 provided on the lifting frame 303. The thrust direction of the thrust device 305 is opposite to the magnetic force direction of the magnetic block 304. The moving frame 302 moves on the bridging frame 301 to complete planar movement. The lifting frame 303 is on the moving frame 302 and moves along with the movement of the moving frame 302. The lifting frame 303 moves up and down along the height direction of the moving frame 302 to complete the picking and placing of photovoltaic brackets or iron components. When picking up a photovoltaic bracket or an iron component, it moves to the upper part of the photovoltaic bracket or the iron component through the moving frame 302, and then the lifting frame 303 descends. During the descent of the lifting frame 303, the magnetic block 304 attracts the photovoltaic bracket or the iron component through magnetic force, and then the lifting frame 303 is controlled to rise. The moving frame 302 moves to the set position, the lifting frame 303 descends to the set height, and the thrust device 305 applies a thrust to the photovoltaic bracket or the iron component, causing the photovoltaic bracket or the iron component to separate from the magnetic block 304, thus completing electromagnetic transfer. The magnetic block 304 can be a permanent magnet or an electromagnet. By using magnetic force to attract the photovoltaic bracket or the iron component, the photovoltaic bracket or the iron component will not collide during the transfer process, and will not damage the coating layer or spray coating on the surface of the photovoltaic bracket or the iron component, avoiding the influence of the transfer on the coating layer or spray coating of the photovoltaic bracket or the iron component.

[0044] The bridging frame 301 includes a moving frame 3011 and support legs 3012. There are several support legs 3012, and the support legs 3012 are provided on the moving frame 3011. The moving frame 3011 provides moving support for the movement of the moving frame 302, and the support legs 3012 support the moving frame 3011 to a certain height for better picking and placing of photovoltaic brackets or iron components.

[0045] The lifting frame 303 is connected with a cross bar 3031, the magnetic block 304 is fixedly arranged on the cross bar 3031, and the magnetic force direction of the magnetic block 304 is parallel to the lifting and lowering direction of the lifting frame 303. The cross bar 3031 combines the lifting frame 303 into a whole, and the magnetic block 304 is arranged on the cross bar 3031. In order to improve the attraction of the magnetic block 304, three magnetic blocks 304 are used in this embodiment.

[0046] The thrust device 305 includes a thrust cylinder 3051 and a push plate 3052. The thrust cylinder 3051 is arranged on the cross bar 3031. The output end of the thrust cylinder 3051 is connected to the push plate 3052. The telescopic direction of the thrust cylinder 3051 is parallel to the suction direction of the magnet 304. The thrust cylinder 3051 drives the push plate 3052 to push the photovoltaic bracket or iron component attracted by the magnet 304 away from the magnet 304, completing the transfer of the photovoltaic bracket or iron component.

[0047] The thrust device 305 further includes a first cylinder fixing plate 3053 and a second cylinder fixing plate 3054. The cross bar 3031 is arranged between the first cylinder fixing plate 3053 and the second cylinder fixing plate 3054. The thrust cylinder 3051 is arranged on the first cylinder fixing plate 3053. The push plate 3052 is arranged adjacent to the first cylinder fixing plate 3053.

[0048] It further includes a first power guiding device 306. The first power guiding device 306 includes a first reduction gear 3061, a first gear 3062, a first rack 3063, a first guiding bar 3064 and a first guiding block 3065. The first reduction gear 3061 is arranged on the moving frame 302. The first rack 3063 is arranged on the bridging frame 301. The first gear 3062 meshes with the first rack 3063. The output end of the first reduction gear 3061 is in transmission connection with the first gear 3062. The first guiding block 3065 is slidably arranged on the first guiding bar 3064. The first guiding bar 3064 is fixedly arranged on the bridging frame 301. The first guiding block 3065 is fixedly arranged on the moving frame 302.

[0049] In order to better guide the moving frame 302, two first guiding bars 3064 are arranged between the moving frame 302 and the bridging frame 301. A first guiding block 3065 is slidably arranged on each first guiding bar 3064.

[0050] It further includes a second power guiding device 307. The second power guiding device 307 includes a second reduction gear 3071, a second gear 3072 and a second rack 3073. The second reduction gear 3071 is arranged on the moving frame 302. The second rack 3073 is arranged on the lifting frame 303. The output end of the second reduction gear 3071 is in transmission connection with the second rack 3073. The second gear 3072 meshes with the second rack 3073.

[0051] The second power guiding device 307 further includes a second guiding bar 3074 and a second guiding block 3075. The second guiding block 3075 is slidably arranged on the second guiding bar 3074. The second guiding bar 3074 is arranged on the lifting frame 303. The second guiding block 3075 is fixedly arranged on the moving frame 302.

[0052] To better fix the cross bar 3031, two parallel lifting frames 303 are provided in this embodiment. To enable the two lifting frames 303 to lift synchronously, the second power guiding device 307 further includes a power transmission rod 3076. Second gears 3072 are provided at both ends of the power transmission rod 3076, and each second gear 3072 meshes with a second rack 3073. Since two lifting frames 303 are provided, a second guiding bar 3074 is provided on each lifting frame 303. To improve the guiding effect, each second guiding bar 3074 cooperates with two second guiding blocks 3075 to make the lifting of the lifting frame 303 smoother.

[0053] It includes a fixed baffle 401, a side pushing device 402 and an end pushing device 403. The fixed baffle 401 is arranged opposite to the side pushing device 402, and the end pushing device 403 is arranged on one side of the fixed baffle 401 and the side pushing device 402. Multiple photovoltaic brackets are pushed by the side pushing device 402 towards the fixed baffle 401, and the distance between the photovoltaic brackets is strictly limited, making the placement of the photovoltaic brackets more compact and orderly; the end pushing device 403 pushes the ends of the photovoltaic brackets to be flush, making the arrangement of many photovoltaic brackets more neat. To improve the reliability of this device, there are two fixed baffles 401, and the two fixed baffles 401 are arranged on a straight line in the same plane. There are two side pushing devices 402, and the two side pushing devices 402 are arranged on a straight line in the same plane. The straight line where the two side pushing devices 402 are located is parallel to the straight line where the two fixed baffles 401 are located. Among them, there are two end pushing devices 403, and the two end pushing devices 403 are arranged opposite to each other. The photovoltaic brackets are arranged between the two end pushing devices 403, and thrust is applied to both ends of the photovoltaic brackets at the same time to ensure that both ends of the photovoltaic brackets are flush, making the photovoltaic brackets more neat and orderly, facilitating the transfer or packaging of the photovoltaic brackets, and avoiding safety accidents or occupying a large amount of space caused by the disorderly arrangement of the photovoltaic brackets, which affects the normal operation.

[0054] The side pushing device 402 includes a side pushing cylinder 4021 and a side pushing plate 4022. The side pushing plate 4022 is arranged opposite to the fixed baffle 401. The output end of the side pushing cylinder 4021 is connected to the side pushing plate 4022, and the side pushing cylinder 4021 drives the side pushing plate 4022 to approach or move away from the fixed baffle 401. The side pushing device 402 uses the side pushing cylinder 4021 to drive the side pushing plate 4022 to move away from and approach the fixed baffle 401. During the process of the side pushing plate 4022 approaching the fixed baffle 401, the gap between the photovoltaic brackets gradually decreases and the arrangement becomes more neat.

[0055] The side propulsion device 402 further includes a turning plate 4023, a turning shaft 4024, and a turning seat 4025. The end of the turning shaft 4024 is arranged in the turning seat 4025. The turning plate 4023 is fixedly connected to the turning shaft 4024. The side propulsion cylinder 4021 is fixedly arranged on the turning plate 4023. In order to be able to transport or transfer the neatly arranged photovoltaic brackets, it is necessary to provide a space for transporting or transferring the neatly arranged photovoltaic brackets. By turning the turning plate 4023, a passage is provided for transporting or transferring the photovoltaic brackets. When the photovoltaic brackets need to be transported and transferred, the turning plate 4023 turns to one side to avoid affecting the transportation or transfer of the photovoltaic brackets.

[0056] The side propulsion device 402 further includes a connecting rod 4027, a turning cylinder 4028, and a support frame 4029. The turning cylinder 4028 is hinged on the support frame 4029. The output end of the turning cylinder 4028 is hinged to one end of the connecting rod 4027. The other end of the connecting rod 4027 is fixedly connected to the turning shaft 4024.

[0057] The side propulsion device 402 further includes a turning guide post 4020. One end of the turning guide post 4020 is fixedly connected to the side propulsion plate 4022, and the other end passes through the turning plate 4023. The turning guide post 4020 provides a guiding function for the side propulsion plate 4022, improving the reliability of the device for pushing the photovoltaic brackets.

[0058] There are two end propulsion devices 403, and the two end propulsion devices 403 are arranged oppositely. The end propulsion device 403 includes an end cylinder 4031 and an end push plate 4032. The output end of the end cylinder 4031 is connected to the end push plate 4032. The end cylinder 4031 drives the end push plate 4032 to move back and forth.

[0059] The end propulsion device 403 further includes an end motor fixing plate 4034 and an end support frame 4035. The end motor fixing plate 4034 is fixedly arranged on the end support frame 4035. The end cylinder 4031 is fixedly arranged on the end motor fixing plate 4034.

[0060] The end propulsion device 403 further includes an end guide rod 4033. One end of the end guide rod 4033 is fixedly arranged on the end push plate 4032, and the other end passes through the end motor fixing plate 4034.

[0061] It further includes a photovoltaic support conveyor 404, and the photovoltaic support conveyor 404 is arranged between the two end propulsion devices 403. A plurality of conveyor shafts 4041 are arranged on the photovoltaic support conveyor 404. The conveyor shafts 4041 are arranged parallel to each other along the conveying direction of the photovoltaic support conveyor 404, and conveyor bearings 4042 are arranged on the conveyor shafts 4041. The conveyor shafts 4041 and the conveyor bearings 4042 reduce the friction force during the transfer of the photovoltaic support, making it more labor-saving when the photovoltaic support is transferred.

[0062] It includes a photovoltaic support conveyor 404, and also includes a towing rod 501, a first baffle rod 5011, a second baffle rod 5012 and a towing power device 502. The first baffle rod 5011 and the second baffle rod 5012 are arranged on one side of the towing rod 501, and the towing power device 502 drives the towing rod 501 to move back and forth along the photovoltaic support conveyor 404. When pushing the photovoltaic support to transfer, the photovoltaic support conveyor 404 provides a transfer platform and a transfer path to guide the photovoltaic support. Secondly, a plurality of conveyor shafts 4041 are arranged on the photovoltaic support conveyor 404. The conveyor shafts 4041 are arranged parallel to each other along the conveying direction of the photovoltaic support conveyor 404, and conveyor bearings 4042 are arranged on the conveyor shafts 4041. The conveyor shafts 4041 and the conveyor bearings 4042 reduce the friction force during the transfer of the photovoltaic support, making it more labor-saving when the photovoltaic support is transferred. The appropriate number of photovoltaic support conveyors 404 is selected according to the length of the photovoltaic support. In this embodiment, an implementation manner with two photovoltaic support conveyors 404 is given; the towing rod 501 is arranged along the length direction of the photovoltaic support conveyor 404, and the towing power device 502 drives the towing rod 501 to move back and forth along the length direction of the photovoltaic support conveyor 404. In order to be able to push the photovoltaic support to move when the towing rod 501 moves back and forth along the photovoltaic support conveyor 404, we arrange the first baffle rod 5011 and the second baffle rod 5012 on the towing rod 501. When the towing rod 501 moves back and forth, the photovoltaic support is placed between the first baffle rod 5011 and the second baffle rod 5012, and the photovoltaic support moves back and forth along the photovoltaic support conveyor 404 under the drive of the first baffle rod 5011 and the second baffle rod 5012.

[0063] As can be seen from the above analysis, when one end of the first baffle rod 5011 and the second baffle rod 5012 is arranged on the towing rod 501 and the other ends extend in the same direction, the photovoltaic bracket can be placed between the first baffle rod 5011 and the second baffle rod 5012 to complete the transfer of the photovoltaic bracket. The optimal implementation method is given for the embodiment. The first baffle rod 5011 and the second baffle rod 5012 are arranged in parallel on the towing rod 501. When the first baffle rod 5011 and the second baffle rod 5012 are vertically arranged, the photovoltaic brackets arranged on the photovoltaic bracket conveyor 404 on the first baffle rod 5011 and the second baffle rod 5012 move in one direction under the thrust of the first baffle rod 5011 or the second baffle rod 5012.

[0064] In order to remove the photovoltaic bracket from the photovoltaic bracket conveyor 404 after the photovoltaic bracket is transferred to the destination, a steering power device 502 and a steering power transmission device 503 are further included. The steering power transmission device 503 is in transmission connection with the towing rod 501, and the steering power device 502 is in transmission connection with the steering power transmission device 503. The steering power transmission device 503 drives the towing rod 501 to rotate along its own axis. When the towing rod 501 rotates 90° away from the side of the photovoltaic bracket conveyor 404, the photovoltaic bracket is released from the restraint of the first baffle rod 5011 and the second baffle rod 5012, realizing a complete process of transferring the photovoltaic bracket and releasing the photovoltaic bracket. The steering power device 502 generally adopts a cylinder or a hydraulic cylinder.

[0065] The steering power transmission device 503 includes a rotating connecting rod 5031 and a rotating ring 5032. The rotating connecting rod 5031 is fixedly connected to the rotating ring 5032. The rotating connecting rod 5031 is hinged to the output end of the steering power device 502, and the rotating ring 5032 is connected to the towing rod 501. If the rotation of the first baffle rod 5011 or the second baffle rod 5012 is to be realized, the rotation of the towing rod 501 needs to be cooperated to complete. The rotation of the towing rod 501 is driven by the steering power transmission device 503 to drive the rotating connecting rod 5031 hinged to it, and then the rotating power is transmitted to the towing rod 501 through the rotating ring 5032 to complete the rotation of the towing rod 501 along its own axis.

[0066] The steering power transmission device 503 further includes a socket ring 5033. The socket ring 5033 is fixedly connected to the rotating connecting rod 5031. The socket ring 5033 is fixedly connected to the rotating ring 5032. The towing rod 501 passes through the rotating ring 5032 and the socket ring 5033 in sequence. The socket ring 5033 and the rotating ring 5032 are fixedly connected by bolts. The power of the rotating connecting rod 5031 is transmitted to the towing rod 501 by using the socket ring 5033 and the rotating ring 5032, so that the towing rod 501 rotates, controlling the flipping of the first baffle rod 5011 and the second baffle rod 5012 to realize the transfer or release of the photovoltaic bracket.

[0067] The steering power transmission device 503 further includes a connecting block 5034. One end of the connecting block 5034 is connected to the steering power device 502, and the other end is hinged to the rotating connecting rod 5031. The steering power transmission device 503 is a connecting member that transmits the power of the steering power device 502 to the rotating connecting rod 5031.

[0068] The inner wall of the rotating ring 5032 is provided with a transmission block 50321, and the towing rod 501 is provided with a rotating groove 5011. The transmission block 50321 is slidably arranged in the rotating groove 5011. The transmission block 50321 cooperates with the rotating groove 5011, and the towing rod 501 can move back and forth along the length direction of the rotating groove 5011, and can also transmit the rotating power of the rotating ring 5032 to the towing rod 501.

[0069] The rotating groove 5011 is arranged along the length direction of the towing rod 501. The opening direction of the rotating groove 5011 determines the direction of the back-and-forth movement of the towing rod 501.

[0070] A rotating device 505 is arranged between the towing power device 502 and the towing rod 501. The rotating device 505 includes a rotating body 5051 and a plug shaft 5052. The plug shaft 5052 is rotatably arranged in the rotating body 5051. The rotating device 505 needs to realize the rotation of the towing rod 501, and at the same time, it also needs to meet the thrust and pull applied by the towing power device 502. Since the towing power device 502 usually uses a cylinder or a hydraulic cylinder, the towing power device 502 cannot rotate with the towing rod 501. Therefore, a rotating device 505 is arranged between the towing power device 502 and the towing rod 501.

[0071] The rotating device 505 further includes a limit nut 5053. The limit nut 5053 is arranged on the rotating body 5051, and the limit nut 5053 is in threaded cooperation with the plug shaft 5052. The rotating device 505 is realized by the threaded connection between the limit nut 5053 and the plug shaft 5052.

[0072] A transfer cavity 50511 is arranged in the rotating body 5051. The limit nut 5053 is arranged in the transfer cavity 50511, and one end of the plug shaft 5052 extends into the transfer cavity 50511 to cooperate with the limit nut 5053. The limit nut 5053 is arranged in the transfer cavity 50511, occupying the least space.

[0073] The above is only the preferred embodiment of the present invention, and it is not intended to limit the present invention. Any modifications, equivalent replacements, improvements, etc. made within the spirit and principle of the present invention shall be included in the protection scope of the present invention.

Claims

1. A photovoltaic support packaging device, comprising a feeding frame (601), a flip rod (102), a lifting seat (207), a magnetic drive frame (3), a magnetic block (304) and a photovoltaic support conveying frame (404), characterized in that: The feed rack (601) is provided with a push cylinder (602), and the push cylinder (602) drives the photovoltaic bracket on the push rack (601) to the side of the flip rod (102) and the transfer bracket (201), and the flip rod (102) and the lifting seat (207) alternately transfer the photovoltaic bracket, and the magnetic block (304) absorbs the photovoltaic bracket under the drive of the magnetic drive rack (3), and transfers the photovoltaic bracket to the photovoltaic bracket conveying rack (404) in sequence.

2. A photovoltaic support packaging device as claimed in claim 1, characterized in that: The flip rod (102) is arranged on the frame (101), the flip rod (102) is transmission-connected to a flip power device (110) for driving the flip rod (102) to rotate, and at least two flip clamping devices (120) are arranged on the flip rod (102).

3. A photovoltaic support packaging device as claimed in claim 2, characterized in that: The flip clamping device (120) comprises a clamping cylinder (121), a positioning block (123), a limiting rod (124) and a rotating telescopic rod (122); the clamping cylinder (121) is fixedly arranged on the flip rod (102); the output end of the clamping cylinder (121) is connected to the positioning block (123); the limiting rod (124) is vertically arranged at one end of the positioning block (123) away from the clamping cylinder (121); the clamping cylinder (121) and the limiting rod (124) are arranged on the same side of the positioning block (123); one end of the rotating telescopic rod (122) is connected to the output end of the clamping cylinder (121), and the other end is connected to the positioning block (123); the clamping cylinder (121) drives the rotating telescopic rod (122) to extend and retract along its length direction and to rotate along its axis direction.

4. A photovoltaic support packaging device according to claim 1, characterized in that: The turning power device (110) comprises a turning cylinder (111), a turning rack (112), a turning gear (113) and a turning guide wheel (114); the turning cylinder (111) is fixedly arranged on the frame (101); the turning rack (112) and the turning gear (113) are meshed; the turning cylinder (111) is drivingly connected to the turning rack (112); and the turning gear (113) and the turning rod (102) are coaxially fixed.

5. A photovoltaic support packaging device as claimed in claim 4, characterized in that: The flip guide wheel (114) is rotatably arranged on the frame (101); the flip rack (112) is arranged between the flip guide wheel (114) and the flip gear (113); the flip guide wheel (114) comprises a guide wheel groove (1141); and the flip rack (112) performs reciprocating motion along the guide wheel groove (1141).

6. A photovoltaic support packaging device according to claim 1, characterized in that: The lifting seat (207) is connected to a transfer bracket (201) and a power device (202); the output end of the power device (202) is drivingly connected to a swing frame (203) that swings around the power device (202); the lifting seat (207) always remains horizontal during the swing of the swing frame (203); the lifting seat (207) comprises a connecting portion (2071), a lifting surface (2072) and a material stopper (2073); the connecting portion (2071) and the lifting surface (2072) are connected; the material stopper (2073) is fixedly arranged on the lifting surface (2072); and the material stopper (2073) is arranged at one end of the lifting surface (2072).

7. A translation transfer device according to claim 6, characterized in that: The power device (202) comprises a motor (2021), a reducer (2022) and a power transmission device (204); the motor (2021) is transmission-connected to the reducer (2022); the reducer (2022) is transmission-connected to a first shaft (2023); the swing frame (203) is fixedly arranged on the first shaft (2023); the power transmission device (204) comprises a first transmission gear (2041), a second transmission gear (2042) and a third transmission gear (2043); the first transmission gear (2041) is transmission-connected to the first shaft (2023); the swing frame (203) is fixedly arranged on the first shaft (2023); the power transmission device (204) comprises a first transmission gear (2041), a second transmission gear (2042) and a third transmission gear (2043); The movable gear (2041) is meshed with the third transmission gear (2043), the second transmission gear (2042) is meshed with the third transmission gear (2043), and the second transmission gear (2042) is transmission-connected with the lifting seat (207); an extension line of the first shaft (2023) passes through the axis of the first transmission gear (2041), and the first transmission gear (2041) is fixedly arranged on the transfer bracket (201); the second transmission gear (2042) and the third transmission gear (2043) are rotatably arranged on the swing bracket (203).

8. A translation transfer device as claimed in claim 1, characterized in that: The magnetic drive frame (3) comprises a bridging frame (301), a moving frame (302), a lifting frame (303) and a thrust device (305); the lifting frame (303) is lifted and lowered along the height direction of the moving frame (302); the moving frame (302) is moved along the length direction of the bridging frame (301); the magnetic block (304) and the thrust device (305) are arranged on the magnetic block (304) on the lifting frame (303); and the thrust direction of the thrust device (305) is opposite to the magnetic force direction of the magnetic block (304).

9. A translation transfer device as claimed in claim 1, characterized in that: The photovoltaic support conveying frame (404) is provided with a fixed material baffle plate (401), a side propulsion device (402) and an end propulsion device (403); the fixed material baffle plate (401) and the side propulsion device (402) are arranged opposite to each other, and the end propulsion device (403) is arranged on one side of the fixed material baffle plate (401) and the side propulsion device (402).

10. The translation transfer device according to claim 1, characterized in that: The photovoltaic support conveying frame (404) is also provided with a towing rod (501), a first material blocking rod (5011), a second material blocking rod (5012) and a towing power device (502); the first material blocking rod (5011) and the second material blocking rod (5012) are arranged on one side of the towing rod (501); and the towing power device (502) drives the towing rod (501) to perform a reciprocating motion along the photovoltaic support conveying frame (404).

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